hydro stove - docherty groupdocherty.co.uk/wp-content/uploads/2016/03/opala-and-saba... · cod....

60
COD. 59939EN.00 11/2013 HYDRO STOVE PELLET TECHNICAL MANUAL OPALA SABA

Upload: nguyendung

Post on 13-Nov-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

HYDRO STOVEPELLET

TECHNICAL MANUAL

OPALA SABA

Page 2: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

2

Page 3: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

3

ESTUFAS10/12 KW

OPALA

SABA

HYDRO STOVES18/24 KW

Page 4: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

4

DECLARATION OF CONFORMITY

In compliance with the requirements of the COUNCIL OF THE EUROPEAN UNION

The Company LASIAN Tecnología del Calor, S.L.

with C.I.F. B50141894, and registered address at:Políg. Ind. Las Norias, parcela nº 7 - 50450 MUEL (Zaragoza) - SPAINManufacturer of stoves for production of heating and A.C.S,

brand: LASIAN

In its different models:

OPALA

SABA

WE HEREBY DECLARE, under our sole responsibility, that the above mentioned products aremanufactured in accordance with the following directives and standards:

89/366 CEE2004/108 CE2006/95 CE89/106 CEE

EN 60335-1; EN 60335-2-102;EN 61000-3-2; EN 61000-3-3;EN 50366; EN 55014-1; 55014-2EN 14785

Muel, 20th March 2013

The characteristics and manufacture date on each unit are indicated in the technical documentation that accompanies eachstove.

Page 5: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

5

Users of this stove must read and understand this entire manual. The manual and all the documentation providedmust be kept during all the life-cycle of the stove in an easily accessible place.

Care of the manual and how to consult it

Take care of this manual and keep it in an easily accessible place.

Should the manual be misplaced or ruined, request a copy from your installer or directly from the manufacturergiving the identification details of the product.

“Bold text” requires particular attention.

Text in “italics” is used to draw your attention to other paragraphs in this manual or any additional explanation.

SYMBOLS USED IN THE MANUALSYMBOL MEANING: EXPLANATION, ADVICE, NOTES

ATTENTION!Carefully read and understand the relative message. Failure to comply withwhat is written can cause serious damage to the stove and put the user’s safetyat risk.

OPERATING SEQUENCESSequence of buttons to be pressed to access the menus or make adjustments.

INFORMATIONImportant information for a good performance of the stove. Failure to complywith these provisions will compromise the use and performance of the stove.

Page 6: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

6

INDEXINDEX .............................................................................................................................................................6

1 IMPORTANT INDICATIONS ...........................................................................................................................8

2 TECHNICAL DATA..........................................................................................................................................9

3 FUEL……………............................................................................................................................................11

4 INSTALLATION .............................................................................................................................................124.1 GENERAL NOTES .....................................................................................................................................124.2 UNPACKING ..............................................................................................................................................124.3 DOMESTIC FIRE PREVENTION ...............................................................................................................124.4 MINIMUM SAFETY DISTANCES...............................................................................................................134.5 FLOOR PROTECTION...............................................................................................................................144.6 DUCT OR CHIMNEY..................................................................................................................................154.7 FLUE DUCT OUTLET ................................................................................................................................164.7.1 GENERAL NOTES ..................................................................................................................................164.7.2 PIPES AND MAXIMUM USABLE LENGTHS..........................................................................................164.7.3 HOLE IN FLUE DUCT PIPE....................................................................................................................174.7.4 USE OF A TRADITIONAL TYPE CHIMNEY...........................................................................................174.8 USE OF EXTERNAL CHIMNEY.................................................................................................................184.9 EXTERNAL CHIMNEY ...............................................................................................................................184.10 FRESH AIR INTAKE.................................................................................................................................204.11 MINIMUM DISTANCES FRESH AIR INTAKE .........................................................................................20

5 CONNECTIONS ............................................................................................................................................215.1 ELECTRICAL CONNECTION ....................................................................................................................215.1 HYDRAULIC CONNECTION......................................................................................................................21

6 USE….. ..........................................................................................................................................................236.1 WARNINGS ................................................................................................................................................236.2 CONTROL BEFORE IGNITION .................................................................................................................246.3 LOADING THE PELLETS ..........................................................................................................................246.4 IGNITION OF THE STOVE ........................................................................................................................256.5 CLEANING .................................................................................................................................................256.6 LOAD ..........................................................................................................................................................256.7 PAUSE........................................................................................................................................................256.8 WAITING FOR THE FLAME ......................................................................................................................256.9 FLAME STABILIZATION ............................................................................................................................256.10 IN OPERATION........................................................................................................................................256.11 SHUTDOWN.............................................................................................................................................256.12 NOT WORKING........................................................................................................................................266.13 STAND BY................................................................................................................................................266.14 PROTECTION CONTROL OF THE STOVE OFF OR IN STAND BY ....................................................266.15 WATER PUMP CONTROL.......................................................................................................................26

7 WIRING DIAGRAMS OF THE CARD............................................................................................................27

8 CONTROL PANEL INSTRUCTIONS ............................................................................................................318.1 START-UP SCREEN..................................................................................................................................318.2 PROGRAMS MENU ...................................................................................................................................328.3 ROOM TEMPERATURE PROGRAMMING ...............................................................................................328.4 DATE AND TIME ADJUSTMENT...............................................................................................................328.5 SCHEDULED START-UP AND SHUTDOWN ...........................................................................................338.6 FUEL...........................................................................................................................................................378.7 PRESSURE H2O ........................................................................................................................................37

9 TECHNICAL MENU.......................................................................................................................................389.1 PARAMETERS ...........................................................................................................................................39

Page 7: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

7

9.2 FUNCTION .................................................................................................................................................419.3 SWITCH ON ...............................................................................................................................................419.4 LANGUAGE................................................................................................................................................419.5 PRESSURE TRASDUCER ........................................................................................................................419.6 EXTRAORDINARY CLEANING .................................................................................................................42

10 ALARM DESCRIPTIONS ............................................................................................................................4310.1 SAFETY TEMPERATURE LIMITER ........................................................................................................44

11 WARNINGS AND MAINTENANCE .............................................................................................................4411.1 DOOR OPENING .....................................................................................................................................4511.2 DISPOSAL OF ASHES ............................................................................................................................4511.3 ASH PAN CLEANING...............................................................................................................................4511.4 BRAZIERCLEANING................................................................................................................................4511.5 COMBUSTION CHAMBER CLEANING...................................................................................................4611.6 HEAT EXCHANGER CLEANING.............................................................................................................4711.7 SMOKE CHAMBER CLEANING ..............................................................................................................4711.8 UNLOAD INSTALLATION CLEANING.....................................................................................................4811.9 GLASS BREAKAGE.................................................................................................................................4811.10 ORDINARY AND EXTRAORDINARY MAINTENANCE.........................................................................48

* WARRANTY CONDITIONS

Page 8: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

8

1. IMPORTANT INSTRUCTIONSThis instruction manual has been prepared by the manufacturer and it is an essential part of the product. Shouldthe stove be sold or transferred, it should always be accompanied by the manual as it contains information that isnecessary for the buyer and all persons involved in the installation, maintenance and use of the product.

Carefully read and understand the instructions and technical information contained in this manual beforeproceeding with the installation, use and maintenance of the product. Familiarization of the instructions in thismanual ensures the safety of people and a longer life performance of the product.The manufacturer disclaims any liability for damage caused by failure to read the rules and instructions forinstallation, use and maintenance listed in the book of instructions, unauthorized product modification or use ofnon-original spares.

Installation and use of the product should be in accordance with the manufacturer's instructions, obeying European,national and local regulations.Installation, electrical connection, maintenance and repairs must be performed only by a qualified, authorizedperson and with a proper knowledge of the product.The product should not be installed near wooden walls or combustible material. For a proper installation it isnecessary to consult the chapter "Safety distance". Check the flatness of the floor where the product will beinstalled. Use of appropriate gloves is advised when handling coated parts to avoid leaving traces that are difficultto remove in the first cleaning. The assembly of the stove should be carried by at least two people.Connect the stove to the mains only after connecting the chimney. The power cable must be accessible after theinstallation of the stove. To start the stove refer to chapter "FUEL". Never use liquid fuels to start the stove.Provide sufficient ventilation during the installation. In case of malfunction, the fuel supply will be interrupted.Restart the product only after having the cause of the problem solved. Stop using the product in case of failure ormalfunction. Do not lift the grating which lies inside the fuel hopper. Any accumulation of unburned fuel in theburner resulting from misfire must be removed before ignition.While the stove is working, it is recommended not to touch the hottest parts like handle, door, chimney exhaust andglass. Due to the heat of the glass door, pay attention to keep anyone not involved in the installation away from thestove. Inform persons in the vicinity of the stove of the necessary precautions while the product and possibleproducts are working. In case of problems or misunderstandings of the instructions, contact the installer. Do notplace non heat-resistant objects on the stove or within the prescribed minimum safety radius of the stove.

Do not open the door during operation, or start the stove if the glass is broken.For terms, limits and exclusions refer to the warranty certificate supplied with the product. The manufacturer maymake changes deemed appropriate to the stove documentation without notice, to pursue a policy of constantdevelopment and constant renewal of the product.This document is property of the manufacturer and can not be transferred in whole or in part to any third partywithout the written consent of the company. All rights reserved.

DIRECTIVES AND STANDARDSAll our products are manufactured according to the following directives:

89/366 CEE2004/108 CE2006/95 CE89/106 CEE

All our products are manufactured according to the following standards:

EN 60335-1; EN 60335-2-102;EN 61000-3-2; EN 61000-3-3;EN 50366; EN 55014-1; 55014-2EN 14785

Page 9: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

9

2. TECHNICAL DATAThe technical label indicates data and performance of the appliance.

The handling, removal or lack of technical label hinders any installation and maintenance, since it is not possibleto identify the product. In case of damage, request a duplicate of it to the service center. Given the importance ofthe label, we recommend installing the stove respecting the distances so that it is always visible.

