BMS COLLEGE OF ENGINEERING, BANGALORE Autonomous College under VTU

SCHEME OF INSTRUCTION

INDUSTRIAL ENGINEERING & MANAGEMENT

VI SEMESTER

Subject Code Title

TEACHING HOURS Credits Contact

Hrs Marks Total

Marks

Page No

L T P CIE SEE

IE6DCSMA SIMULATION MODELING & ANALYSIS 3 2 2 5 7

50 50 100

IE6DCFPD FACILITIES PLANNING AND DESIGN 4 0 0 3 4 50 50 100

IE6DCENE ENGINEERING ECONOMY 3 0 0 3 3 50 50 100

IE6DCQAR QUALITY ASSURANCE AND RELIABILITY 3 2 2 5 7 50 50 100

ELECTIVE-I 4 0 0 4 4 50 50 100

ELECTIVE - II 3 0 0 3 3 50 50 100

IE6DLNML NUMERICAL METHODS LAB 3 1 3 50 50 100 TOTAL 24 31 350 350 700

ELECTIVE – I

ELECTIVE – II

IE6DEVE VALUE ENGINEERING

E6DENCM NON CONVENTIONAL MACHINING

IE6DESEM SOFTWARE ENGINEERING AND MANAGEMENT

IE6DEPDM PRODUCT DESIGN & MANUFACTURING

IE6DEMM MARKETING MANAGEMENT

IE6DEOB ORGANIZATIONAL BEHAVIOUR

IE6DEPEM PLANT ENGINEERING & MAINTENANCE

IE6DCSMA Simulation Modeling & Analysis UNIT-I INTRODUCTION TO SIMULATION: Simulation, advantages, Disadvantages, Areas of application, System environment, components of a system, Model of a system, types of models, steps in a simulation study. 07 Hours SIMULATION EXAMPLES: Simulation of Queuing systems, Simulation of Inventory System, Simulation of Project Management and Other simulation examples 07 Hours UNIT - II GENERAL PRINCIPLES: Concepts in discrete - events simulation, event scheduling I Time advance algorithm, simulation using event scheduling. 06 Hours RANDOM NUMBERS: Properties, Generations methods, Tests for Random number- Frequency test, Runs test, Autocorrelation test, Gap test, Poker test 08 Hours UNIT -III RAMDOM VARIATE GENERATION: Inverse Transform Technique- Exponential, Uniform, Weibull, Triangular distributions, Direct transformation for Normal and log normal Distributions, convolution methods- Erlang distribution, Acceptance - Rejection Techniques – Poisson Distribution, Gamma Distribution. 08 Hours UNIT - IV ANALYSIS OF SIMULATION DATA Input Modeling: Data collection, Identification and distribution with data, parameter estimation, Goodness of fit tests, Selection of input models without data 06 Hours Verification and Validation of Model- Model Building, Verification, Calibration and Validation of Simulation Models 04 Hours UNIT - V Output Analysis - Stochastic Nature of output data, Measures of Performance and their estimation 04 Hours Simulation Software - Selection of Simulation software, simulation packages, Trends in simulation softwares 02 Hours UNIT – VI

1. Estimation of Profit using Monte Carlo technique 2. Determination of the value of the given Integral 3. Solving the value of Pi using Monte Carlo method 4. Solving general cases problems using Montecarlo

5. Statistical Analysis of Simulation models ( input analysis) 6. Building simulation models for manufacturing operations (Electronic assembly – With

Basic templates) 7. Building simulation models for manufacturing operations (Electronic assembly – With

Common templates) 8. Building simulation models for manufacturing operations with transporter System 9. Building simulation models for manufacturing operations with Conveyor System 10. Building simulation models for manufacturing operations with layout 11. Building simulation Models for Banking service ( Bank teller problem) 12. Building simulation Models for Banking service ( Bank lobby problem) 13. Building simulation model for xerox centre model 14. Building simulation Models for Mortgage application problem 17. Statistical Analysis of Simulation models ( output analysis)

Suggested Textbooks : 1. Discrete Event system Simulation - Jerry Banks, John S Carson, II, Berry L Nelson, 2. David

M Nicol, III Edition, Pearson Education, Asia. 3. Systems Simulation with Digital Computer - Narsingh Deo; PHI Publication (EEE). 4. Simulation Modelling & Analysis - Averill M Law, W David Kelton; McGraw Hill

International Editions - Industrial Engineering series. 5. Gordan. G. "Systems Simulation", Prentice Hall India Ltd, 1991.

