hydronic schematic symbols -...

APPENDIX A

A1

HYDRONIC SCHEMATIC SYMBOLS

M

T

P

M

D

T

M

back flow preventer

swing check valve

flow check valve

spring loaded check valve

isolating valve

gate valve

globe valve

thermostatic valve

motorized valve

floating air vent

air separator

3 way mixing valve

diverting 3 way valve

thermostatic 3 way valve

motorized 3 way valve

4 way mixing valve

motorized 4 way valve

pressure gauge

APPENDIX A

A2


pressure reducing valve

pressure balancing bypass valve

pressure relief valve

drain valve

manual air vent

T

T/P

temperature gauge

thermo-pressure gauge

circulator

circulator withisolating flanges

expansion tank

APPENDIX A

A3


B

supply

return

P

WH

hot out

cold in

indirectWH

hot out

cold in

m

heat exchanger

base board

boiler

water heater

indirect waterheater

radiator

fan coil

radiant floor piping

manifold set

APPENDIX A

A4


supply manifold

return manifold balancing, flow indicator

manifold with balancing valves

plain manifold

manifold with actuator valves

manifold with isolating valves

APPENDIX A

A5

ELECTRICAL SYMBOLS

MIXINGCONTROL

thermostat

valve actuator (powerhead)

valve actuator (powerhead) with end switch

controller

combination snow/ice sensor

T

sensor

electrical heating element

transformer

single switch

temperature sensitiveswitch

APPENDIX A

A6

CONTROL PANEL SCHEMATIC SYMBOLS

injectionmixing controlpanel

recirculatingzone controlpanel

recirculatingzone controlpanel withexpansion tank

control panelwith heatexchanger

floor warmingcontrol panel

multi zonemanifoldstation

manifoldstation withcirculator

manifoldstation

snowmelt /industrialcontrol panel

injectionmixingsecondarycontrol panel

isolationmodule

APPENDIX B

B1

HEAD LOSS CALCULATIONS FOR XPA PIPE AND PEX TUBING

The following Appendix provides head loss information for XPA pipe and PEX tubing over a range of flowrates and liquid temperatures. Tables have been developed for 100% water as well as for a range ofglycol/water mixtures typically used in hydronic systems. For operating conditions not covered by thefollowing tables contact IPEX for further information.

IPEX follows ASHRAE principles for head loss calculation. In particular, the Friction Factor formula usedis a function of the Reynold’s Number - see below.

Diameter Flowrate Density Viscosity Reynolds Friction Loss / 100ft Velocity Flowrate Loss /100m Head Loss Velocityinch GPM kg/m3 106 Pa s Number Factor PSI ft/s L / min kPa m m / s

0.346 0.1 1004 1200 764.7 0.0837 0.23 0.34 0.39 5.17 0.00 0.10

0.346 0.2 1004 1200 1529.5 0.0418 0.46 0.68 0.78 10.3 0.00 0.21

0.346 0.3 1004 1200 2294.2 0.0279 0.69 1.02 1.17 15.5 0.00 0.31

0.346 0.4 1004 1200 3059.0 0.0425 1.86 1.36 1.56 42.0 0.01 0.42

0.346 0.5 1004 1200 3823.7 0.0402 2.74 1.71 1.95 62.1 0.02 0.52

0.346 0.6 1004 1200 4588.4 0.0384 3.78 2.05 2.33 85.4 0.03 0.62

0.346 0.7 1004 1200 5353.2 0.0369 4.94 2.39 2.72 112 0.03 0.73

0.346 0.8 1004 1200 6117.9 0.0357 6.25 2.73 3.11 141 0.04 0.83

0.346 0.9 1004 1200 6882.7 0.0347 7.68 3.07 3.50 174 0.05 0.94

0.346 1.0 1004 1200 7647.4 0.0338 9.23 3.41 3.89 209 0.06 1.04

0.346 1.1 1004 1200 8412.2 0.0330 10.9 3.75 4.28 247 0.08 1.14

0.346 1.2 1004 1200 9176.9 0.0323 12.7 4.09 4.67 287 0.09 1.25

0.346 1.3 1004 1200 9941.6 0.0281 13.0 4.44 5.06 294 0.09 1.35

0.346 1.4 1004 1200 10706.4 0.0277 14.8 4.78 5.45 336 0.10 1.46

0.346 1.5 1004 1200 11471.1 0.0273 16.8 5.12 5.84 380 0.12 1.56

0.346 1.6 1004 1200 12235.9 0.0269 18.8 5.46 6.22 426 0.13 1.66

0.346 1.7 1004 1200 13000.6 0.0266 21.0 5.80 6.61 475 0.15 1.77

0.346 1.8 1004 1200 13765.3 0.0263 23.3 6.14 7.00 526 0.16 1.87

0.346 1.9 1004 1200 14530.1 0.0260 25.6 6.48 7.39 580 0.18 1.98

0.346 2.0 1004 1200 15294.8 0.0257 28.1 6.82 7.78 636 0.20 2.08

3/8" XPA Pipe / 10% Glycol / 80 Deg F (27 Deg C)

Reynolds #

Re# = v d D / u

v = velocityd = inside diameterD = densityu = viscosity

head loss (m)