MODEL OPALA SABA

Nominal thermal outputmin./max. kW 6,2 - 18 8,5 - 24

Nominal thermal output towater kW 16 20

Efficiency % 91 90

Consumption hourlymin./max. kg/h 1,3 – 3,7 1,9 - 5,1

Tank capacity kg 25 35

Electric absorment in work W 50 - 150 50 - 150

Flue duct Ø 80mm 80mm

Weight kg 152 176

Dimensions LxBxH 570x580x1238 570x580x1238

Page 10: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

10

DIMENSIONS AND COMPONENTS MODELS OPALA AND SABA

OPALA / SABA

1

8

2

3

4

56

7

A

DIMENSIONS

OPALA SABA

A (mm) 580 580B (mm) 570 570C (mm) 659 659H (mm) 1238 1238

COMPONENTS1 Control panel2 Ø 80 Flue duct3 Safety valve4 ¾ male discharge5 ¾ male return6 Air intake7 Electrical outlet8 Hopper lid

Page 11: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

11

3. FUELThe multi-fuel stove is designed to burn fuels derived from solid biomass:

Wood pellet: is a fuel made from compacted sawdust extracted from the remains of the production and processingof dried natural wood; the compactness of the product is guaranteed over time by a natural substance contained inthe wood: the lignin. The typical form resembling small cylinders is achieved by wire drawing.On the market there are various types of pellet with quality and features that change depending on the kind ofproduction and type of wood materials used.

Solid biomass: biomass is a type of fuel recovered and produced directly or indirectly from the disposal ofindustrial processing, from substances such as olive, almond, hazelnut, rape or pruning cuts, or from the disposalduring wood processing or the remains. These fuels are materials such as shredded vegetables including olive pits,almonds or hazelnut shells; other types are the pellet boiler and pellet olive of a diameter of 6 or 8 mm. etc. ThisLASIAN stove has an ash cleaning system that allows these fuels to be used in the devices, choosing the specificprogram that is already recorded for the fuel we use:

FUEL PROGRAMS:

Combustible 1 DIN PLUSCombustible 2 MEDIUM QUALITY PELLETCombustible 3 LOW QUALITY PELLET

The importation of these programs can be found in chapter 8 Operation of the control panel, in theparagraph 8.6.

ATTENTION!The following types of fuel are excluded for its use; splinters - wood chunks - branches ingeneral.

Because the characteristics and fuel quality influence significantly in the autonomy, performance andproper operation of the stove, it is advised to:AVOID the use of fuel containing powder of mixed sawdust, resins or chemical, additional or binder substances.AVOID the use of wet fuel.

The choice of unsuitable fuel causes:- brazier and smoke exhaust dust jam,- increase in fuel consumption,- decrease in performance,- does not guarantee the normal operation of the stove,- glass dirt,- production of unburned granules.

The presence of moisture in the fuel increases the volume of the capsules and breaks them causing:- malfunctions of the load system,- bad combustion.

Fuel must be stored in a dry place and special attention must be paid to the handling of the sacks in order to avoidgrinding them and form sawdust.In order to use a fuel with size and calorific characteristics calorific different to the ones specified, it could benecessary to modify the operating parameters of the stove. Should that be your case, contact an authorized servicecenter.

The use of fuel not according to the manufacturer's instructions can damage the stove andcompromise its performance, resulting in the invalidation of the warranty and in the end of theliability of the manufacturer on the product.

Page 12: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

12

4. INSTALLATION4.1 GENERAL NOTESDo not install the stove in bedrooms, locations with bath or shower and in places where there is another heatingunit devoid of an adequate airflow (chimney, stove, etc.), outside exposed to the atmospheric agents or in wetareas.The installation of the stove must be in a location that allows a safe and easy use and a simple maintenance. Thisplace must also be equipped with an electrical outlet with a regulatory earth connection.

The external air intake must meet the requirements of paragraphs 4.10 and 4.11.

ATTENTION!Ensure that the plug for the electrical connection is accessible after the stoveinstallation.

4.2 UNPACKINGUnpack the product carefully so it does not get damaged or scratched. Remove from the tank of the stove, theaccessory and home box possible pieces of polystyrene or cardboard used to block the removable parts, etc.

Also keep out of reach of children parts of the packaging (plastic bags, polystyrene, etc.) that could be potentiallydangerous and dispose according to the existing laws.

4.3 DOMESTIC FIRE PREVENTION- The installation and use of the stove must comply with the manufacturer's instructions and local siting

regulations.- Always consult the instructions given in this manual for a correct use of the stove and the electronic devices

connected to it.- When a chimney crosses a wall or ceiling it is necessary to perform particular operations (protection, thermal

insulation, distance of heat sensitive materials, etc.)- The chimney connection pipe should never cross a combustible surface.- Do not connect this stove to another smoke duct already used by another device.- It is recommended to keep out of the heat source area and at least at one meter all flammable or combustible

items such as wooden beams, furniture, curtains, flammable liquids, etc...- In the event that there are flammable or heat sensitive coatings in the surrounding space, a protective layer of

insulating and not combustible material must be placed. If the floor is made of combustible material, fireproofmaterial protections projected 15 cm laterally and 30 cm from the front must be placed.

- For further information refer to local regulations.- If the flue should catch fire, be equiped with a suitable systems for suffocating the flames or request help from

the fire service.

4.4 MINIMUM SAFETY DISTANCE

The following figures show the minimum safety distance that must always be guaranteed.

Page 13: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

13

INSTALLATION IN ANGLE (mm)

INSTALLATION TO WALL (mm)

DISTANCE FROM FALSE CEILINGS ORFLAMMABLE CEILINGS (mm)

DISTANCE FROM THE FLUE DUCT OFFLAMMABLE WALLS INSTALLATION (mm)

Safety distance of the flammable material mmminimum distance air from flammable posterior wall P = 200minimum distance air from flammable side wall L = 200front distance of flammable material R = 1000

Page 14: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

14

4.5 FLOOR PROTECTIONIn case of heat sensitive or flammable floors is necessary to use a floor protection, eg: Steel sheet, marble or tiles.Whatever type of protection is chosen, it must protrude at least 300 mm from the front, and at least 150 mm fromthe sides of the stove, support the weight of the stove and have a thickness of at least 2 mm fig. 6 and 7.

Fig. 6Fig. 7

4.6 DUCT OR CHIMNEY

2 mm protection

Floor

Stove

Page 15: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

15

Each appliance must have a vertical duct or chimney to expel outside the fumes produced by combustion.

Flue duct must meet the following requirements:

Do not connect to any other fireplace, stove, boiler or any kind of extractor (fig. 1)

It must be adequately separated from combustible or flammable materials by a cavity wall or an insulating material.

The inner section should be uniform, preferably circular: square or rectangular sections must have rounded edgeswith a radius of at least 20 mm; regular bends without discontinuities, deviations from the axis no greater than 45°(Fig. 2).

Each appliance must have its flue duct with a section equal to or greater than the diameter of the flue outlet duct ofthe stove and a height of not less than that declared. (See table in paragraph 4.7.2)Two stoves, fireplace and a stove, an oven and a wood stove, etc. should never be used in the same environmentsince the draw of one may damage the other. Collective type ventilation ducts cannot be used either as they couldcause a vacuum in the environment of installation, even if installed in adjoining or communicating rooms.

It is forbidden to perform fixed or mobile openings in the chimney to connect a different appliance.

It is advisable that the flue is equipped with a solid material collection chamber and possible condensationsbeneath the mouth of the duct to be easily opened and inspected from the door hermetically.

4.7 FLUE DUCT OUTLET

Page 16: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

16

4.7.1 GENERAL NOTES

ATTENTION!The use of various fuels distinguishes this stove from the others. The draw of the smoke isforced thanks to an extractor that keeps the combustion chamber in depression and all thedischarge pipes under a slight pressure. It is required to verify that this extractor is installedcorrectly and completely tight and firm, both for performance and safety.

The exhaust duct must be built by specialized staff or companies, as indicated in this manual. Always carry out theunloading installation so that periodic cleaning is assured without having to dismantle any part.

Pipes should ALWAYS be sealed with silicone, not cement-based, which retains their strength and elasticity at hightemperatures, 250 ° C, and should be fixed with a Ø3, 9mm. self-tapping screw.- Do not install dampers or valves that could block the passage of flue gas.- Do not connect to a flueway where other appliances (boilers, extractor hoods, etc.) discharge fumes or vapours.

4.7.2 PIPES AND MAXIMUM USABLE LENGTHSPipes of painted aluminium-clad steel (minimum thickness of 1.5 mm), stainless steel (Aisi 316) or enameled steel(minimum thickness of 0.5 mm) with a nominal diameter of 80 mm can be used; for pipes which run inside the fluethe maximum diameter is 150 mm.Hoses are admitted if they meet the specifications set by law (stainless steel with a smooth inner wall) and male-female connectors must have a minimum length of 50 mm.The diameter of the pipes depends on the type of installation; the stove was designed to take Ø80 mm pipes, asshown in the specifications of the model chosen, and in some cases and models it is necessary to use Ø100 mmdouble-walled pipes.

TYPE OF INSTALLATION WITH Ø 80 mm PIPE WITH DOUBLE-WALLEDØ 100 mm PIPE

Minimum length 1.5 m 2mMaximum length (with three 90° bends) 4.5 m 8mFor installations more than 1200m above the sea - requiredMaximum number of bends 3 4Length of horizontal sections with minimum5% gradient 2m 2m

NOTE: Losses in pressure associated with a 90 ° bend can be compared to those incurred by one meter of pipe;an inspectable union-tee can be considered equivalent to a 90 ° bend.

Tee

Ø80>Ø100 connection

Sealing plug

Direction of cleaning

Direction of cleaning

Direction ofcleaning

Tee

Tee

TeeMax. 2m (min 5%)

Page 17: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

17

4.7.3 HOLE IN FLUE DUCT PIPEOnce the stove location is established, it is necessary to make the hole for the flue duct pipe. This varies dependingon the type of installation, diameter of the unloading pipe and type of wall or ceiling that it is going to pass through.The insulating barrier must be mineral-based (rock wool, ceramic fiber) with a nominal density greater than 80kg/m3.

