THE ROLAND PLUS► Teach-In► Clear-Type-Display► 3 Outputs

Double Sheet Control SystemI100

Dual head double sheet detection system for ferrous and nonferrous materials

● Dual head sensors (transmitter / receiver), inductive● Non-contact double sheet control of

- Ferrous-material 0.05 - 4 mm (0.02 - 0.16 in) (single sheet)- Non-ferrous-material 0.05 - 12 mm (0.02 - 0.50 in) (single sheet)

● Suitable for fluttering sheets● Easy set-up by key operation or via control input● LCD display for visualization of nominal / current values,

operational / error message, key allocation● Compact enclosures

- Control unit for DIN-rail mounting, protection class IP00- Control unit for machine frame mounting in protective enclosure, protection class IP54

The manual contains detailed security instructionsThese devices are NOT suitable for personnel safety applications. Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to injury or death.

I100 I100-S

DOUBLE SHEET CONTROL SYSTEM I100

ApplicationWhen feeding sheets automatically, more than one sheet can be inadvertently fed into the processing machine. This can result in damage of the machine and tools, expensive repairs and production loss.The dual head Double Sheet Detector I100 has been designed to prevent such events. Sensor mountingThe sensors can be installed in any position: horizontally or vertically. Transmitter and receiver must be aligned to each other “face-to-face”.

- Preferably, sensors should „stick out“ when mounted in steel brackets. - Use plastic brackets for flush mounting. - Recessed mounting of the sensors is not recommended, because dirt and chippings can collect on the sensor surface.- Brackets made of electrically highly conductive metals (e.g. aluminum, copper, brass), should not be used, because they degrade the sensor performance.

Measurement principleThe system functions according to the transmission principle. The transmitter emits an alternating electrical field, the receiver on the other side of the sheet electronically detects the signal attenuated by the sheet. The receiver signal is processed in the control unit and made available to the machine control as switching signals. Sensor diagramsThe measurement range depends on the sensor gap (Ax) and the type of material: ferrous (FE) or non-ferrous.

The shaded areas designate the working range of Ax for a particular type of material and sheet thickness; respectively themaximum and minimum sheet thickness to be controlled of a particular material for a given transmitter / receiver distance Ax.

The designated values are standard values, variations are possible due to material differences and installations of the sensors. Special sensor types, e.g. for special materials, can be delivered on request.

Measurement targetLength and width of the sheet to be monitored should be at least 3 times the sensor diameter. In this case reliable doublesheet control according to the conditions sketched out in the figure above is provided. Measurement time The measurement time depends on the sensor diameter. The minimum dwell time is approximately equal to the sensor diameter in milliseconds (ms). The interval between two measurement cycles and the switching of the respective output is about thesame as the minimum dwell time.

mm

15

10

5

0 1 2 3

S/E28

mm

Sheet thickness

Ax

AL

Sheet thickness

mm

10

20

30

40

1 2 3 4 5 60

S/E34

mm

AxAL

FE

mm

10

20

30

40

2 4 6 8 100

S/E54

mm

Sheet thickness

AL

FEAx

40

30

20

10

1 2 3 4 50

S/E34Vmm

mm

Sheet thickness

Ax

Non-magneticStainless steel (INOX)

0 2 4 6 8 10 12 14 15

S/E75

mm

Sheet thickness

Ax

30

40

50

60

mm

AL

FE Ax

D > 3d

d

D

Sensor

Sensor

DOUBLE SHEET CONTROL SYSTEM I100

Technical Data

I100Supply voltage 24 VDC (+6V / - 4V) / 110 mA

Power consumption approx. 2.7 W @ 24V

Fuse 375 mA / slow-blow / size 5 x 20 mm

Power / Switching indication 5 LEDs

Display LCD display, 16 characters each

Ambient temperature 0° - 50°C (32° - 122°F) during operation

Switching outputs 0-1-2 - Sheet Opto coupler outputs, output sourcing (PNP)

Temperature drift of switching point ± 0.02% / °C

Switching capacity max. 30 V, max 10 mA

Measurement period Depending on the sensor

Enclosure I100 For DIN-rail mounting (EN50022, BS5584)

I100-S For machine frame mounting

Class of protectionI100 IP 00

I100-S IP 54

Weight I100 approx. 0.2 kg (0.44 lbs)

I100-S approx. 0.6 kg (1.32 lbs)

Connections I100 / I100-S Terminal Block / Plug connection

Dimensions I100 / I100-S 125.4 x 103 x 46.5 / 130 x 155 x 37mm (H x W x D)

