hustler fastrak parts manual...mowers. this parts manual provides a complete parts listing for the...

200 South Ridge RoadHesston, Kansas

67062

Hustler® FasTrak®

Parts Manual

121355EX_0118 c-1

Table of ContentsGeneral Information

Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard & Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Section 3Hydraulic Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown—13 X 5 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Front Wheel Breakdown—13 X 6.5 Tire . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Section 5Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Section 6Battery & Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 748" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-248" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-448" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-654" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-854" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1054" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Section 8Seat & Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

c-2 121355EX_0118

121355EX_0118 1-1

General Information

This manual covers Hustler® FasTrak® models: 933424EX, 933432EX, & 933440EX.

Service Literature

PART NO.OPERATOR’S MANUALWARRANTY STATEMENTGENERAL SERVICE MANUAL

Options Available From Your Dealer

PART NO.SIDE CATCHER (NO ADAPTER KIT NEEDED)2-BAG CATCHERCATCHER ADAPTER KIT (48")CATCHER ADAPTER KIT (54")CATCHER ADAPTER KIT (60")MULCH KIT (48")MULCH KIT (54")MULCH KIT (60")FLEX FORKS KIT (48")FLEX FORKS KIT (54/60")LIGHT KITHIGH VACUUM KIT (48")HIGH VACUUM KIT (54")HIGH VACUUM KIT (60")STEERING LEVER EXTENSION KITSTRIPE KITSEAT ISOLATOR KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION605596121353121363

DESCRIPTION606045933655121074121075121076121474121475121476600213605123121482121478121479121480333724121472122166

1-2 121355EX_0118

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

121355EX_0118 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard & Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-2 121355EX_0118

Frame

1

1

2

2

3

2

25

4

4

7

6

2

2

8

8

8

2

A

B

FRONT OFMOWER

FRONT OFMOWER

FRONT OFMOWER

121355EX_0118 2-3

Frame

INDEX NO. PART NO. QTY.

48" FRAME (WITH DECALS & HARDWARE)54/60" FRAME (WITH DECALS & HARDWARE)3/8-16 THREAD RIVET NUTSERIAL NUMBER / SPEC DECALHOT DECALSEAL 3/8 X 3/4WEATHERSTRIPSAFE OPERATION DECALGREASE FITTING STRAIGHT

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

DESCRIPTION

1 552850 1552849 1

2 808493 123 N/A 14 602041 25 713198 5"6 033035 9"7 601993 18 015495 4

SEAL/WEATHERSTRIP LENGTHS

5.0"

9.0"

A

B

2-4 121355EX_0118

Engine Guard & Hitch

3

12

4

34

2

94

8

76

5

2

43

121355EX_0118 2-5

Engine Guard & Hitch


HITCH PLATECB .375-16 X 1.00 G5 ZNYNT .375-16 HX G5 ZNYFW .379 X .813 X .063RS GUARDCENTER GUARD (WITH DECAL)H LOGO DECALLS GUARDCS .375-16 X 1.25 HX G5 ZN

NOTES:

DESCRIPTION

1 119977 12 025395 63 054502 64 767954 125 121134 16 553123 17 604770 18 121133 19 052860 6

2-6 121355EX_0118

121355EX_0118 3-1

Section 3

Hydraulic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-2 121355EX_0118

Hydraulic Transmission

1

1

2 3

2

2627

2627

25

25

25

28

29

30

2928

29

30

4

1415

16

1718

1112

13

2

22

5

6

8

9

10

11

231

29

21

23 24

2322

31

19

20

3

2

7

121

2

3

3

32

32

121355EX_0118 3-3

Hydraulic Transmission


CS .312-18 X 3.00 HX G5 ZFW .343 X .687 X .051/.080HCS .312-18 X 2.50 HX G5BELT, A-SECCS .375-16 X 1.25 HX G5FW .406 X 1.00 X .12 HRD ZSPRING 1/4 COIL PL 1.23BUSHINGNT .375-16 HX G5 ZY NLFW .781 X 1.25 X .024 ZNBUSHINGFW .760 X 1.625 X .08SB .750 X 2.00 SH .625-11CS .625-11 X 1.75 HX G5IDLER PULLEYDECK IDLER SPACERTENSION ARMNT .625-11 HX G5 ZNYCRS TRANSMISISONLS TRANSMISSIONNT .312-18 HX G5 ZY NLCS .375-16 X 2.00 HX G5FW .379 X .813 X .063SPACER TUBECN .250-20 X .15 MAX THKFW .281 X .625 X .066CS .250-20 X .75 HX G5SINGLE FITTING RESERVOIR (WITH CAP)RESERVOIR CAPSPRING CLAMPOVERFLOW HOSETOW VALVE LINKHP .080D X 1.19