Diameter flue duct pipe [mm]

Insulationthickness [mm]

Ø80Up to 24 kW

Ø 100From 28 kW

Diameter holes to be done [mm]Wall in flammable wood or withflammable parts 100 280 300

Wall or ceiling in cement 50 180 200

Wall or ceiling in brick 30 140 160

4.7.4 USE OF A TRADITIONAL TYPE CHIMNEYIf you wish to use an existing chimney it is strongly recommended that you have it checked by a professionalchimneysweep to ensure that it is completely airtight. The reason for this is that the smoke, because it is slightlypressurized, can infiltrate any cracks in the flue and escape into living spaces.

If upon inspection you find that the chimney is not completely sound, it is recommended that you insert piping madeof new material.

If the existing chimney is wide enough, we recommend a pipe with a maximum diameter of 150 mm; it is alsorecommended that you insulate the chimney flue. Fig. 1 and 2 represent the solutions to be adopted if you want touse an existing chimney.

Fig. 1Fig. 2

Page 18: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

18

4.8. USE OF EXTERNAL CHIMNEYAn external flue can be used provided it complies with the following requirements:

Use only insulated double-walledstainless steel pipes fixed to thebuilding.

There must be an inspection opening atthe base of the flue to permit periodicchecks and maintenance.

The chimney must be fitted with a down-draught cowl ensuring compliance withthe safety distance from the edge of thebuilding as outlined in paragraph 4.9.

The drawing represents the solutionadopted to use an exteral chimney.

4.9 EXTERNAL CHIMNEY

The flue duct must be equipped, in its upper part, with an appliance called chimney, which facilitates the dischargeof combustion gases outdoors.

The external chimney must comply with the following requisites:

- To have an internal section equivalent to the flue pipe.- To have a useful outlet section of not less than twice of the flue pipe section.- The chimney which emerges from the ridge or that remains in contact with the outside (e.g. the case of an

open roof) must be covered with brick elements and perfectly insulated. They must be built in such a way toprevent the penetration of rain, snow or foreign matter, and in the event of winds from all directions and angle,discharge of the combustion products is assured (chimney stack with down-draught cowl).

- The external chimney must be installed to ensure the adequate dispersion and dilution of the combustionproducts outside the reflux area. This area has different sizes and shapes depending on the angle of inclinationof the roof, and it is therefore necessary to adopt the minimum heights shown in Fig 1 and Fig 2.

- The chimney must be a windproof type and surpass the ridge height like in fig.1 and fig.2.- Any building or other obstacles that exceed the chimney height cannot be near the chimney itself (Fig. 1).- Never cover the chimney with nets.

Inspection

Fresh air intake with non-closable grille

Page 19: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

19

Fig. 1

Fig. 2

Pitch of the roof[°]

Horizontal width of refluxarea from ridge axis A[m]

Minimum height ofoutlet from roofHmin =Z+0.50m

Height of reflux area Z[m]

15 1.85 1.00 0.50

30 1.50 1.30 0.80

45 1.30 2.00 1.50

60 1.20 2.60 2.10

Surpass

Page 20: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

20

4.10 FRESH AIR INTAKE- The stove must have the necessary air to ensure a trouble-free and correct performance of the combustion, as

well as a good environment.- Make sure the room where the stove is installed has adequate ventilation, and if not, install an air supply duct

from the outside with a recommended minimum section of 100 cm².- The fresh air intake must be communicated directly with the environment of the installation of the stove, placed

so that it avoids to get obstructed, and it is protected with a permanent grid or another suitable guard providedit does not reduce the minimum section.

- The air flow can also be obtained from an adjacent room to the place of the installation, provided this air flowsfreely through permanent apertures that cannot be closed, and communicate with the outside.

- The adjacent room must not be used as a garage, store for combustible materials or for activities with a risk offire.

4.11 MINIMUM DISTANCES FRESH AIR INTAKE

The combustion air intake cannot be connected to any air distribution duct or to the air intake placed in thewall.These distances must be respected to prevent the combustion air being released from another source; for exampleopening of a window can take the fresh air causing the lack of it to the stove.

Air intake must be placed at least:

1.5 m Under

Doors, windows, flue duct,cameras, etc.

1.5 m Horizontally far from

0.3 m Above

1.5 m Far from Flue duct

Page 21: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

21

5. CONNECTIONS5.1 ELECTRICAL CONNECTION

The system must be suitable for the electrical power of the stove.

The stove is supplied with a power cable that needs to be connected to a230V 50Hz outlet.

The connection of the outlet to the back of the stove is shown in thefigure.

Ensure that the main switch of the stove is at 0, and then connect the power cord first behind the stove and theninto an electrical outlet on the wall. The main switch located on the back wall will be activated only when the stoveis lit; otherwise, it is advisable to remove the cable from the stove.

Maximum electrical absorption while ignition (6 min) 490 Wat

Electrical absorption (Wat) 120 Wat

Voltage and supply frequency 230 V / 50Hz

By law, the installation requires an earth connection and residual-current circuit breaker (RCCB). Make sure thepower cord, in its definitive position, does not make contact with hot parts.

5.2 HYDRAULIC CONNECTION

For the connection of the input water, output water, unloading and filling pipes, use longflexible tubes of at least 70 cm to facilitate the movement of the stove for maintenance.

INDICATIVE HYDRAULIC SCHEME

Unloading pipe

From the aqueduct towater reintegration

Output water heating installalationInput water heating installationClosing flangeNon-returning valvePressure reducing valve

Page 22: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

22

COMPONENTS HYDRO STOVE

1 – Expansion tank2 – Auger3 – Water pressure transducer4 – Safety valve 3 bar5 – Water pump6 – Fuel load engine7 – Capacitor8 – On/Off switch9 – Safety temperature limiter

10 – Air intake11 – Electronic board12 – Pressure switch13 – Smoke exhaust engine14 – Smoke temperature sensor15 – Probe PTC stove16 – Safety thermostat17 – Air valveA – Input water pipe

4

A

B

1

5

3

11

12

2

7

8¡8

9

6

10

13

14

15

17

16

Page 23: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

23

B – Output water pipe

HYDRAULIC SCHEME HYDRO STOVE

EXTERNAL THERMOSTAT INSTALLATIONThe operation of the stove can be regulated from an external room thermostat connected to the electronic board.The thermostat connection has to be made using a cable type 2x0.5 mm2.

This operation must be performed by cualified personnel.

The stove pass from the "ON" state to the "STANDBY" state in two cases according to the paragrah 6.13, being inone of cases ordered by the external thermostat.

6. USE6.1 WARNINGS- Do not use the appliance as an incinerator or in any other way different to the purpose it has been designed

for.

- Do not use liquid fuel.

- The appliance, especially the external surfaces, reaches high temperatures during operation; maneuvercarefully to avoid burns.

- Do not make any unauthorized modification to the appliance.

- Use only original spare parts recommended by the manufacturer.

- Try to familiarize yourself with the commands given by the panel or by the remote control.

- Try to incidentally memorize the stove messages displayed on the screen.

- To prevent the escape of fumes, the combustion chamber must be kept closed, except during cleaningoperations, which are conducted with the stove off.

- Do not remove the protective grille inside the tank.

- Do not touch the stove with wet hands, as this is an electrical appliance. Always remove the power cord beforeintervening in the unit.

- Incorrect installation or poor maintenance (non-compliant to what it was stated in this manual) may causedamage to people, animals... In this case, Lasian will be exempt of any civil or criminal liability.

- If during the ignition phase, this does not occur and you notice a lot of smoke in the combustion chamber, turnoff the stove and replace the fuel as the humidity could be too high. Remove any rest of fuel in the cruciblecaused by misfire before restarting the stove.

During the first ignition, it is important to increase the stove temperature gradually avoidingusing the maximum power or overheating it.

EXPANSIONTANK

VALVE 3 BAR

UNLOADING PIPE

PRESSURE TRANSDUCER

WATER PUMP

AIR VALVE

INPUT WATER

STOVE

OUTPUT WATERLOAD

Page 24: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

24

The stove is subject to expansion and contraction during the ignition and cooling phases. Thephenomenon is quite normal since the structure is made of steel and therefore should not beconsidered a defect.

6.2 CONTROL BEFORE IGNITIONMake sure you have followed all the safety conditions seen before. Having read and understood the operatinginstructions:

- Remove from the stove and glass anything that can get burned (instructions, labels, stickers).

- Check that the brazier is standing properly on its base.

Ensure that all doors and air intake of the combustion chamber and ash pan are closed properly to avoid drops inperformance and possible leakage of fumes during operation.

It is very important to check the cleaning engine chain is corectly tensioned, because it may be out of adjustmentduring the transportation and the handling of the stove. To access to the chain, unscrew the two screws the top lidand disengage the left side (see Fig. 1).

Fig.1

After a long inactivity, the remains of pellets will need to be removed from the tanks as they mayhave absorbed some moisture, changing its original features and not being suitable forcombustion.

6.3 LOADING THE PELLETSThe load of fuel is made through the upper side of the stove. Pour the pellet in the tank.

Page 25: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

25

Never remove the protection grille inside the tank. During the load, prevent the sack of pelletfrom contacting hot surfaces. Fill the tank only with the fuel that meets the aforementionedspecifications.

6.4 IGNITION OF THE STOVEPress the button ON/OF during more than 3 seconds, the stove will pass to mode on, on the screen will appearthe word “FIRE”.

Subphases “ON”:The start phase is composed by 5 phases which occur in the following order: “CLEANING”, “LOAD”,“PAUSE”, “WAITING FLAME” and “FLAME STABILIZATION”. These phases are described below.

6.5 CLEANINGBurner cleaning phase. The burner motor is working for a defined time and the fume motor at a defined speed.

6.6 LOADContinuous load of fuel into the burner, preheating of the resistor. The burner motor turns off, while the fume motorcontinues running at the defined speed.

6.7 PAUSELoading auger still, fume motor at the defined speed and resistor on.

6.8 WAITING FOR THE FLAMEWaiting phase when the ignition must take place; the auger motor starts working again for a defined time. Thetransition to the next phase is permitted when the fumes temperature exceeds the threshold and during the next 90seconds there is an increase of 3 ° C of such temperature. If such increase does not occur in the first 90 seconds,other records are made, always in intervals of 90 seconds, until it reaches an increase of at least 3 ° C; all within atime limit defined by a parameter. If the waiting for the flame phase does not come to fruition, the alarm of " FAILEDIGNITION" will be activated. During this phase, the fume motor rotates at a defined speed.

