hvacr expo saudi - hngl building pressurization success ...saudi aramco: public •findings...

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Saudi Aramco: Public HNGL Building Pressurization Success Story Presented by: Nawaf Alhaddad, Stationary Equipment Engineer Organised by Copyright 2019, Saudi Aramco. All rights reserved.

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Page 1: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

HNGL Building Pressurization Success StoryPresented by: Nawaf Alhaddad, Stationary Equipment Engineer

Organised by

Copyright 2019, Saudi Aramco. All rights reserved.

Page 2: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

1

Content

• Problem Definition

• HVAC background

• Root Cause Assessment

• Assessment Action Plan

• Assessment Conclusion

Copyright 2019, Saudi Aramco. All rights reserved.

Page 3: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Problem Definition

2

Sand and dust ingress in critical buildings (PIBs, Substations)

Source: https://germzbegone.com/steam-services-deep-cleaning/

Copyright 2019, Saudi Aramco. All rights reserved.

Page 4: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

HVAC Background – Pressurization

3

Building Pressurization (0.1” -0.25” wg)

Copyright 2019, Saudi Aramco. All rights reserved.

Page 5: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Mechanical Room

Fresh Air Stack

Inertia Filter

Air Handling Unit

Dirty

Air

0

4

HVAC Background – Central System

Standard Central HVAC system

Copyright 2019, Saudi Aramco. All rights reserved.

Page 6: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Root Cause Assessment

5Copyright 2019, Saudi Aramco. All rights reserved.

•Assessment

•Previous records

•SMEs visits

•Plants benchmarking

•CSD + Vendor visit

Page 7: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

•Findings

•Gaskets and wall cracks

•Auxiliary pressure system

• Inertia filter design

•No flow after inertia filter

•PDI not installed correctly

6

Root Cause Assessment

•Assessment

•Previous records

•SMEs visits

•Plants benchmarking

•CSD + Vendor visit

Copyright 2019, Saudi Aramco. All rights reserved.

Page 8: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

•Findings

•Gaskets and wall cracks

•Auxiliary pressure system

• Inertia filter design

•No flow after inertia filter

•PDI not installed correctly

7

Root Cause Assessment

Probable Root Cause

Copyright 2019, Saudi Aramco. All rights reserved.

Page 9: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Assessment Action Plan

8

Inertia filter inlet mesh Inertia filter outlet blades

• Create work scope to clean inertia filters (non-critical and critical buildings)

Copyright 2019, Saudi Aramco. All rights reserved.

Improved

Page 10: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Assessment Conclusion

9

• No TAB = Cost Avoidance of $196,000

• Adjusting inertia filters for easy disassembly

• Enhancing HVAC PM list

• Procuring equipment to ease PM

• Creating HVAC Dashboard

• Shared as a Lesson Learned with GO plants

Copyright 2019, Saudi Aramco. All rights reserved.

Page 11: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Questions and Answers

10

Thanks for listening. I am glad to answer your questions

Nawaf Alhaddad

SEU, Mechanical Engineer

Copyright 2019, Saudi Aramco. All rights reserved.

Page 12: HVACR Expo Saudi - HNGL Building Pressurization Success ...Saudi Aramco: Public •Findings •Gaskets and wall cracks •Auxiliary pressure system •Inertia filter design •No flow

Saudi Aramco: Public

Thank You for attending this presentation

Don’t forget to collect your CPD certificate from the CPD collection area

at the event

Organised by