NOTES:

1. Torque to 17 ft-lbs.2. Torque to 100 ft-lbs.3. Torque to 30 ft-lbs.

DESCRIPTION

1 043067 42 768523 163 710087 44 605468 15 052860 16 712919 17 036384 18 605481 19 086660 110 704791 111 781153 212 025296 113 601084 114 025007 115 786848 116 600296 117 123271 118 016972 119 605235 120 605234 121 058776 822 016410 223 767954 224 600987 125 601982 426 768515 427 055939 428 605217 2

600767 229 601001 430 605218 231 120126 232 706549 2

3-4 121355EX_0118

Transmission Service Parts

LEFT SIDE TRANSMISSION SHOWN

1

2

3

4

68

5

1011

RIGHT SIDE TRANSMISSION SIMILAR

9

7

8


FAN/PULLEY KITTRANSMISSION FITTINGRTN, LEFT (INCLUDES SPRING)RTN, RIGHT (INCLUDES SPRING)HG RTN SPRINGOIL FILTER4-BOLT HUB KIT (INCLUDES NUT)HUB NUTLS FILTER GUARD KIT (WITH BOLTS)RS FILTER GUARD (NOT SHOWN)CHARGE COVER KIT (WITH BOLTS)BRAKE ARMRETAINING CLIPO-RING (NOT SHOWN)

NOTES:

DESCRIPTION

1 601941 12 605608 13 605778 1

605779 14 604903 15 600976 16 601433 17 788877 18 600975 1

600974 19 603572 1

10 601221 111 600972 112 603223 1

121355EX_0118 3-5

This page intentionally left blank.

3-6 121355EX_0118

Steering

3

7

89

10

BOTTOM OF MOWER

FLOOR PAN

4

5

43

6

3

34

34

FRONT OF MOWER

1

VIEWED FROM ABOVE

12

121355EX_0118 3-7

Steering


STEERING BAR RS (WITH GRIP)STEERING BAR LS (WITH GRIP)STEERING BAR GRIPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5STEERING ASSEMBLYNT .375-16 HX G5 ZNYNT .312-18 HX FLK ZNYCFW .343 X .687 X .051/.080HBALL STUDDAMPER

NOTES:

DESCRIPTION

1 605383 12 605384 1

781260 13 767954 244 036244 105 N/A 16 054502 67 016832 28 768523 109 781922 210 603983 2

3-8 121355EX_0118

Steering

1

11

12

3

3

14

315

16

17

123

2018

23

228

22

8

FRONT OF MOWER

FRONT OF MOWER

RIGHT SIDE SHOWNLEFT SIDE SIMILIAR

RIGHT SIDE SHOWNLEFT SIDE SIMILIAR

21

13

8

121355EX_0118 3-9

Steering

INDEX NO. PART NO. QTY

DECALNT .375-16 HX G5 ZY NL BRAKE ROD ASSEMBLYCS .375-16 X 1.50 HX G5SPRINGOVERTRAVEL SPRINGNT .250-20 HX G5 FL LK ZNYRS BRAKE SPRING LINKLS BRAKE SPRING LINK (NOT SHOWN)CS .250-20 X .75 HX G5PUMP RODNT .312-24 HX NL G5SPACER

NOTES:

1. Part of the transmission.

DESCRIPTION

11 605591 112 086660 413 605145 214 080655 215 601131 216 601051 217 016816 218 120671 119 120672 120 055939 221 600981 222 023655 423 604456 2

3-10 121355EX_0118

Steering Assembly

10

144

15

2202

17

17

18

21

723

2

20

22

6

7

12

1

23

4

9

16

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

A

5

13

16

2

11

8

2

121355EX_0118 3-11

Steering Assembly


CS .312-18 X 2.00 HX G5FW .343 X .687 X .051/.080HNT .375-16 HX G5 ZY NLFW .379 X .813 X .063RS STEERING DECALCS .500-13 X 6.50 HX G5 ZFW .531 X 1.375 X .125SPACERSTEERING COVER (WITH DECALS)ISOLATORLS STEERING DECALCS 0.312-18 X .75 HX G5WEATHERSTRIPNT .312-18 HX FLK ZNYCCS .375-16 X 4.00 HX G8 ZSTEERING STOPBUSHINGRS BRAKE BELL CRANKLS BRAKE BELL CRANK (NOT SHOWN)NT .312-18 HX G5 ZY NLBRAKE RODSTEERING BOX ASSEMBLYNT .500-13 JAM NY LK