H = f (L/D) (v^2 / 2g)

v = velocityL = lengthD = diameterf = friction factorg = 9.81

velocity (ft/sec)

v = y / A

y = flowrateA = cross section area

friction factor

f = 64 / Re# if Re# < 3,000

f = 0.3164 / Re#^0.25 if 3,000 < Re# < 10,000

f = 0.0032 + 0.221 / Re#^0.237 if Re# > 10,000

APPENDIX B

B2

GPM PSI ft/s L / min kPa m / s0.1 0.16 0.34 0.39 3.73 0.100.2 0.33 0.68 0.78 7.45 0.210.3 1.03 1.02 1.17 23.3 0.310.4 1.70 1.36 1.56 38.5 0.420.5 2.51 1.71 1.95 56.9 0.520.6 3.46 2.05 2.33 78.3 0.620.7 4.53 2.39 2.72 102 0.730.8 5.72 2.73 3.11 129 0.830.9 7.03 3.07 3.50 159 0.941.0 7.54 3.41 3.89 171 1.041.1 8.94 3.75 4.28 202 1.141.2 10.5 4.09 4.67 236 1.251.3 12.1 4.44 5.06 273 1.351.4 13.8 4.78 5.45 312 1.461.5 15.6 5.12 5.84 353 1.561.6 17.5 5.46 6.22 396 1.661.7 19.5 5.80 6.61 441 1.771.8 21.6 6.14 7.00 489 1.871.9 23.8 6.48 7.39 539 1.982.0 26.1 6.82 7.78 591 2.08

3/8" XPA Pipe / 100% Water / 80 Deg F (27 Deg C)

Flowrate Loss per 100ft Velocity Flowrate Loss per 100m Velocity

HEAD LOSS - 3/8" XPA PIPE100% Water

GPM PSI ft/s L / min kPa m / s0.1 0.09 0.34 0.39 2.10 0.100.2 0.43 0.68 0.78 9.81 0.210.3 0.88 1.02 1.17 20.0 0.310.4 1.46 1.36 1.56 33.0 0.420.5 2.16 1.71 1.95 48.8 0.520.6 2.65 2.05 2.33 59.9 0.620.7 3.49 2.39 2.72 79.0 0.730.8 4.44 2.73 3.11 100 0.830.9 5.48 3.07 3.50 124 0.941.0 6.62 3.41 3.89 150 1.041.1 7.85 3.75 4.28 178 1.141.2 9.18 4.09 4.67 208 1.251.3 10.6 4.44 5.06 240 1.351.4 12.1 4.78 5.45 274 1.461.5 13.7 5.12 5.84 310 1.561.6 15.4 5.46 6.22 348 1.661.7 17.2 5.80 6.61 388 1.771.8 19.0 6.14 7.00 430 1.871.9 21.0 6.48 7.39 474 1.982.0 23.0 6.82 7.78 520 2.08





Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.07 0.34 0.39 1.49 0.100.2 0.39 0.68 0.78 8.92 0.210.3 0.80 1.02 1.17 18.1 0.310.4 1.18 1.36 1.56 26.7 0.420.5 1.76 1.71 1.95 39.8 0.520.6 2.44 2.05 2.33 55.2 0.620.7 3.22 2.39 2.72 72.8 0.730.8 4.09 2.73 3.11 92.5 0.830.9 5.05 3.07 3.50 114 0.941.0 6.10 3.41 3.89 138 1.041.1 7.24 3.75 4.28 164 1.141.2 8.47 4.09 4.67 192 1.251.3 9.78 4.44 5.06 221 1.351.4 11.2 4.78 5.45 253 1.461.5 12.7 5.12 5.84 286 1.561.6 14.2 5.46 6.22 321 1.661.7 15.8 5.80 6.61 358 1.771.8 17.6 6.14 7.00 397 1.871.9 19.4 6.48 7.39 438 1.982.0 21.2 6.82 7.78 480 2.08








APPENDIX B

B3

GPM PSI ft/s L / min kPa m / s0.1 0.04 0.16 0.39 0.85 0.050.2 0.08 0.33 0.78 1.71 0.100.3 0.11 0.49 1.17 2.56 0.150.4 0.30 0.65 1.56 6.70 0.200.5 0.44 0.82 1.95 9.90 0.250.6 0.60 0.98 2.33 13.6 0.300.7 0.79 1.14 2.72 17.8 0.350.8 1.00 1.31 3.11 22.5 0.400.9 1.22 1.47 3.50 27.7 0.451.0 1.47 1.63 3.89 33.3 0.501.1 1.74 1.80 4.28 39.3 0.551.2 2.02 1.96 4.67 45.8 0.601.3 2.33 2.12 5.06 52.7 0.651.4 2.36 2.29 5.45 53.4 0.701.5 2.67 2.45 5.84 60.4 0.751.6 3.00 2.61 6.22 67.8 0.801.7 3.34 2.78 6.61 75.6 0.851.8 3.70 2.94 7.00 83.8 0.901.9 4.08 3.10 7.39 92.3 0.95

2.0 4.47 3.27 7.78 101 1.00




GPM PSI ft/s L / min kPa m / s0.1 0.02 0.16 0.39 0.48 0.050.2 0.04 0.33 0.78 0.96 0.100.3 0.15 0.49 1.17 3.47 0.150.4 0.25 0.65 1.56 5.74 0.200.5 0.38 0.82 1.95 8.49 0.250.6 0.52 0.98 2.33 11.7 0.300.7 0.68 1.14 2.72 15.3 0.350.8 0.76 1.31 3.11 17.2 0.400.9 0.94 1.47 3.50 21.2 0.451.0 1.13 1.63 3.89 25.6 0.501.1 1.34 1.80 4.28 30.4 0.551.2 1.57 1.96 4.67 35.6 0.601.3 1.81 2.12 5.06 41.0 0.651.4 2.07 2.29 5.45 46.9 0.701.5 2.35 2.45 5.84 53.0 0.751.6 2.63 2.61 6.22 59.6 0.801.7 2.94 2.78 6.61 66.4 0.851.8 3.25 2.94 7.00 73.6 0.901.9 3.58 3.10 7.39 81.1 0.952.0 3.93 3.27 7.78 88.9 1.00





Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.02 0.16 0.39 0.34 0.050.2 0.07 0.33 0.78 1.55 0.100.3 0.14 0.49 1.17 3.15 0.150.4 0.23 0.65 1.56 5.22 0.200.5 0.34 0.82 1.95 7.71 0.250.6 0.42 0.98 2.33 9.46 0.300.7 0.55 1.14 2.72 12.5 0.350.8 0.70 1.31 3.11 15.8 0.400.9 0.86 1.47 3.50 19.6 0.451.0 1.04 1.63 3.89 23.6 0.501.1 1.24 1.80 4.28 28.0 0.551.2 1.45 1.96 4.67 32.8 0.601.3 1.67 2.12 5.06 37.8 0.651.4 1.91 2.29 5.45 43.2 0.701.5 2.16 2.45 5.84 48.9 0.751.6 2.43 2.61 6.22 54.9 0.801.7 2.71 2.78 6.61 61.3 0.851.8 3.00 2.94 7.00 67.9 0.901.9 3.31 3.10 7.39 74.8 0.952.0 3.63 3.27 7.78 82.0 1.00








APPENDIX B

B4


















APPENDIX B

B5


















APPENDIX B

B6

GPM PSI ft/s L / min kPa m / s1.0 0.15 0.63 3.89 3.45 0.192.0 0.51 1.26 7.78 11.6 0.383.0 0.94 1.89 11.7 21.2 0.584.0 1.57 2.52 15.6 35.5 0.775.0 2.35 3.14 19.5 53.1 0.966.0 3.25 3.77 23.3 73.6 1.157.0 4.29 4.40 27.2 97.1 1.348.0 5.46 5.03 31.1 123 1.539.0 6.74 5.66 35.0 153 1.73

10.0 8.15 6.29 38.9 184 1.9211.0 9.68 6.92 42.8 219 2.1112.0 11.3 7.55 46.7 256 2.3013.0 13.1 8.17 50.6 296 2.4914.0 14.9 8.80 54.5 338 2.6815.0 16.9 9.43 58.4 383 2.8816.0 19.0 10.1 62.2 430 3.0717.0 21.2 10.7 66.1 480 3.2618.0 23.5 11.3 70.0 532 3.4519.0 25.9 11.9 73.9 586 3.6420.0 28.4 12.6 77.8 643 3.83



HEAD LOSS - 3/4" XPA SUPPLY PIPE100% Water


10.0 7.20 6.29 38.9 163 1.9211.0 8.55 6.92 42.8 193 2.1112.0 10.0 7.55 46.7 226 2.3013.0 11.6 8.17 50.6 261 2.4914.0 13.2 8.80 54.5 299 2.6815.0 15.0 9.43 58.4 339 2.8816.0 16.8 10.1 62.2 380 3.0717.0 18.8 10.7 66.1 424 3.2618.0 20.8 11.3 70.0 471 3.4519.0 22.9 11.9 73.9 519 3.6420.0 25.2 12.6 77.8 570 3.83




10.0 7.43 6.29 38.9 168 1.9211.0 8.82 6.92 42.8 199 2.1112.0 10.3 7.55 46.7 233 2.3013.0 11.9 8.17 50.6 270 2.4914.0 13.6 8.80 54.5 308 2.6815.0 15.4 9.43 58.4 349 2.8816.0 17.3 10.1 62.2 392 3.0717.0 19.4 10.7 66.1 438 3.2618.0 21.5 11.3 70.0 485 3.4519.0 23.7 11.9 73.9 535 3.6420.0 26.0 12.6 77.8 587 3.83


Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s1.0 0.12 0.63 3.89 2.69 0.192.0 0.37 1.26 7.78 8.31 0.383.0 0.76 1.89 11.7 17.2 0.584.0 1.28 2.52 15.6 28.9 0.775.0 1.91 3.14 19.5 43.1 0.966.0 2.65 3.77 23.3 59.9 1.157.0 3.50 4.40 27.2 79.1 1.348.0 4.45 5.03 31.1 101 1.539.0 5.51 5.66 35.0 125 1.73

10.0 6.66 6.29 38.9 151 1.9211.0 7.91 6.92 42.8 179 2.1112.0 9.26 7.55 46.7 209 2.3013.0 10.7 8.17 50.6 242 2.4914.0 12.2 8.80 54.5 277 2.6815.0 13.9 9.43 58.4 314 2.8816.0 15.6 10.1 62.2 353 3.0717.0 17.4 10.7 66.1 393 3.2618.0 19.3 11.3 70.0 436 3.4519.0 21.3 11.9 73.9 481 3.6420.0 23.4 12.6 77.8 528 3.83




10.0 7.76 6.29 38.9 175 1.9211.0 9.21 6.92 42.8 208 2.1112.0 10.8 7.55 46.7 244 2.3013.0 12.4 8.17 50.6 282 2.4914.0 14.2 8.80 54.5 322 2.6815.0 16.1 9.43 58.4 365 2.8816.0 18.1 10.1 62.2 410 3.0717.0 20.2 10.7 66.1 457 3.2618.0 22.4 11.3 70.0 507 3.4519.0 24.7 11.9 73.9 559 3.6420.0 27.1 12.6 77.8 613 3.83


Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s1.0 0.12 0.63 3.89 2.80 0.192.0 0.38 1.26 7.78 8.61 0.383.0 0.79 1.89 11.7 17.8 0.584.0 1.32 2.52 15.6 29.9 0.775.0 1.97 3.14 19.5 44.7 0.966.0 2.74 3.77 23.3 62.0 1.157.0 3.62 4.40 27.2 81.9 1.348.0 4.61 5.03 31.1 104 1.539.0 5.70 5.66 35.0 129 1.73

