hydrothermal synthesis of hematitehigher [oh-] promotes growth of crystals by increasing the rate at...
TRANSCRIPT
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HYDROTHERMAL SYNTHESIS OF HEMATITE
Clara Keng Hui Lin1, Chow Kit Mun
2, Deborah Ho Yee Ying
3, Koh Huan Kiat
3
1 Raffles Girls’ School (Secondary), 20 Anderson Road, Singapore 259978
2 River Valley High School, 6 Boon Lay Avenue, Singapore 649961
3 DSO National Laboratories, 20 Science Park Drive, Singapore 118230
ABSTRACT
Monodisperse Hematite nanostructures of varying shapes and sizes have been produced via
hydrothermal synthesis. The influence of the concentration of precipitating agent (NaOH) as
well as the presence of foreign anions, on the size and morphology of Hematite synthesised
were studied.
Under varying [NaOH], Hematite (α-Fe2O3) and Goethite (α-FeOOH) were obtained. At
higher supersaturation, Ferrihydrite, a less-stable intermediate, first nucleated. Hematite
converted from Ferrihydrite through an aggregation-dehydration-rearrangement mechanism;
Goethite converted from Ferrihydrite via dissolution-reprecipitation. At lower
supersaturation, it is proposed that the Hematite formed from forced hydrolysis of the ferric
nitrate solution.
It has been shown that anions control Hematite crystal growth by adsorbing preferentially on
certain crystallographic planes, resulting in anisotropic crystal growth. In the presence of
SO42-
, rhombohedral crystals were obtained at lower [SO42-
] while pseudocubic crystals were
obtained at higher [SO42-
]. In the presence of PO43-
, ellipsoidal crystals were obtained with
crystal growth clearly restricted in directions normal to the c-axis.
The magnetic properties of the crystals synthesised were also studied. Coercivity of the
particles was found to increase proportionally with size and vary with different morphologies.
High coercivity to particle size ratios suggest potential applications in media recording and
information storage devices.
INTRODUCTION
As a relatively low-cost, stable iron oxide phase, Hematite, α-Fe2O3, has been identified to be
environmentally-friendly as well as an n-type semiconductor with a small band gap (Eg =
2.1eV). Hematite is hence widely used in solar cells, catalysts, gas sensors, nanodevices and
drug delivery, amongst other applications. Due to its non-toxicity and corrosion-resistance,
Hematite has also been used in water splitting and environmental treatment [1,2]
.
The optical, magnetic, electrochemical and electrical properties of Hematite are largely
shape- and size-dependent, which necessitates the controlled synthesis of monodisperse
Hematite nanoparticles. There are a variety of techniques for Hematite synthesis, with those
most commonly used being the sol-gel method developed by Sugimoto et al. [3,4]
,
microemulsion, hydrothermal synthesis and chemical precipitation [5]
. In this project,
hydrothermal synthesis was studied as a means to effectively control the size and shape of the
Hematite nanostructures. Many studies suggest that Hematite is likely to be obtained through
either hydrolysis of iron (III) solutions or interconversions from other iron oxide-hydroxide
intermediates [6-9]
.
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The morphology of Hematite particles has been shown to be controlled by factors such as pH,
synthesis temperature, duration of synthesis, and the presence of other ions or surfactants. In
particular, studies have shown that anions such as sulfate (SO42-
) and phosphate (PO43-
) play
significant roles in the control of the shape and size of Hematite [4,10,11]
. Previous research has
also highlighted the effect of precipitating agents on the morphology of Hematite crystals by
affecting the nucleation and growth stages of Hematite synthesis [1,12]
.
This paper aims to (i) determine the effects of the concentration of precipitating agent
Sodium Hydroxide (NaOH) and (ii) elucidate the effects of different anions and their
concentrations, in particular sulfate (SO42-
) and phosphate (PO43-
), on the crystal growth of
Hematite nanostructures obtained via hydrothermal synthesis. The magnetic properties of the
different Hematite nanostructures synthesised were also explored to shed light upon potential
real-world applications.
EXPERIMENTAL
Materials and preparation
Table 1. Summary of Experimental Conditions
All chemicals were of reagent grade and were used as received without further purification.
The experimental conditions for the various samples are tabulated in Table 1.