Suggested Software Packages 1. Simulation Packages : Arena, Quest, Pro-model 2. MS Excel

Scheme of Examination: Each question from each unit and internal choice from unit IV & unit V

IE6DCFPD Facilities Planning And Design

UNIT - 1 PLANT LOCATION: Factors influencing plant location, Theories of plant location and location economics. Plant layout-Objectives of plant layout, Principles of plant layout, types of plant layout, their merits and demerits Facilities design function: Objectives, Types of Layout Problems. 7 Hours MATERIAL HANDLING: Objectives and principles of Material handling, Unit load concept, classification of material handling equipment basic systems, different types of material handling equipments. 6 Hours UNIT - 2 PLANT DESIGN: Layout procedures: Emmer, Nadler, Muther, Apple James and Reed’s approaches, systematic layout planning, activity relationship chart, relationship Diagram, Space relationship diagram to plant layout. COMPUTERIZED LAYOUT PLANNING: CRAFT, COFAD, PLANET, CORELAP, ALDEP. 7 Hours UNIT - 3 SPACE DETERMINATION AND AREA ALLOCATION: Factors for consideration in space planning, receiving, storage, production, shipping, tool room and tool crib, other auxiliary service actions, Establishing total space requirement, area allocation factors to be considered, expansion, flexibility, aisles column, area allocation procedure, the plot plan. Sequence demand Straight line and non directional methods. CONSTRUCTION OF THE LAYOUT: Methods of constructing the layout, evaluation of layout, efficiency indices, presenting layout to management. 3 Hours LOCATION MODELS: Single and Multi facility location models, Location allocation problems – quadratic assignment problems. 3 Hours UNIT - 4 QUANTITATIVE APPROACHES TO FACILITIES PLANNING: Deterministic models single and multi facility location models, Location allocation problems – quadratic assignment problem, Warehouse layout models, plant location problems. 6 Hours UNIT – 5 LAYOUT MODELS: Warehouse Layout Models, Waiting line models, Storage models – simple problems, Evaluation, selection and implementation of facilities plan. 7 Hours TEXT BOOKS:

1. Plant Layout and Material handling - James M Apple,2nd Edition, John, Wiely and Sons 2. Facility layout and Location - Francies,R.L. and White,J.A., Mc Graw Hill 2nd edition REFERENCE BOOKS: 1. Practical layout - Muther Richard, Mc Graw Hill-1955. 2. Facilities Design – Sunderesh Heragu, , PWS Publishing Company, ISBN-0-534-95183. 3. Plant Layout Design - James M Moore, Mac Millon Co.1962 LCCCN61- 5204.

SCHEME OF EXAMINATION: Five Questions to be set with one question from each unit carrying 20 marks each. 1 & 2 units will have an internal choice.

IE6DCENE Engineering Economy

Unit - 1 Introduction: Engineering Decision- Makers, Engineering and Economics, Problem solving and Decision making, Intuition and Analysis, Tactics and Strategy, Decision maze. Practical oriented decision making. 5 Hours Interest and Interest Factors: Interest rate, simple interest Compound interest, Cash- flow diagrams, Exercises and Discussion on time value of money. 6 Hours Unit - 2 Present Worth Comparison: Conditions for present worth comparisons, Basic Present worth comparisons, Present worth equivalence, Net Present worth, Assets with unequal lives, infinite lives, Future worth comparison, Pay – back comparison, Exercises, Discussions and problems. 6 Hours Unit - 3 Equivalent Annual Worth Comparisons: Equivalent Annual Worth Comparison methods, Situations for Equivalent Annual Worth Comparison Consideration of asset life, Comparison of assets with equal and unequal lives, Use of sinking fund method, Annuity contract for guaranteed income, Exercises, Problems. 6 Hours Rate of Return Calculations: Rate of return, Minimum acceptable rate of return, IRR, IRR misconceptions, Cost of capital concepts. 3 Hours Depreciation: Causes of Depreciation, Basic methods of computing depreciation charges 3 Hours Unit - 4 Replacement Analysis: Deterioration, obsolescence, inadequacy, Economic life for cycle replacements 3 Hours Structural Analysis of Alternatives: Identifying and Defining alternatives, IRR analysis of mutually exclusive alternatives, Capital Budget view point, Rankine criteria. 4 Hours

Unit - 5 Estimating & Costing: Components of costs such as Direct Material Cost, Direct Labour Cost, Fixed, Over – Heads, Factory Costs, Administrative – Over Heads, First Cost, Marginal Cost, Selling price, Estimation for simple components Effects of Inflation: Causes, consequences and control of inflation. After tax actual cash flow comparisons, Lease/ Buy decisions 5 Hours

Question Paper: One Question to be set from each unit and Two Questions will be set from the unit 1 & 3.Student will answer any 5 questions selecting at least one from each unit.