NOTES:

DESCRIPTION

1 064345 22 768523 123 086660 24 767954 45 785220 16 042630 27 712976 48 119811 29 552852 110 605542 111 785139 112 034280 213 033035 6"14 016832 115 725796 216 605518 217 765339 418 124353-1 119 124352-1 120 058776 421 604179 222 N/A 123 707398 2

WEATHERSTRIP LENGTH

3"A

3-12 121355EX_0118

Steering Box Assembly

1

2

4

7

5

3

4

6

9

8

105

RIGHT SIDE SHOWNLEFT SIDE SIMILAR


STEER LEVERRS STEER PIVOTLS STEER PIVOT (NOT SHOWN)NT .375-16 HX G5 ZY NLFW .379 X .813 X .063BUSHINGCS .375-16 X 1.75 HX G5SWITCHNT .312-18 HX FLK ZNYCFW .343 X .687 X .051/.080HBALL STUD

NOTES:

DESCRIPTION

1 119807 12 119750 1

119749 13 086660 14 767954 25 781153 26 705178 17 601087 18 016832 19 768523 110 781922 1

121355EX_0118 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown—13 X 5 Tire . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Front Wheel Breakdown—13 X 6.5 Tire . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-2 121355EX_0118

Wheel & Tire

31

1

4

56

7

82

7

9

121355EX_0118 4-3

Wheel & Tire


TIRE/WHEEL ASSEMBLY (48" MOWER)TIRE/WHEEL ASSEMBLY (54/60" MOWERS)WHEEL NUTWHEEL BACKUP PLATECS .500-13 X 1.25 HX G5FW .510 X 2.15 X .187 SPLFW .531 X 1.375 X .125BEARINGSPACERFRONT TIRE ASSEMBLY

NOTES:

1. Torque to 65–75 ft-lbs.

DESCRIPTION

1 605484 2605728 2

2 061077 83 111875-1 24 705954 25 344267 26 712976 27 784223 48 784603 29 N/A 2

4-4 121355EX_0118

Front Wheel Breakdown—13 X 5 Tire

4

5

2

13

3

8

6

76

9

5

121355EX_0118 4-5

Front Wheel Breakdown—13 X 5 Tire


FORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08CS .750-10 X 8.00 HX G5TIRE/WHEEL 13 X 5.00WHEEL BEARINGWHEEL 6 X 3.25VALVE STEMTIRE 13 X 5

NOTES:

DESCRIPTION

1 366625 12 061101 13 025296 24 786731 15 605038 16 786103 27 786079 18 019521 19 605039 1

4-6 121355EX_0118

Front Wheel Breakdown—13 X 6.5 Tire

2

3

3

4

5

1

9

6

7

6

8

5

121355EX_0118 4-7

Front Wheel Breakdown—13 X 6.5 Tire

INDEX NO. PART NO. QTY

FORKCS .750-10 X 9.50 HX ZYFW .760 X 1.625 X .08NT .750-10 HX ZY NLTIRE/WHEEL ASSY 13 X 6.50WHEEL BEARINGWHEEL, 6 X 4.5VALVE STEMTIRE 13 X 6.5

NOTES:

DESCRIPTION

1 604691 12 041475 13 025296 24 061101 15 605197 16 786103 27 605200 18 019521 19 604843 1

4-8 121355EX_0118

Drive Wheel Breakdown

1

2

3

605484 TIRE & WHEEL ASSEMBLY (48" MOWERS)


TIRE 22 X 11-10WHEEL 10 X 8.5TIRE VALVE

NOTES:

DESCRIPTION

1 605485 1 TIRE 22 X 9.5-102 600700 1 WHEEL 10 X 73 019521 1 TIRE VALVE

605302 TIRE & WHEEL ASSEMBLY (54" & 60" MOWERS)

INDEX NO. PART NO. QTY. DESCRIPTION

1 605737 12 601347 13 019521 1

121355EX_0118 5-1

Section 5

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-2 121355EX_0118

Engine

3

9

10

1

5

2

13

15

14

4

11

16

7

8

7

2

3

1

1

1

4

6

77

8

12

121355EX_0118 5-3

Engine


ENGINE, KAWASAKI FR691V& FR730VMUFFLERFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CLUTCH ANCHORCS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HNT .312-18 HX G5PULLEYKEY 1/4 SQ X .66 LGWIRE TIECLUTCH HARNESS PIGTAILCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.25 HX G5 P85OIL DRAIN HOSE

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs.3. Torque to 30–35 ft-lbs.4. Torque to 17 ft-lbs.