1.9g of Fe(NO3)3ᐧ 9H2O and various masses of NaOH pellets were dissolved separately in
deionised water and stirred to obtain separate homogeneous solutions. The NaOH solution
was then added dropwise to the Fe(NO3)3 solution contained in a 100ml Teflon container
under the constant stirring at 1000 rpm, and the mixture was dispersed for 15 minutes at room
temperature. For some of the experiments, anions (SO42-
and PO43-
) were introduced through
the addition of H2SO4 and H3PO4. Corresponding amounts of deionised water were added to
ensure a total mixture volume of 70ml. The Teflon container was then sealed in a
hydrothermal reactor and placed in an oven at 200°C for 8 hours.
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Post-Processing
After the mixtures were heated in the oven, they were left overnight to cool to room
temperature. The supernatant liquid was decanted, resulting mixtures were neutralized with
either HCl or NaOH solutions and centrifuged with deionised water and acetone to remove
any impurities or residual ions. The powders were dried at 60°C and collected for analysis.
Characterization
To determine the morphology of the products, Scanning Electron Microscopy (SEM) analysis
was performed. Crystal phases and structures of the samples were identified through X-Ray
Diffraction (XRD) while magnetic properties were examined using a Vibrating Sample
Magnetometer (VSM). A list of equipment models can be found in the appendix.
RESULTS AND DISCUSSION
Effect of Concentration of Precipitating Agent (NaOH)
NaOH has multiple roles in Hematite synthesis. Firstly, NaOH acts as the precipitating agent
for Ferrihydrite, an intermediate iron oxide-hydroxide which precedes either the formation of
Hematite or Goethite at higher levels of supersaturation. In addition, NaOH influences the
level of supersaturation of the solution as well as provides nucleation sites for Hematite or
Goethite crystals. High [OH-] has also been shown to control crystal growth on the {001}
planes[11]
, resulting in hexagonal Hematite platelets.
Table 2. Summary of Results for Concentration of NaOH experiment set
Figure 1. SEM images of samples (a) S1 (b) S2 (c) S3 (d) S6 (e) S7 and (f) S9
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Figure 2. XRD graphs of (a) S3, Hematite and Goethite (b) S6, Goethite (c) S7, Hematite and
(d) S9, Hematite
Hexagonal Hematite platelets were obtained for samples S1 and S2; acicular Goethite (α-
FeOOH) crystals were obtained for samples S3 - S6; small faceted Hematite particles were
obtained for samples S7 - S9 (Fig. 1, Table 2). The phases of the products were identified
using XRD (Fig. 2), and were in good accordance with database indexes for the pure phases
of Hematite (JCPDS Card No. 33-664) and Goethite (JCPDS Card No. 29-713), except for
S3, which showed both Hematite and Goethite peaks. This could be due to the presence of a
small proportion of Hematite in S3, which is further verified by an SEM image showing the
coexistence of acicular Goethite rods as well as larger Hematite polyhedrons (Fig. 3). The
crystal structures of Hematite and Goethite can be found in the appendix for reference.
Trends in the size of the products have also been observed with varying [NaOH]; with a
general increase in mean size of particles as [NaOH] increases (Fig. 4).
These results can be explained by studying the formation mechanisms of Hematite and
Goethite respectively at the varying NaOH concentrations. The concentration of NaOH plays
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a large role in determining the extent of supersaturation of the solution - the higher the NaOH
concentration, the higher the level of supersaturation. NaOH, as a precipitating agent, binds
with the water molecules, thereby decreasing the available water content and resulting in a
higher level of supersaturation. Since different amounts of NaOH favour the formation of
different products, the trends in size will be studied individually in reference to the different
formation mechanisms.
At higher levels of supersaturation, Hematite and
Goethite are formed from a common iron oxide-
hydroxide intermediate, Ferrihydrite (Fig. 5) [13-16]
.
However, as a less stable phase, Ferrihydrite is often
eventually converted to the more stable phases
Hematite and Goethite. At lower levels of
supersaturation, it is proposed that the resultant iron
oxide forms through forced hydrolysis of the ferric
nitrate solution.
S1-S6 were considered to be at higher levels of
supersaturation due to the higher [NaOH]. As such,
precipitation of Ferrihydrite occurred. Hematite and
Goethite have been shown to convert from
Ferrihydrite from two competing mechanisms:
Hematite forms through an aggregation -
dehydration - rearrangement mechanism; Goethite forms via dissolution-reprecipitation [6]
.