TEXT BOOKS: 1. Engineering Economy - RIGGS J.L. McGraw Hill, 2002. 2. Engineering Economy - PAUL DEGARMO, Macmillan Pub, Co. 2001. 3. Engineering Economy - Naidu, K.M.Babu and Rajendra –, New Age International Pvt. Ltd. – 2006 4. Engineering Economics- R Pannerselvam – PHI Publishing Pvt Ltd- 2008 REFERENCE BOOKS: 1. Industrial Engineering and Management - OP KHANNA, Dhanpat Rai & Sons 2000 2. Financial Management - I M PANDEY, Vikas Publishing House 2002. 3. Engineering Economy - THUESENH.G. PHI, 2002

E6DCQAR Quality Assurance and Reliability

Unit – 1 INTRODUCTION TO QUALITY: Definition of Quality, Quality function, Dimensions of Quality, Quality Engineering terminology, Brief history of quality methodology, Statistical methods for quality improvement, Quality costs – four categories costs and hidden costs. Brief discussion on sporadic and chronic quality problems, Introduction to Quality function deployment, Robust Design. 8 Hours Unit – 2 QUALITY ASSURANCE: Definition and concept of quality assurance, departmental assurance activities. Quality audit concept, audit approach etc. structuring the audit program, planning and performing audit activities, audit reporting, ingredients of a quality program. 6 Hours STATISTICAL PROCESS CONTROL: Introduction to statistical process control – chance and assignable causes variation. Basic principles of control charts, choice of control limits, sample size and sampling frequency, rational subgroups. Analysis of patterns of control charts. Case Studies on application of SPC, Process capability – Basic definition, standardized formula, relation to product tolerance and six sigma concept of process capability, Seven QC tools. 8 Hours Unit – 3 CONTROL CHARTS FOR VARIABLES: Controls charts for X bar and Range, statistical basis of the charts, development and use of X bar and R charts, interpretation of charts.

Control charts for X bar and standard deviation (S), development and use of X bar and S chart. Brief discussion on – Pre-control X bar and S control charts with variable sample size, control charts for individual measurements, cesium chart, moving-range charts. Gauge R and R and MSA. 8 Hours CONTROL CHARTS FOR ATTRIBUTES: Controls chart for fraction non- conforming (defectives) development and operation of control chart, brief discussion on variable sample size. Control chart for non-conformities (defects) – development and operation of control chart for constant sample size and variable sample size. Choice between variables and attributes control charts. Guidelines for implementing control charts. 6 Hours Unit - 4 SAMPLING INSPECTION: Concept of accepting sampling, economics of inspection, Acceptance plans – single, double and multiple sampling. Operating characteristic curves – construction and use. Determinations of average outgoing quality, average outgoing quality level, average total inspection, producer risk and consumer risk, published sampling plans. 6 Hours STATISTICAL THEORY OF TOLERANCES: Application of statistical theory of tolerances to Design of tolerances in random assemblies and application in other areas. 4 Hours Unit - 5 RELIABILITY AND LIFE TESTING: Failure models of components, definition of reliability, MTBF, Failure rate, common failure rate curve, types of failure, reliability evaluation in simple cases of exponential failures in series, paralleled and series-parallel device configurations, Redundancy and improvement factors evaluations 6 Hours Unit - 6 1. To test the Goodness of fit for the given quality characteristic using Uniform

distribution 2. To test the Goodness of fit for the given quality characteristic using Binomial

distribution 3. To test the Goodness of fit for the given quality characteristic using Poisson distribution 4. To test the Goodness of fit for the given quality characteristic using Normal distribution 5. Conduction of Repeatability and Reproducibility studies for appraiser and instrument using

R&R Software 6. Assessing Process Capability of the given manufacturing process using Normal Probability

paper method and process capability indices 7. Assessing Process Capability of the given manufacturing process using Digital Motorized

