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WASTE WATER Solutions – Substrate treatment Coarse material separation Coarse material treatment – Fermentation residue treatment – Process/wastewater treatment in the field of biowaste treatment HUBER Solutions for Biowaste Treatment

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Page 1: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

WASTE WATER Solutions

– Substrate treatmentCoarse material separation Coarse material treatment

– Fermentation residue treatment – Process/wastewater treatment

in the field of biowaste treatment

HUBER Solutions for Biowaste Treatment

Page 2: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

➤➤➤ The situationRecovery of energy from the organic fraction contained indomestic waste and from organic waste (biowaste, foodgone bad, organic waste from trade and industry, etc.)have become standard in waste water treatment proces-ses. The treatment technology in wet fermentation pro-cesses has greatly changed and improved in recent years.Due to the new treatment and comminution methods thatare applied also the requirements have changed whichhave to be met by downstream systems for the separati-on of coarse material (floating and settling material).Each treatment method generates a character-istic sus-pension which, in combination with the right separationsystem, ensures optimal yield in the biogas plant.

➤➤➤ The requirements The HUBER product range for the field of biowaste treat-ment offers customers both well-proven systems and thesuitable solutions for the new technologies. Depending onwhich treatment method is applied, either a well-provenHUBER system or a modified solution can be used toseparate light materials (packing materials, coarse fibres,etc.) and settling material (glass, grit). As treatment andcomminution methods are further developing, also therequired separation solutions are modified accordingly,making use of the experience gathered in the past years.

Disturbing material discharged from the HUBER Fine Screen ROTAMAT® Ro1 Bio

Residual material discharged from the HUBER Complete Plant ROTAMAT® Ro5

Washed mineral material discharged from the HUBER Grit Washer RoSF G4E

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Page 3: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

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Light material from fermentation residues separated bythe HUBER Sludgecleaner STRAINPRESS®

Fermentation residue dewatered by the HUBER Screw Press S-PRESS

Page 4: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

WASTE WATER Solutions

Dried fermentation residue from the HUBER Belt Dryer BT

➤➤➤ Treatment stepsSubstrate treatmentThe organic waste delivered to the (bio)waste fermenta ti-on plants is pre-sorted and comminuted to obtain a sus-pension. The materials contained in the suspension whichcontribute only little or nothing at all to biogas produc-tion, or even disturb the process, are virtually completelyremoved in the following process steps.

Separation of floating and settling material withROTAMAT® plantsThe proven HUBER Complete Plant ROTAMAT® Ro5 Bioprovides combined separation of floating and settlingmaterial. The amount of coarse, settling and floatingmaterial is effectively reduced in one plant. Most of theorganics in the separated screenings (6 mm – 30 mm) areremoved already in the screening system. As options,single components of the Complete Plant can be used assolutions, such as the specially developed HUBER FineScreen ROTAMAT® Ro1 Bio with integrated screeningswashing or the HUBER Grit Trap Ro6 Bio.

Treatment of floating and light material, settling material washingThe well-proven HUBER Wash Press WAP effectivelyensures that the organics still contained in the lightmaterial are returned to the suspension. The furtherdeveloped and modified HUBER Grit Washer RoSF G4Esystems achieve a considerable weight reduction of theseparated settling material through washout andrecovery of the organics. Additional washing of theseparated materials significantly reduces of disposalcosts and returns valuable organic material to theprocess.

HUBER Complete Plant ROTAMAT® Ro5 Bio

HUBER Fine Screen ROTAMAT® Ro1 Bio

HUBER Grit Washer RoSF G4E

HUBER Wash Press WAP®

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Page 5: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

Separation of floating and light material with the HUBER Sludgecleaner STRAINPRESS® 290In some treatment processes light material is insufficient-ly removed, or intentionally kept in the suspension toavoid loss of organics during separation, with the result ofscum layers, problems in fermentation residue treatmentand reduced compost quality. Due to the low pressure lossthe STRAINPRESS® can be integrated directly into theoutlet of the fermenter or secondary fermenter toseparate the light material (1 mm – 12 mm). The HUBERSludgecleaner STRAINPRESS® is easy to integrate intopipelines, which often makes even a pump unnecessaryand provides the benefit of a closed system.

➤➤➤ Fermentation residue andprocess water treatment

Fermentation residue treatment with the HUBER Screw Press S-PRESSThe fermented biowaste sludge is treated in the energy-saving HUBER Screw Press S-PRESS/Q-PRESS® under theaddition of coagulant agents. Depending on the inputmaterial and type of preceding treatment techniques thesludge is dewatered to up to 35%.

Fermentation residue treatment with the HUBERBelt Dryer BT / HUBER Sludge Turner SOLSTICE®To save transport costs, for easier storage, or if the dewa-tered material are fermentation residues from wasteplants, the dewatered material can be dried. The use ofthe exhaust heat ensures cost-effective sewage sludgedrying.

Process water treatment with the HUBER Dissolved Air Flotation Plant HDFThe press liquor discharged from the sludge de wateringunit is often reused for mashing of the (bio)waste sus-pension. If further treatment of the process water isrequired, e. g. if heat exchangers are used, the HUBERDissolved Air Flotation Plant HDF significantly reduces thesolids load of the generated process water.

Scum removal with HUBER Sludgecleaner STRAINPRESS® 290

HUBER Screw Press S-PRESS

HUBER Belt Dryer BT

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HUBER Dissolved Air Flotation Plant HDF

Page 6: HUBER Solutions for Biowaste TreatmentWASTE WATER Solutions HUBER SE Industriepark Erasbach A1 · D-92334 Berching Phone: + 49 -84 62 -201 -0 · Fax: + 49 -84 62 -201 -810 info@huber.de

WASTE WATER Solutions

HUBER SEIndustriepark Erasbach A1 · D-92334 BerchingPhone: +49 -84 62 -201 -0 · Fax: +49 -84 62 -201 [email protected] · Internet: www.huber.de

Subject to technical modification0,15 / 5 – 5.2016 – 4.2008

Biowaste Treatment

Constructional and safety engineeringwith stainless steel equipmentHigh safety standards and easy accessibility areprerequisites for a problem-free and safe process flow inthe field of plant construction and manu facture. HUBERsupplies a wide range of security relevant products andmaintenance aids made of stainless steel, such as:

➤ Manhole covers, manhole equipment ➤ Operating platforms ➤ Access ladders, railings, crossings➤ Pressure and access doors ➤ Ventilation grids ➤ Wall ducts

Manhole cover / entrance Safety railing for the stairs up to the fermenter

Please do not hesitate to contact us and we will bedelighted to show you one of our 50 reference

installations for (bio)waste treatment worldwide.

➤➤➤ Reference installations

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Fermentation plant in Spain with HUBER Complete PlantROTAMAT® Ro5 Bio

Screenings discharge from HUBER SludgecleanerSTRAINPRESS®