DESCRIPTION

1 N/A 12 604250 13 767954 44 602580 45 113946 16 036236 27 768523 58 034272 29 605490 1

10 712372 111 000331 512 791251 113 121773K 114 602680 115 601834 116 605317 1

5-4 121355EX_0118

Engine

23

17

19

18

7

20

BLK

1

22

23

22

RED

20

24

MOWER FRAMELS FRAME PANEL

25A FUSE

5

5

5

2226

2226

21

25

5

27

BLK5

TO BATTERYPOSITIVE

121355EX_0118 5-5

Engine


CS M8 X 1.25 X 16 HX FL 10.9NEGATIVE BATTERY CABLELW .325 INT-EXT TOOTHPOSITIVE BATTERY CABLECN .250-20 X .15 MAX THKFW .281 X .625 X .066CS .250-20 X .625 HX G5STARTER SOLENOIDNT #10-32 HX ZNNT .250-20 HX G5RED BATTERY CABLE BOOT

NOTES:

5. Part of the wire harness.

DESCRIPTION

17 720516 118 601841 119 029876 120 601840 221 601982 222 768515 423 064329 224 030817 125 044255 126 024927 227 771428 1

5-6 121355EX_0118

Engine Service Parts

1

2

3


AIR FILTEROIL FILTERIN-LINE FUEL FILTER

NOTES:

DESCRIPTION

1 603059 12 602581 13 068478 1

121355EX_0118 5-7


5-8 121355EX_0118

Fuel System

A1

2

3

5

46

74

10

11

128

9

1513

151415

13

15

16

B

D

E

F

J

17

G

C

H

FRONT OF MOWER

121355EX_0118 5-9

Fuel System


3/16" FORMED VAPOR LINE3/16" FORMED VAPOR LINE3/16" ELBOW BOOT3/16" PLASTIC TEE3/16" FORMED VAPOR LINE3/16" PLASTIC CROSS3/16" TO 3/16" STRAIGHT BOOT3/16" FORMED VAPOR LINE3/16" FORMED VAPOR LINE3/16" VAPOR LINEVAPOR SYSTEM FILTER3/16" FORMED VAPOR LINE1/4" FUEL LINEINLINE FUEL SHUT-OFF VALVEHOSE CLAMPFUEL TANKRATCHETING GAS CAP, 3.5"

NOTES:

DESCRIPTION

1 605491 12 605493 13 605565 14 605690 25 605535 16 605425 17 605564 18 605534 19 605492 110 603326 12"11 604323 112 605533 113 015818 24"14 605601 115 000323 416 606581 117 603807 1

FUEL & VAPOR LINE LENGTHS

— FRONT RIGHT SIDE PORT TO TEE (VAPOR)

— ENGINE TO CROSS (VAPOR)

— TEE TO CROSS (VAPOR)

— LEFT BACK PORT TO TEE (VAPOR)

— FILLER NECK PORT TO TEE (VAPOR)

— RIGHT BACK PORT TO TEE (VAPOR)

12" CROSS TO FILTER (VAPOR)

2" VALVE TO ENGINE (FUEL)

22" TANK TO VALVE (FUEL)

A

B

C

D

E

F

G

H

J

5-10 121355EX_0118

Fuel System

22

1820

21

20

20

18

2827

24

26

25 2623

24

FRONT OF MOWER

23

25

29

30

3

19

FUEL TANK

23

25

28

18

FRONT OF MOWER

121355EX_0118 5-11

Fuel System


WIRE TIEWIRE TIEPUSH BUTTON MOUNTGM .750 X .188 X 1.00 X .12GM .50 X 1.00 X .75 X .12CB .250-20 X .625 ZNYCGM 1.12 X 1.75 X 1.37 X .12NT .250-20 HX FL LK ZNYLOOP CLAMPFUEL TANK NECK SUPPORTBUMPERISOLATORNT .312-18 HX FLK ZNYCWIRE TIE (NOT SHOWN)

NOTES:

