[ieee 2012 ieee energy conversion congress and exposition (ecce) - raleigh, nc, usa...
TRANSCRIPT
The Time-Domain Analysis for Constant On-Time
Critical Mode Boost-Type PFC Converters
Yang-Lin Chen Yaow-Ming Chen Cheng-Nan Wu
Electric Energy Processing Laboratory. (EEPro)
Department of Electrical Engineering
National Taiwan University, Taipei, Taiwan
Abstract—This paper proposed a time-domain mathematical
analysis for the constant on-time (COT) critical mode (CRM)
boost-type power factor correction (PFC) converter with and
without zero voltage switching (ZVS) or valley switching (VS).
The mathematical expression for the unfiltered input current
function is derived and used to calculate the total harmonic
distortion (THD). Then, the input filter is considered to
calculate the filtered THD. The derived mathematical
equations will help users to understand the causes of the
current distortion and to design an appropriate filter to reduce
the THD. The accuracy of the proposed time-domain analysis
is verified by different simulation software, Octave and
SIMPLIS. The calculated THD values by the proposed
mathematical expressions and by the circuit simulation
software are found to be consistent.
I. INTRODUCTION
The need for DC power source has been increased
rapidly because of the fast-developing 3C products and
mobile devices. Usually, a DC power supply which converts
the AC source from the utility line into the DC form is
required. In order to maintain the good power quality on the
ac mains, the function of power factor correction (PFC) is
demanded for the DC power supply. Conventionally, the
AC-DC power converter with the PFC function can be
named as the PFC converter.
Different circuit topologies, such as boost, buck, or
flyback, can be adopted to implement the PFC converter.
Among them, the boost is the most widely used circuit
topology to fulfill the PFC converter due to its simplicity,
low cost, low input current distortion and the ability to
maintain input current through the low input voltage [1]-[2].
Usually, the continuous conduction mode (CCM) operation
is desired for the boost-PFC converter to achieve low input
current distortion [3]. Unfortunately, the significant reverse
recovery losses on the boost diode will limit the efficiency,
especially at the full load and low line condition. One
technique to eliminate the reverse recovery loss of boost
diode is to operate the boost converter in the critical mode
(CRM) [4].
Many control methods has been proposed to achieve the
CRM operation for the boost-PFC converter. The constant
on-time (COT) control is the most commonly used strategy
because its average input current can achieve a pure
sinusoidal waveform with unity power factor.
Because the COT-CRM boost-PFC converter has the
inherent large ripple current and variable switching
frequency, the input current usually has higher total
harmonics distortion (THD) than expected. The THD is
defined as:
√∑(
)
(1)
where is the root-mean-square (RMS) value for the
kth
harmonic component of the input current, and is
the RMS value of the fundamental component [5]-[7]. This
equation implies that the THD can be calculated if the time
domain function of input current is derived.
Many mathematical methods had been proposed to
analyze the boost-PFC converter [8]-[12]. Unfortunately,
because the THD can be easily affected by the input filter,
input capacitance, line voltage, output voltage, load demand,
or operation modes (zero voltage switching, ZVS or valley
switching, VS), those papers do not provide a way to
estimate the THD for the boost-PFC converter with the
input filter. It brings the motivation to further study the
THD time-domain analysis for the COT-CRM boost-PFC
converter.
In this paper, a time-domain analysis is proposed to
compute the THD of COT-CRM boost-PFC converter with
the input filter. The results presented in this paper will be
very helpful to understand the cause of the THD and to
accomplish the input filter design. In this paper, the input
current mathematical equations will be derived first and the
expression for the current THD will be presented. The
derived equations will be verified by different computer
simulation softwares. The Octave, which is a high-level
language primarily intended for numerical computations, is
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used to compute and plot the derived mathematical
equations. The SIMPLIS, which is circuit simulation tool, is
used to obtain the simulated waveforms of the actual COT-
CRM boost-PFC converter. Both of the results obtained by
different simulation approaches will be used to verify the
validity of the proposed time-domain analysis methods.
II. MATHEMATICAL ANALYSIS FOR THD
A. Ideal COT-CRM boost PFC converter
The COT-CRM boost-PFC converter with input LC filter is shown in Fig. 1 while its switching signal and the corresponding inductor current waveform are shown in Fig. 2.
In Fig. 2, when the switch is turned on, the inductor
current will increase linearly. On the contrary, the inductor
current will decrease to zero when the switch is turned off.
The inductor current ripple can be expressed as (2), where
is the RMS value of the input voltage, Ton is the turn-on
time, is the input inductance and is the line frequency in
rad/sec. By define the parameter √ ⁄ , the
switching period can be derived as (3).