Samples S1 and S2
At higher NaOH concentrations, Hematite is preferentially formed over Goethite. With high
[OH-], burst nucleation of Ferrihydrite occurs (in accordance with the von Weimarn Theory)
[1], and many small Ferrihydrite nuclei are formed. An unsustainable high-energy state is
formed due to the high surface energy of small particles with high surface area to volume
ratio (in accordance with the Gibbs-Thompson effect) [6,17]
and surface interactions between
particles of close proximity. The Ferrihydrite nuclei hence aggregate. After attaining a critical
mass, the Ferrihydrite aggregates then undergo dehydration, in which a proton is removed
from a hydroxyl group. The loss of a proton results in a local charge imbalance which is
resolved through the rearrangement of Fe3+
cations in the lattice, thus transforming into
Hematite [6, 17]
.
Samples S3 to S6
For samples S3-S6, at lower NaOH concentrations, the extent of supersaturation is lowered.
This promotes the dissolution of Ferrihydrite and reprecipitation as Goethite. Goethite growth
in the alkaline media of S3-S6 involves the incorporation of Fe(OH)4- complexes into the
growing crystal lattices [6]
. Higher [OH-] promotes growth of crystals by increasing the rate at
which Fe3+
from the solution is deposited onto the growing plane of the Goethite crystals.
Therefore, the length of Goethite rods increases from S6 to S3 as OH/Fe increases (Fig. 4).
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Comparison of Hematite particles in samples S1/S2 and S3
Figure 6. SEM images of samples (a) S1 (b) S2 and (c) S3
To explain the differences in shape and size of the Hematite particles formed in S1/S2 and
S3, it is postulated that a different formation mechanism was involved in the reconstructive
transformation of Goethite to Hematite in S3, as compared to the topotactic transformation of
Ferrihydrite to Hematite in S1 and S2.
For S1 and S2, the rearrangement of Ferrihydrite particles to form Hematite crystals is
limited due to short-range diffusion in the solid phase. Consequently, these Hematite crystals
are irregularly shaped and show a large size distribution (Fig. 6).
Similar to S1 and S2, a high energy state system is formed in S3 due to high supersaturation
and the close packing of acicular Goethite with high surface area to volume ratio. This results
in the oriented aggregation of Goethite particles. However, unlike S1/S2, the Goethite
aggregates redissolve and recrystallize to form faceted hexagonal Hematite crystals which are
more energetically-stable. Greater ion mobility in liquid phase facilitates ion rearrangement at
longer length scales and thus favours the growth of bigger crystals.
Samples S7-S9
Lastly, samples S7-S9 were considered to be at lower levels of supersaturation due to the
lower NaOH concentrations. This prevented the nucleation of Ferrihydrite as an intermediate
phase, the reaction proceeding instead via the forced hydrolysis of the ferric nitrate solution
at high temperatures (200°C) [6]
. In an aqueous solution, ferric nitrate dissociates to form the
hexaaquairon(III) ion, as shown in equation 1:
Fe(NO3)3 + 6H2O → Fe(H2O)63+
+ 3(NO3)3 (1)
Being electropositive, the Fe3+
cation induces the H2O ligands to act as acids. This results in
hydrolysis, the deprotonation of the H2O ligands. Complete hydrolysis of the complex would
would form an iron oxide or oxide-hydroxide, as shown in equations 2.1 and 2.2 respectively:
2Fe(H2O)63+
→ Fe2O3 + 6H+ + 9H2O (2.1)
Fe(H2O)63+
→ FeOOH + 3H+ + 4H2O (2.2)
The resultant iron oxide or oxide-hydroxide nuclei then grow through the adsorption of Fe3+
cations from the solution onto the surfaces of growing crystals via Fe-OH complexes. For S8
and S9, in highly acidic media, Fe(H2O)63+
is the predominant complex. For S7, in mildly
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alkaline media, it is thought that Fe(H2O)5(OH)2+
is the predominant complex. These higher-
valent complexes favour the formation of Hematite over Goethite [6]
, accounting for the
Hematite that was formed in S7-S9. The decreasing particle size from S7 to S9 can again be
explained by the decreased rate of transport of Fe3+
cations to the growing crystals by Fe-OH
complexes with the decrease in [OH-].