Multifunctional Height Gauge and SQC Display unit 8. Experiments on Application of 7 QC Tools as applied to Manufacturing and Service

Operations. 9. Construction of control chart for variable quality characteristic using Digital Motorized

Multifunctional Height Gauge SQC Display unit SQC/SPC software 10. Construction of control chart for attribute quality characteristic 11. Construction of control charts using Systat Software 12. Attribute sampling Plans – Single, Double and Multiple sampling plans. 13. Experiments on correlation and Simple linear regressions 14. Experiments on multiple linear regressions 15. Conduction of Design of Experiments – Full Factorial approach for the given quality

characteristic for machining operations. 16. Exercises to demonstrate Taguchi’s Orthogonal Array technique through DOE software. TEXT BOOKS 1. Introduction to statistical Quality Control - D C Montgomery 3

rd Edition, John Wiley and

Sons. 2. Quality Planning & Analysis - J M Juran, Frank M Gryna; Tata McGraw Hill, 3rd

edition, REFERENCE BOOKS 1. Statistical Quality Control - Grant and Leavenworth, McGraw Hill, 6th Edition 2. Total Quality Management – NVR Naidu, KM Babu and G. Rajendra – New Age

International Pvt. Ltd – 2006 3. Total Quality Management - Kesavan R, I.K. International, New Delhi – 2007 Scheme for examination: Five questions choosing one each from each unit and Unit2 and 3 with choice questions

IE6DEVE Value Engineering

Unit – 1 INTRODUCTION TO VALUE ANALYSIS: Definition of Value, Value Analysis, Value Engineering, Value management, Value Analysis versus Value Engineering, uses, applications, advantages and limitations of Value analysis. Symptoms to apply value analysis. TYPE OF VALUES: Reasons for poor value & unnecessary cost of product, Peeling cost Onion concept, unsuspected areas responsible for higher cost, Value Analysis Zone, attractive features of value analysis. 10 Hours UNIT - 2 VALUE ENGINEERING JOB PLAN: Meaning and Importance of Value Engineering Job plan. Phases of job plan proposed by different value engineering experts, Information phase, Analysis phase, Creative phase, Judgement phase, Development planning phase, and case studies. Cost reduction programs, criteria for cost reduction program. 8 Hours UNIT – 3 FUNCTIONAL COST AND ITS EVALUATION: Meaning of Function and Functional cost, Rules for functional definition, Types of functions, primary and secondary functions using verb and Noun, Function evaluation process, Methods of function evaluation. Evaluation of function by comparison, Evaluation of Interacting functions, Evaluation of function from available data, matrix technique, MISS technique and case studies. 7 Hours UNIT - 4 Implementation of VE TECHNIQUES: Guidelines for selecting VE projects, Guidelines for formation of VE teams, Application of VE for cost reduction and improving competitiveness – some examples, Relevance of VE for Materials Management. 5 Hours UNIT - 5 Introduction of some advanced techniques: FAST diagramming, Life Cycle costing. VE and some new variants – BPR, Product Reengineering, QFD, Benchmarking. Value analysis of Management practice (VAMP): Steps involved in VAMP and some case studies. Typical Case Studies – Tapping device of transformer, front rings, conveyor rollers, speedometer of a motorcycle, oil pump etc. 10Hours TEXT BOOKS: 1. Value engineering for COST REDUCTION and PRODUCT IMPROVEMENT – M.S.

Vittal, Systems Consultancy Services Edn 1993. 2. Achieving competitive edge through Value Engineering – M.S.Vittal, Systems Consultancy

Services Edn 1993. 3. Value Engineering - S.S Iyer,

4. Value Engineering- A Practical approach for Owners, Designers and Contractors – Larry Zimmerman, P.E., Glen Hart, CBS Publishers & Distributors, 1988.