6.9 FLAME STABILIZATIONStabilization phase after the presence of the flame with an intermediate load of fuel. The fume motor, at a definedspeed, and the auger, at a defined speed, are active while the resistors for the ignition of the flame are off.

6.10 IN OPERATIONPhase of regular operation of the burner with a variation of the power from 1 to the maximum programmed infunction of the temperature of the stove. The modulation of the operating conditions is made according to theparameters.

During this phase 3 types of control take place:

Temp. Control. Maximum fumes: if the maximum temperature of the fumes is exceeded, the auger starts workingin regimen 1.

Temp. Control. Maintenance: if the fumes temperature falls below the maintenance temperature for more than 3minutes, the current regimen of operation is increased to the next regimen.

Extinct of flame control: if the fume temperature decreases below the extinction of the flame temperature, flameextinction alarm is activated.

6.11 SHUTDOWNTimed shutdown phase subdivided into two subphases regulated by two parameters:

1) fume motor at maximum regimen and the auger off;2) fume motor at maximum regimen and start-up of the burner motor.

If after this subphase the fumes temperature is still higher than the shutdown temperature programmed by theparameter, the fume motor continues running while the burner motor shuts off.

Page 26: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

26

NOTE: if you press the button ON / OFF during 3 seconds, the stove is forced to pass from the TURN OFF state tothe OFF state.

6.12 NOT WORKINGNOTE: If at this stage the fumes temperature is higher than the initial temperature, the fume motor is activated.

During the ignition phase (load, pause, wait and flame stabilization), it is not possible to switchoff the stove: you need to wait.Similarly, if it is in the shutdown phase, the ignition cannot be forced again.

6.13 STANDBYThe stove pass from the “ON” state to the “STANDBY” state in the following cases:

1) When the water temperature of the stove is higher than the SET POINT temperature + the value of the“OVERTCIMP” parameter;

2) When the "ROOM THERMOSTAT" has reached the required temperature.

The stove returns to the “ON” state when the ROOM THERMOSTAT contact closes (the ignition will start when thewater temperature is lower than the SET POINT temperature, which is of 5 ºC).

6.14 PROTECTION CONTROL OF THE STOVE OFF OR IN STANDBY

If under these operating conditions is detected a stove temperature higher than the protection temperature, thepump starts working.

6.15 WATER PUMP CONTROL

If the water temperature of the stove is lower than the “TEMP. ACC. POMPA” parameter, the pump does not run.If the water temperature of the stove is higher than the “TEMP. ACC. POMPA” parameter, the pump starts workingaccording to the conditions below:

1) If the stove is off, the pump is inactive.2) If the stove is on, the pump is working.3) If stove is on “STAND BY”:

a) The pump starts to work if there is a water demand of the “ROOM THERMOSTAT”;b) The pump will not work if there is not a water demand.

Page 27: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

27

7. WIRING DIAGRAM OF THE CARDThe control board in question is designed to manage a pellet stove suitable for hot water heating. The objective ofthe document is to presen the state of the active and optional I/O (inputs/outputs) for possible future use.

230 VInput

Ignitionresistoroutlet

PWM OutletSmoke extraction

engineRecirculation and 3-

way valve Outlets

Safety deviceInputs

AugerOutlet

CleaningOutlet Buzzer/

sounder

Water pressuresensor of

installationHUBACONTROL

Analogic probes androom thermostat

Inputs

Page 28: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

28

OUTPUT 230 V• LIMP: cleaning system engine 230V/100W – Triac controlled.

• COCLEA: 230V/100W fuel-loading auger- Triac controlled with anomalous rotation control. The supplyvoltage of the auger is checked continuously. Furthermore, if one of the 3 predicted alarms of the safetydevices come off, the power of the loading auger is immediately interrupted.

•ENCEND: 230V/600W ignition resistors with relay control.

•CIRCUL: 230V/200W recirculation water pump stove with relay control.

•DIS: 3-way valve (DEV is connected to the 230V neuter) with normally closed contacts (N.C.) and normallyopen contacts (N.A). With relay control, max. 230V/100W.

•FUMI: 230V/150W smoke exhaust engine, PWM 20KHz modulation.

INPUT 230 V• LN: card and stove loads input. Max. 230V/1200W.

SAFETY DEVICES 230 V INPUTSIt is forecasted to have 6 inputs as safety devices of the machine. These safety devices must be NORMALLYCLOSED CLEANED CONTACTS. If an alarm comes off (and therefore the contact is opened), the power for thefuel-loading auger is removed, the alarm state appears in the display screen and the stove passes to the off state.If one of the safety devices is not being used, a bridge in the respective input can be performed.The alarms are:

• T.H20: water thermostat;• P.H20: water pressure transducer;• T.COC: fuel-loading auger thermostat;• T.SER: fuel thermostat;• PRES: smoke engine pressure transducer;

ANALOGIC INPUTS• -FUMI+: smokes thermocouple type K (respect the polarity +/- indicated on the card);• T2+: pressure sensor input HUBA CONTROL.

FEEDING

SENSOR OUTPUT

CONNECT THESIGNAL”SENSOR OUTPUT”TO THE CONNECTION“+T2” IN ORDER TOREADING THE PRESSURE

Page 29: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

29

DIGITAL INPUTS• T.AMB: Free voltage contact for the remote room thermostat. The contact is normally open and it is closedwhen there is a demand for hot water from the radiators

INTERFACEThe card uses a H10805216X2SN interface, which must be connected through the flat cable to theconnector labeled as J4-DISPLAY.

MISCELLANEOUS NOTESSome notes about the card can be found in the next figure.

PREDISPOSICIÓNThe electronic card forecasts other peripherals apart from the previously defined, from the inputs and outputspredisposed for contingent applications. The components are not physically set up and run by software.

F1, Main fuse card protection and loadsconnected. Glass fuese, 5x20 mm, 250V, max. 6.3 A

Batería tampón3V CR2032 para

reloj

F2- Fuse to thesecondary to logic

protection of operation.Glass fuse, 5x20 mm,

250 V/400 mA

J5- Male connectortype DB9 to load

firmware withbootloader and

automatic test online

J1- PROG stripprogramtion cardwith Atmel AVRI SP

3V CR2032 backupbattery for the clock

J2- Encoder smokeemgine connector type

Tyco serieMATE’NLOCK

Page 30: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

30

OPTOISOLATED DIGITAL INPUTSThere are predisposed 3 optoisolated inputs designed to receive,through the free voltage contacts, the ordersand/or signals of other installations. In fact, we have:

• C.CALD: stove activation order input from other boiler, which heats in the same installation;• SOLAR: stove activation order input from posible solar pannels;• C.AUX: auxiliar order input of any other device (gsm module…).

FREE VOLTAGE CONTACT OUTPUTSThe two relay outputs AUX1/AUX2 are a free voltage contacts normally open, they are predisposed to signal ofpossible remote activation signals and/or consent to other installations. The maximun charge of each contact is250V/3A.

CONTROL SENSORThe card allows the interface with 1 pellet level sensor type Syrion mod.GR15-SL and with the new control andpresent of flame sensor Syrion mod. Securflame.

RADIO MODULEThe J10-RADIO conector can take in a bidirectional receptor for radio control.

GENERIC OUTPUT TRIACThe J15 connector has a Triac controlled output for a possible third engine, such as a fuel-loading auger to loadpellets from an external hopper or exchangers cleaning.

J16- Sensor nivelpellet tipo Syrion

mod. GR15-SL

J9- Relay outputsAUX1/AUX2

Third engineTriac controlled(optional)

J3- FLAME Interfazfor flame controlsensor Syrion mod.Secufame

J8- Inputs/optoisolated orders

J16 - Pellet levelsensor type Syrionmod. GR15-SL

J10- Bidirectionalradio module forradio control

Page 31: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

31

8. CONTROL PANEL INSTRUCTIONS

8.1 START-UP SCREENWhen the stove is on, after a few seconds from the ignition, the display shows the following information on thescreen:

* During the operation phase, the screen shows the power of the stove from 1 to 6. Using ▲ and ▼ thepower of the stove can be increased or decreased manually.

Current datedayactual current time

MonOff

Page 32: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

32

Temp. boiler

Hours

Ignition

Pressure H2O

Combustible

8.2 PROGRAMS MENUFrom the main screen you can access to the menu programs by pressing the SET button; using ▲ and ▼the following screens will be displayed sequentially, from where you can leave at any time by pressing thebutton .

Once the parameter has been chosen, you can display/modify pressing the SET key to go to the submenuor exit by pressing they key ON/OFF.

8.3 BOILER TEMPERATURE PROGRAMMING

After pressing Set to access the menu, press SET again to enter the submenu Temp. boiler.

It allows you to select the maximun temperature for the water boiler: Use▲ and ▼ to set the temperature.The range goes from 10 °C to 80 °C. Press SET to confirm and save orthe to exit without saving the modification.

8.4 DATE AND TIME ADJUSTMENTAfter pressing Set to access the menu, press SET again to enter the submenu Hours.

It allows you to change the day of the week: use the keys ▲ and▼ to modify the day; press SET to confirm and access thescreen hours, or with the key to pass to the screen hourswithout modifying the day of the week.

Day ofweek Tue

ESC SET <- ->

ESC SET <- ->

ESC SET <- ->

ESC SET <- ->

ESC SET <- ->

boiler 22.5oCTemperature H2O

According to the screen, the functionof the keys change.

ESC SET <- ->Temp. boiler

Page 33: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

33

It allows you to reschedule the current time. With the keys ▼and ▲ you can modify the time; press SET to confirm or the key

to exit without saving the modifications.

8.5 PROGRAMMED START-UP AND SHUTDOWNAfter pressing Set to access the menu, press SET again to enter the submenu Ignition.

This function allows you to switch on/off the stove with scheduledtimes: thanks to the internal clock and buffer battery (CR20323V), which keep date and time in memory even without power.There are up to 16 programs available, and each of them allowsyou to define the start-up and shutdown time, and the day/daysof the week affected by each programming.

To activate the time: use they keys ▲ and ▼, to activate anddeactivate the time, when it is active, the green led is on. PressingSET the command is confirmed, and with the key you exitwithout saving any modification. If you activate the timer, youaccess automatically to the first screen of programs.