DESCRIPTION

18 000331 819 602725 120 604307 321 047456 122 080358 123 601503 424 706531 225 016816 426 043570 227 124348-1 128 781880 229 605542 130 016832 131 000430 1

5-12 121355EX_0118

121355EX_0118 6-1

Section 6

Battery & Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 121355EX_0118

Battery & Fenders

1012

3

12

3

8

5

6

4

14

1516

14

15 16

10

13

5

10

11

7

9 INSTRUMENT

BATTERY

15

A

PANEL

15

POSITIVEBATTERYCABLE

NEGATIVEBATTERYCABLE

3

1

1

121355EX_0118 6-3

Battery & Fenders


LS FENDER LIDCS .250-20 X 1.25 HXFW .281 X .625 X .066BATTERY WARNINGS DECALCN .250-20 X .15 MAX THKBATTERY HOLD DOWN (WITH SEAL & DECAL)SEAL 3/8 X 3/4UNTHREADED PN .250 IDLS FENDERCS .250-20 X .75 HX FLGCS .25-20 BH TX BZRS FENDERNT .250-20 HX FL LK ZNYNT .250-20 HX G5LW .250 INT-EXT TOOTH ZCS .250-20 X .75 HX G5

NOTES:

1. Part of the Instrument Panel assembly.2. When performing service on the mower, disconnect the negative battery

cable (black) and do not reconnect it to the battery until ready to start the engine.

DESCRIPTION

1 605558 12 605627 13 605628 84 601815 15 601982 36 552858 17 713198 2.5"8 605629 19 605522 1

10 604324 411 605473 612 605521 113 016816 214 024927 215 029868 416 055939 2

SEAL LENGTH

2.5"A

6-4 121355EX_0118

Instrument Panel

10

12

34

7

5

6

5

11

12

13

13

15

16

15A10A8

9

7

21

22

24

AUXILIARYCONNECTION

23

FUSES

20

18

1714

19

25

1

12

15

16

14

14

121355EX_0118 6-5

Instrument Panel


CHOKE CABLEPTO SWITCHFUEL GAUGE/HOUR METERKEY ASSEMBLYIGNITION SWITCH1/4-20 THREAD RIVET NUTCB 10-24 X .500 ZYNCINSTRUMENT PANEL (WITH DECAL)INSTRUMENT PANEL DECALTHROTTLE CABLEFW .219 X .500 X .048NT #10-24 HX NL ZNCN .250-20 X .15 MAX THKWIRE TIEFW .281 X .625 X .066CS .250-20 X 1.00 HX G5CB .312-18 X .75 FUL ZNLOOP CLAMPLOOP CLAMPNT .312-18 HX FLK ZNYCWIRE HARNESS ADAPTERWIRE HARNESSCLUTCH CONNECTOR REPAIR KITFUSE HOLDER

NOTES:

1. Part of the wire harness.

DESCRIPTION

1 786657 12 776476 13 605483 14 785808 15 045898 16 808477 47 601098 48 552854 19 605604 110 778365 111 704932 212 059832 413 601982 214 000331 615 768515 216 056077 217 016253 218 043570 119 000398 120 016832 221 605554 122 605457 124 114052 125 601047 1

6-6 121355EX_0118

121355EX_0118 7-1

Section 7

48" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

48" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

7-2 121355EX_0118

48" Service Deck

1

2

3

4

5

6

2


48" DECK (WITH DECALS)DECK DANGERS DECALTHROWN OBJECTS DECAL48" DECK ID DECALBELT ROUTING DECALDISCHARGE CHUTE DECAL

NOTES:

DESCRIPTION

1 552872 12 601837 23 601892 14 793976 15 781419 16 601624 1

121355EX_0118 7-3


7-4 121355EX_0118

48" Deck Pulleys & Spindles

1

1

2

3

4

5 6

1011

12

3

19

8

9

7

1

2

3

19

12

13

14

2017

18

15

821

22

23

18

24

26 25

2

25

3

16

121355EX_0118 7-5



NT .500-13 HX G8 ZY NLFW .531 X .812 X .089 HDDUST SHIELD4" IDLER PULLEYIDLER SPRINGTENSIONER SLEDIDLER SLIDENT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNCB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYSPINDLE SPACERDRIVE PULLEY B-SECPULLEY SPACERDUST SHIELDNT .375-16 HX G5 ZNYFW .379 X .813 X .0636.00" IDLER PULLEYIDLER PULLEY MOUNT BASEFW .440 X 1.00 X .083 ZNYFW .73 X 2.25 X .312SPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .312-18 X .75 FUL ZNCB .50-13 X 2.50 STD ZN

NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.3. Torque to 3–6 ft-lbs.