REFERENCE BOOKS: 1. Value Analysis for Better Management – Warren J Ridge American Management

Association Edn 1969 2. Elements of Production Planning and Control – Samuel Eilon, Universal Book

Corporation. Edn 1981 3. Getting More at Less Cost (The Value Engineering Way) – G.Jagannathan Tata Mcgraw

Hill Pub. Comp. Edn 1995 4. Value Engineering – Arther E Mudge McGraw Hill Book Comp. Edn 1981 5. An Introduction to Operational Research – C R Kothari Vikas Pub. House Pvt. Ltd.,

Edn. 1982. 6. Value Management, Value Engineering and Cost Reduction – Edward D Heller Addison

Wesley Publishing Company 1971 Scheme: One question from each unit and choice from unit 1 and unit 5

IM6DENCM Non Conventional Machining

UNIT – I Introduction: History, Classification, Comparison between conventional and nonconventional machining process selection. Mechanical Process: Ultrasonic machining (USM): Introduction, Equipment, tool materials & tool Size, Abrasive slurry, Cutting tool system design: Magnetostriction assembly, Tool cone (Concentrator), Exponential concentrator of circular cross section & rectangular cross section Hollow cylindrical concentrator. Mechanics of cutting: Theory of Miller & Shaw Effect of parameter: Effect of amplitude of frequency and vibration, Effect of grain diameter, Effect of applied static load, effect of slurry, Tool and work material, USM process Characteristics: Material removal rate, tool wears, Accuracy, surface finish. Applications, advantages & disadvantages of USM. 08 Hours UNIT – II Abrasive Jet Machining (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas, Type of abrasive, Size of abrasive grain, Velocity of the abrasive jet, Mean No. abrasive particles per unit volume of the carrier gas, Work material, Standoff Distance (SOD), Nozzle design, Shape of cut. Process characteristics – Material removal rate, Nozzle wear, Accuracy & Surface finish. Applications, advantages & disadvantages of AJM. 06 Hours Electrochemical Machining (ECM): Introduction, classification of ECM process, Fundamental principles of ECM, Elements of ECM process: Cathode tool, Anode work piece, source of DC power, Electrolyte, Tool-work gap, Chemistry of the ECM process, ECM process characteristics: Material removal rate, Accuracy, Surface finish. ECM Tooling: ECM tooling techniques and examples, Tool & insulation materials, Tool size, Electrolyte flow arrangement, Handling of slug, Economics of ECM, Determination of metal removal rate, evaluation of metal removal rate of an alloy, Applications, Advantages, Limitations of ECM, Electrochemical Turning, Electrochemical Grinding, Electrochemical Honing and Electrochemical Debarring. 10 Hours UNIT – III Chemical Machining (CHM): Introduction, Elements of process, chemical blanking process: Preparation of work piece, Preparation of masters, masking with photo resists, etching for blanking, applications of chemical blanking, chemical milling (Contour machining) :- Process steps : masking, Etching, process characteristics of CHM :Material removal rate, accuracy, surface finish, Hydrogen embrittlement, Advantages & applications of CHM. 08 Hours UNIT – IV EDM Process: Introduction, machine, dielectric fluid, spark generator, EDM tools (Electrodes): Electrode manufacture, Electrode wear, EDM electrode holders, EDM tool design: Choice of matching operation, electrode materiel selection, machine settings, under sizing and length of

electrode, Machining time. Flushing: Pressure flushing, Suction flushing, Side flushing, pulsed flushing synchronized with electrode movement, EDM process characteristic: Metal removal rate, Accuracy, surface finish, Heat affected Zone. Applications: EDM accessories applications, Electrical Discharge Grinding (EDG), Travelling wire EDM. 14 Hours UNIT – V Plasma Arc Machining (PAM): Introduction, process principle, equipments, non-thermal generation of plasma, selection of gas, Mechanism of Metal removal, PAM process parameters, Process characteristics. Safety precautions, applications, advantages and limitations of PAM. 06 Hours TEXT BOOKS:

1. Modern Machining Process by Pandey and Shan, Tata Mc Graw Hill 2009. 2. Production Technology by HMT, Tata McGraw Hill 2001.

REFERENCE BOOKS:

1. New Technology by Bhattacharya, 2000. 2. Unconventional Machining Process by M K Singh, New Age Publications. 3. Thermal Metal Cutting Process by B G Ranganath, I K International Publishing House

Pvt Ltd. 4. Fundamentals of Machining and Machine Tools by R K Singal, I K International

Publishing House Pvt Ltd.

Scheme of Exam: One Question to be set from each unit and Two Questions to be set from the units 2 & 4. Student has to answer any 5 questions selecting at least one question from each unit.