10.0 6.89 6.29 38.9 156 1.9211.0 8.19 6.92 42.8 185 2.1112.0 9.58 7.55 46.7 217 2.3013.0 11.1 8.17 50.6 250 2.4914.0 12.7 8.80 54.5 286 2.6815.0 14.3 9.43 58.4 324 2.8816.0 16.1 10.1 62.2 365 3.0717.0 18.0 10.7 66.1 407 3.2618.0 19.9 11.3 70.0 451 3.4519.0 22.0 11.9 73.9 498 3.6420.0 24.1 12.6 77.8 546 3.83



APPENDIX B

B7


1" XPA Pipe / 100% Water / 80 Deg F (27 Deg C)


HEAD LOSS - 1" XPA PIPE100% Water














APPENDIX B

B8

GPM PSI ft/s L / min kPa m / s1.0 0.05 0.38 3.89 1.07 0.122.0 0.16 0.77 7.78 3.58 0.233.0 0.29 1.15 11.7 6.49 0.354.0 0.48 1.53 15.6 10.9 0.475.0 0.72 1.92 19.5 16.2 0.586.0 0.99 2.30 23.3 22.5 0.707.0 1.31 2.68 27.2 29.7 0.828.0 1.67 3.07 31.1 37.7 0.949.0 2.06 3.45 35.0 46.6 1.05

10.0 2.49 3.84 38.9 56.3 1.1711.0 2.95 4.22 42.8 66.8 1.2912.0 3.46 4.60 46.7 78.2 1.4013.0 3.99 4.99 50.6 90.3 1.5214.0 4.56 5.37 54.5 103 1.6415.0 5.16 5.75 58.4 117 1.7516.0 5.80 6.14 62.2 131 1.8717.0 6.47 6.52 66.1 146 1.9918.0 7.17 6.90 70.0 162 2.1019.0 7.91 7.29 73.9 179 2.2220.0 8.67 7.67 77.8 196 2.34



HEAD LOSS - 1" XPA SUPPLY PIPE100% Water


10.0 2.20 3.84 38.9 49.7 1.1711.0 2.61 4.22 42.8 59.0 1.2912.0 3.05 4.60 46.7 69.0 1.4013.0 3.52 4.99 50.6 79.7 1.5214.0 4.03 5.37 54.5 91.1 1.6415.0 4.56 5.75 58.4 103 1.7516.0 5.13 6.14 62.2 116 1.8717.0 5.72 6.52 66.1 129 1.9918.0 6.34 6.90 70.0 143 2.1019.0 6.99 7.29 73.9 158 2.2220.0 7.67 7.67 77.8 174 2.34




10.0 2.27 3.84 38.9 51.3 1.1711.0 2.69 4.22 42.8 60.9 1.2912.0 3.15 4.60 46.7 71.2 1.4013.0 3.64 4.99 50.6 82.2 1.5214.0 4.16 5.37 54.5 94.0 1.6415.0 4.71 5.75 58.4 106 1.7516.0 5.29 6.14 62.2 120 1.8717.0 5.90 6.52 66.1 133 1.9918.0 6.54 6.90 70.0 148 2.1019.0 7.21 7.29 73.9 163 2.2220.0 7.91 7.67 77.8 179 2.34


Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s1.0 0.04 0.38 3.89 0.83 0.122.0 0.11 0.77 7.78 2.54 0.233.0 0.23 1.15 11.7 5.26 0.354.0 0.39 1.53 15.6 8.82 0.475.0 0.58 1.92 19.5 13.2 0.586.0 0.81 2.30 23.3 18.3 0.707.0 1.07 2.68 27.2 24.1 0.828.0 1.36 3.07 31.1 30.7 0.949.0 1.68 3.45 35.0 38.0 1.05

10.0 2.03 3.84 38.9 45.9 1.1711.0 2.41 4.22 42.8 54.6 1.2912.0 2.82 4.60 46.7 63.8 1.4013.0 3.26 4.99 50.6 73.8 1.5214.0 3.73 5.37 54.5 84.3 1.6415.0 4.22 5.75 58.4 95.5 1.7516.0 4.75 6.14 62.2 107 1.8717.0 5.30 6.52 66.1 120 1.9918.0 5.87 6.90 70.0 133 2.1019.0 6.48 7.29 73.9 147 2.2220.0 7.11 7.67 77.8 161 2.34




10.0 2.37 3.84 38.9 53.6 1.1711.0 2.81 4.22 42.8 63.6 1.2912.0 3.29 4.60 46.7 74.4 1.4013.0 3.80 4.99 50.6 85.9 1.5214.0 4.34 5.37 54.5 98.2 1.6415.0 4.92 5.75 58.4 111 1.7516.0 5.52 6.14 62.2 125 1.8717.0 6.16 6.52 66.1 139 1.9918.0 6.83 6.90 70.0 154 2.1019.0 7.53 7.29 73.9 170 2.2220.0 8.26 7.67 77.8 187 2.34



10.0 2.10 3.84 38.9 47.5 1.1711.0 2.50 4.22 42.8 56.5 1.2912.0 2.92 4.60 46.7 66.1 1.4013.0 3.37 4.99 50.6 76.3 1.5214.0 3.86 5.37 54.5 87.3 1.6415.0 4.37 5.75 58.4 98.8 1.7516.0 4.91 6.14 62.2 111 1.8717.0 5.48 6.52 66.1 124 1.9918.0 6.08 6.90 70.0 137 2.1019.0 6.70 7.29 73.9 152 2.2220.0 7.35 7.67 77.8 166 2.34