103

faultpowe r

2 s heet1 s heet0 s heet

125

.4

46.5

1 2 3 4 5 6 8 10 11 137 12 14 15 16 17 189

+24

V

GN

D

Tea

ch-I

n

2-B

lech

/2-shee

t

1-B

lech

/1-shee

t

0-B

lech

/0-shee

t

bra

un

/brow

n

weiß

/w

hite

gr ü

n/g

reen

Schirm

/sh

ield

Sheet

zur SPS

to PLC

SensorE xx S

Dimensions

I100

DOUBLE SHEE T DETECTOR I100

155

137

122

13

0

10

5

73

.5

Ø4.5mm

29

8

I100- S

I

SensorTransmitter

S xx S

bra

un

/brow

n

weiß

/w

hite

Schirm

/sh

ield

37

Eart

h G

round

+24V

DC

fro

m P

LC

DOUBLE SHEET CONTROL SYSTEM I100

Rev

isio

n 1.

4, M

arch

201

8 - S

ubje

ct to

tech

nica

l mod

ifica

tion

and

erro

r

Sensors Abbreviated Set-up / Teach-In instructions

For detailed instructions refer to the Operating Manual Teach-In instructions

1. Set the sensor distance (Ax) according to the statements in the sensor diagrams.2. Put a sheet with nominal thickness fully into the gap between the sensors. (see connection sketch)3. Press the SETUP key and then the NEW key, a new Teach-In procedure will then be performed.4. The green LED (1-SHEET) lights up now, the measuring value is stored.5. Functional check: If a second sheet is placed into the sensor gap (double sheet condition), the red LED (2-SHEET) lights up. If both sheets are removed, the red LED (0-SHEET) lights up.

Sensor data ORDER INFORMATIONPair of sensors, withfixed cable S/E28 S/E34 S/E54 S/E75 Control UnitPair of sensors, withconnecting socket S/E28S S/E34S S/E54S S/E75S Part name Comment

Single sheet thickness Corresponding to the sensor diagrams I100 Control unit, for dual head sensor arrangements, operating voltage 24VDC.I100-SSwitching time 30 35 55 75 ms

Diameter 28 34 54 75 mmLength Transmitter: 65 / Receiver: 45 mm SensorsSensor weight approx. 0.15 0.32 0.38 1.1 kg Part name CommentAmbient temperature 0° - 50°C in operation S/E28

Pairs of sensors, fixed cable withopen wire ends for terminal blockwiring. Standard cable length is 2meters, lengths up to 20 metersmade to order.

S =

Tra

nsm

itter

, E =

Rec

eive

r, V

= fo

r Sta

inle

ss S

teel

Class of protection IP 65 S/E34

CableS/E34V_16kHzS/E54

S/E75

S/E34SPairs of sensors, with terminal plugfor connecting the sensor cable(please order cable separately).

S/E34VS_16kHzS/E54S

S/E75SS/E28S

Cables* (for pluggable sensors)Part name CommentKISS-G For connection of the transmitter

KISE-G For connection of the receiver

Enclosure HAN 3A, EMI-Type,metrical 7-pin insert and PE

SKOISS-GG For connection for transmitter to the I100-S

SKOISE-GG For connection for receiver to the I100-S

Pin 1 +24VDC Pin 5 1-sheet

Pin 2 GND Pin 6 0-sheet Accessories (for I100-S)Pin 3 Teach-In Pin 7 +24VDC

from PLC Part name Comment

Pin 4 2-sheet Pin 8 Earth Ground

S0003515 Supply plug set, completeS0003517 Plug set, for sensor cables with open wire ends

* Standard length of cables is 2m, lengths up to 20m upon order, larger lengths upon request.

Ø 28Ø 34Ø 54Ø 75

S2

8

S3

4

S5

4

S7

5

E2

8

E3

4

E5

4

E7

5

65

45

SxxS

ExxS

Se

nd

er

Tra

nsm

itter

Em

pfä

ng

er

Re

ce

ive

r

brown

white

blank ( )Shield

brown (1)

white (2)

green (3)

blank Shield

brown (1)

white (3)

blank Shield

3×0,25mm2

S…

Transmitter

3×0,25mm2

S…S

rTransmitte

E…

Receiver 2×0,25mm2

2

1

3

1

3

KISS

KISE

2×0,25mm2

E…E

Receiver

Fo

r se

nso

rs a

nd

ca

ble

s a

fte

r fe

bru

ary

20

08

Sensor side - transmitter Unit side

3 1

2

SKOISS-GG31

2

3 1SKOISE-GG

31

S0003515

1

2

3

8

5

4

6

7