20overview%202010_copy2
DESCRIPTION
http://www.threadandtrim.com/FCP%20Overview%202010_copy2.pdfTRANSCRIPT
Flower City Printing, Inc. ▪ 1725 Mt. Read Boulevard ▪ Rochester, NY 14606 ▪ 585-663-9000 ▪ www.fcp.biz
2
© Flower City Printing, Inc. 2010 All rights reserved.
2
Corporate Overview
Incorporated in 1970 – 40 Years of Experience
Financially Strong, Privately-held
Retail and Packaging Experience
436,000 sq. ft. of Manufacturing and Kit-Packing Space
300 Dedicated Employees
24/7 Operation
3
© Flower City Printing, Inc. 2010 All rights reserved.
3
Recognition and Awards
2007/2008/2009 Best Workplace in the Americas Award Winner
89th on Graphic Arts Monthly 2009 Top 101 North American Printers
100th on Printing Impressions 2009 Top 400 list of leading printing
companies in North America
Printing Excellence Awards from various associations
NAPL Management Plus Hall of Fame Award 2004
4
© Flower City Printing, Inc. 2010 All rights reserved.
4
Capabilities Overview
Small, Medium, Large-Format Sheetfed Offset Printing
Narrow Web Flexo Printing
Prototyping Services Staffed by Packaging Engineers
Full Service Bindery and Finishing Department
Kit-Packing and Fulfillment
Web-based Inventory Management of Parts and Kits
Digital and Screen Print Services Provided
5
© Flower City Printing, Inc. 2010 All rights reserved.
5
Strategic Investments 13% of annual sales ($7 million)
Facility Expansion
150,000 sq. ft. kit-packing facility
Upgraded Security System
Equipment and Capabilities
73” 6-color UV offset press
13” 8-color UV flexo press
40” 2/6-color perfecting press
High Speed Forty Station Collator
Automated Poster Rolling
Automated Padding Machine
Automated Case Sealer and Labeler
New Technology
G7 Master Printer Certification
File Server Update
CiP4 JDF
Bar-coding/tracking inventory programs
Kodak Magnus Platesetter
On Site Ink Lab
Sustainability Initiatives
Ink Pumping Station
Chain-of-Custody Certification
Press Wash Recycling System
Digital Imposition Proofing System
6
© Flower City Printing, Inc. 2010 All rights reserved.
6
Key Points of Differentiation
Total Print Management
One-Stop Shop
Integrated Pressroom and Finishing Department
Full Service Kit-Packing Operation
Inventory Management Systems
Bar-coding
On-line ordering
Internet based ordering system of pieces and kits
Commitment to Continuous Improvement & Technological Innovation
Team-based Customer Support System
7
© Flower City Printing, Inc. 2010 All rights reserved.
7
Key Points of Differentiation
Environmental/Green Initiatives
Vegetable oil-based inks
ThINK Green ink recycling program to reuse excess ink
Alcohol eliminated from press solutions to reduce VOC’s
Over 200 tons of paper waste a month is baled and recycled
Solvent Recycler – off-press process that recovers 95% of press wash
solutions for reuse; eliminates solvent disposal and protects the
environment
Ink Pumping Station – process inks are stored in recyclable bladders inside
reusable 55 gallon drums and piped directly to each press; eliminates waste
from non-recyclable metal ink cans
Chain-of-Custody Certified to promote sustainable forestry
8
© Flower City Printing, Inc. 2010 All rights reserved.
8
Retail Sign Kits In-store signage
End panels
Counter Displays
Floor Displays
Danglers
Standees
POP/POS
Top sheets and litho labels
Product labels
Folding cartons
Collar tags
Hang tags
PS labels
Packaging Products
9
© Flower City Printing, Inc. 2010 All rights reserved.
9
Product Mix
Labels
37%
Folding Cartons
4%
Other
16%
POS/POP
43%
10
© Flower City Printing, Inc. 2010 All rights reserved.
10
11
© Flower City Printing, Inc. 2010 All rights reserved.
11
Structural Design
Packaging engineers on staff for structural design,
white samples and prototypes
Design capabilities include POP/POS, counter top
displays, floor displays, folding cartons and
specialty packaging
CAD equipment
Artios Package Design software
Kongsberg XL22 Sample Cutting Table
12
© Flower City Printing, Inc. 2010 All rights reserved.
12
Digital prepress workflow with C-T-P technology
Dedicated FTP site for instant file transfer
Preflight process
Color correction experts on staff
G7 Master Printer Certification
Digital Asset Management
Customized, secure library of high resolution images
Prepress
13
© Flower City Printing, Inc. 2010 All rights reserved.
13
Proofing
Large-format Epson 9800 Inkjet Proofing System
Remote Proofing
Proofing equipment placed at customer site
Files sent from FCP print out at customer site
Time for approval process shortened, shipping charges saved
Reverse Calibration
Custom color profiles created
Color profiles used to calibrate our color to match a device at
customer’s location for color accuracy
14
© Flower City Printing, Inc. 2010 All rights reserved.