Effect of Anions
Effect of Sulfate Ions
Figure 7. SEM images of samples (a) A1, more-faceted rhombohedrons and (b) A4, less-
faceted pseudocubes
Sulfate ions have been reported to control the size and shape of Hematite crystals by
adsorbing on certain faces parallel to the c-axis of the growing crystal, resulting in ellipsoidal
crystals [11]
. However, in this study, ellipsoidal crystals were not obtained, possibly due to the
hydrothermal synthesis being conducted at a different temperature and with different solution
concentrations.
In the presence of sulfate ions, for A1 and A2, rhombohedral Hematite particles with clearly
defined edges were obtained (Fig. 7). These faceted particles suggest the adsorption of SO42-
ions on particular crystal planes, restraining crystal growth in particular crystallographic
directions and promoting growth on others.
Conversely, the Hematite particles synthesised in A3 and A4, at higher [SO42-
], are
comparatively more pseudocubic and less faceted (Fig. 7). It may be that at higher [SO42-
],
more faceted crystals with very sharp corners form. However, as these high-energy sites are
less stable, the atoms at the corners tend to redissolve into the solution to reach a more stable
energy state of equilibrium. This results in the pseudocubic, less faceted particles in A3 and
A4. This result has also been reported in other studies, where it is mentioned that the liquid
medium facilitates dissolution of atoms from high-energy sites such as corners and edges,
resulting in a change of Hematite morphology from rhombohedrons with well-defined edges
and surfaces into less-faceted polygonal structures [2]
.
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Effect of Phosphate Ions
Figure 8. Schematic diagram of the adsorption of PO4
3- ions and resultant
anisotropic growth of Hematite crystals to form ellipsoidal particles
Figure 9. SEM images of samples (a) C1 and (b) C3, showing a decrease in the thickness of
the particles with increased [PO43-
] due to retardation of growth along crystal faces parallel to
the c-axis by phosphate ions
Phosphate ions have also been shown to adsorb preferentially onto certain planes of growing
Hematite particles, with studies often reporting the formation of ellipsoidal particles [4,10,18]
.
The phosphate and oxygen atoms are coordinated to two surface Fe3+
cations. Given that the
distance between two adjacent oxygen atoms in PO43-
is 2.50Å, it is expected that its adsorption is stronger on the faces parallel to the c-axis because of the better matching
between the O-O distance of PO43-
and the Fe-Fe distance on faces parallel to the c-axis
(2.29Å) than that on faces perpendicular to the c-axis (2.91Å) [4,5,19].
The stronger adsorption of the anion to faces parallel to the c-axis restricts growth on these
faces. A schematic diagram of the adsorption of PO43-
ions and resultant anisotropic growth
to form ellipsoidal Hematite particles is shown in Figure 8. Evidence of increasing adsorption
of PO43-
ions to Hematite crystal surfaces with increased [PO43-
] is presented in C1-C4.
Growth normal to c-axis is clearly retarded as [PO43-
] increases, as shown by the decreasing
thickness of the ellipsoidal particles (Fig. 9). Furthermore, a comparison of the peak
intensities of the XRD graphs of C1 and C3 shows restricted growth along the (104) plane
(Fig. 10).
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Figure 10. XRD Graphs of C1 and C3
Magnetic Properties
Figure 11. Room temperature magnetization curves of (a) S7&S9 (b) A1&A4 (c) C1&C3
(d) A1,A4,C1,C3
Table 3. Summary of the Magnetic Parameters of Hematite nanoparticles synthesised
The magnetic properties of the synthesised hematite particles with different sizes (S7, S9) and
morphologies (A1, A4, C1, C3) were studied using a VSM at room temperature. Their
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magnetization curves are plotted in Figure 11. The magnetic parameters of the particles are
summarized in Table 3, where Hc is coercivity and Mr is remanent magnetization.
The hysteresis loops show that saturation values are not reached at maximum applied
magnetic field of 15000 Oe, as such, no reliable conclusion on the saturation values of the
particles can be drawn. Most samples follow a general increase in coercivity proportional to
increase in particle size, with larger particles accounting for larger hysteresis loops (Fig. 11)
as prescribed in previous literature [1,20-23]
. However in the case where particle size of the
crystals are similar, crystal morphology plays a bigger part in determining coercivity
wherein; particles with more rounded morphologies and equidimensional shapes usually have
smaller coercive forces than more elongated particles [6]
.
