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  • iCerMax Leading Brands Filtration Media · 2016-03-24 · iCerMax™ Leading Brands Filtration Media Ceramic Depth Media Filtration Paper & Synthetic Media • Inherent characteristics
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iCerMax ™ Leading Brands Filtration Media Ceramic Depth Media Filtration Paper & Synthetic Media • Inherent characteristics – solid depth filtration • Wear resistant and chemical resistant; handles severe pressure variances and hammering effects • IFTS laboratory tested to 7.8 bar (Differential Pressure) Media low resistance to flow or differential pressures as uniform porosity minimizes pressure drops across the filter and resistance to flow. • Inherent media flaws - flexing, unload, channelling • Time equation to failure - flow rates and capacity dependant • Media integrity questionable at 1.2 bar – 2 bar (Differential Pressure) • Dust/ Dirt/ Particle Migration • ISO spiking occurs upon the cartridge replacement / changing intervals Dirt Particle Contamination - “Liquid Sandpaper” • Captured and retained within solid “Rock Matrix” depth media • Media integrity permanently Solid therefore will restrict Flow before eventually blocking • Holding capacity - dirt remains in filter due to high structural integrity. Media porosity can be customized during manufacture to suit required flow rates, micron ratings & “DP” requirements • Flexible media - inherent & problematic for sustainability • Media compromise - no differential pressure indication • “Achilles Heel”- dirt retention is unsuccessful when paper / synthetic media compromises. Contaminants then migrate / flow through the filtration system with no reliable alertness of the contamination hazard Water Contamination - Increasing Contributor to Failures • Utilises three proven water coalescing principles in combined offering to enable market leading, water separation solution • Sustainable – neither collapses nor deteriorates. No medium’s sensitivity to free water or particle dirt. Remains constantly effective • Minimal maintenance and running costs • Medium’s efficiency deteriorates and compromises due to capacity constraints or sheer volumes of free water • Media collapse or saturated by dirt or water • Absorption media - very limited capacity and creates flow restriction • High maintenance costs due to cartridge based methodology and regular change out Ensured Sustainable Cleanliness Levels Service Intervals Dated (Historic Data) • Standard test sample point fitted after filter system. We live up to our claim of sustainability - test any time, any place! • “Sustainable Capture Efficiency”- very high collapse strength • Reliable Filtration Monitoring - system sensors reflect actual real time status of filtration process • Dirt simply passes through – on any of the above scenarios • Typically used outside its design flow parameters and dirt holding capacities • Differential pressure indicators - gauges & springs are inaccurate and unreliable on any of the above media, due to lack of media integrity Visible Fuel Inspection No Visual Inspection • Verify water and particle diesel contamination through visual water trap technology • Added benefit of water trap is alertness of fuel particle contamination levels, being visible dirt’s correlation to non-visible dirt levels • Identify paraffin / black diesel and other fuel mixtures keeping supplier honest i.e: permanent policeman • Systems do not allow clear permanent inspection • No visual inspection - allowing for “blind“ fuelling, no water indication or other pseudo-fuel mixtures • Current glass tube - level indicators are ineffective (basically a ‘dipstick’) Multi-stage Filtration Philosophy Single-pass Philosophy • Utilises metal strainers and bag filters - ceramic medium and 3 water separation media technologies arranged, cost effectively, according to solution requirement • Lower cleanliness efficiency • Same filter capture and retain all levels of contamination • High risk of sporadic contamination bursts Lower Running Costs per Litre - Total Cost of Ownership (TCO) • Lower filtration cost per litre considering ISO level(s) • Sustainable cleanliness levels ensured • Lower downstream material operational costs - breakdowns, utilisation, life-cycles. • Fuel systems customised to client’s contamination profile • No ‘Expiration’ on media shelf life, however recommendation of 4 years and 1 year use • No corrosion risk in the filtration system • Maintenance cost higher due to frequent changing of both water and particle cartridges to obtain a measurable cleanliness level • Black hole filtration – material hidden costs down stream • Directly affect operations’ efficiency, bottom line profitability. Cleanliness levels are sporadic, impacting on asset utilisation and equipment running costs • Higher fuel consumption, injector failures / wear, total engine failures, logistics and asset utilisation

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Page 1: iCerMax Leading Brands Filtration Media · 2016-03-24 · iCerMax™ Leading Brands Filtration Media Ceramic Depth Media Filtration Paper & Synthetic Media • Inherent characteristics

iCerMax™ Leading Brands Filtration Media

Ceramic Depth Media Filtration Paper & Synthetic Media

• Inherentcharacteristics–soliddepthfiltration• Wearresistantandchemicalresistant;handlesseverepressure

variancesandhammeringeffects• IFTSlaboratorytestedto7.8bar(Differential Pressure)Media low resistance to flow or differential pressures as uniform porosity minimizes pressure drops across the filter and resistance to flow.