14
Pressroom
Nine sheetfed offset presses including a
73" press, a 40" 2/6-color perfecting
press, and a narrow-web 13" UV flexo
press
Up to 8 colors, in-line aqueous and UV
coatings
Substrates include: SBS, Styrene, Vinyl,
Foil, PETG, Static Cling, StopLight
Soy/Vegetable Oil-Based Inks & UV Inks
15
© Flower City Printing, Inc. 2010 All rights reserved.
15
Finishing Department
In-house Operation
Seven Die Cutters; up to 63"
High Die Cutting up to 14" x 14"
Large-Format Litho Mounting
Automated Kleen-Stick Application
In-line Shrink Wrapping & Collating
16
© Flower City Printing, Inc. 2010 All rights reserved.
16
Finishing Department
Automated Poster Rolling
Additional Finishing Equipment:
Programmable Cutters
Buckle Folders
Folder/Gluers
Glue binding for tear pads
Blister packs
Embossing
17
© Flower City Printing, Inc. 2010 All rights reserved.
17
Full Service Kit-Packing Operation
In-house operation
Dedicated 150,000 sq. ft. facility
Full-time, trained FCP staff
We Go the Extra Mile
Structural engineers will help ensure internal and external integrity of
shippers as well as contents
White sample prototypes made to ensure that all parts fit securely and
remain intact
Flip-Top Mailer Box – added strength and lower shipping costs
18
© Flower City Printing, Inc. 2010 All rights reserved.
18
Warehousing/Inventory Management
Climate Controlled Warehouse
On-line Inventory Management System
Bar-coding and Inventory Tracking
Drop Shipment Services Directly to Retailers
with Tracking and Reporting
19
© Flower City Printing, Inc. 2010 All rights reserved.
19
Paper Converting
In-house Paper Converting from Rolls to Sheets
Paper, Board and a Wide Variety of Other
Materials
Shortens Schedules & Turnaround Times
80# litho, 10 pt. SBS and others in stock
Allows for maximum flexibility and scheduling
control
Green Initiatives
All sheeting waste is piped directly to an
automated baling system for recycling
Chain-of-Custody Certified
20
© Flower City Printing, Inc. 2010 All rights reserved.
20
Quality Control
ISO 9002 Certified
Lean Six Sigma Black Belt Certified Quality Manager
Pressroom Quality Control includes auto-tracking
spectrophotometers on press and sheet fan-out procedure in which
one sheet is pulled every 500 sheets, folded at a critical point,
fanned and compared to all others pulled throughout the run
21
© Flower City Printing, Inc. 2010 All rights reserved.
21
Quality Control
Kit-Packing – methodical inspection
process with line samples pulled
every 15 minutes and complete line-
by-line kit inspection
22
© Flower City Printing, Inc. 2010 All rights reserved.
22
Customer Support
Account Services Representatives trained in complex project management
Manage only one or two major customers
Most have prepress backgrounds
Daily color coded status reports
Daily Fed Ex/UPS tracing reports
FCP® scheduling system is a real-time, intranet based program that
provides 100% accurate reporting of production status from paper through
finishing
After hours support for last minute color corrections or file uploads
23
© Flower City Printing, Inc. 2010 All rights reserved.
23
Customer Support
FCP® Store Stats™ In-Store Marketing Support
FCP® tracks up to 10% of randomly chosen or specific stores at
no cost
Place call to store manager to:
Track arrival of kits
Verify completeness of kits
Report on installation restrictions
Substantiate overall satisfaction
Provide detailed report on findings
24
© Flower City Printing, Inc. 2010 All rights reserved.
24
Technology
Management Information Systems (MIS)
Our IT staff works directly with customers to develop custom or
semi-custom programs
On-line ordering of pieces or kits
Inventory Management
Store list database merged with custom packing info
25
© Flower City Printing, Inc. 2010 All rights reserved.
25
Technology
Digital Scheduling Boards
Real time data available via our intranet and our extranet
Provides instant scheduling flexibility
One call to know where every element in a promotion stands at any
point in time
Bar-coding
Incoming Materials/Delivery Receipts
Job Tracking and Finished Goods Inventory
26
© Flower City Printing, Inc. 2010 All rights reserved.
26
Panther Solutions, LLC, founded in 2004, is a joint venture between
Panther Graphics and Flower City Group. The alliance was formed in
order to assist our clients in meeting Diversity Spending Goals while
providing both parent companies national business opportunities that
may not be available as separate companies. Panther Solutions, LLC
is primarily a regional commercial printer specializing in high quality
offset printing, finishing, variable data digital printing and fulfillment.
Panther Solutions is a certified MBE and SBA company.
Panther Solutions, LLC
Tony Jackson, President
Panther Solutions, LLC
George Scharr, Vice-President
Panther Solutions, LLC
Certified Minority Business Enterprise
27
© Flower City Printing, Inc. 2010 All rights reserved.
27
We will make it
operate within budget.
We will
deliver on time.
easy to do business with us.
exceed all expectations.
We will
We will