This can be seen in the case of A1, A4 and C1. Though they are of similar sizes (61-68nm),
rhombohedrons of A1 possess greater magnetic anisotropy compared to pseudo cubes of A4
and ellipsoidal platelets of C1. It is thus more difficult to rotate magnetization vector of A1 to
demagnetize it as its magnetic moment has a greater tendency to favour the easy
magnetization axis of lower energy and align with the basal plane. Hence, A1 has a coercivity
of 998 Oe, almost twice that of A4 and 1.5 times that of C1. It is also observed that C3,
though much smaller than S7, possesses a much higher coercivity of 1566.6Oe, due to its
morphology as an ellipsoidal platelet (Fig. 9). This shape anisotropy limits magnetization
along the c-axis which will significantly increase the difficulty of magnetization and
demagnetization [20]
, thereby increasing coercivity and remanent magnetization.
Most particles have a proportional increase in remanent magnetization with coercivity except
for pseudocubes in A4. Its equidimensional structure causes it to possess lower magnetic
anisotropy, hence displaying higher remanence (0.1248 emu/g) than other particles with
higher coercivities; as shown by its narrow and steep hysteresis loop (Fig. 11(b))
The high coercivity of synthesised hematite nanoparticles suggests potential applications in
media recording and information storage devices. The demand for smaller devices with
greater data storage capacities calls for materials that balance size and coercivity [24]
, wherein
smaller particle sizes allow for higher density of data to be stored within a given amount of
space and high coercivity ensures that information stored is less likely to be erased due to
stray magnetic fields or excess heat [25]
. The hematite particles synthesised have a coercivity
to size ratio ranging from 6.45 to 17.4, which greatly exceeds those reported in previous
literatures from 0.0675 to 1.52 [1,20-23]
. Sample A1 in particular, displays especially
noteworthy properties due to the high anisotropy energy of the lengthened rhombohedron
particles; allowing it to possess high coercivity despite its small size.
CONCLUSION
Monodisperse Hematite particles were synthesised via the hydrothermal method. It has been
demonstrated that the products obtained and their morphologies can be controlled by
experimental parameters such as the concentration of precipitating agent (NaOH) and foreign
anions. At higher [NaOH], it is proposed that Hematite is formed via a topotactic
transformation from Ferrihydrite; at mid-range [NaOH], Goethite is formed from Ferrihydrite
via dissolution-reprecipitation; at lower [NaOH], Hematite is formed through the forced
hydrolysis of the Fe(III) solution. The foreign anions result in anisotropic crystal growth,
with rhombohedral and pseudocubic crystals obtained in the presence of SO42-
and ellipsoidal
particles obtained in the presence of PO43-
.
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Despite their nanoscale size, the prepared hematite nanoparticles are shown to possess high
coercivities as magnetic anisotropy increases. Small rhombohedral particles at 66.4 nm with
relative uniformity in size displayed a high coercivity, suggesting promising applications of
hematite nanoparticles with specific morphologies as magnetic data storage materials for
media recording devices.
ACKNOWLEDGEMENTS
The authors would like to sincerely thank our mentors, Ms. Deborah Ho Yee Ying and Mr.
Koh Huan Kiat, for their guidance and advice on the development of our project. Equipment
for this project was provided by DSO National Laboratories and Temasek Labs @ National
University of Singapore.
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[15] Cudennec, Y., & Lecerf, A. (2006). The transformation of ferrihydrite into goethite or
hematite, revisited.Journal Of Solid State Chemistry, 179(3), 716-722.
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[19] Ocaña, M., Morales, M., & Serna, C. (1995). The Growth Mechanism of α-Fe2O3
Ellipsoidal Particles in Solution. Journal Of Colloid And Interface Science, 171(1), 85-91.
[20] Supattarasakda, K., Petcharoen, K., Permpool, T., Sirivat, A., & Lerdwijitjarud, W.
(2013). Control of hematite nanoparticle size and shape by the chemical precipitation method.
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hematite (α-Fe2O3) nanoparticles prepared by hydrothermal synthesis method. Applied
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[22] Raming, T., Winnubst, A., van Kats, C., & Philipse, A. (2002). The Synthesis and
Magnetic Properties of Nanosized Hematite (α-Fe2O3) Particles. Journal Of Colloid And
Interface Science, 249(2), 346-350.