This screen on the left will appear if we activate the timer, fromwhich we can see and modify the programs:- TimerXX: number of program- mtwtfss: days of the week from Monday to Sunday- on00:00: time of activation- off00:00: time of shutdown

Below you can see an example of a weekly schedule:

Example:From Monday to Friday, the stove starts at 10 am until 2 pm, and then from 5 pm to 11 pm. On Saturday andSunday from 8 am to 8 pm.

Go to the screen "IGNITION" and after selecting the keys ▲ and ▼ "SI", press the key SET, to gain access to theprograms screen.

The text “Timer01” flashes to show which program is selected.To change the program it is necessary to press SET and thenchange the value with the keys ▲ and ▼. In this case we leave“Timer01“.

To go to the next parameter, press the key ▲ and this time the list with the days of the week flashes.

Pressing the key SET, the list "mtwtfss" will stop flashing and onlythe first day of the week will be flashing. Now we need to decidewhether we include it in the schedule (Timer 01) or not. To switchthe active day, press ▲ and the flashing moves to the followingday. Every time you press ▼, the active day changes from lowercase to capital letter (and vice versa). The remaining days in capitalletter will be included in the schedule “on/off” of this program.

Hours11:08

Ignition

TriggerTimer YES

Timer01 mtwtfsson00:00 off00:00

Timer 01 mtwtfss

on00:00 off00:00

Timer 01 mtwtfss

on00:00 off00:00

Page 34: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

34

As you can see, only the days from Monday to Friday arecapitalized. Once the days are selected, press SETto confirm: now the text “MTWTFss” will start flashing again.To go to the next parameter, press the key ▲. The text “on00:00”will now flash.

Now we can choose the desired start-up time for program 1“Timer 01”, pressing SET and the text “on00:00” will stopflashing.

With ▲ and ▼ we can select 10:00 and press SET to confirm. Thetext "on10:00" will flash again. To move to the next parameter,press ▲, and this time the text "off00: 00" flashes.

Now we can choose the desired shutdown time for program 1“Timer01”, pressing SET and the text “off00:00” will stopflashing.

With the keys ▲ and ▼ you can select the time 14:00 and pressSET to confirm it. From now on the text “off 14:00” will startflashing again.Now we are going to set the afternoon program from Monday toFriday. We will follow the same procedure used to set the morningprogramming but using “Timer 02”.To start, we need to press ▲ so that the text “Timer 01” flashes.

When “Timer01” is flashing, it indicates that the programming is inselection.To be able to move to another programming, you need to pressSET.

Timer 01 MTWTFsson00:00 off00:00

Timer 01 MTWTFsson00:00 off00:00

Timer 01 MTWTFsson10:00 off00:00

Timer01 MTWTFsson10:00 off00:00

Timer01 MTWTFss

On10:00 off14:00

Timer01 MTWTFssOn10:00 off14:00

Page 35: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

35

The text “Timer01” stops flashing: We change the value with thekeys ▲ and ▼ until the text “Timer02” appears. You will see thatwhen choosing a new program, all the days of the week appeardeactivated, and the connection/disconnection time (on/off) are all in00:00.To go to the next parameter press ▲ and the list of days of the weekwill start flashing.

When pressing SET, the list “mtwtfss” will stop flashing and onlythe first day of the week will flash. Now we need to decide whetherwe include it in the schedule (Timer02) or not.To change the active day, press ▲, and the flashing pass to thefollowing day. Every time you press ▼ the active day pass fromlower case to capital letter (and vice versa). The days in capitalletter will be included in the schedule “on/off” of this program.

As you can see, only the days from Monday to Friday are in capitalletter. Once the days are selected, press SET to confirm: now thetext “MTWTFss” will start flashing.To pass to the next parameter press ▲. Now the text “on00:00” isflashing.

Now we can choose the desired start-up time for program 2“Timer02”, pressing SET and the text “on00:00” will stop flashing.

With the keys ▲ and ▼ we set the time at 17:00 and press SET toconfirm it. From now, the text “on17:00” will start flashing again.To pass to the next parameter, press ▲. Now the text“off00:00” flashes.

Now we can choose the desired shutdown time for program 2“Timer02”, pressing SET and the text “off00:00” will stopflashing.

With the keys ▲ and ▼ we can set the time at 23:00 andpress SET to confirm it. From now on, the text “off 23:00” willstart flashing again.We still have to program the schedule for the weekend. It is thesame procedure followed in the previous program but using “Timer03”.

Timer02 mtwtfsson00:00 off00:00

Timer02 mtwtfss

on00:00 off00:00

Timer02 MTWTFsson00:00 off00:00

Timer02 MTWTFsson00:00 off00:00

Timer02 MTWTFssOn17:00 off00:00

On17:00 off00:00Timer02 MTWTFss

Timer02 MTWTFssOn17:00 off23:00

Page 36: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

36

To start, we press the key ▲ so that the text “Timer02” startsflashing.

When “Timer02” is flashing, it indicates that the program is inselection.To change to other programs, it is necessary to press SET.

The text “Timer02” stops flashing: We change the value with thekeys ▲ and ▼ until the text “Timer03” appears. We will see thatwhen choosing a new program, all the days of the week appeardisabled and the times of connection/disconnection (on/off) will all bein 00:00. To go to the next parameter press ▲ and the list of thedays of the week will start flashing.

When pressing SET the list “mtwtfss” will stop flashing and onlythe first day of the week will flash. Now we need to decide whetherwe include it in the program (Timer03) or not.To change the active day, press ▲, and the flashing pass to thefollowing day. Every time you press ▼ the active day changes fromlower case to capital letter (and vice versa). The days in capitalletter will be included in the schedule “on/off” of this program.

As you can see, only the days Saturday and Sunday are in capitalletter. Once the days are selected, press SET to confirm: now thetext “mtwtfSS” will start flashing again.To pass to the next parameter press ▲. Now the text “on00:00”is flashing.

Now we can choose the desired startup time for program 3“Timer03”, pressing SET and the text “on00:00” will stopflashing. With ▲ and ▼ we can set the time at 08:00 and pressSET to confirm it. From now the text “on08:00” will flash again.

To pass to the next parameter press ▲. Now the text “off00:00”is flashing.

Now we can choose the desired startup time for program 3“Timer03”, pressing SET and the text off00:00” will stop flashing.

Timer02 MTWTFssOn17:00 off23:00

Timer03 mtwtfsson00:00 off00:00

Timer03 mtwtfss

Timer03 mtwtfSSon00:00 off00:00

Timer03 mtwtfSSon00:00 off00:00

Timer03 mtwtfSSon08:00 off00:00

Timer03 mtwtfSSon08:00 off00:00

on00:00 off00:00

Page 37: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

37

With the keys ▲ and ▼ we can set the time at 20:00 andpress SET to confirm it. From now the text “off 20:00” willstart flashing again.

The schedule is finished, with only three timings the startup and shutdown time for all the week has been set.Having 16 timers available, allows covering different time slots for each day and different days of the week.

Once the schedule is ready, press the key .

8.6 FUELAfter pressing Set to go to the menu, press SET again to go to the submenu.

It allows you to select up to 5 types of fuel. From the settings menupress the key ▲ until this screen appears. Then, press the keySET and, after we select the corresponding number of fuel withthe keys ▲ and ▼. With the key SET we confirm the selection,and with the key we exit without saving the modification.

FUEL PROGRAMS:

Combustible 1 DIN PLUSCombustible 2 MEDIUM QUALITY PELLETCombustible 3 LOW QUALITY PELLET

8.7 PRESSURE H2OAfter pressing Set to go to the menu, press SET again to go to the submenu Pressure H2O.

From the main menu you can access to the menu Pressure H2Ousing the keys ▲ and ▼. To enter press SET and you will seethe water pressure of the installation. Press the key to exit.

Timer03 mtwtfSSon08:00 off20:00

Combustible 1

Pressure H2Obar 01,4

ESC SET <- ->

Page 38: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

38

9 TECHNICAL MENUTo go to the technical menu it is necessary to press the button SET, and then press the buttons ▲ and ▼simultaneously for about 3 seconds.

Using the buttons ▲ and ▼ the following screens will be shown:

Press simultaneously for about 3 secondsuntil the screen “Parameter” appears

Parameter

Function

Switch on

Language

126º

126º

126º

126º

All the screens from the technical menudisplay the exhaust fumes temperature readby the respective thermocouple placed atthe fume exhaust motor outlet.

Page 39: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

39

To enter in any programming screen it is necessary to press the SET button. If you want to return to the home

screen instead press the button (ESC).

9.1 PARAMETERSProgram with the buttons ▲and ▼the numeric code 045 to go to theparameter list: confirm the code with the SET button. If the code enteredis correct, it will direct you to the screens to modify the variousparameters. If the code is incorrect, the message “Wrong code” willappear.

Then select the parameters to be modified using the buttons ▲ and ▼ press SET to enter the screen ofmodification of the selected parameter or press the button to return to the technical menu.

Use the buttons ▲ and ▼ to modify the value; press the SET button to confirm or the button to exit withoutsaving.

VALUES FOR THE FUEL-LOADING AUGER MOTORTime is expressed in seconds; the minimum resolution is 1/10 of a second; times from the regimen 1-2-3-4-5-6 areimmediately entered in the card and are applied to the next ON-OFF cycle; times from the flame stabilization andthe periodic cleaning phase are uploaded by the card at the start of the phase, and any modification of theseparameters will be activated in the next entry to the respective phase.

“Coc1 on reg.1” Time in On (in operation) of the auger 1 on regimen 1;“Coc1 on reg. 2” Time in On (in operation) of the auger 1 on regimen 2;“Coc1 on reg. 3” Time in On (in operation) of the auger 1 on regimen 3;“Coc1 on reg. 4” Time in On (in operation) of the auger 1 on regimen 4;“Coc1 on reg. 5” Time in On (in operation) of the auger 1 on regimen 5;“Coc1 on reg. 6” Time in On (in operation) of the auger 1 on regimen 6;“Coc1 on stab. f” Time in On (in operation) of the auger 1 during the waiting for the flame, flame stabilization andperiodic cleaning phase.