IE6DESEM Software Engineering and Management

UNIT - 1 THE PRODUCT AND THE PROCESS: The product - Evolving role of Software, Characteristics, Components, and Applications. The Process Software process, Models - Linear, sequential, Prototype, RAD, Process Technology, Software Development Life cycle. SOFTWARE PROJECT MANAGEMENT CONCEPTS : The Management Specification, People, Problem, Process 12 Hours UNIT - 2 SOFTWARE PROJECT PLANNING: Objectives, Scope, Resource, Project estimation, Decomposition Techniques, Empirical Estimation Models. Make-buy decision, Automated estimation tools. RISK MANAGEMENT: Reactive v/s Proactive Risk Strategies, Software Risks, Risk identification, Risk projection, Monitoring. 13 Hours SOFTWARE PROJECT SCHEDULING AND TRACKING: Basic concepts, defining a task set selection, Defining Scheduling, Project Plan SOFTWARE QUALITY ASSURANCE: Quality assurance concept, Cost impact of software defects, Technical review, statistical Quality assurance, software reliability, ISO 9000 Quality standards 7 Hours UNIT - 4 SYSTEM ANALYSIS CONCEPT AND PRINCIPLES: Requirement analysis, Principles, software prototyping, specifications, Data Modeling, Functional Modeling and Information Flow, Structured Analysis, Data Dictionary. 8 Hours UNIT - 5 SYSTEM DESIGN CONCEPTS AND PRINCIPLES: Design Process Concept, Modular design, Documentation Design Methods, Data Design, Interface Design, Procedural Design, Design for Real Time Systems, System, Considerations in Real Time systems, Analysis and Simulation of Real Time Systems. SOFTWARE TESTING: Objectives, Principles, Testability SOFTWARE QUALITY AND RELIABILITY: Introduction, Software failure modes, software structure and modularity, language, Data reliability, Fault tolerance, software checking and software testing. OBJECT ORIENTED CONCEPT AND PRINCIPLES: Object Oriented Concepts, Identifying the elements of an object model, Examples. 11 Hours TEXT BOOK:

1. Software Engineering – Pressman, Computer Science Series TATA McGraw-Hill Publications, 6th edition REFERENCE BOOKS: 1. Software Engineering - Somerville, Pearson Education, Delhi –2001 2. Software Engineering - Shooman, TATA Mc Graw Hill Publications. 6th Edn.

Scheme: One question from each unit and choice from unit 1 and 5 IE6DEPDM Product Design &

Manufacturing Unit I 1. lntroduction to Product Design: Asimow's Model: Definition of Product Design, Design by Evolution; Design by Innovation, Essential Factors of Product Design, Production-Consumption Cycle, Flow and Value Addition in the Production-consumption Cycle, The Morphology of Design (The seven phases), Primary Design Phases and flowcharting, Role of Allowance, Process Capability, and Tolerance in Detailed Design and Assembly. 8 Hours Unit II 2.Product Design Practice And Industry: Introduction, Product Strategies, Time to Market, Analysis of the Product, The Three S's, Standardization, Renard Series (Preferred Numbers), Simplification, The Designer and His Role, The Designer: Myth and Reality, The Industrial Design Organization, Basic Design Considerations, Problems faced by Industrial! Designer, Procedure adopted by Industrial Designers, Types of Models designed by Industrial Designers, What the Designer contributes, Role of Aesthetics in Product Design, Functional Design Practice. 10 Hours Unit III 3.Review of Strength, Stiffness and Rigidity considerations in Product Design: Principal Stress Trajectories (Force - Flow Lines), Balanced Design, Criteria and Objectives of Design, Material Toughness: Resilience, Designing for Uniform Strength, Tension vis a-vis-compression. 6 Hours Unit IV 4.Economic Factors Influencing Design: Product Value, Design for Safety, Reliability and Environmental Considerations, Manufacturing Operations in relation to Design, Economic Analysis, Profit and Competitiveness, Break-even Analysis. 6 Hours Unit V 5.Value Engineering and Product Design: Introduction, Historical Perspective, What is Value? Nature and Measurement or Value, Maximum Value, Normal Degree of Value, Importance of Value, The Value Analysis Job Plan, Creativity, Steps to Problem-solving and Value Analysis, Material and Process Selection in Value Engineering. 6 Hours

6. Modern Approaches to Product Design: Concurrent Design, Quality Function Deployment (QFD), Implementation of QFD in production. 4 Hours Text Books: 1. Product Design and Manufacturing by A.K. Chitale and R.C. Gupta, PHI. 2. Product Design & Development - Karl T. Ulrich & Steven D., Tata Mc Graw Hill, 3'd

Edition, 2003 Reference Books: 1. New Product Development by Tim Jones, Butterworth Heinr1ann, Oxford, UIC 1997. . 2. New Product Development: Design & 'Analysis by Roland Enene, Kinetovicz, John Wiley

and Sons Inc., N. Y. 1990. 3. Product Design for Manufacture and Assembly by Gefferry Boothroyd, Peter Dewhurst and

Winston Knight. '. 4.Successful Product Design by Jill Hollins, Stwout Pugh, Butterworth, London J 990.