APPENDIX B

B9

GPM PSI ft/s L / min kPa m / s0.1 0.16 0.34 0.39 3.73 0.100.2 0.33 0.68 0.78 7.45 0.210.3 1.03 1.02 1.17 23.3 0.310.4 1.70 1.36 1.56 38.5 0.420.5 2.51 1.71 1.95 56.9 0.520.6 3.46 2.05 2.33 78.3 0.620.7 4.53 2.39 2.72 102 0.730.8 5.72 2.73 3.11 129 0.830.9 7.03 3.07 3.50 159 0.941.0 7.54 3.41 3.89 171 1.041.1 8.94 3.75 4.28 202 1.141.2 10.5 4.09 4.67 236 1.251.3 12.1 4.44 5.06 273 1.351.4 13.8 4.78 5.45 312 1.461.5 15.6 5.12 5.84 353 1.561.6 17.5 5.46 6.22 396 1.661.7 19.5 5.80 6.61 441 1.771.8 21.6 6.14 7.00 489 1.871.9 23.8 6.48 7.39 539 1.982.0 26.1 6.82 7.78 591 2.08

3/8" PEX Tubing / 100% Water / 80 Deg F (27 Deg C)


HEAD LOSS - 3/8" PEX TUBING100% Water














APPENDIX B

B10

GPM PSI ft/s L / min kPa m / s0.1 0.04 0.17 0.39 0.97 0.050.2 0.09 0.35 0.78 1.93 0.110.3 0.13 0.52 1.17 2.90 0.160.4 0.34 0.69 1.56 7.74 0.210.5 0.51 0.87 1.95 11.4 0.260.6 0.70 1.04 2.33 15.7 0.320.7 0.91 1.22 2.72 20.6 0.370.8 1.15 1.39 3.11 26.0 0.420.9 1.41 1.56 3.50 32.0 0.481.0 1.70 1.74 3.89 38.5 0.531.1 2.01 1.91 4.28 45.5 0.581.2 2.34 2.08 4.67 52.9 0.641.3 2.69 2.26 5.06 60.9 0.691.4 2.80 2.43 5.45 63.3 0.741.5 3.16 2.60 5.84 71.6 0.791.6 3.55 2.78 6.22 80.4 0.851.7 3.96 2.95 6.61 89.6 0.901.8 4.39 3.13 7.00 99.2 0.951.9 4.83 3.30 7.39 109 1.012.0 5.30 3.47 7.78 120 1.06




GPM PSI ft/s L / min kPa m / s0.1 0.02 0.17 0.39 0.54 0.050.2 0.05 0.35 0.78 1.09 0.110.3 0.18 0.52 1.17 4.01 0.160.4 0.29 0.69 1.56 6.64 0.210.5 0.43 0.87 1.95 9.81 0.260.6 0.60 1.04 2.33 13.5 0.320.7 0.78 1.22 2.72 17.7 0.370.8 0.90 1.39 3.11 20.4 0.420.9 1.11 1.56 3.50 25.2 0.481.0 1.34 1.74 3.89 30.4 0.531.1 1.59 1.91 4.28 36.0 0.581.2 1.86 2.08 4.67 42.1 0.641.3 2.15 2.26 5.06 48.6 0.691.4 2.45 2.43 5.45 55.5 0.741.5 2.78 2.60 5.84 62.8 0.791.6 3.12 2.78 6.22 70.5 0.851.7 3.48 2.95 6.61 78.7 0.901.8 3.85 3.13 7.00 87.1 0.951.9 4.25 3.30 7.39 96.0 1.012.0 4.65 3.47 7.78 105 1.06








GPM PSI ft/s L / min kPa m / s0.1 0.03 0.17 0.39 0.76 0.050.2 0.07 0.35 0.78 1.53 0.110.3 0.10 0.52 1.17 2.29 0.160.4 0.32 0.69 1.56 7.28 0.210.5 0.48 0.87 1.95 10.8 0.260.6 0.65 1.04 2.33 14.8 0.320.7 0.86 1.22 2.72 19.4 0.370.8 1.08 1.39 3.11 24.5 0.420.9 1.33 1.56 3.50 30.1 0.481.0 1.60 1.74 3.89 36.2 0.531.1 1.72 1.91 4.28 39.0 0.581.2 2.01 2.08 4.67 45.6 0.641.3 2.33 2.26 5.06 52.6 0.691.4 2.66 2.43 5.45 60.1 0.741.5 3.00 2.60 5.84 68.0 0.791.6 3.37 2.78 6.22 76.3 0.851.7 3.76 2.95 6.61 85.1 0.901.8 4.17 3.13 7.00 94.2 0.951.9 4.59 3.30 7.39 104 1.012.0 5.03 3.47 7.78 114 1.06


Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.02 0.17 0.39 0.45 0.050.2 0.08 0.35 0.78 1.87 0.110.3 0.17 0.52 1.17 3.80 0.160.4 0.28 0.69 1.56 6.29 0.210.5 0.41 0.87 1.95 9.29 0.260.6 0.57 1.04 2.33 12.8 0.320.7 0.68 1.22 2.72 15.3 0.370.8 0.86 1.39 3.11 19.5 0.420.9 1.06 1.56 3.50 24.0 0.481.0 1.28 1.74 3.89 29.0 0.531.1 1.52 1.91 4.28 34.4 0.581.2 1.78 2.08 4.67 40.2 0.641.3 2.05 2.26 5.06 46.4 0.691.4 2.35 2.43 5.45 53.1 0.741.5 2.65 2.60 5.84 60.0 0.791.6 2.98 2.78 6.22 67.4 0.851.7 3.32 2.95 6.61 75.2 0.901.8 3.68 3.13 7.00 83.3 0.951.9 4.06 3.30 7.39 91.8 1.012.0 4.45 3.47 7.78 101 1.06



APPENDIX B

B11


















APPENDIX B

B12


















APPENDIX B

B13


1" PEX Tubing / 100% Water / 80 Deg F (27 Deg C)