DESCRIPTION

1 781567 32 604486 33 605467 34 605512 15 122388 16 121052 17 604790 28 604251 79 604252 610 604253 111 705954 312 798603 313 604777 314 604665 315 605504 316 606362 317 054502 1218 767954 2419 605463 220 605465 121 017129 122 605508 123 605380 324 005116 1225 016253 726 604254 2

7-6 121355EX_0118

48" Deck

3

2

2 1

1

5

3

7

4

18

1920

16

15

1714

14

910

11

12

13

21

22

23

8

1

2

2

4

6

9

9

16

14

915

9

5

5

121355EX_0118 7-7

48" Deck


PULLEY COVER (S/N 15082040 & HIGHER)CS .250-20 X .75 HX FLGDISCHARGE CHUTETORSION SPRINGNT .375-16 HX G5 ZY NLBELT, B 143" ELCHUTE PINPULLERNT .500-13 HX G8 ZY NLCS .500-13 X 6.50 HX G5 ZCB .500-13 X 7.50 STD ZNSPACER 5.73 PLASTIC WHEELFW .531 X 1.063 X .175ANTI-SCALP WHEELCB .500-13 X 4.50 STD ZNCB .312-18 X .75 FUL ZNDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNBLADE, 16.5"-H-F-CWBLADE, F16.50"-L-F-CWBLADE, 16.5"-L-F-CWBLADE, 16.5"-GAT-F-CWBLADE, 16.5"-MUL-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 2–5 ft-lbs on these self-tapping screws.3. Do not torque; the discharge chute must pivot freely.4. Torque to 3–6 ft-lbs.5. Mowers with serial numbers prior to 15082040 require kit 122667,

which includes drill templates and (1) pulley cover, 605867.

DESCRIPTION

1 605867 22 604324 43 605469 14 602435 15 086660 16 791335 17 602432 18 113717 29 781567 510 042630 211 602338 112 602344 113 602341 114 767962 315 604780 216 602339 217 016253 218 605376 119 079210 220 604251 221 606252 3

601014 3601123 3796631 3796623 3

22 782474 323 781872 3

7-8 121355EX_0118

54" Service Deck

12

3

5

4


54" DECK (WITH DECALS)BELT ROUTING DECALDANGER/CHUTE DECAL54" DECK ID DECALDANGER/OBJECTS DECAL

NOTES:

DESCRIPTION

1 552873 12 781419 13 604221 14 799171 15 604222 1

121355EX_0118 7-9


7-10 121355EX_0118


1

1

2

3

4

5

11

12

13

14

1517

18

8

21

8

9

7

12

3

19

1

2

3

19

22

10

20

23

18

2426

25

25

6

2

3

16

121355EX_0118 7-11



NT .500-13 HX G8 ZY NLFW .531 X .812 X .089 HDDUST SHIELD4" IDLER PULLEYIDLER SPRINGTENSIONER SLEDIDLER SLIDENT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNCB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYSPINDLE SPACERPULLEY, DECK DRIVE B-SECPULLEY SPACERDUST SHIELDNT .375-16 HX G5 ZNYFW .379 X .813 X .0636.00" IDLER PULLEYIDLER PULLEY MOUNT BASEFW .440 X 1.00 X .083 ZNYFW .73 X 2.25 X .312SPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .312-18 X .75 FUL ZNCB .50-13 X 2.50 STD ZN

NOTES:


DESCRIPTION

1 781567 32 604486 33 605467 34 605512 15 122388 16 121052 17 604790 28 604251 79 604252 610 604253 111 705954 312 798603 313 604777 314 604664 315 605504 316 606362 317 054502 1218 767954 2419 605463 220 605465 121 017129 122 605508 123 605380 324 005116 1225 016253 726 604254 2