Scheme : Five questions choosing one each from each unit and Unit 1 and 2 with choice questions IE6DEPEM Plant Engineering and

Maintenance Unit-1 Introduction To Maintenance system: Definition, scope, objectives, functions and importance of system. Types of maintenance system. Break down maintenance system, preventive maintenance system and predictive maintenance. Design of maintenance, corrective maintenance, planned maintenance, total productive maintenance, condition monitoring. Economics in maintenance: Repair, replenishment. Repair complexity. Finding out most optimal preventive maintenance frequency. 12 Hours Unit-2 Maintenance of Machinery: causes of machine failure, performance evaluation, complete overhauling of Lathes, Drilling machines, Milling machines, shapers, planers, Boring machines and grinding machines. Maintenance planning and scheduling. Repair order control, manpower requirement. Maintenance job analysis and spare parts control. 10 Hours Computers in Maintenance Management: File data bank, storage of data such as break downs, spare parts, lubricating points and drawings of machine parts. 6 Hours Unit-3 Industrial Safety: Economic importance of accidents, Types of safety organizations. Analysis of accident records, accident investigations, Analysis of accident safety standards for-Mechanical equipment, electrical equipment and systems chemical hazards, material handling, exhaust systems, welding, plant housekeeping-building, aisles passages, floors, tool cribs wash rooms and canteens. 12 Hours

Unit-4 Fire prevention and protection: Conditions favoring fire break down, prevention of firing methods, fire protection-classification of fires, fire extinguishing systems, fire alarms, fire fighting equipments. 6 Hours Unit-5 Industrial pollution control: Dust control-Fiber collectors, wet type collectors, electro static precipitators. Noise pollution control-Noise measurement and control. Industrial vibration and its control. 6 Hours Text books: Maintenance Engineering And Management. - R.C. Mishra and K.Pathak Safety in Engineering Industry. – N. Srinivasan Reference books: Plant engineering hand book-staniar Maintenance Engineering hand book-Morrow Hand book of maintenance management-Frank Herbaty Industrial pollution control hand book-Lund Industrial maintenance-H P Garg Hand book of Industrial Engineering and management- Grant lemon and Eugene L Grant Scheme of exam: One question from each unit and choice from unit 1 and unit 3

IE6DEMM Marketing Management

UNIT - 1 INTRODUCTION: Historical development of marketing management, Definition of Marketing, Core marketing concepts, Marketing Management philosophies, Micro and Macro Environment, importance of marketing in the India Socio – economic system. MARKETING INFORMATION SYSTEMS AND RESEARCH: Components, benefits & uses, marketing research procedure, measurement of market demand. Types of markets. Marketing Vs. MIS 10 Hours UNIT - 2 CONSUMER MARKETS AND BUYING BEHAVIOR: Characteristics affecting Consumer behavior, Types of buying decisions, buying decision process, Classification of consumer products, Market Segmentation. Marketing of Industrial products. PRODUCT PLANNING AND DEVELOPMENT: The concept of a product, features of a product, classification of products, product policies – product planning and development, product line, product mix – factors influencing change in product mix, product mix strategies, meaning of