HEAD LOSS - 1" PEX TUBING100% Water














APPENDIX B

B14

GPM PSI ft/s L / min kPa m / s1.0 0.10 0.53 3.89 2.33 0.162.0 0.35 1.07 7.78 7.85 0.333.0 0.63 1.60 11.7 14.3 0.494.0 1.06 2.13 15.6 24.0 0.655.0 1.58 2.67 19.5 35.8 0.816.0 2.19 3.20 23.3 49.6 0.987.0 2.89 3.73 27.2 65.5 1.148.0 3.68 4.27 31.1 83.2 1.309.0 4.55 4.80 35.0 103 1.46

10.0 5.50 5.34 38.9 124 1.6311.0 6.52 5.87 42.8 148 1.7912.0 7.63 6.40 46.7 173 1.9513.0 8.81 6.94 50.6 199 2.1114.0 10.1 7.47 54.5 228 2.2815.0 11.4 8.00 58.4 258 2.4416.0 12.8 8.54 62.2 290 2.6017.0 14.3 9.07 66.1 323 2.7718.0 15.8 9.60 70.0 358 2.9319.0 17.5 10.1 73.9 395 3.0920.0 19.2 10.7 77.8 433 3.25



HEAD LOSS - 1" PEX SUPPLY TUBING100% Water


10.0 4.85 5.34 38.9 110 1.6311.0 5.76 5.87 42.8 130 1.7912.0 6.74 6.40 46.7 152 1.9513.0 7.79 6.94 50.6 176 2.1114.0 8.90 7.47 54.5 201 2.2815.0 10.1 8.00 58.4 228 2.4416.0 11.3 8.54 62.2 256 2.6017.0 12.6 9.07 66.1 286 2.7718.0 14.0 9.60 70.0 317 2.9319.0 15.5 10.1 73.9 350 3.0920.0 17.0 10.7 77.8 384 3.25




10.0 5.00 5.34 38.9 113 1.6311.0 5.94 5.87 42.8 134 1.7912.0 6.95 6.40 46.7 157 1.9513.0 8.03 6.94 50.6 182 2.1114.0 9.18 7.47 54.5 208 2.2815.0 10.4 8.00 58.4 235 2.4416.0 11.7 8.54 62.2 264 2.6017.0 13.0 9.07 66.1 295 2.7718.0 14.5 9.60 70.0 327 2.9319.0 15.9 10.1 73.9 361 3.0920.0 17.5 10.7 77.8 396 3.25



10.0 4.49 5.34 38.9 102 1.6311.0 5.33 5.87 42.8 121 1.7912.0 6.24 6.40 46.7 141 1.9513.0 7.21 6.94 50.6 163 2.1114.0 8.24 7.47 54.5 186 2.2815.0 9.34 8.00 58.4 211 2.4416.0 10.5 8.54 62.2 237 2.6017.0 11.7 9.07 66.1 265 2.7718.0 13.0 9.60 70.0 294 2.9319.0 14.3 10.1 73.9 324 3.0920.0 15.7 10.7 77.8 356 3.25




10.0 5.23 5.34 38.90 118 1.6311.0 6.21 5.87 42.79 140 1.7912.0 7.26 6.40 46.68 164 1.9513.0 8.39 6.94 50.57 190 2.1114.0 9.59 7.47 54.46 217 2.2815.0 10.9 8.00 58.35 246 2.4416.0 12.2 8.54 62.24 276 2.6017.0 13.6 9.07 66.13 308 2.7718.0 15.1 9.60 70.02 341 2.9319.0 16.6 10.1 73.91 376 3.0920.0 18.3 10.7 77.80 413 3.25



10.0 4.64 5.34 38.9 105 1.6311.0 5.52 5.87 42.8 125 1.7912.0 6.45 6.40 46.7 146 1.9513.0 7.46 6.94 50.6 169 2.1114.0 8.53 7.47 54.5 193 2.2815.0 9.66 8.00 58.4 219 2.4416.0 10.9 8.54 62.2 246 2.6017.0 12.1 9.07 66.1 274 2.7718.0 13.4 9.60 70.0 304 2.9319.0 14.8 10.1 73.9 335 3.0920.0 16.3 10.7 77.8 368 3.25



APPENDIX B

B15

GPM PSI ft/s L / min kPa m / s0.1 0.11 0.16 0.39 2.40 0.050.2 0.21 0.33 0.78 4.80 0.100.3 0.32 0.49 1.17 7.20 0.150.4 0.42 0.65 1.56 9.60 0.200.5 0.53 0.82 1.95 12.0 0.250.6 0.64 0.98 2.33 14.4 0.300.7 0.74 1.14 2.72 16.8 0.350.8 0.85 1.31 3.11 19.2 0.400.9 0.96 1.47 3.50 21.6 0.451.0 1.06 1.63 3.89 24.0 0.501.1 1.29 1.80 4.28 26.4 0.551.2 2.29 1.96 4.67 60.4 0.601.3 3.07 2.12 5.06 69.5 0.651.4 3.50 2.29 5.45 79.1 0.701.5 3.95 2.45 5.84 89.3 0.751.6 4.42 2.61 6.22 100 0.801.7 4.91 2.78 6.61 111 0.851.8 5.43 2.94 7.00 123 0.901.9 5.97 3.10 7.39 135 0.952.0 6.53 3.27 7.78 148 1.00



HEAD LOSS - 1/2" XPA PIPE30% Glycol




GPM PSI ft/s L / min kPa m / s0.1 0.06 0.16 0.39 1.28 0.050.2 0.11 0.33 0.78 2.57 0.100.3 0.17 0.49 1.17 3.85 0.150.4 0.23 0.65 1.56 5.14 0.200.5 0.28 0.82 1.95 6.42 0.250.6 0.34 0.98 2.33 7.71 0.300.7 0.88 1.14 2.72 19.9 0.350.8 1.11 1.31 3.11 25.2 0.400.9 1.37 1.47 3.50 31.0 0.451.0 1.65 1.63 3.89 37.2 0.501.1 1.94 1.80 4.28 44.0 0.551.2 2.26 1.96 4.67 51.2 0.601.3 2.60 2.12 5.06 58.9 0.651.4 2.97 2.29 5.45 67.1 0.701.5 3.35 2.45 5.84 75.7 0.751.6 3.75 2.61 6.22 84.7 0.801.7 4.17 2.78 6.61 94.2 0.851.8 4.60 2.94 7.00 104 0.901.9 5.06 3.10 7.39 114 0.952.0 5.54 3.27 7.78 125 1.00





