if you've ever asked yourself why about something related

2
I If you've ever asked yourself "why" about something related to structural steel design or construction, Modern Steel Construction's monthly Steel Interchange column is for you! Welding to Galvanized Steel Whe re can I f ind reference material (with paragraph num- ber) to prove to the contractor that the galvanization layer from galvanized steel member s must be removed before welding these members together? In other words, the pres- ence of zinc in the weld may weaken the weld capacity and be a source of health concerns for the qualified welders. Question sent to AISC's Stee l So lutions Center Refer to Section 5.15 of the AWS Dl.l -2004 Structural Weld- ing Code, which requires that the base me tal be free of foreign material that wou ld prevent proper welding or pro duc e obj ec- tionable fumes. A s im il ar req u irement is fo und in Section M3.5 of the 1999 AISC LRFD Specification . No te that it is possi- ble to coat the top flange of beams wi th something that keeps the galva nizing from adhering. I suggest that you visit the American Galvanizers Associa- tion (AGA) at www.galvanizeit.org . Th ey have an excellent white paper entitled "Welding and Ho t-Dip Galvanizing" that expla ins all of the design considerations involved. Alterna- ti v el y, l ook in AWS D19.0, which covers we ld ing to z in c coa ted steel. Bill Liddy American In stitute of Stee l Construction All-Welded Single-Plate Shear Connection I believe there is an inherent difference between the "clas- sic" shear tab with one end welded and one end bolted, and an "all-welded " single plate connection, correct? Does a bolted/welded shear tab allow rotation via bolt hole defor- mation and/or bolt oversize? I haven't found any informa- tion on single plate connections with both plate ends welded. My concern is that these all-welded connections allow end rotation of the supported beam. I have a construc- tion project where the de tailer specifies single plate, all- welded, simple shear connections. I spoke with him and he told me he details this type of connection all the time . He insists this isn't a problem because the beam web (in this case 0.20" th ick), will experience a small amount of local yielding before the welds or shear tab yield (plate is W' thick), which will allow for a small end rotation and hence provide a "simple shear" connection. Is this argument valid? I'm concerned the web could rupture or yield excessively. Question se nt to A ISC's Stee l Solutions Center Th e AISC proce dur es for single -pl ate sh ear con nec tions only apply to the bolted /welded variety. The design criteria is quite explicit in that the pl ate thickness must not exceed (d/ 2 + 1/16"), where d = nominal bolt diame ter. This all ows the bolts to plow against the holes, all owing for rotational ductili ty. All sh ear connections must provide for the required level of rotational du ctilit y. When us in g a detail o th er th an those shown in the AISC Manual, the designer must ens ure that an ad eq uate amo unt of ro tational du ctil ity is pr ovi d ed. It is unclear h ow a welded /welded Single-plate shear connection would provide thi s. Sergio Zoruba, Ph.D. A merican Institut e of Stee l Construction Anchor Rods Under Combined Tension & Shear I am looking for some insight into the tension shear interac- tion for ASTM F1554-Grade 55 anchor rods . Using ASD, Table J3.2 indicates the allowable stress on fastener s and Table ]3.3 indicates the allowable tension ba s ed on the shear, however these tables are specific to A307, A325, A490, and A449 bolts. Since the transition to the ASTM F1554 for anchor rods, is there an updated recommendation for th is interaction? If there is not an updated recommendation, is the use of the interaction based on a corresponding material with a similar F; " the most appropriate solution? Question sent to AISC's Steel Solutions Center There is presently no reference to ASTM F1554 anch or rods fo r combined sh ear and tension checks in the AISC Specifica- tion, though s uch fas ten ers co ul d be treate d Si milarly. The tables in Section J were primarily intended for structural fas- teners as used in steel-to-steel connections. Wh en check ing anchor rods for tension or shear, Ta ble J3.2 co uld be used for the steel part of the anchorage system only. However, anchor rod s are usually not subjected to the same forces as structural fasteners a nd typi cally it is prefera ble to avoid using th e anchor rod s in shear , du e to the difficulty of transmitting shear int o th em. Besides the re qu irem en ts for th e stee l rods, the anchorage design is also very dependen t on the concrete ele- men ts of the fo undation system. I also suggest that you refer to ACI 318 App endix D as they have an interaction equ ation for checking combined stresses on the controlling element s. Kurt Gustafson, S. E. , P.E. American Institute of Steel Construction Narrow Columns with Continuity Plates I am designing a moment connection between a W24x117 beam and a W18x46 column. The W18x46 column was sized to fit in a 6" wall. The beam is in a duct area, so width was not an issue. The column requires web stiffeners and LRFD Specification Section K1.9 (1) requires that the stiffener width be equal to one third of the beam flange width plus one half of the column web thickness. This equates to 12.8/3 + 0.36/2 = 4.1", which is problem due to the fact that my col- umn width is only 6" and the stiffener would be past the column flange. Is it permissible to put in the required width of column web stiffeners, say 41/ 4" wide, and then notch the web stiffener the thickness of the column flange so that it meets back up with the abutting flange of the connecting beam? I don't know if it is allowed to have the web stiff- December 2004 • Modern Steel Constr ucti on. 11

