hyster scheme
DESCRIPTION
S30FT, S35FT, S40FTS [E010];H1.6FT, H1.8FT, H2.0FTS(H30FT, H35FT, H40FTS) [F001];S2.0-3.5FT (S40-70FT, S55FTS) [F187];H2.0-3.5FT (H40-70FT) [L177]TRANSCRIPT
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DIAGRAMS ANDSCHEMATICS
S30FT, S35FT, S40FTS [E010];H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177]
This manual contains information that is confidential and/or proprietary to HysterCompany, its subsidiaries and/or vendors. Copying or distribution of any sections ofthis manual marked "Confidential/Proprietary" is prohibited.
PART NO. 1580527 8000 SRM 1152
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SAFETY PRECAUTIONSMAINTENANCE AND REPAIR
When lifting parts or assemblies, make sure all slings, chains, or cables are correctlyfastened, and that the load being lifted is balanced. Make sure the crane, cables, andchains have the capacity to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repairon electric lift trucks. Disconnect the battery ground cable on internal combustion lifttrucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUTTHE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-nance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use HYSTER APPROVED parts when making repairs. Replacement partsmust meet or exceed the specifications of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed beforeusing force to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuelare flammable. Be sure to follow the necessary safety precautions when handling thesefuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparksaway from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in thismanual:
WARNINGIndicates a condition that can cause immediate death or injury!
CAUTIONIndicates a condition that can cause property damage!
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Diagrams and Schematics Table of Contents
TABLE OF CONTENTS
Diagrams, Schematics, or Arrangements ......................................................................................................... 1Figure 1. Electrical Schematic Type S Option......................................................................................... 1Figure 2. Mazda Gas Engine Electrical Schematic................................................................................. 2Figure 3. Mazda LPG Engine Electrical Schematic................................................................................ 4Figure 4. GM Gas Engine Electrical Schematic ..................................................................................... 6Figure 5. GM LPG Engine Electrical Schematic .................................................................................... 8Figure 6. Yanmar Diesel Engine Electrical Schematic ........................................................................... 10Figure 7. Right Side Truck Devices Electrical Schematic ...................................................................... 11Figure 8. Left Side Truck Devices Electrical Schematic......................................................................... 12Figure 9. Cowl Devices Electrical Schematic .......................................................................................... 13Figure 10. Transmission Electrical Schematic ........................................................................................ 14Figure 11. Electro-Hydraulics Electrical Schematics ............................................................................ 15Figure 12. Lights and Cab Accessories Electrical Schematic ................................................................ 16Figure 13. Vehicle System Manager (VSM) Wiring Diagram ................................................................ 17Figure 14. Power Distribution Module (PDM) Wiring Diagram ........................................................... 18Figure 15. Operator Cab Wiring Diagram............................................................................................... 19Figure 16. Transmission Wiring Diagram ............................................................................................... 20Figure 17. Engines Directory Diagram.................................................................................................... 21Figure 18. Rear Signal and Work Lights Wiring Diagram..................................................................... 22Figure 19. Mazda Gas Engine Wiring Diagram...................................................................................... 23Figure 20. Mazda LPG Engine Wiring Diagram..................................................................................... 24Figure 21. GM Gas Engine Wiring Diagram........................................................................................... 25Figure 22. GM LPG Engine Wiring Diagram.......................................................................................... 26Figure 23. Yanmar Diesel Engine Wiring Diagram ................................................................................ 27Figure 24. Connector Pin Identification ................................................................................................. 28Figure 25. Circuit Identification ............................................................................................................. 29Figure 26. Electronic Control Valve Hydraulic Schematic ..................................................................... 30Figure 27. Manual Control Valve Hydraulic Schematic ......................................................................... 31
This section is for the following models:
S30FT, S35FT, S40FTS [E010];H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];H2.0-3.5FT (H40-70FT) [L177]
2005 HYSTER COMPANY i
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"THEQUALITYKEEPERS"
HYSTERAPPROVEDPARTS
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic Type S Option
Confidential/Proprietary - Do Not Copy or Duplicate 1
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 1 of 2)
2 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 2 of 2)
Confidential/Proprietary - Do Not Copy or Duplicate 3
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 1 of 2)
4 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 2 of 2)
Confidential/Proprietary - Do Not Copy or Duplicate 5
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 4. GM Gas Engine Electrical Schematic (Sheet 1 of 2)
6 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 4. GM Gas Engine Electrical Schematic (Sheet 2 of 2)
Confidential/Proprietary - Do Not Copy or Duplicate 7
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 5. GM LPG Engine Electrical Schematic (Sheet 1 of 2)
8 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 5. GM LPG Engine Electrical Schematic (Sheet 2 of 2)
Confidential/Proprietary - Do Not Copy or Duplicate 9
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 6. Yanmar Diesel Engine Electrical Schematic
10 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 7. Right Side Truck Devices Electrical Schematic
Confidential/Proprietary - Do Not Copy or Duplicate 11
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 8. Left Side Truck Devices Electrical Schematic
12 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 9. Cowl Devices Electrical Schematic
Confidential/Proprietary - Do Not Copy or Duplicate 13
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 10. Transmission Electrical Schematic
14 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 11. Electro-Hydraulics Electrical Schematics
Confidential/Proprietary - Do Not Copy or Duplicate 15
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 12. Lights and Cab Accessories Electrical Schematic
16 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 13. Vehicle System Manager (VSM) Wiring Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 17
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 14. Power Distribution Module (PDM) Wiring Diagram
18 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 15. Operator Cab Wiring Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 19
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 16. Transmission Wiring Diagram
20 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 17. Engines Directory Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 21
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 18. Rear Signal and Work Lights Wiring Diagram
22 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 19. Mazda Gas Engine Wiring Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 23
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 20. Mazda LPG Engine Wiring Diagram
24 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 21. GM Gas Engine Wiring Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 25
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 22. GM LPG Engine Wiring Diagram
26 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 23. Yanmar Diesel Engine Wiring Diagram
Confidential/Proprietary - Do Not Copy or Duplicate 27
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 24. Connector Pin Identification
28 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 25. Circuit Identification
Confidential/Proprietary - Do Not Copy or Duplicate 29
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Diagrams, Schematics, or Arrangements 8000 SRM 1152
Figure 26. Electronic Control Valve Hydraulic Schematic
30 Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152 Diagrams, Schematics, or Arrangements
Figure 27. Manual Control Valve Hydraulic Schematic
Confidential/Proprietary - Do Not Copy or Duplicate 31
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NOTES
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TECHNICAL PUBLICATIONS
8000 SRM 1152 6/05 (5/05)(2/05)(12/04) Printed in U.S.A.
tocDiagrams and SchematicsSafety Precautions Maintenance and Repair