GPM PSI ft/s L / min kPa m / s0.1 0.08 0.16 0.39 1.71 0.050.2 0.15 0.33 0.78 3.42 0.100.3 0.23 0.49 1.17 5.13 0.150.4 0.30 0.65 1.56 6.84 0.200.5 0.38 0.82 1.95 8.55 0.250.6 0.45 0.98 2.33 10.3 0.300.7 0.53 1.14 2.72 12.0 0.350.8 0.60 1.31 3.11 13.7 0.400.9 1.48 1.47 3.50 33.4 0.451.0 1.78 1.63 3.89 40.2 0.501.1 2.10 1.80 4.28 47.5 0.551.2 2.44 1.96 4.67 55.3 0.601.3 2.81 2.12 5.06 63.6 0.651.4 3.20 2.29 5.45 72.4 0.701.5 3.61 2.45 5.84 81.7 0.751.6 4.04 2.61 6.22 91.4 0.801.7 4.49 2.78 6.61 102 0.851.8 4.97 2.94 7.00 112 0.901.9 5.46 3.10 7.39 123 0.952.0 5.97 3.27 7.78 135 1.00





APPENDIX B

B16















Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.06 0.16 0.39 1.33 0.050.2 0.12 0.33 0.78 2.67 0.100.3 0.18 0.49 1.17 4.00 0.150.4 0.24 0.65 1.56 5.34 0.200.5 0.29 0.82 1.95 6.67 0.250.6 0.35 0.98 2.33 8.00 0.300.7 0.89 1.14 2.72 20.0 0.350.8 1.12 1.31 3.11 25.3 0.400.9 1.37 1.47 3.50 31.1 0.451.0 1.65 1.63 3.89 37.4 0.501.1 1.95 1.80 4.28 44.2 0.551.2 2.27 1.96 4.67 51.4 0.601.3 2.62 2.12 5.06 59.2 0.651.4 2.98 2.29 5.45 67.4 0.701.5 3.36 2.45 5.84 76.0 0.751.6 3.76 2.61 6.22 85.1 0.801.7 4.18 2.78 6.61 94.6 0.851.8 4.62 2.94 7.00 105 0.901.9 5.08 3.10 7.39 115 0.952.0 5.56 3.27 7.78 126 1.00



APPENDIX B

B17


















APPENDIX B

B18


















APPENDIX B

B19


















APPENDIX B

B20


















APPENDIX B

B21

GPM PSI ft/s L / min kPa m / s0.1 0.12 0.17 0.39 2.71 0.050.2 0.24 0.35 0.78 5.42 0.110.3 0.36 0.52 1.17 8.14 0.160.4 0.48 0.69 1.56 10.8 0.210.5 0.60 0.87 1.95 13.6 0.260.6 0.72 1.04 2.33 16.3 0.320.7 0.84 1.22 2.72 19.0 0.370.8 0.96 1.39 3.11 21.7 0.420.9 1.08 1.56 3.50 24.4 0.481.0 1.20 1.74 3.89 27.1 0.531.1 2.65 1.91 4.28 60.0 0.581.2 3.09 2.08 4.67 69.8 0.641.3 3.55 2.26 5.06 80.3 0.691.4 4.04 2.43 5.45 91.4 0.741.5 4.56 2.60 5.84 103 0.791.6 5.11 2.78 6.22 116 0.851.7 5.68 2.95 6.61 128 0.901.8 6.28 3.13 7.00 142 0.951.9 6.90 3.30 7.39 156 1.012.0 7.55 3.47 7.78 171 1.06

1/2" PEX Tubing / 30% Glycol / 80 Deg F (27 Deg C)


HEAD LOSS - 1/2" PEX TUBING30% Glycol






Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.03 0.17 0.39 0.76 0.050.2 0.07 0.35 0.78 1.52 0.110.3 0.10 0.52 1.17 2.28 0.160.4 0.32 0.69 1.56 7.23 0.210.5 0.47 0.87 1.95 10.7 0.260.6 0.65 1.04 2.33 14.7 0.320.7 0.85 1.22 2.72 19.3 0.370.8 1.08 1.39 3.11 24.3 0.420.9 1.32 1.56 3.50 29.9 0.481.0 1.59 1.74 3.89 36.0 0.531.1 1.67 1.91 4.28 37.9 0.581.2 1.96 2.08 4.67 44.2 0.641.3 2.26 2.26 5.06 51.1 0.691.4 2.58 2.43 5.45 58.3 0.741.5 2.92 2.60 5.84 66.0 0.791.6 3.27 2.78 6.22 74.1 0.851.7 3.65 2.95 6.61 82.6 0.901.8 4.04 3.13 7.00 91.5 0.951.9 4.46 3.30 7.39 101 1.012.0 4.89 3.47 7.78 111 1.06





Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.04 0.17 0.39 0.92 0.050.2 0.08 0.35 0.78 1.83 0.110.3 0.12 0.52 1.17 2.75 0.160.4 0.34 0.69 1.56 7.63 0.210.5 0.50 0.87 1.95 11.3 0.260.6 0.69 1.04 2.33 15.5 0.320.7 0.90 1.22 2.72 20.3 0.370.8 1.14 1.39 3.11 25.7 0.420.9 1.39 1.56 3.50 31.6 0.481.0 1.68 1.74 3.89 37.9 0.531.1 1.98 1.91 4.28 44.8 0.581.2 2.31 2.08 4.67 52.2 0.641.3 2.36 2.26 5.06 53.5 0.691.4 2.70 2.43 5.45 61.1 0.741.5 3.05 2.60 5.84 69.1 0.791.6 3.43 2.78 6.22 77.6 0.851.7 3.82 2.95 6.61 86.5 0.901.8 4.23 3.13 7.00 95.8 0.951.9 4.67 3.30 7.39 106 1.012.0 5.11 3.47 7.78 116 1.06