7-12 121355EX_0118

54" Deck

3

3

31

2

6

7

4

8

5

19

2021

1716

1815

15

10

10

1112

13

14

22

23

24

9

1

2

2

410

15

10

16

17

10

121355EX_0118 7-13

54" Deck


RS PULLEY COVERLS PULLEY COVERCS .250-20 X .75 HX FLGDISCHARGE CHUTETORSION SPRINGNT .375-16 HX G5 ZY NLBELT B 148.56" ELCHUTE PINPULLERNT .500-13 HX G8 ZY NLCS .500-13 X 6.50 HX G5 ZCB .500-13 X 7.50 STD ZNSPACER 5.73 PLASTIC WHEELFW .531 X 1.063 X .175ANTI-SCALP WHEELCB .500-13 X 4.50 STD ZNCB .312-18 X .75 FUL ZNDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNBLADE, 18.5"-H-F-CWBLADE F18.50"-L-F-CWBLADE, 18.5"-L-F-CWBLADE, 18.5"-GAT-F-CWBLADE, 18.5"-MUL-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 2–5 ft-lbs on these self-tapping screws.3. Do not torque; the discharge chute must pivot freely.4. Torque to 3–6 ft-lbs.

DESCRIPTION

1 604722 12 604723 13 604324 44 605469 15 602435 16 086660 17 786483 18 602432 19 113717 210 781567 511 042630 212 602338 113 602344 114 602341 115 767962 316 604780 217 602339 218 016253 219 605376 120 079210 221 604251 222 606251 3

601012 3601124 3797712 3797704 3

23 782474 324 781872 3

7-14 121355EX_0118

60" Service Deck

2 1

3

4

5


60" DECK (WITH DECALS)BELT ROUTING DECALDANGER / OBJECTS DECAL60" SD DECK ID DECALDANGER / CHUTE DECAL

NOTES:

DESCRIPTION

1 552874 12 781419 13 604222 14 786277 15 604221 1

121355EX_0118 7-15


7-16 121355EX_0118


1

1

2

3

45

6

1011

12

319

8

9

7

12319

12

13

14

20

17

18

15

8

21

22

23 25

18

24

26252

3

16

121355EX_0118 7-17



NT .500-13 HX G8 ZY NLFW .531 X .812 X .089 HDDUST SHIELD4" IDLER PULLEYIDLER SPRINGTENSIONER SLEDIDLER SLIDENT .312-18 HX NL JAM G2 ZNFW .340 X .675 X .035 ZNCB .50-13 X 2.00 STD ZNCS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYSPINDLE SPACERPULLEYPULLEY SPACERDUST SHIELDNT .375-16 HX G5 ZNYFW .379 X .813 X .0636.00" IDLER PULLEYIDLER PULLEY MOUNT BASEFW .440 X 1.00 X .083 ZNYFW .73 X 2.25 X .312SPINDLE ASSEMBLYCS .375-16 X 1.375 HX G5CB .312-18 X .75 FUL ZNCB .50-13 X 2.50 STD ZN

NOTES:


DESCRIPTION

1 781567 32 604486 33 605467 34 605512 15 122388 16 121052 17 604790 28 604251 79 604252 610 604253 111 705954 312 798603 313 604777 314 604704 315 605504 316 606362 317 054502 1218 767954 2419 605463 220 605465 121 017129 122 605508 123 605380 324 005116 1225 016253 726 604254 2

7-18 121355EX_0118

60" Deck

3

3

31

2

6

7

4

17

5

19

20

2117

16

18

15

15

1010

11 12

13

14

22

23

24

9

1

2

2

4

1010

161510

8

121355EX_0118 7-19

60" Deck


RS PULLEY COVERLS PULLEY COVERCS .250-20 X .75 HX FLGDISCHARGE CHUTETORSION SPRINGNT .375-16 HX G5 ZY NLBELT, B 158.5 ELCHUTE PINPULLERNT .500-13 HX G8 ZY NLCS .500-13 X 6.50 HX G5 ZCB .500-13 X 7.50 STD ZNSPACER 5.73 PLASTIC WHEELFW .531 X 1.063 X .175ANTI-SCALP WHEELCB .500-13 X 4.50 STD ZNCB .312-18 X .75 FUL ZNDECK BUMPERFW .344 X 1.00 X .06 ZNYCNT .312-18 HX NL JAM G2 ZNBLADE, 20.5"-H-F-CWBLADE, F20.5"-L-F-CWBLADE,20.50"-L-F-CWBLADE, 20.5"-MUL-F-CWBLADE, 20.5"-GAT-F-CWBLADE, F20.50"-H-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 2–5 ft-lbs on these self-tapping screws.3. Do not torque; the discharge chute must pivot freely.4. Torque to 3–6 ft-lbs.