√ ( )
(2)
( )
(3)
Assuming switching frequency is much higher than the
line frequency and the input voltage can be treated as a
constant during a switching cycle, (3) will become (4) where
is the nth switching period during one line-frequency
cycle. It is said that the switch is turned-on at the moment
∑ and turn-off at ∑
as shown in Fig. 2.
From (2) through (4), the nth
triangle waveform of input
current can be represented as the time domain function (5).
The parameters, , , , and ( ), are defined in (6),
where the ( ) is the unit step function.
( ∑ )
(4)
( ) ( ) ( )
( ) ( ) (5)
Eventually, the mathematical expression of the input
current can be derived and shown in (7), which is the
summation of the first to the last th triangle inductor current
waveforms within a half line-frequency cycle. The value of
value can be determined by (8).
By using the numerical computation software Octave, the
unfiltered input current waveforms expressed in (5) through
(7) can be plotted as shown in Fig. 3(a). A portion of Fig 3(a)
is expanded and shown in Fig. 3(b). It can be seen that Fig.
3(b) has the triangular current as the theoretical one shown in
Fig. 2. It verifies that the derived unfiltered input current
equations are the correct description of the input current of
the COT-CRM boost-PFC converter.
{
∑
( ) ( ) ( )
√ ( )
(6)
( ) ∑ ( )
(7)
∑
∑
( )
(8)
It is understandable that if and are known,
the THD shown in (1) can be determined. From (5) to (7),
the mathematical expression of can be derived as (9).
Furthermore, the fundamental component of the input
current, , can be represented as (10) by using Fourier
Fig. 1. The COT-CRM boost-PFC converter.
Fig. 2. The inductor current waveform (top) and the switching signal (bottom).
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transform operation. From (1), (9), and (10), the unfiltered
input current THD, as shown in Fig. 3, is 57.7%, which is
very close to the results presented in reference [10].
√
∑(( )
( )
( )
)
(9)
∑( ( ( ))
)
(10)
However, equations (9) and (10) do not include the
information of the kth harmonics so they cannot be used to
evaluate the current THD with the input filter. Therefore, the
Fourier series of (7) is a solution, which can solve the
coefficient of kth harmonic and they can be used to evaluate
the THD with the input filter.
After many steps of derivation starting from (1), (5), and
(7), equations (11) to (13) can be derived. Equation (11) is
the Fourier series of (7), suppose the cosine portion of
Fourier series is zero, its coefficient is defined in (12). In
(12), the coefficient is defined in (6) and ( ) is
defined in (13). Equation (11) and (12) can be used to
estimate the RMS value of the kth
harmonic current.
Eventually, the input current THD can be expressed as
(14), where ( ) is the transfer function of the input filter.
In order to reduce the THD and improve the power quality,
the input filter should be designed carefully [13]-[14]. From
(14), the THD is calculated as 57.7% without input filter and
( ) is equal to the unity gain. This result is identical to
the result obtained from (9) and (10). It verifies the validity
of these derived equations.
On the other hand, the input filter as shown in Fig. 1 has
the transfer function indicated in (15) and parameters defined
in (16) where is the inductance, is the capacitance,
is the quality factor and is inductor resistance. By using
(11) to (16) with parameters =100μH, =1μF, =0.5Ω.
The filtered input current THD is calculated as 2.19%.
( ) ∑ ( )
∑ ( )
(11)
=∑
{ ( )
( )}
(12)
( ) ( ) ( ) (13)
√∑(| ( )| | ( )|
)
(14)
( )
( ) (15)
{
√
√
(16)
B. Non-ideal COT-CRM boost PFC converter with ZVS/VS
However, considering the parasitic capacitors on
MOSFET and diode, the inductor current has the negative
part when the converter has the ZVS or VS [15]-[17]. A PFC
boost converter with parasitic capacitors is shown in Fig. 4.
When is smaller than , converter is operated at ZVS
mode. Its switching signal and corresponding inductor
current and drain-source voltage are shown in Fig. 5(a). On
the other hand, when is larger than , converter is
operated at VS mode. Its switching signal and corresponding
inductor current and drain-source voltage are shown in Fig.
5(b).
(a) Current waveform of a half line-frequency cycle.
(b) An expanded portion of (a).
Fig. 3. The derived unfiltered input current plotted by Octave.
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For the purpose to simplify the analysis, ZVS mode is
discussed in this paper. In ZVS mode, equation (3) through
(5) is modified as (17) to (19). The parameter is defined in (6)
and (20), and is . The unfiltered input current
waveforms expressed in (19) and (7) can be plotted as shown
in Fig. 6(a). A portion of Fig. 6(a) is expanded and shown in
Fig. 6(b). It can be seen that Fig. 6(b) has the triangular
current with negative part as the theoretical one shown in Fig.