APPENDIX B

B22










Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.05 0.17 0.39 1.21 0.050.2 0.11 0.35 0.78 2.41 0.110.3 0.16 0.52 1.17 3.62 0.160.4 0.21 0.69 1.56 4.82 0.210.5 0.53 0.87 1.95 12.1 0.260.6 0.73 1.04 2.33 16.6 0.320.7 0.96 1.22 2.72 21.7 0.370.8 1.21 1.39 3.11 27.5 0.420.9 1.49 1.56 3.50 33.8 0.481.0 1.79 1.74 3.89 40.6 0.531.1 2.12 1.91 4.28 48.0 0.581.2 2.47 2.08 4.67 55.8 0.641.3 2.84 2.26 5.06 64.2 0.691.4 3.23 2.43 5.45 73.1 0.741.5 3.65 2.60 5.84 82.5 0.791.6 4.08 2.78 6.22 92.4 0.851.7 4.04 2.95 6.61 91.4 0.901.8 4.48 3.13 7.00 101 0.951.9 4.93 3.30 7.39 112 1.012.0 5.41 3.47 7.78 122 1.06





Flowrate Loss per 100ft Velocity Flowrate Loss per 100m VelocityGPM PSI ft/s L / min kPa m / s0.1 0.07 0.17 0.39 1.51 0.050.2 0.13 0.35 0.78 3.01 0.110.3 0.20 0.52 1.17 4.52 0.160.4 0.27 0.69 1.56 6.03 0.210.5 0.33 0.87 1.95 7.53 0.260.6 0.40 1.04 2.33 9.04 0.320.7 1.02 1.22 2.72 23.1 0.370.8 1.29 1.39 3.11 29.2 0.420.9 1.59 1.56 3.50 35.9 0.481.0 1.91 1.74 3.89 43.2 0.531.1 2.26 1.91 4.28 51.0 0.581.2 2.63 2.08 4.67 59.4 0.641.3 3.02 2.26 5.06 68.4 0.691.4 3.44 2.43 5.45 77.8 0.741.5 3.88 2.60 5.84 87.8 0.791.6 4.35 2.78 6.22 98.3 0.851.7 4.83 2.95 6.61 109 0.901.8 5.34 3.13 7.00 121 0.951.9 5.87 3.30 7.39 133 1.012.0 6.42 3.47 7.78 145 1.06



APPENDIX B

B23


















APPENDIX B

B24


















APPENDIX B

B25


















APPENDIX B

B26


















ABOUT IPEXIPEX, a leading supplier of hydronic radiant heating solutions, offers an innovative and compre-hensive range of heating products throughout the North American marketplace. These productsform the WarmRite Floor® – IPEX Radiant System and include Kitec® XPA™ pipe, PEX tubing,pre-assembled control panels, fittings, accessories and heating controls. With state-of-the-artmanufacturing facilities and distributions centers located across North America, IPEX deliversheating solutions for a broad range of markets and applications including:

• Primary residential heating

• Supplemental floor warming systems

• Residential snow and ice melt systems – driveways, entrances

• Industrial heating for factories and warehouses

• Commercial heating systems – stores, offices

• Institutional heating for schools, hospitals, senior’s complexes

• Industrial snow and ice melt systems – parking ramps, loading docks, sidewalks

Established more than 50 years ago, IPEX’s leading position in the industry is largely due to the IPEX mission to provide its customers with the highest quality products, service and supportand to make continuous improvement a core objective of its business.

Our marketing strategy in both Canada and the United States is to supply complete systems ofpipe, fittings, accessories and all the components required for your heating project. We provideour customers with all the materials they need to ensure the integrity and high performance oftheir entire system—all designed, manufactured and backed by one company. IPEX publishestechnical design manuals, state-of-the-art IPEX Radiant™ design software, product cataloguesand supporting literature. We host comprehensive training and education programs tailored tothe needs of our distributor, installer, builder and design partners. For more information contactthe IPEX office nearest you.

Canada toll free

(866) 473-9462

United States toll free

(800) 473-9808

SALES AND CUSTOMER SERVICE

Canadian Customers call

Toll free: (866) 473-9462

U.S. Customers call

Toll free: (800) 473-9808

About IPEX

IPEX is a leading supplier of thermoplastic piping systems. We provide our

customers with one of the world’s largest and most comprehensive product

lines. All IPEX products are backed by over 50 years of experience. With

state-of-the-art manufacturing facilities and distribution centers across

North America, the IPEX name is synonymous with quality and performance.

Our products and systems have been designed for a broad range of

customers and markets. Contact us for information on:

• Radiant heating systems

• PVC, CPVC, PP, FR-PVDF, ABS, PEX and PE pipe and fittings (¼" to 48")

• Industrial process piping systems

• Municipal pressure and gravity piping systems

• Plumbing and mechanical pipe systems

• Electrical systems

• Telecommunications and utility piping systems

• Irrigation systems

www.warmrite.com

www.ipexinc.com

This manual is published in good faith and is believed to be reliable. Data presented is the resultof laboratory tests and field experience.

IPEX maintains a policy of ongoing product improvement. This may result in modification offeatures or specifications without notice.

MNKIKWIP031206© 2004 IPEX WR003UC

$40 CDN / $26 US

hydronic schematic symbols -...

Documents