New – product; major stages in new – product development, product life cycle. 10 Hours UNIT - 3 BRANDING: Branding, Reasons for branding, functions of branding, features and types of brands, kinds of brand name. LABELLING: Types, functions, advantages and disadvantages PACKAGING: Meaning, growth of packaging, function of packaging, kinds of packaging. 6 Hrs UNIT - 4 ADVERTISING AND SALES PROMOTION: Objectives of advertisement function of advertising, classification of advertisement copy, advertisement media – kinds of media, advantages of advertising. Objectives of sales promotion, advantages of sales promotion. 6 Hours Unit-5 PERSONAL SELLING: Objectives of personal selling, establishing the Sales force objectives, sales force strategy, sales force structure and size, salesmanship, qualities of good salesman, types of salesman, major steps in effective selling. Typical Case Studies – Examples from MNCs and Indian Companies. 7 Hours TEXT BOOKS: 1.Principles of Marketing - Philip Kotler , Prentice – Hall. 11th Edn. 2.Marketing Management - Philip Kotler , Prentice – Hall. 12th Edn. 3.Marketing Management - Michael R Czinkota, , 2nd Edition, Vikas Publishing House. REFERENCE BOOKS: 1.Fundamentals of Marketing - Wiliam J Stanton, McGraw Hill, 1994 2.Marketing Management - S.A Sherlaker,”, 1999. 3.Rajagopal, Marketing Management Text & Cases - Vias Publishing House. Scheme: One question from each unit and choice from unit 1 and unit 2

IE6DEOB Organizational Behaviour

UNIT - 1 INTRODUCTION: Definition of Organization Behavior and Historical development, Environmental context (Information Technology and Globalization, Diversity and Ethics, Design and Cultural, Reward Systems. THE INDIVIDUAL: Foundation of individual behavior, Ability . LEARNING: Definition, Theories of Learning, Individual Decision Making, classical conditioning, operant conditioning, social Making, learning theory, continuous and intermittent reinforcement. 6 Hours

UNIT - 2 PERCEPTION: Definition, Factors influencing perception, attribution theory, selective perception, projection, stereotyping, Halo effect. VALUES AND ATTITUDES: Definitions – values, Attitudes: Types of values, job satisfaction, job involvement, professional Ethics, Organizational commitment, cognitive dissonance. 6 Hours UNIT - 3 MOTIVATION: Maslow’s Hierarchy of Needs, McGregor’s theory X and Y, Herzberg’s motivation Hygiene theory, David Mc Cleland three needs theory, Victor vroom’s expectancy theory of motivation. 7 Hours THE GROUP: Definition and classification of groups, Factors affecting group formation, stages of group development, Norms, Hawthorne studies, group processes, group tasks, group decision making. CONFLICT MANAGEMENT: Definition of conflict, functional and dysfunctional conflict, stages of conflict process. 7 Hours UNIT - 4 LEADER SHIP: Definition, Behavioural theories – Blake and Mounton managerial grid, Contingency theories – hersey - Blanchard’s situational theory, Leadership styles – characteristics, Transactional, transformation leaders. 8 Hours UNIT - 5 THE ORGANIZATION: Mechanistic and Organic structures, Minitberg’s basic elements of organization, Organizational Designs and Employee behavior, organization development – quality of work life (QWL), Team building. 5 Hours TEXT BOOKS: 1. Organizational Behaviour, Stephen P Robbins, 9th Edn, Pearson Education Publications,

ISBN–81–7808–561-5 2. Organizational Behaviour – Fred Luthans, 9th Edn, Mc Graw Hill International Edition,

ISBN–0–07– 20412–1

REFERENCE BOOKS: 1. Organisation Behaviour – Hellriegel, Srocum and woodman, Thompson Learning, 9th Edition,

Prentice Hall India, 2001 2. Organizational Behavior – Aswathappa – Himalaya Publishers. 2001. 3. Organizational Behaviour – VSP Rao and others, Konark Publishers 2002. 4. Organiszational Behaviour (Human behaviour at work) 9th Edition John Newstron / Keith

Davis. 2002. 5. Management of Organizational Behavious, Paul Henry and Kenneth H. Blanchard, Prentice

Hall of India, 1996. SCHEME OF EXAMINATION: Five Questions to be set with one question from each unit carrying 20 marks each. Any three units will have an internal choice.

IE6DLNML Numerical Methods Lab

Finding out solutions to various engineering problems by adopting

1. Bisection Method 2. False position Method 3. Newton raphson Method 4. Linear regression Method 5. Gauss elimination Method 6. Gauss seidel Method 7. Crouts Method 8. Trapezoidal Method 9. Simpsons rule 1/3rd & 3/8th rule 10. Lagrange’s interpolation Method 11. Newtons forward interpolation Method 12. Runge kutta (2 Method) 2nd & 4th order Method 13. Eulers Method 14. milne’s Predictor & Corrector Method

Scheme of Examination: Student appears for Examination and will Conduct 2 Experiment as suggested by the Examiners.