VALUES FOR THE FUME EXHAUST MOTORValues are proportional to the number of spins of the fume motor (number of spins per minute/10). Times areentered in the card like the times of the auger, making a difference between the regimens 1-2-3-4-5-6 and the start-up and cleaning phase. The available range is from 80 to 250 + a value called MAX., which matches a 230 Vvoltage (main voltage), the maximum of the motor.

“Fumi regime 1” Fume motor speed on regimen 1;“Fumi regime 2” Fume motor speed on regimen 2;“Fumi regime 3” Fume motor speed on regimen 3;“Fumi regime 4” Fume motor speed on regimen 4;“Fumi regime 5” Fume motor speed on regimen 5;“Fumi regime 6” Fume motor speed on regimen 6;

“Fumi accensione” Fume motor speed during the loading, pause and waiting for the flame phase.

“Fumi avvio” Fume motor speed during the stabilization of the flame and periodic cleaning phase.

VALUES FOR THE CLEANING MOTOR (ON/OFF)Times are expressed in seconds and the minimum resolution is of 10 seconds. The available range is from 0s to36.000s, equal to 10h.Times are uploaded in each step between ON/OFF and OFF/ON.

“Eng2. On-Spd 1” Time in On (in operation) of the cleaning motor on regimen 1;“Eng2. On-Spd 2” Time in On (in operation) of the cleaning motor on regimen 2;“Eng2. On-Spd 3” Time in On (in operation) of the cleaning motor on regimen 3;“Eng2. On-Spd 4” Time in On (in operation) of the cleaning motor on regimen 4;“Eng2. On-Spd 5” Time in On (in operation) of the cleaning motor on regimen 5;“Eng2. On-Spd 6” Time in On (in operation) of the cleaning motor on regimen 6;

“Eng2. Off-Spd 1” Time in Off (no operation) of the cleaning motor on regimen 1;“Eng2. Off-Spd 2” Time in Off (no operation) of the cleaning motor on regimen 2;

Parameter000

0000

Page 40: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

40

“Eng2. Off-Spd 3” Time in Off (no operation) of the cleaning motor on regimen 3;“Eng2. Off-Spd 4” Time in Off (no operation) of the cleaning motor on regimen 4;“Eng2. Off-Spd 5” Time in Off (no operation) of the cleaning motor on regimen 5;“Eng2. Off-Spd 6” Time in Off (no operation) of the cleaning motor on regimen 6;

TIMES FOR THE OPERATION

Times are expressed in seconds and the minimum resolution is of 10 seconds.Times are uploaded by the card at the start of every phase. Any possible modification of these parameters will beactivated in the next entry to the respective phase. The available range is of 0s to 36.000s, equal to 10h.

“T pulizia iniz.” Duration of the initial cleaning phase;“T carico” Duration of the loading phase;“T pausa” Duration of the pause phase;“T attesa fiamma” Maximum duration of the waiting for the flame phase;“T stabil. fiamma” Duration of the stabilization of the flame phase;“T rit crogiolo” Delay in the rotation of the cleaning motor after the start-up phase;“T pul. periodica” Interval between the periodic cleaning phases;“Durata pul. per.” Duration of the periodic cleaning phase;“Turn off time 1” First shutdown phase that verifies the absence of the flame;“Turn off time 2” Second shutdown phase, with the cleaning motor active, that verifies the absence of flame;“T rit. pas. reg.” Delay in passing from one regimen to another;

VALUES OF TEMPERATURE TO MANAGE THE PHASES OF THE STOVE

Values are expressed in degrees; the minimum resolution is of 1ºC. The available range is of 0ºC to 360ºC.

“Temp. fumi avvio” Minimum fume temperature to enact the ignition of the flame;range of 0 ºC to 360 ºC with minimun resolution of 1 ºC.

“Temp. fumi max.” Maximum fume temperature allowed during the operation;range of 0 ºC to 360 ºC with minimun resolution of 1 ºC.

“Temp. f. spegn.” Fume temperature to enact the shutdown of the stove;range of 0 ºC to 360 ºC with minimun resolution of 1 ºC.

“Temp. fumi mant.” Minimum fume temperature allowed during the operation;range of 0 ºC to 360 ºC with minimun resolution of 1 ºC.

“Temp. sp. fiamma” Fume temperature to shutdown the flame;range of 0 ºC to 360 ºC with minimun resolution of 1 ºC.

“Temp. over Tcimp.” Delta T of the water temperature in accordance with the set point to pass to the“STANDBY” state (stove water temperature less the SET POINT fixed to the water stove);range of 0 ºC to 20 ºC with minimun resolution of 1 ºC.

“Temp. acc. pompa” Minimun water temperature of the stove to turn on the pump;range of 0 ºC to 90 ºC with minimun resolution of 1 ºC.

“Temp. protezione” Maximun water temperature of the stove of the protection function;range of 0 ºC to 90 ºC with minimun resolution of 1 ºC.

THRESHOLD VALUES FOR THE CHANGE OF REGIMEN

Values are expressed in degrees; the minimum resolution is of 0,5 ºC. The available range is of 0ºC to 10ºC.

“Offset soglia 1” Diferencial temperature for the change of power regimen (step from 2º to 1º regimen);“Offset soglia 2” Diferencial temperature for the change of power regimen (step from 3º to 2º regimen);“Offset soglia 3” Diferencial temperature for the change of power regimen (step from 4º to 3º regimen);“Offset soglia 4” Diferencial temperature for the change of power regimen (step from 5º to 4º regimen);“Offset soglia 5” Diferencial temperature for the change of power regimen (step from 6º to 5º regimen);

Time on/off of the loading auger, the speed of the fume and fan motor, the time on the variousphases of operation and the temperatures to run the stove are different depending on theselected fuel selected in each moment;Each selected fuel (pellet 1 ... 5) has its own complete set of customized parameters. Someparameters are common to all types of pellet.

Page 41: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

41

9.2 FUNCTIONBefore accessing the menu “Function” make sure the stove is on the “OFF” state and the fumes temperature islower than the “Temp. f. spegn” parameter. If one of two conditions are not satisfied, the program does not allowyou access the menu and it returns you to the menu “Parámeter”.

Press the button SET to access the menu, with the keys ▲ and ▼ youcan see the different screens and verify the operation of the followingelements:

- Combustion fan.- Auger motor.- Crucible (cleaning engine).- Heat element (resitor).- Circolatore (pump).

Each one of these elements starts working or turns off it pressing the button SET. On the screen will appear anasterisk * when they are on as you can see in the following screen:

9.3 SWITCH ONIt allows you to wacht the number of lightings of the stove, the totaloperanting hours and the partial operating hours of the stove. Pressingthe key SET you can reset the partial operating hours. Press the buttonto exit without saving.

9.4 LANGUAGEIt allows to choose one of the following languages: italian, english, frenchand spanish. Press the button SET to confirm the language selected.Press the button to exit without saving.

9.5 PRESSURE TRASDUCERIn hydraulic systems with an open expansion tank or low water pressure, you must deactivate the pressuretransducer for a properly operation of the stove, so the alarm “LOW PRESSURE H2O” will be activated if the waterpressure is too low.

To desactivate the pressure transducer, access the submenu “Parameter”, program with the buttons ▲and ▼thenumeric code 055 and press the button SET to confirm the code. If the code entered is incorrect, the message“Wrong code” will appear. If the code entered is correct, it will direct you to the following screen:

With the keys ▲ and ▼ choose the option “NO” and press the buttonSET to confirm.

Switch on 00000T 0000 P 0000

English

Combustion fan 23 ºC *

ESC SET <- ->

ESC SET <- ->

TriggerPress. Transd. NO

Function 23 ºC

Parámetro

TriggerPress. Transd. NO

Page 42: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

42

9.6 EXTRAORDINARY CLEANING

Message that appears every 1,000 hours of operation. To cancel, program with ▲ and ▼ the numeric code 060and confirm the code with the SET button. If the code entered is correct RESET OK appears, if the code is notcorrect the message "Wrong code" appears.

Parameters0000

Page 43: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

43

10 ALARM DESCRIPTIONSALARM DESCRIPTION SOLUTION

FAILED IGNITION Stove ignition failure

Check the igniter

Check the performance of the loading augermotor

Remove the protective grille, empty the tank,remove the loading auger cover and check that

any object that could block the goodperformance of the auger has fallen.

TURN OFF FIREThe flame was extinguished during the

stabilization of the flame phase, during thenormal operation or during the periodic

cleaning phase.

Check the fuel programs

Check the performance of the loading augermotor.

Remove the protective grille, empty the tank,remove the loading auger cover and check that

any object that could block the goodperformance of the auger has fallen.

Reset the manual thermostat. See paragraph10.1

MAINTENANCEORDINARY Appears after 300 hours of operation

Cleaning of the heat exchanger (user)

Cleaning of the exhaust duct (user)

To cancel the message, with the stove off press

the button during a few seconds (user)

MAINTENANCEEXTRAORDINARY Appears after 1000 hours of operation

General cleaning of the entire stove, all theinternal parts included

Cleaning of the fumes installationTo cancel the message, with the stove off. See

paragraph 9.6

PRESSOSTATO Pressure switch aperture

Check and clean the fumes installation and theextreme of the chimney

Reset the manual thermostat. See paragraph10.1

SYSTEM ERROR Program error, the program has come off in anot expected place at this stage of operation

When the stove has been turned off, switch offand then on again the switch ON / OF

GAS PROBE Fumes probe not connected Check the connection

AUGER MOTOR 1 Loading auger stopped

Check the paramenters of the loading auger

Check the cable and the electronic cardconnection

Check the flue duct

Check the safety thermostat

Check the pressure switch

Reset the manual thermostat. See paragraph10.1

MOTOR FLUE GASThe fume motors spin too fast or too slow, in

practice is outside the range of 300-400rev/min

Check parameters fumes fan

Check encoder cable and connections

TERMICO COCLEA Stove protection opening

Reset the manual thermostat. See paragraph10.1

Check the pump is working. See paragrah 9.2

Check the water flow in the hydraulic system

Page 44: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

44

If the problem persists replace the manual resetthermostat

LOW PRESSURE H2O Water pressure sensor openingCheck the water pressure. See paragraph 8.7Increase de water pressure of the hydraulic

system with the faucet

HIGH PRESSUREH2O

Water pressure sensor openingCheck the water pressure. See paragraph 8.7Decrease de water pressure of the hydraulic

system with the faucet

PARAMETERS The control of the parameters in EEprom got anegative result, restoring a default copy

CONT. OPERATION Loading auger is working, but it has to besttoped Replace the electronic board

- Any alarm switches the stove off.