• Inherentmediaflaws-flexing,unload,channelling• Timeequationtofailure-flowratesandcapacitydependant• Mediaintegrityquestionableat1.2bar–2bar(Differential Pressure)• Dust/Dirt/ParticleMigration• ISOspikingoccursuponthecartridgereplacement/changing

intervals

Dirt Particle Contamination - “Liquid Sandpaper”

• Capturedandretainedwithinsolid“RockMatrix”depthmedia• MediaintegritypermanentlySolidthereforewillrestrictFlowbefore

eventuallyblocking• Holdingcapacity-dirtremainsinfilterduetohighstructuralintegrity.

Mediaporositycanbecustomizedduringmanufacturetosuitrequiredflowrates,micronratings&“DP”requirements

• Flexiblemedia-inherent&problematicforsustainability• Mediacompromise-nodifferentialpressureindication• “AchillesHeel”-dirtretentionisunsuccessfulwhenpaper/synthetic

mediacompromises.Contaminantsthenmigrate/flowthroughthefiltrationsystemwithnoreliablealertnessofthecontaminationhazard

Water Contamination - Increasing Contributor to Failures

• Utilisesthreeprovenwatercoalescingprinciplesincombinedofferingtoenablemarketleading,waterseparationsolution

• Sustainable–neithercollapsesnordeteriorates.Nomedium’ssensitivitytofreewaterorparticledirt.Remainsconstantlyeffective

• Minimalmaintenanceandrunningcosts

• Medium’sefficiencydeterioratesandcompromisesduetocapacityconstraintsorsheervolumesoffreewater

• Mediacollapseorsaturatedbydirtorwater• Absorptionmedia-verylimitedcapacityandcreatesflowrestriction• Highmaintenancecostsduetocartridgebasedmethodologyand

regularchangeout

Ensured Sustainable Cleanliness Levels Service Intervals Dated (Historic Data)

• Standardtestsamplepointfittedafterfiltersystem.Weliveuptoourclaimofsustainability-testanytime,anyplace!

• “SustainableCaptureEfficiency”-veryhighcollapsestrength• ReliableFiltrationMonitoring-systemsensorsreflectactualrealtime

statusoffiltrationprocess

• Dirtsimplypassesthrough–onanyoftheabovescenarios• Typicallyusedoutsideitsdesignflowparametersanddirtholding

capacities• Differentialpressureindicators-gauges&springsareinaccurateand

unreliableonanyoftheabovemedia,duetolackofmediaintegrity

Visible Fuel Inspection No Visual Inspection

• Verifywaterandparticledieselcontaminationthroughvisualwatertraptechnology

• Addedbenefitofwatertrapisalertnessoffuelparticlecontaminationlevels,beingvisibledirt’scorrelationtonon-visibledirtlevels

• Identifyparaffin/blackdieselandotherfuelmixtureskeepingsupplierhonesti.e:permanentpoliceman

• Systemsdonotallowclearpermanentinspection• Novisualinspection-allowingfor“blind“fuelling,nowaterindication

orotherpseudo-fuelmixtures• Currentglasstube-levelindicatorsareineffective(basicallya

‘dipstick’)

Multi-stage Filtration Philosophy Single-pass Philosophy

• Utilisesmetalstrainersandbagfilters-ceramicmediumand3waterseparationmediatechnologiesarranged,costeffectively,accordingtosolutionrequirement

• Lowercleanlinessefficiency• Samefiltercaptureandretainalllevelsofcontamination• Highriskofsporadiccontaminationbursts

Lower Running Costs per Litre - Total Cost of Ownership (TCO)

• LowerfiltrationcostperlitreconsideringISOlevel(s)• Sustainablecleanlinesslevelsensured• Lowerdownstreammaterialoperationalcosts-breakdowns,

utilisation,life-cycles.• Fuelsystemscustomisedtoclient’scontaminationprofile• No‘Expiration’onmediashelflife,howeverrecommendationof4

yearsand1yearuse• Nocorrosionriskinthefiltrationsystem

• Maintenancecosthigherduetofrequentchangingofbothwaterandparticlecartridgestoobtainameasurablecleanlinesslevel

• Blackholefiltration–materialhiddencostsdownstream• Directlyaffectoperations’efficiency,bottomlineprofitability.

Cleanlinesslevelsaresporadic,impactingonassetutilisationandequipmentrunningcosts

• Higherfuelconsumption,injectorfailures/wear,totalenginefailures,logisticsandassetutilisation

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