DESCRIPTION

1 604722 12 604723 13 604324 44 605469 15 602435 16 086660 17 605510 18 602432 19 113717 210 781567 511 042630 212 602338 113 602344 114 602341 115 767962 316 604780 217 602339 218 016253 219 605376 120 079210 221 604251 222 606253 3

600901 3793794 3794214 3794230 3794685 3

23 782474 324 781872 3

7-20 121355EX_0118

Deck Lift

7

1

1312

1110

6

6

2

5

5

4

3

1312

1112

12

14

15

12

18

21

1920

1920

21

18

21

21

9

17

8

13

13

19

21

21

19

2

2322

2324

16

16

RIGHTSIDE

121355EX_0118 7-21

Deck Lift


TRANSPORT LATCHBUSHINGCE .500 X 2.00 X 1.63INDICATOR PLATE (WITH DECAL)E CLIP (1/2") .80 X .396CB .375-16 X 1.50 STD G5DECK HEIGHT STOP PINDECK HEIGHT DECALINNER CUT HEIGHT BRACKETINDICATOR BRACKETDECK LIFT LINK SPACERFW .379 X .813 X .063NT .375-16 HX G5 ZY NLSPRINGEB, .375-16 X 3.00 FULL THDNT .375-16 HX G5 ZNYSPRING BRACKETCB .375-16 X 1.25 G5 ZNCS .437-14 X 1.75 HX G5DECK LIFT LINKNT .437-14 HX FLG ZNCS .500-13 X 2.00 HX G5 ZNYFW .531 X 1.063 X .175NT .500-13 HX G5 ZNYC

NOTES:

DESCRIPTION

1 605466 12 768259 23 605470 14 552859 15 793059 26 710194 27 601963 18 605538 19 119970 1

10 119969 111 118900 212 767954 613 086660 414 008938 115 601486 116 054502 217 120779 118 603113 219 055749 820 124354-1 421 704643 1622 078949 223 767962 424 008193 2

7-22 121355EX_0118

Deck Lift

21

19

20

19

21

21

20

21

21

19

21

21

LEFTSIDE

121355EX_0118 8-1

Section 8

Seat & Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 121355EX_0118

Seat & Footrest

1

1

25

8

4

6

3

4

4

11

910

9

10

14

12

5

43

43

15

18

19

17

A

1

43

3

7

13

16A

16

4

3

43

121355EX_0118 8-3

Seat & Footrest


TWO-PIECE SEATRS HYDRO GUARD (YELLOW)RS HYDRO GUARD (BLACK)CS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .250-20 X .75 HX FLGENGINE COMPARTMENT DECALPUMP BELT WARNING DECALSEAT PAN (WITH DECALS)FW .344 X 1.00 X .12 HRD ZNT .312-18 HX G5 ZY NLLS HYDRO GUARD (YELLOW)LS HYDRO GUARD (BLACK)HOT & HYD OIL DECALLEVEL FUEL FILL DECALCN .375-16 X .20 MAX THKSEAT SUPPORT (WITH SEAL)SEAL 3/8 X 3/4HUSTLER ID DECALFOOTREST (WITH DECAL)CS .375-16 X .75 HX FLK

NOTES:

1. Torque to 17 ft-lbs.

DESCRIPTION

1 605566 12 123688-1 1

123688-3 13 036244 84 767954 85 604324 46 601967 17 600899 18 552853 19 712927 4

10 058776 411 123689-1 1

123689-3 112 779280 113 605782 114 601758 215 552848 116 713198 15"17 602407 118 552856 119 029629 2

SEAL LENGTH

5.0"A

8-4 121355EX_0118

Seat Service Parts

2

1

3

4

6

5


SEAT BACKSEAT BOTTOMARM REST (PAIR)SEAT BELT (SET)SEAT SLIDES (PAIR)SEAT SWITCH

NOTES:

DESCRIPTION

1 605614 12 605613 13 605615 14 604945 15 604944 16 603148 1

121355EX_0118 8-5


8-6 121355EX_0118

ROPS

1

14

55

6

2

3

2

2

121355EX_0118 8-7

ROPS


ROPS KITROPS HARDWARE KITPOLY STOP KITNT .500-13 UNT LK G8FW .531 X 1.063 X .175CS .500-13 X 3.50 HX G5

NOTES:

1. Torque to 73 ft-lbs.

DESCRIPTION

1 605479 12 605044 13 605646 24 023317 45 767962 86 061812 4

8-8 121355EX_0118

hustler fastrak parts manual...mowers. this parts manual provides a complete parts listing for the...

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