5(a). It verifies that the derived unfiltered input current
equations are the correct description of the input current of
the COT-CRM boost-PFC converter.
( )
√ ( ( ))
( )
√ (
( )
( ))
(17)
( )
√ ( ( ))
( )
√ (
( )
( ))
(18)
( )
(
( )) ( )
( ) ( )
√ (
√ ) ( )
(19)
{
√
( ( ))
(20)
However, in SIPLIS simulations, the unfiltered current is
shown in Fig. 7. Fig. 6(a) and Fig. 7 are different in dash-
circle region. This is because that the inductor current has
negative part, | | , and it become large while the input
voltage is small. The average inductor current will become
zero when the integration of (19) is zero.
Therefore, the voltage on the capacitor of input filter will
not follow the grid voltage which is a sinusoid wave. The
input current waveform and capacitor voltage waveform are
shown in Fig. 8. The average input current Iin is zero and
capacitor voltage Vcin will maintain in the cutoff region until
grid voltage is larger than capacitor voltage.
Finally, from the integration of (19), the cutoff region
will be determined. And from the same steps, (11) to (14),
equation (19) can be used to calculate THD with input filter.
Using the same parameters of input filter, =100μH,
=1μF, =0.5Ω, and parasitic capacitor =150pF. The
filtered input current THD is calculated as 9.86%.
III. THE COMPUTER SIMULATION
To further verify the validity and the accuracy of the derived mathematical equations, the electric circuit simulation software SIMPLIS is used to simulate the performance of the COT-CRM boost-PFC converter. The specifications of the simulated prototype circuit are listed as follows.
• Input voltage Vin = 110Vrms/60Hz
• Output voltage Vout = 400Vdc
Fig. 4. The COT-CRM boost PFC converter with parasitic capacitors and ZVS/VS function.
(a) ZVS mode,
(b) VS mode,
Fig. 5. The inductor current and drain-source voltage waveform (top) with the switching signal (bottom) at ZVS/VS mode.
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• Conduction time Ton = 8µs
• Boost inductor = 400μH
• Input filter = 100μH , = 1μF, RL = 0.5Ω
• Parasitic capacitor = = 150pF
From the derived mathematical equations, the unfiltered input current THD is 57.7% and the filtered one is 2.19% while the input filter is in front of bridge. For the SIMPLIS simulation, the unfiltered input current waveform is shown in Fig. 9 and the current THD calculated by the embedded tool is equal to 58.2% which is very close to the one obtained by the proposed mathematical equations. On the other hand, the filtered input current waveform using SIMPLIS, as shown in Fig. 10, has the current THD equals to 2.12%. This result is also very close to the one calculated by the proposed mathematical equations.
The THD becomes 2.10% while the input filter is behind the bridge and its input current waveform is shown in Fig. 11. The dash-circle shown in Fig.11 indicates the phenomenon shown in Fig. 8.
On the other hand, the filtered current waveform with ZVS is shown in Fig. 12 with THD equal to 9.97%. This result is also very close to 9.86% which is calculated by the proposed mathematical equations. The dash-circle region in Fig. 12 is the cutoff region mentioned in Fig. 8.
These simulation results are similar to the time-domain analysis proposed in this paper. The small difference between the calculated value and the simulated one may be caused by the non-idea switching behavior of the boost-PFC converter. The accuracy of these equations is verified by SIMPLIS in this paper.
IV. CONCLUSION
This paper proposed a time-domain mathematical analysis for the COT-CRM boost-PFC converter. The derived mathematical equations will help users to understand the cause of the current distortion and to design an appropriate filter in order to reduce the THD. The accuracy of the proposed time-domain analysis is verified by different simulation software. This analysis is not only used in single phase PFC boost converter, but also multi-phase PFC boost converter.
(a) Current waveform of a half line-frequency cycle.
(b) An expanded portion of (a).
Fig. 6. The derived unfiltered input current with ZVS function plotted by Octave.
Fig. 7. The simulation result of unfiltered input current waveform with ZVS.
Fig. 8. The waveforms of input filter capacitor voltage and average input current.
Fig. 9. SIMPLIS simulated unfiltered input current waveform with THD=58.2% calculated by its embedded tool.
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Fig. 10. Filtered input current waveform with input filter placed in front of the bridge.
Fig. 11. Filtered input current waveform with input filter placed behind the bridge.
Fig. 12. Filtered input current waveform with ZVS function.
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