[23] Peng, D., Beysen, S., Li, Q., Sun, Y., & Yang, L. (2010). Hydrothermal synthesis of
monodisperse α-Fe2O3 hexagonal platelets. Particuology, 8(4), 386-389.
[24] Teja, A., & Koh, P. (2009). Synthesis, properties, and applications of magnetic iron
oxide nanoparticles.Progress In Crystal Growth And Characterization Of Materials, 55(1-2),
22-45.
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FL: CRC Press.
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APPENDIX
List of Equipment used
Stirring of Mixture during addition of NaOH solution to Fe(NO3)3ᐧ 9H2O solution: Dispermat
VMA-GETZMANN GMBH d-51580 Reichshof
Scanning Electron Microscopy (SEM): ZEISS EVO MA10 Scanning Electron Microscope /
JEOL JSM-6701F Scanning Electron Microscope
X-Ray Diffraction (XRD): Rigaku Ultima IV X-Ray Diffractometer
Vibrating Sample Magnetometer (VSM): ADE Magnetic Model EV9
Crystal Structures of Hematite and Goethite
Hematite, α-Fe2O3
Hexagonal (Rhombohedral)
Space group: R3c
Goethite, α-FeOOH
Orthorhombic
Space group: Pnma
Reference: Cornell, R., & Schwertmann, U. (2003). The Iron Oxides: Structure, Properties,
Reactions, Occurrences and Uses (2nd ed.). Weinheim: Wiley-VCH.
Scherrer’s Equation
Scherrer’s equation (as given below) was used to determine the estimated average grain size
of the synthesised particles.
Where τ is the mean grain size, K is a dimensionless shape factor, with a value close to unity
(0.9), λ is the X-ray wavelength (0.154nm in this case for Cu K-α radiation), β is the full
width of the peak at half its maximum intensity (FWHM) in radians and θ is the Bragg angle.
The calculated dimensions are compared with the measured crystal size from the SEM
images and summarized in the table below:
https://en.wikipedia.org/wiki/X-rayhttps://en.wikipedia.org/wiki/X-rayhttps://en.wikipedia.org/wiki/Intensity_(physics)https://en.wikipedia.org/wiki/Full_width_at_half_maximumhttps://en.wikipedia.org/wiki/Full_width_at_half_maximumhttps://en.wikipedia.org/wiki/Radianhttps://en.wikipedia.org/wiki/Bragg_diffraction
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Sample Measured Particle Size (nm) Calculated Grain Size (nm)
S3 593 37.1
S6 256 44.1
S7 152 176.8
S9 53 41.3
A1 66 32.2
A4 61 29.5
C1 68 53.4
C3 90 14.8
Von Weimarn Theory
The Von Weimarn theory shows the relationship between the initial supersaturation of a
metastable system undergoing a first-order phase transformation with the average size of the
aggregates of a newly evolving phase formed during nucleation in the system through the
equation below:
Where average size, is directly proportional to initial supersaturation. C0 and Ceq are the
initial and equilibrium concentrations of the solute component in the solvent at a temperature
T, KB is the Boltzmann constant, and is the difference of the chemical potential of the solute particle in the solvent and newly evolving phases.
The Von Weimarn Theory shows how high supersaturations obtained at high OH-
concentration causes burst nucleation of small nuclei as described in section 3.1.1.
Gibbs-Thompson Effect
The Gibbs-Thompson effect refers to variations in the chemical potential across a curved
surface, wherein the existence of a positive interfacial energy between different phases
increases the energy required to form small particles with high curvature, which in turn
causes these particles to possess high chemical potential. This effect is explained by the
Ostwald Freundlich equation below:
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16
Where is the atomic volume, is Boltzmann constant, refers to surface tension (J
m−2
), is the equilibrium chemical potential, is the partial chemical potential and is
the absolute temperature.
The equation supports the Gibbs-Thompson effect by showing how the chemical potential of
a particle increases with a decrease in particle size and how the equilibrium solute
concentration near a small particle is higher than that near a larger one. This results in
concentration gradients that lead to the diffusion of molecular-scale species from smaller
particles to larger particles through solution, leading to the aggregation of ferrihydrite
particles as described in section 3.1.1.