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Page 1: If you've ever asked yourself why about something related

I

If you've ever asked yourself "why" about something related to structural steel design or construction, Modern Steel Construction's monthly Steel Interchange column is for you!

Welding to Galvanized Steel Where can I find reference material (with paragraph num­ber) to prove to the contractor that the galvanization layer from galvanized steel members must be removed before welding these members together? In other words, the pres­ence of zinc in the weld may weaken the weld capacity and be a source of health concerns for the qualified welders.

Question sent to AISC's Steel So lutions Center

Refer to Section 5.15 of the AWS Dl.l -2004 Structural Weld­ing Code, which requires that the base metal be free of foreign material that would prevent proper welding or produce objec­tionable fumes. A similar requirement is fo und in Sec tion M3.5 of the 1999 AISC LRFD Specification. Note that it is possi­ble to coa t the top flange of beams with something that keeps the galvanizing from adhering.

I suggest that you visit the American Galvanizers Associa­tion (AGA) at www.galvanizeit.org. They have an excellent white paper entitled "Welding and Hot-Dip Galvanizing" that explains all of the design considerations involved. Alterna­tively, look in AWS D19.0, which covers welding to zinc coa ted steel.

Bill Liddy American Institute of Steel Construction

All-Welded Single-Plate Shear Connection I believe there is an inherent difference between the "clas­sic" shear tab with one end welded and one end bolted, and an "all-welded" single plate connection, correct? Does a bolted/welded shear tab allow rotation via bolt hole defor­mation and/or bolt oversize? I haven't found any informa­tion on single plate connections with both plate ends welded. My concern is that these all-welded connections allow end rotation of the supported beam. I have a construc­tion project where the de tailer specifies single plate, all­welded, simple shear connections. I spoke with him and he told me he details this type of connection all the time. He insists this isn ' t a problem because the beam web (in this case 0.20" thick), will experience a small amount of local yielding before the welds or shear tab yield (plate is W' thick), which will allow for a small end rotation and hence provide a "simple shear" connection. Is this argument valid? I'm concerned the web could rupture or yield excessively.

Question sent to A ISC's Steel Solutions Center

The AISC procedures for single-plate shear connec tions only app ly to the bolted /welded variety. The design criteria is quite explicit in that the plate thickness must not exceed (d/ 2 + 1/16"), where d = nominal bolt diameter. This allows the bolts to plow against the holes, allowing for rotational ductility.

All shear connections must provide for the required level of ro tational ductili ty. When using a detail o ther than those shown in the AISC Manual, the designer must ensure that an

adequate am ount of rota tional ductility is p rovided. It is unclear how a welded /welded Single-plate shear connection would provide this.

Sergio Zoruba, Ph.D. A merican Institute of Steel Construction

Anchor Rods Under Combined Tension & Shear I am looking for some insight into the tension shear interac­tion for ASTM F1554-Grade 55 anchor rods. Using ASD, Table J3.2 indicates the allowable stress on fasteners and Table ]3.3 indicates the allowable tension based on the shear, however these tables are specific to A307, A325, A490, and A449 bolts. Since the transition to the ASTM F1554 for anchor rods, is there an updated recommendation for this interaction? If there is not an updated recommendation, is the use of the interaction based on a corresponding material with a similar F;" the most appropriate solution?

Question sent to AISC's Steel Solutions Center

There is presently no reference to ASTM F1554 anchor rods for combined shear and tension checks in the AISC Specifica­tion, though such fasteners could be treated Similarly. The tables in Section J were primarily intended for structural fas­teners as used in steel-to-steel connections. When checking anchor rods for tension or shear, Table J3.2 could be used for the steel par t of the anchorage system only. However, anchor rods are usually not subjected to the same forces as structural fas teners and typically i t is prefera ble to avoid using the anchor rods in shear, due to the difficulty of transmitting shear into them. Besides the requirements for the steel rods, the anchorage design is also very dependen t on the concrete ele­men ts of the foundation system. I also suggest that you refer to ACI 318 Appendix D as they have an interaction equation for checking combined stresses on the controlling elements.

