icws 230 d automatic fiber coil winding machine

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Email:[email protected] Office:Vancouver/shanghai/Hongkong Http:www.idealphotonics.com

ICWS-230D Automated Coil Winding Station

Overview for winding machine Overview for rewinding machine

DescriptionA comprehensive fully automatic winding station from Idealphotonics isrequired to precisely wind optical fiber to manufacture IFOG coils for tactical& strategic grades .In order to improve this working yield, ICWS-230D isdeveloped which winding machine and unwinding machine is separate. Themachine is for making coil outer diameter ≤200mm and fiber coatingdiameter ≤0.5mm, and the total fiber winding length is ≤5km. The fiber coilis winding by the method of QUADRUPOLAR PATTER or continuously straightwinding fiber coil .

Feathure1.The machine enable product spool automatically winding anddisplacement. Both ends of fiber can be swapped freely.2.Custom-made winding process, including fiber coater diameter, masterspool winding slot width and product spool slot width and required tensionand etc.3.Fiber coating diameter programmable precision: 0.001mm4.Master spool winding slot width and product spool slot width

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programmable precision: 0.001mm5.Splitting axis precision: 0.01mm6.Splitting axis repeatability position precision: 0.003mm7.Adjust fiber tension level within resolution of ±2g ; rather stable in thesupport of closed-loop tension controller.8.Fiber total length programmable precision: 0.1m ( resolution of ± 0.3%)9.While in winding, the fiber on master spool will be dischargedautomatically10.2 unwinding functions available , one is stopping to unwinding duringwinding of the fiber ; the other is to unwinding for the whole layer11. Automatically collecting this fiber during un-winding the fiber12. Locate this zero-point for this main axis and splitting axis13. Optional: Vision system are built for inspecting this whole windingprocess(Just for inspecting, not for controlling the progress connected with windingmachine)

Application●Optical fiber sensor system●Fiber optical Gyroscope

SpecificationModel: ICWS-230DType Winding machine Unwinding machineAutomation Automated AutomatedConfiguration Floor type Floor typePrincipal axiscase

Moveable (Dual mainaxis case)

Fixed ( Tri main axis）

Winding framemax outerdiameter mm

200 230

Splitting maxdistance mm

100 60

Winding fibermax coatingdiameter mm

≤0.5 ≤0.5

Power supplySingle-phase AC200V

to 230V(10%),50/60Hz

Single-phase AC200V to230V(10%), 50/60Hz

Power Kw 〈2 〈1




consumptionPrincipal axis

Principal axis no4（2 main axis, 2

sub-axis）3（1 main axis, 2 sub-axis）

Principal axismotor W

0.4KW AC serve motor+ reducer

0.4KW AC serve motor +reducer

Assisting axismotor W

0.4KW AC serve motor+ reducer

56 step motor

Principal axisrotating speed(max) rpm

40 40

Principal axispositionprecision degree

1 1

Splitting fiberincorporated

Driving motorW

400W AC servo motorx2

42 step motor

Shiftingspeed(max0

mm/second

180 80

Travellingdistance(max) mm

100 70

ControlincorporatedControl system CNC control system CNC control systemController K10 K10LCM displayingmodule（one-touch）

available LCD displaying screen

Specialkeyboard

[ ] available

DischargingincorporatedDriving motor W [ ] 56 step motor X 2Axis rotatingspeed (max) rpm

[ ] 60

TensionincorporatedTensioner pc 2 servo tension 1 servo tension controller in




Optional: Epoxy delivery system + Ultraviolet heating lamp

including stage and holder+ Fiber Bow( a pair)

SoftwareMainWorking Interface

Package information1. Industrial vision system and illumination device

In order to keep the coil winding well，it should be equipped withindustrial vision system with fivevisual adjustable device and

controller inclosed-loop

closed-loop

Tension controlprecision

Value preset,controllableprecision:±2g

Value preset , controllableprecision:±2g

Tension sensorpc

2 special tensioncontroller

1 special tension controller

Tension sensormovable set-up

2（ 1pc for each side） [ ]

Tension sensormovable motor

42 step motor [ ]

Sub-splittingaxisdistance(max) mm

40 [ ]

Length meterincorporated Set

[ ]Special designed length

meter （precision±0.3%）




assistant illumination device which operation is by manually. Itadopted the remote switches controlling for the assistant illuminationdevice.

The CCD system can be amplified 20-100times, it facilitate the fiberwinding inspecting clearlyand easily. It substantially save the manpower and improved thequality .2 Dynamic Length MeterThis device is built-onto the winding machine, it can write the lengthof the coiled fiber for current layer of the winding bobbin . Its precisioncan reach ±0.3%; it’s very convenient to record the actual length ofthe coiled fiber .3. Epoxy Delivery SystemIn order to make a good fiber coil, there are two installations for epoxydelivery with temperature controller onto the right or leftdisplacement, which is adjusted by manual.The epoxy delivery system is built-into heating device andtemperature controller, which is to heat the glue and keep it at theexact working temperature. Also it can it can reduce the viscosity ofcolloid .and to glue symmetrically.

CCD Camera

System




There are two switches and temperature-controller for controllingepoxy delivery onto the main controlling panel. The heater and motorcan work when the switch is on, when the switch is off, its heater andmotor can be cutting off.

4. Ultraviolet Solidify LampIn order to make this winding well, there is a UV lamp built-into twodimensions stages onto the top of winding machine, which is adjustedby manual. The UV lamp can be activated via remote-control.

Switch ON/OFFTem controller

Epoxy Delivery System




5.Ultraviolet Protective CoverIn order to avoid hurting the workers when operating the Ultravioletsolidify lamp, put down the window shade and cover the gluing devicewith ultraviolet cover before turning on the Ultraviolet solidify lamp,then turn on the ultraviolet solidify lamp with remote control switchand timing, Turn off the ultraviolet lamp after timing then do otheroperation.

We can make other optional accessories on request. It is welcomedthat you tell us your detailed Requirements.


icws 230 d automatic fiber coil winding machine

Design