- To cancel any of the alarms, press the key during 3 seconds, wait another 3 seconds and press again thekey during 3 seconds (except the mantenimiento extraordinario alarm, see paragrah 9.6).

- In all phases of operation it is verified that the auger motor is working exclusively at the signal of the electronicboard.

- If the electronic board is short of current during any phase of operation, when restarting the stove the alarm"BLACK OUT" is displayed; this does not occur if the power is short during a very short period.

10.1 SAFETY TEMPERATURE LIMITERAs you can see in Fig. 1, the safety temperature limiter is situated on the back of the stove. To carry out the manualreset of this one, unscrew the cap and press the red button. Return to screw the cap, and then, press the keyduring 3 seconds, wait another 3 seconds and press again the key during 3 seconds.

Fig. 1

11. WARNINGS AND MAINTENANCEAll maintenance operations (cleaning, possible replacements, etc.) must be made with the fire off and when thestove is cold.Before carrying out any cleaning or maintenance, preventively ensure that the stove is unplugged from the mainsintervening in the general switch placed behind the stove or disconnecting the power cable that feeds it.

A LACK OF CLEANING CAN JEOPARDIZE SAFETY

Page 45: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

45

11.1 DOOR OPENINGDoor must be closed while running. Door must only be opened when the stove is off and cold to carry out themaintenance and normal cleaning.

11.2 DISPOSAL OF ASHESThe ash pan must be emptied regularly to avoid the combustion waste getting to the brazier stand. Ashes must beplaced in a metal container with a tight-fitting lid. Until the ashes are completely extinguished, the closed containermust be placed over a non-flammable base or land and far away from flammable materials.

11.3 BRAZIER CLEANING

Never open the door of the stove until the display shows themessage “OFF”This stove has an ash cleaning system but, due to the fuel quality,some incrustations can be formed and they will hinder the goodperformance of the stove, so they must be removed.

With an ash vacuum, vacuum the ash accumulated inside thechamber, remove the brazier and control that the holes in it are clear.Release the holes of incrustations using a sharp-pointed tool.

The frequency of this operation is determined by the frequency of useand the choice of fuel. It is also important to control the brazier standvacuuming the existing ashes.

For this type of cleaning it is necessary to have a machine to vacuum the ashes

Before switching on the stove, check that the brazier is put back towards the pipe of the ignitionresistor.

11.4 ASH PAN CLEANINGOnce a week, empty the ash tray placed at the button of the stove.You will find the ash pan when opening the door (see Fig. 1), pull the pan with the respective handle to take out it(see Fig.3 and Fig.3). Once the ash pan is empty, reinsert it in its place.

Page 46: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

46

Fig. 1 Fig. 2 Fig. 3

To remove the ashes, check paragraph 11.2.

The parts showed by the arrows in Figure 1 are interior parts of the combustion chamber whichleaving factory painted to avoid rusting during storage. Once the stove is working this paintingbegins to spoil due to high temperatures. To remove evenly rub with a steel wool.

11.5 COMBUSTION CHAMBER CLEANINGPeriodically it is necessary to do the combustion chamber cleaning. With an ash vacuum, vacuum the ashaccumulated.

Take out the two side elements of the combustion chamber pushing up the tabs that fit them into the support (seeFig.1); then take out the upper element assembled with hooks on the frontal element (see Fig. 2), and finally, takeout pushing up the tabs that fit it into the support (see Fig. 3). It is also necessary to take out the cover situated justbelow the brazier (see Fig. 4) unscrewing the screw that fixes it. Once the cleaning has been done, proceed to theassembly of the elements in reverse order.

Fig. 1 Fig. 2 Fig. 3

Page 47: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

47

Fig. 4

11.6 HEAT EXCHANGER CLEANINGCleaning is fundamental for the good performance of the stove. Therefore, it is essential to do it periodically.Clean the ashes accumulated on the heat exchanger with an ash vacuum or brush, paying special attention to theashes accumulated between the stand brazier and the heat exchanger (see Fig.1).

Fig. 1

These actions can ONLY be done when the stove is off and cold.

11.7 SMOKE CHAMBER CLEANINGUsually once a year (preferably at the beginning of the season), the extraordinary cleaning of the smoke chambermust be performed to allow a correct operation of the stove. The frequency of this operation depends on the type offuel used and the frequency of use. To perform this cleaning it is advisable to contact a Technical AssistanceCenter.

To carry out the somke chamber cleaning it is necessary remove the right side of the stove and unscrew the threescrews of the side inspection cover, which is situated at the bottom left (see Fig.1).

Page 48: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

48

Fig.1

11.8 UNLOAD INSTALLATION CLEANINGIt is recommended to proceed with this maintenance in the extraordinary cleaning phase. Removing the “T” plugconnector and cleaning all the duct. It is necessary that at least the first time this is carried out by qualified staff.

It is also recommended to clean the “T” plug at least monthly.

11.9 GLASS BREAKAGEThe stove is provided with a 4 mm thick ceramic glass resistant to a thermal shock of 750 ° C. The glass can onlybreak due to a strong impact or misuse. Do not shake the door or hit the glass. If the glass breaks, avoid turning onthe stove and replace the glass only with an original spare. For replacement, contact a Technical AssistanceCenter.

11.10 ORDINARY AND EXTRAORDINARY MAINTENANCE

These operations have to be programmed ANUALLY with a Technical Assistance Centreand they are necessary to ensure the maintenance, the product efficiency and guarantee asafe operation. In case of non-performing EXTRAORDINARY MAINTENANCE (whosemessage appears on the stove every 1000 hours of operation, see section 10) with anofficial Technical Assistance Service LASIAN the warranty will be invalidated.

- Precise cleaning of the combustion chamber.

- Remove the refractory walls placed inside the combustion chamber.

- With an ash vacuum cleaner, vacuum the remains deposited on the walls.

- Reassemble all components of the combustion chamber and place them into their original position.

- Precise cleaning of the heat exchanger.

- Fume motor, disassembly and cleaning of the exhaust duct, new silicone where necessary.

- Inspection and testing of the sealing of the gaskets, replace them and apply silicone where necessary.

- Control of the electrical part and electronic components.

- Cleaning and control of the pipe.

- Control and possible replacement of parts subject to war: brazier, resistor, ash pan, etc.