Kurt Gustafson, S.E., P.E. American Institute of Steel Construction

Narrow Columns with Continuity Plates I am designing a moment connection between a W24x117 beam and a W18x46 column. The W18x46 column was sized to fit in a 6" wall. The beam is in a duct area, so width was not an issue. The column requires web stiffeners and LRFD Specification Section K1.9 (1) requires that the stiffener width be equal to one third of the beam flange width plus one half of the column web thickness. This equates to 12.8/3 + 0.36/2 = 4.1", which is problem due to the fact that my col­umn width is only 6" and the stiffener would be past the column flange. Is it permissible to put in the required width of column web stiffeners, say 41/4" wide, and then notch the web stiffener the thickness of the column flange so that it meets back up with the abutting flange of the connecting beam? I don't know if it is allowed to have the web stiff-

December 2004 • Modern Steel Construction. 11

Page 2: If you've ever asked yourself why about something related

ener stick out past the column flanges to meet the require­ment of LRFD Specification Section K1.9 (1).

Question sent to AISC's Steel Solutions Center

The following sketches indicate the stiffener width details discussed:

~ -------------~~===- ~ ,,-·_-='--=-_-=c='-

- bf t -+~ (min.) 3 2

LRFD Specification Section K1.9 (1)

12.8 0.36 4 1" ( . ) --+--= . min. 3 2

The Specification reference cited relates to the minimum stiffener width requirement, not the maximum. Transverse stiffeners are used to resist column flange bending and col­umn web limit s tates such as buckling and yielding, rather than web panel-zone shear. You would have a situation where a beam with a wide flange would be attached to a col­umn with a narrow flange. In such a case, a major question arises relative to the connection detail of the beam to the col­umn flange and how the stiffener/continuity plate relates to this geometry. You may want to address this detail first and the minimum stiffener plate width may become a moot point.

One could notch the stiffeners as you said, but the stiffen­ers would likely need to be wide enough to abut against the remaining beam flange. Having only 41//' of stiffener width would be insufficient to accomplish this task. Keep in mind that Section KI-9(1) is a minimum width criterion in order to make the stiffener effective in stiffening the column. Having the stiffeners running to the toes of the beam flange could effectively address the stiffening of the column, but you still need to address the transfer of the beam force into the column and plate. Watch out for beam width/column width differ­ences like these.

Sergio Zoruba, Ph.D. American Institute of Steel Construction

12 • Modern Steel Construction • December 2004

Slender WT Stem in Flexural Compression I am trying to design a WT with its stem in flexural com- ~ pression per the 1999 LRFD Specification. The member has a , slender stem and I have calculated Qs in accordance with Appendix BS.3a. I have checked the flexural limit states of yielding and lateral-torsional buckling strength per Section Fl.2c. Does the reduction factor Qs apply to the lateral-tor­sional buckling strength and the yield strength? Or does it apply only to the yield strength?

Question sent to AISC's Steel Solutions Center

The flexural design is based on the maximum stem com­pressive stress not exceeding FyQs per Appendix B of the 1999 LRFD Specification. This implies that local buckling governs the design rather than yielding or lateral-torsional buckling. Please note that you cannot use the Chapter F expressions for your case, as they only apply to compact and non-compact members (as mentioned in the first paragraph in Chapter F.) Your WT stem is a slender unstiffened element.

Sergio Zoruba, Ph.D. American Institute of Steel Construction

Editor's Note:

Bill Liddy of the AISC Steel Solutions Center is a periodic contributor to Steel Interchange. We would like to congratu­late Bill on his 50-year anniversary with the steel construc­tion industry. Keep up the good work, Bill!

Steel Interchange is a forum for Modern Steel Construction readers to exchange useful and practical professional ideas and information on all phases of steel building and bridge construction. Opinions and suggestions are wel­come on any subject covered in this magazine.

The opinions expressed in Steel Interchange do not necessarily represent an official position of the American Institute of Steel Construction, Inc . and have not been reviewed. It is recognized that the design of structures is within the scope and expertise of a competent licensed structural engineer, architect or other licensed professional for the application of principles to a particular structure.

If you have a question or problem that your fellow read­ers might help you to solve, please forward it to us. At the same time, feel free to respond to any of the questions that you have read here. Contact Steel Interchange via AISC's Steel Solutions Center:

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