Page 49: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

49

PARTS 18 KW STOVEPARTS: OPALA

Page 50: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

50

Mark Coder Designation Quantity

3 75536 DOOR (WITHOUT GLASS AND HANDLE) 1

4 75963 UPPER FRONT OPALA 1

5 75964 LOWER FRONT OPALA 1

6 75537 HANDLE 1

7 75538 ASH PAN 1

12 75234 STOVE TOP ENTIRE 1

13 75961B RIGHT SIDE OPALA BEIGE 1

27 75983 BURNER WITH CLEANING HYDRO PELLET 1

39 75239 HOPPER LID 1

47 75540 RIGHT REAR STRUT UNIT 1

48 75541 LEFT REAR STRUT UNIT 1

49 75507 REAR CASING 1

54 75542 GLASS SUPPORT 2

68 25186 12 DOOR GASKET 2 m

69 25402 GLASS GASKET 1 m

79 75059 LCD PANEL 1

80 75076 BLACK KNOB 1

111 75509 GLASS DOOR 1

147 75962B LEFT SIDE OPALA BEIGE 1

150 75962G LEFT SIDE OPALA GREY 1

151 75962R LEFT SIDE OPALA BURGUNDY 1

152 75961G RIGHT SIDE OPALA GREY 1

153 75961R RIGHT SIDE OPALA BURGUNDY 1

Page 51: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

51

PARTS: OPALA

155

Page 52: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

52

Mark Coder Designation Quantity

1 75543 CASING 1

2 75544 FRAME 1

14 75545 INSPECTIÓN COVER 1

15 75546 SIDE INSPECTION COVER 1

19 75547 HOOK HANLDE 1

26 75515 FUEL-LOADING AUGER UNIT 1

- 75548 * ONLY FUEL-LOADING AUGER 1

29 75517 REAR COMBUSTION CHAMBER 1

30 75518 SIDE COMBUSTION CHAMBER 2

31 75519 FAN 1

40 75520 HOPPER 1

46 75549 SIDE TIE BAR 2

53 75522 HOPPER GRID 1

61 75550 CLONSIG DOOR 2

64 75551 PROBE HOLDER 1

66 75525 PRESSURE SWITCH TUBE HOLDER 1

67 25389 PRESSURE SWITCH TUBE 0,40 m

70 75552 FUSE 1

71 75096 ELECTRONIC BOARD HYDRO STOVE 1

73 75065 SAFETY THERMOSTAT WITH PROBE 1

75 75062 LIGHT SWITCH WITH FUSE 1

77 75527 PRESSURE SWITCH 1

78 75097 FLAT CABLE 1

84 59764 3,8 RPM MOTO REDUCER 1

85 75529 FUMES EXHAUST ENGINE WITH ENCODER 1

92 75530 CAPACITOR 1

94 50721 RECIRCULATION PUMP 1

95 59789 380 W RESISTOR 1

104 75531 EXPANSIÓN TANK 1

107 75532 AIR VALVE SB 3/8 1

108 75533 SAFETY VALVE M/F 1/2X3MB 1

110 75060 POWER CORD 1

114 75534 ADJUSTABLE FOOT M10X25 4

115 75535 COPPER PIPES KIT 1

145 50878 PRESSURE TRANSDUCER 1

146 50879 PRESSURE TRANSDUCER CABLE 1

149 SA.0.12.06.001 RESISTOR BLOCKAGE 1

154 75098 WATER PROBE BULB INOX. L = 1800 1

155 75085 SMOKE PROBE 1

Page 53: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

53

PARTS: OPALA

Mark Coder Designation Quantity

116 SA.0.12.10.004 DRIVEN PINION 1

117 SA.0.12.10.005 DRIVING GEAR 1

118 75130 CHAIN 1

119 75108 CHAIN LINK UNION 1

121 75135 CLEANING AUGER 1

124 75157 SPACER 1

125 75158 FLANGE BEARING SUPPORT 2

126 75075 BEARING 2

128 75132 MOTOR REDUCER SUPPORT 1

129 75082 8 RPM MOTOR REDUCER 1

Page 54: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

54

PARTS 24 KW STOVEPARTS: SABA

Page 55: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

55

Mark Coder Designation Quantity

3 75536 DOOR (WITHOUT GLASS AND HANDLE) 1

4 75161 UPPER FRONT SABA 1

5 75163 LOWER FRONT SABA 1

6 75537 HANDLE 1

7 75538 ASH PAN 1

12 75234 STOVE TOP ENTIRE 1

13 75159B RIGHT SIDE SABA BEIGE 1

27 75983 BURNER WITH CLEANING HYDRO PELLET 1

39 75239 HOPPER LID 1

47 75540 RIGHT REAR STRUT UNIT 1

48 75541 LEFT REAR STRUT UNIT 1

49 75507 REAR CASING 1

54 75542 GLASS SUPPORT 2

68 25186 12 DOOR GASKET 2 m

69 25402 GLASS GASKET 1 m

79 75059 LCD PANEL 1

80 75076 BLACK KNOB 1

111 75509 GLASS DOOR 1

147 75160B LEFT SIDE SABA BEIGE 1

150 75160G LEFT SIDE SABA GREY 1

151 75160R LEFT SIDE SABA BURGUNDY 1

152 75159G RIGHT SIDE SABA GREY 1

153 75159R RIGHT SIDE SABA BURGUNDY 1

Page 56: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

56

PARTS: SABA

155

Page 57: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

57

Mark Coder Designation Quantity

1 75543 CASING 1

2 75544 FRAME 1

14 75545 INSPECTIÓN COVER 1

15 75546 SIDE INSPECTION COVER 1

19 75547 HOOK HANLDE 1

26 75515 FUEL-LOADING AUGER SUPPORT 1

- 75548 * ONLY FUEL-LOADING UNIT 1

29 75517 REAR COMBUSTION CHAMBER 1

30 75518 SIDE COMBUSTION CHAMBER 2

31 75519 FAN 1

40 75520 HOPPER 1

46 75549 SIDE TIE BAR 2

53 75522 HOPPER GRID 1

61 75550 CLONSIG DOOR 2

64 75551 PROBE HOLDER 1

66 75525 PRESSURE SWITCH TUBE HOLDER 1

67 25389 PRESSURE SWITCH TUBE 0,40 m

70 75552 FUSE 1

71 75096 ELECTRONIC BOARD HYDRO STOVE WITH CLEANING 1

73 75065 SAFETY THERMOSTAT WITH PROBE 1

75 75062 LIGHT SWITCH WITH FUSE 1

77 75527 PRESSURE SWITCH 1

78 75097 FLAT CABLE 1

84 59764 3,8 RPM MOTO REDUCER 1

85 75529 FUMES EXHAUST ENGINE WITH ENCODER 1

92 75530 CAPACITOR 1

94 50721 RECIRCULATION PUMP 1

95 59789 380 W RESISTOR 1

104 75531 EXPANSIÓN TANK 1

107 75532 AIR VALVE SB 3/8 1

108 75533 SAFETY VALVE M/F 1/2X3MB 1

110 75060 POWER CORD 1

114 75534 ADJUSTABLE FOOT M10X25 4

115 75535 COPPER PIPES KIT 1

145 50878 PRESSURE TRANSDUCER 1

146 50879 PRESSURE TRANSDUCER CABLE 1

149 SA.0.12.06.001 RESISTOR BLOCKAGE 1

154 75098 WATER PROBE BULB INOX. L = 1800 1

155 75085 SMOKE PROBE 1

Page 58: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

58

PARTS: SABA

Mark Coder Designation Quantity

116 SA.0.12.10.004 DRIVEN PINION 1

117 SA.0.12.10.005 DRIVING GEAR 1

118 75130 CHAIN 1

119 75108 CHAIN LINK UNION 1

121 75135 CLEANING AUGER 1

124 75157 SPACER 1

125 75158 FLANGE BEARING SUPPORT 2

126 75075 BEARING 2

128 75132 MOTOR REDUCER SUPPORT 1

129 75082 8 RPM MOTOR REDUCER 1

Page 59: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

59

STOVE

Manufacturer: LASIAN Tecnología del Calor, S.L.This complementary sheet is completed by the installer and user N. 51806.0

IMPORTANTRead carefully the content of this warranty sheet, should you have any doubt of interpretation consult your installer, seller or T.A.S. in your area. Fill in all required information on the warranty card andkeep always this sheet, as it will be necessary to show it to our T.A.S. so any repair or inspection can be performed under warranty.

Filling in the details of the warranty card, assumes that the user knows and accepts the terms and conditions of this Warranty Certificate.

VALIDITY1- The length of the warranty is of two years for the stove. For electronic and electric components and fans the duration of the warranty is one year. This warranty includes the material and labor

and displacement expenses.2- To validate the warranty it is essential that the copy of the warranty card, which is accompanied, addressed to LASIAN Tecnología del Calor, S.L. is received by our After Sales Department

within 30 days from the installation of the equipment. Just a proof of purchase will not be accepted as a document to validate the warranty.

COVERAGE1- The manufacturer warrants his product exclusively against anomalies caused by manufacturing defects, consisting of repair or replacement, "in situ" or in the service facility, of the defective

parts.2- The warranty does NOT cover:

. Parts that require change by wear and tear, even if it occurs before the end of the warranty validity term as the painting, cleaning auger, glass, vermiculite, brazier, igniter, ceramic parts.

. Variations in color in the painted or ceramic parts cannot therefore constitute reason for dispute, as they are natural characteristics of the material and use of the product.

. FAULTS CAUSED AS A RESULT OF AN IMPROPER INSTALLATION, NEGLIGENCE IN THE USE OF THE STOVE, LACK OF MAINTENANCE AND CLEANING, HANDLING BYUNQUALIFIED STAFF, IMPROPER OPERATION CONDITIONS, OR DAMAGE CAUSED IN TRANSPORTATION, HANDLING AND STORAGE IN HOUSING OR PROPERTY DURINGINSTALLATION OF THE STOVE.

. LASIAN is not responsible for damage caused, directly or indirectly, to persons, animals or things, as a result of the failure to follow the instructions in the manual, especially in terms ofinstallation, use and maintenance of the stove.

. Breakdown of electrical components or product performance failures that may have occurred by external agents: storms, lightning, voltage variations or supply failure in the power supply, lackof earth connection, eddy currents, electromagnetic waves, etc.

. Any intervention to adjust the product in relation to the type of fuel or type of installation

. Damage caused to the stove by using non-original parts or subsequent interventions carried out by unauthorized agent.

. Interventions that may be required for water or fuel not having proper quality:- Water with high calcareous index or chloride concentration greater than 300 mg / l.- Damage caused by corrosion or normal deposits of the heating systems, in particular for products with integrated heating system for "water"- Insufficient air input grilles for the combustion.- BIOMASS STOVES OR SOLID FUELS

- Fuels with a moisture content above 20% of humidity.

3- Cases than INVALIDATE the warranty:. Warranty conditions have not been complied with.. The installation was not done in accordance with applicable rules and requirements described in the manual.. Negligence of the customer due to lack of maintenance.. Presence of components or electrical and / or hydraulic facilities that do not meet current standards.. Damage resulting from atmospheric, chemical, hydraulic, electrochemical agents, improper use, modification or manipulation of the product, and / or other causes not originated from themanufacture of the product.. Not having a minimum of draw or chimney section as specified in the corresponding manual.. Improper use of the stove.

. To install and use the product the steps and instructions given in the manual supplied with the stove must be followed.

WARRANTY CONDITIONS1- Warranty will be voided if the start-up of the appliance is not done by the Technical Assistance Service or by a person professionally accredited and authorized by the manufacturer.2- If during the startup of the stove the T.A.S. detects any anomaly or defect in the installation, deficiency in the location (space, room ventilation, gas exhaust, etc..) , the T.A.S. will not be forced to

perform the startup until the defect has been corrected and, if deemed appropriate, charge displacement expenses.3- After the startup, the T.A.S. (or authorized person or entity if applicable) will sign and stamp the warranty validating it. This "user" warranty sheet will be held by the same and will always be

available when intervention in the stove is required under the warranty concept.4- The manufacturer reserves the right to make product changes without notice, always maintaining the technical and essential service characteristics to fulfill the purpose for which it is intended.5- The manufacturer assumes no responsibility for damages caused to persons or things from accidents that are not exclusively from the stove itself as an individual unit and for manufacturing

defects.6- In case of dispute, the customer waives their own jurisdiction and agrees to submit to the courts of Zaragoza or the designated by the manufacturer.

ADDITIONAL CLAUSESIf during normal use of the product defective parts or malfunctions are found, our Technical Assistance Service (T.A.S.) in the area will replace such parts for free.Warranty is not extended for parts replacement, for the period of inefficiency compensation is not recognized.

USEFUL TIPSDo not handle the inside of the stove. If you doubt of its correct performance, please read carefully the instruction manual included with each appliance or consult your local Technical Service.To maintain an optimal operation of the boiler or heating unit LASIAN, we recommend an annual review of the same by a member of our T.A.S. or an entity authorized by LASIAN Tecnología del CalorS.L., which for convenience we recommend you to perform it at the end of the heating season.

LASIANTecnología del Calor S.L

MANUFACTURER WARRANTY COD. 51631.0

Page 60: HYDRO STOVE - Docherty Groupdocherty.co.uk/wp-content/uploads/2016/03/Opala-and-Saba... · cod. 59939en.00 11/2013 hydro stove pellet technical manual opala saba

COD. 59939EN.00 11/2013

The manufacturer assumes no responsibility for damages caused to persons or things fromaccidents that are not exclusively from the stove itself as an individual unit and formanufacturing defects.

NOTE: The manufacturer reserves the right to make product changes without notice,always maintaining the technical and essential service characteristics to fulfill thepurpose for which the stove is intended.

Separate this product from other types of waste andrecycle it correctly to promote the sustainable reuse of material resources.

Technical Service: