iguassu ice technical manual - waterlogic · way of an ice detection sensor, so that ice making,...

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Technical & Repair guide for ChungHo Iguassu ICE call 888.758.1234 for further technical support IGUASSU ICE Technical Manual

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Page 1: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

Technical & Repair guide for ChungHo Iguassu ICE

call 888.758.1234 for further technical support

IGUASSU ICE Technical Manual

Page 2: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

2

Table of Contents

1. Designation of Components 1-1. Front 1-2. Interior 1-3. Back

2. Product Features

3. Exploded Diagram 3-1. Overall Exploded Diagram 3-2. Exploded Diagram of Ice Making Department

4. System Diagram 4-1. Water Purification Procedure 4-2. Ice Making Procedure

5. Distribution Line Diagram

6. Product Specification

7. Installation Precautions

8. Relocation/Installation Precautions

9. Installation

10. Usage 10-1. Display 10-2. Water Dispensing & Buttons 10-3. Operational Beep 10-4. Select/Deselect Function 10-5. Ice and Water Dispensing 10-6. Understanding the Ice Making Process and Operation

11. Test Board

12. Examination/Repair Procedure

13. Exploded Diagram & Parts List

page 3-5

page 6-9

page 10-11

page 12

page 13

page 14

page 15

page 16

page 17

page 18-22

page 23

page 24-53

page 54-57

Page 3: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

3

1Designation of Components

Designation of

Components

Hot Water On/Off & Econo Mode Button

Ice Full Display

Water Full Display

Hot Water Lock Button

Hot Water Selecting Button

Ice Dispensing Button

Water Dispensing Nozzle

Water Dispensing Push Button

Cold Water Selecting Button

Illumination Sensor

Ambient Water Selecting Button

1-1 FRONT

Page 4: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

4

Des

igna

tion

of

C

ompon

ents

1-2 INTERIOR

Top Cover

Ambient Water Tank

Cold Water Tank

Hot Water Tank

Wire Condenser

Compressor

Filters

Booster Pump

Ice Making Unit

Ice Storage

Front Upper Panel

Drip Tray

Drainage Valve

Drainage Switch

Front Lower Panel

Page 5: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

5

Designation of

Components

Hot Water ON/OFF Switch

1-3 BACK

Drain Outlet

Waste Water Outlet

Water Source Inlet

Power Cord

Page 6: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

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Product Features 2Water purification system providing an integrated ice making functionThe Iguassu Ice is designed for both convenience and practicality, as it utilizes compact ice making system, designed to obtain cold water for the production of lice. With an ice making mechanism featuring an ice tray which utilizes the freezing point method as well as reverse osmotic water purifi-cation.(Patent application: No.2005-99663, 2005-365293, 200510127096.9, 11/342,117)

24 Hour natural water circulation system (N.W.P.W.)This function of ChungHo purification systems is designed to allow water to continuously flow for 24 hours within the water purifier by adopting a natural circulation method. This mode, entitle N.W.P.W., applies the natural weight of water pressure in order to always supply clean and fresh water.(Patent: No.105585)

Pure ice production utilizing the freezing point methodThe freezing point method produces only the purest ice by supplying purified water to the ice mak-ing unit. The freezing point principle states that purest water freezes at 0℃ while non-pure water will freeze at a temperature below that.

Energy saving functionThe economically designed Iguassu Ice delivers purified water to the ice making unit in order to make pure ice while simultaneously sending cooled water to cold water tank. This allows the system to maintain a constant cold water temperature, thus inherently preventing water waste and helping to conserve energy.

Automatic ice dispenserUpon pressing the ice dispenser touch sensor button, the system then slowly rotates the ice storage plate via an integrated motor in order to automatically replenish the ice supply within the storage housing.

Touch sensor applicationBreaking away from traditional button applications, the Iguassu Ice has a built- in touch sensor appli-cation. This addition has been integrated into the already stellar system with customer convenience in mind. The easy-to-use sensor application allows for effortless and enjoyable drinking water with ice.

Page 7: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

7

Product Features

Infrared water level detection sensorWith improved detection accuracy, as compared to existing mechanical detection types, the infrared OLC sensor applies an electronic water level sensor that was developed for stable water level detec-tion. The signal is connected to a controller in order to automatically adjust purified water levels.(Pat-ent: No.426182)

Automated operation via sensor and micomThis system internally provides temperature control for the ice making process/cold water process by way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled in order to maintain an optimum ice making environment.

4 H₂O(Ambient water/Cold water/Hot water/Ice) 1 product!With improved convenience, the Iguassu ice offers more production and supply power by providing purified ambient water, cold water, hot water, and ice from the same product.

Standard hot water safety function (Hot water locking function + Hot water automatic selection / Release function)Setting the hot water locking function using the Hot Lock touch sensor button prevents hot water from being dispensed from the unit. This is in order to prevent burns and other unwanted injuries to children, the elderly and any other vulnerable user. As a furthered safety procedure, you will find that upon the use of hot water and the releasing of the hot water lock, the system, after a certain period of time, will automatically shut off the hot water even though the hot water release button has been pressed.

System Display functions and safety reinforcementThe safety features of the product have been enhanced in order to prevent various problems from occurring. The system will inform the user(s) of abnormal occurrences through a flashing display icon and by automatically stopping the ice making function, cold water function, and water purification function when an abnormality in the system is detected.

Page 8: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

8

Prod

uct

Fe

atures

Power saving functionSelecting the power saving function during hot water operation activates the light detection sen-sor which functions in accordance with the levels of light around the water purifier. By activating the power save function, the user will ultimately reduce power consumption at night.

Automatic water dispensingThis system function is convenient to the user because it enables ambient water, cold water, and hot water to be taken at the press of a button and placed into a container of any kind. Another new de-velopment, found in the Iguassu Ice, is the automatic selection of cold water. In many circumstances, cold water is found to be the most desired temperature of water for drinking. The system has a reset function which, shortly after selecting hot or ambient water, will automatically switch the cooler into cold water mode.

Separate water delivery from a single spoutAmbient water, cold water, and hot water come out from a single spout, but independent water hoses are applied so that ambient water, cold water, and hot water are not mixed, improving overall satisfac-tion in preferred temperature from the first drink.

Beep functionThis provides customers a convenient reminder that a system setting has been changed as sounded via beeping(ding~, dingdong~, etc.) and as applied via system touch sensors.

Noise preventionThis reduces system operating noise by applying a dual noise prevention material, utilizing a shock mitigation structure found at ice storage house, etc.

Wire condenser(Natural convection)Using natural convection, the system wire condensers are rated to reduce noise and thus provide further convenience for the user.

Page 9: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

9

Product Features

Convenience in useFunction operations are designed as simply as possible in order to maximize convenience.

Environment Friendly CoolantThe Iguassu Ice has adopted an environmentally friendly cooling system in the new R-134a, a coolant that will not add to the problems of ozone layer destruction and global warming.

Default functionDesigned to automatically convert to cold water mode when in queue.

Page 10: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

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3Exploded Diagram

3-1 OVERALL DIAGRAM

Water Dispensing Solenoid Valve

Drainage Valve

Drainage Switch

TR

Page 11: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

Exploded D

iagram

11

3-2 ICE MAKING DEPARTMENT

Inlet Solenoid Valve

Sub Tank

Ice Full Sensor (TX)

Ice Full Sensor (RX)

Synchronous Motor (Camshaft)

Ice Outlet Guide

Circulation Pump

Cold Water Sensor

Cold Water Level Sensor

Page 12: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

4System Diagram

Pre Carbon

RawWater

Wasted Water

Flushing Water

Auto Flushing

Valve

Solenoid Valve

Cold Water Sol. V/V

Sub Tank

Hot Water Sol. V/V

Cold Water Sol. V/V

Ambient Water Sol. V/V

Drip Tray

Hot & Cold Cleaning

Valve

Hot & Cold Drain

WaterDispensing

IceDispensing

Level Sensor

AmbientWater Tank

Cold Water Tank

Ice Making Unit

Ice Storaging Unit

HotWater Tank

Mem

brane

Post Carbon

SedimentB

ooster Pum

p

* UV - optional

12

4-1 WATER PURIFICATION PROCEDURE

4-2 ICE MAKING PROCEDURE

Wire Condenser

Evaporator

Ice Grill

Cold Water Tank Ice Storage

Heat Exchanger

Drip Tray

Capillary Tube

Hot Gas Sol. V/V

Compressor

Liquid Seperator

Drier

Ice Making Pump

Page 13: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

5Distribution Line Diagram

13

Page 14: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

1 9

9. Product Specification

Product nameModel nameRated voltage

External dimension

Monthly consumed power quantityWeather class

Rated consumed powerHot water/Cold waterIce making/Harvest

Consumed power

Ambient waterHot water/Cold water

Ice

Surrounding temperature

Required time

Daily ice making quantity(60Hz/50Hz)

Daily maximum icemaking quantity(60Hz/50Hz)

Ice size

Storagehouse

Ice makingcapability (This candiffer

dependingon

surounding temperature.)

IGUASSU ICECHP-5050S

AC 110V/60Hz, 220V/50Hz, 240V/50Hz, and 220V/60Hz14.71Wx17.91DX56.06H(in), 360WX455DX1424H(mm)

700W(hot water+ ice making) 500W/170W 130W/200W 1.85G(7ℓ)

.71G/.53G(2.7ℓ/2.2ℓ) 4.4lbs.(2kg) 57.8kWh/month

N class(90℉±1℉(32℃±1℃))

13g±1gX12ea/one time ice making(1ea cold water tank submerging)

WIRE CONDENSER TYPE(natural convection) THERMISTOR

Bimetal(automatic return) Bimetal(manual return)

Overheating prevention system, water level detecting systemCapacitance sensor 950G(3,600ℓ) R-134a(85g±1g) 114.5 lbs.(52kg)

1.8m IPX1

68℉(20℃) 86℉(30℃)12minutes±1minute/one time ice making

14minutes±1minute/one time ice making

33lbs(15kg)/day(60Hz)28lbs(13kg)/day(50Hz)

22 lbs(10kg)/day(60Hz)18 lbs(8kg)/day(50Hz)

33 lbs(15kg)/day(60Hz)/28lbs(13kg)/day(50Hz)(when surrounding temperature is 68℉(20℃))

Heat radiation typeCold water temperature regulationHot water temperature regulationOverheating prevention system

Safety system

Cold water tank water level adjustment Effective water purification quantityRefrigerant/Refrigerant weight

Product weightPower cordIP class

6Product Specification

14

Page 15: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

7Installation Precautions

15

When installing the product, do not install it at the following places.- Near fire- Near flammable material - Wet place- A place exposed to rain and snow - A place exposed to direct sunshine - Near chemicals (volatile material, organic solvent, etc.)- A place below 32°F or a place with the possibility of dropping below 32°FWhen the product is installed in a dark place, and the power saving function is set, then hot water system may not operate even during daytime. (Install it at bright place.)

Use the following water quality ramge.- Water Pressure : 7~120 psi (0.5~8.4 kgf/cm2) - Water Temperature : 39 ~ 100°F (4~38°C)- pH : 5 ~ 10 - Hardness : 300 ppm or less - Evaporation remains : 500 ppm or less- Water Quality : Biologically safe water qualityIf you do not use water quality within the above range without prior discussion of our company, the product can be excluded from the stated warranty period.

When transporting the product, do not tilt it over 45°.Severe tilting can be the cause of reduced performance.

A bad wall outlet or plug may cause an electric shock or fire, do NOT use them.

Do not connect hot water(over 100°F) to this product.

Leave approximately 8 in, between the wall, sides and rear surfaces of the product so thatventilation may be smoothly performed for safe operation of product.

When connecting tubing hose, take care so that the tubing hose is not be bent or pressed down by heavy objects, etcIf tubing hose in blocked, water does not flow smoothly and may cause malfunction of the product.

Adjust the hose so that the water discharged from the drainage hose may not splash onto the product’s surroundings.Brine water, or the water coming out through drainage lines, can easily be applied towards other wa-ter related needs, such as in bathroom cleaning, house cleaning laundering, washing, etc. in order to prevent waste of water. However, never use the brine water as drinking water or for cooking of food.

Raising the brine water and drain water over 1 ft. above the installation surface, or connecting them over 6 ft. away from the water purifier can hinder a smooth drainage process. In order to install the product in a location where the brine water and drained water line are located a dis-tance of over 6 ft. from each, the user will inevitably have to install a separate drainage pump.

When installing another product (water purifier, shower softener, etc.) at the same location and the water is derived from the same installation source, prepare an independent drain line for each product.

8

Page 16: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

1

2

3

4

5

This is to be performed with the power plug inserted.

Remove the front lower panel by first pushing the cover down and then pulling it forward.

Turn on the drainage switch, located at the bottom of the panel,toremove water remaining in the system.

(When the drainage switch turned on, water purification and ice production stops, and “ICE FULL”, “WATER FULL”, “HOT/ECONO” LED flickers with a BEEP sound.)

Remove cold water by pressing the water dispense button. In order to remove the water remaining in the cold water tank, tilt the productforward and do so until cold water does not come out.

Take out the ice by pressing the ICE(ice dispense) touch sensor button.

If there is no other option but to transport the product in an inclined position, transport the product in a backwards inclined position if at all possible.)

In case the product is needed to be transported, please make sure there is no water left at all inside of the unit before moving the product.

(If the product is moved without the complete drainage process as described below, it may cause serious damage to the product.)

8Relocation/Installation Precautions

16

15

6. Usage

①This is to be performed with the power plug inserted.

②Remove the lower cover by first pushing the cover down and thenpulling it forward.Turn on the drainage switch, located at the bottom of the panel, to remove water remaining in the system.※If the drainage switch is turned on, water purification and ice production stops.

③Remove cold water by pressing the water dispense button. In order to remove the water remaining in the cold water tank, tiltthe product forward and do so until cold water does not come out.

④Take out the ice by pressing the ICE(ice dispense) touch sensor button.※If there is no other option but to transport the product in an inclined position, transport the product in a backwards inclined position if at all possible.

6-6. Draining the System for Relocation/Installation

(1) Ice Dispensing ModeIf ICE(ice dispense) touch sensor button is pressed, the door of the ice storage house is opened and ice comes out from the dispensing hole.

(2) Hot Water Dispense ModeIf HOT(hot water selection) touch sensor button is selected and the water dispensing button is pressed, hot water comes out.※If HOT LOCK(hot water lock) is set, then hot water does not come out even though the water dispensing button is pressed.※If HOT LOCK(hot water lock) function is released, the water in the hot water tank can be taken by selecting HOT(hot water selection) touch sensor button and pressing the water dispensing button.

(3) Cold Water Dispense Mode If COLD(cold water selection) touch sensor button is selected and water dispensing button is pressed, cold water comes out.

(4) Ambient Water Dispense ModeIf AMBI(ambient water selection) touch sensor button is selected and water dispensing button is pressed, ambient water comes out.※If hot water or ambient water is selected and it is not used for a given time period, the system will automatically switch into cold water dispense mode. (Default function)※There is not a separate setting and release method for the use of ambient water/cold water/ice making operation. They operate automatically as designated by the program when the power is supplied.

6-5. Ice and Water Dispensing Method

B

Note : The flushed water from water dispensing hole is around 127℉(95℃) and becareful against a burn from hot water. Please use container as like Cup.

Drainage switch

Page 17: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

9Installation

1

2

3

4

5

6

7

8

9

10

11

Install the product on a level surface. (Change product level using the product leg adjustment and confirm the level surface a level.)

Close off the water supply valve as supplied to each household. Then tempo-rarily remove the connector part as provided from your given water source. Then connect the main water line adaptor. If the sealing O-ring at the connection piece is removed or damaged, it can lead to leakage.

Connect tubing hose into water source adaptor and then attach to the water inlet on the rear side of product.If tubing hose in blocked, water does not flow smoothly and may cause malfunc-tion of the product.

Connect tubing hose into the removed water(brine) and drained water con-nection part on the rear side of product and then connect tubing hose into the drainage hole in sink, bathroom, or multi-purpose room, etc.Install the removed water(brine) line and drained water line separately. If drainage dose not function properly due to improper installation, then water may flow back toward waterspout and cause an overflow.

Adjust the tubing hose so that the discharged water(brine) and tap water tub-ing hose so that they do not splash into surrounding areas.

Open the tap water valve supplied into each household, and place the water source adaptor to the open position.

Check to see if water is leaking at each connection part.

For stabilization of the cooling system and for safe use of this product, insert the power plug into an AC 110V60Hz, 220V50Hz, 240V/50Hz and 220V/60Hz power outlet after 30 minutes after the installation of the product.

Check whether water is supplied into the inside of product and whether there is any leakage in or around the tubing connections.

Check whether water is coming out by pressing the water dispensing button 1 hour after purification has begun.

Use after water has flowed into the storage tanks.

9

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Page 18: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

12

6. Usage

6-1. Display and System Function Settings(A)

6-2. Operation and Water Dispensing Selection(B)

Light Detection Sensor

ICE FULL

WATER FULL

HOT LOCK(Hot water locking selection)

HOT/ECONO(Hot water operation/power saving selection)

HOT LOCK LED(Hot water locking LED)

Detects the intensity of light aroundthe product (front and side) so thatthe hot water system may be auto-matically turned ON/OFF in transi-tion from light to dark.(When powersave mode is activated.)

Lights up when ice storage houseis full of ice.(Yellow green)

Lights up when storage house isfull of ambient water.(Yellow green)

Used when setting/releasing thehot water lock function.

Used when setting/releasing thehot water lock function.

HOT LED (Hot water operation display LED)

ECONO LED (Power saving display LED)

Lights up when setting hot wateroperation.(Red)

Lights up when setting the powersaving function.(Red)

Lights up when setting the hotwater locking function.(Red)

HOT(Hot water selection)

HOT LED (Hot water selection LED

COLD(Cold water selection)

COLD LED (Cold water selection LED)

AMBI(Ambient water selection)

Used to dispense hot water.

Displays that hot water dispensewas set.(Red)

Used to dispense cold water.

Displays that cold water dispensewas set.(Blue)

Used to dispense ambient water.

AMBI LED (Ambient water selection LED)

Water Dispensing Button

ICE(Ice dispenser)

ICE LED(Ice dispense LED)

Displays that ambient water dispense was set.(Yellow green)

Used to dispense water into a con-tainer such as a cup after selectingthe desired water temperatureamong ambient water, cold water,and hot water.

Used to dispense ice.

Lights when dispensing ice.(Red)

A

B

10Usage

10-1 DISPLAY (A)

10-2 WATER DISPENSING & BUTTONS (B)

18

Page 19: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

10-4 SELECTION / DESELECTION FUNCTION

10-3 OPERATIONAL BEEP

1

2

3

Action Beep Remarks / Occurrence

During Power ON Ding Dong Dang One Time

During Key Input Ding~ One Time

During Hot Water Lock Ding Ding Ding One Time

During Water Intake Start Ding~ One Time

During Water Intake Ending Dong~ One Time

During Over�ow Ding Ding Ding Ding One Second Interval

During Ice Discharge Ding~ One Time

Action Beep Remarks / Occurrence

During Power ON Ding Dong Dang One Time

During Key Input Ding~ One Time

During Hot Water Lock Ding Ding Ding One Time

During Water Intake Start Ding~ One Time

During Water Intake Ending Dong~ One Time

During Over�ow Ding Ding Ding Ding One Second Interval

During Ice Discharge Ding~ One Time

13

6. Usage

Division

1

6-3. Customer Warning Sensor

BEEP Remarks/occurrence

Ding Dong Dang Occurrence one timeDuring power ON

2 Ding~ Occurrence one timeDuring key input

3 Ding~ding~ding~ Occurrence one timeDuring hot water lock

4 Ding~ Occurrence one timeDuring water intake start

5 Dong~ Occurrence one timeDuring water intake ending

6

7

Ding~ding~ding~ding~

Ding~

One second interval

Occurrence one time

During overflow

During ice discharge

※A beep sounds following applied operations of the IGUASSU ICE.

6-4. Function Settings and Releasing Methods

(1) HOT LOCK(hot water lock) Function Setting ①Touch HOT LOCK(hot water lock) touch sensor button softly for over 3 seconds.

②Hot water lock lamp(red) is turned on and the hot water lock function is set.(setting sound : Ding~ding~ding~)

③After hot water lock function is set, hot water will not function even though HOT/ECONO(hot water operation/power saving selection) or HOT(hot water intake selection) touch button has been selected. ※HOT LOCK(hot water lock) function helps to prevent burns by hot water.

(2) HOT LOCK(hot water lock) Function Release ①Touch HOT LOCK(hot water lock) touch sensor button softly for over 3 seconds.②Hot water lock lamp(red) is turned off and the hot water lock function is released.(Setting sound : Ding~ding~ding~)

③After hot water lock function is released, the hot water function operates by touching HOT/ECONO(hot water operation/power saving selection) or HOT(hot water dispensing selection) touch button.

(3) HOT(hot water) Operation SettingIf hot water operation display LED is turned on by touching HOT/ECONO(hot water operation/power saving selection) touch sensor button, the hot water system will operate.(Hot water system is operated by a detection sensor which automatically detects the temperature inside of the hot water tank.)

(4) HOT(hot water) Operation ReleaseIf the hot water operation display LED is turned off by touching HOT/ECONO(hot water operation/power saving selection) touch sensor button, then the hot water system stops.

A

Product U

sage

HOT LOCK(hot water lock) Function SettingTouch HOT LOCK(hot water lock) touch sensor button softly forover 3 seconds)

Hot water lock lamp(red) is turned on and the hot water lockfunction is set. (setting sound : Ding~ding~ding~)

After hot water lock function is set, hot water will not function even thoughHOT/ECONO(hot water operation/power saving selection) or HOT(hot waterintake selection) touch button has been selected.* HOT LOCK(hot water lock) function helps to prevent burns by hot water.

HOT LOCK(hot water lock) Function ReleaseTouch HOT LOCK(hot water lock) touch sensor button softly for over 3 seconds.

Hot water lock lamp(red) is turned off and the hot water lock function isreleased. (setting sound : Ding~ding~ding~)

After hot water lock function is released, the hot water function operatesby touching HOT/ECONO(hot water operation/power saving selection) orHOT(hot water dispensing selection) touch button.

HOT(hot water) Operation SettingIf hot water operation display LED is turned on by touching HOT/ECONO(hot water operation/power saving selection) touch sensor button, the hot water system will operate.(Hot water system is oper-ated by a detection sensor which automatically detects the temperature inside of the hot water tank.)

HOT(hot water) Operation ReleaseIf the hot water operation display LED is turned off by touching HOT/ECONO(hot water operation/power saving selection) touch sensor button, then the hot water system stops.

1

2

3

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Page 20: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

Prod

uct

U

sage

20

1

2

ECONO(power saving) Function SettingTouch the HOT/ECONO(hot water operation/power saving selection) touchsensor button.

Power saving display LED is turned on and power saving function is set.

* Power saving function is automatically set to turn on/off the hot water system throughoperation of light sensor detection in accordance to the brightness around the product whilehot water function is set.

ECONO(power saving) Function ReleaseTouch the HOT/ECONO(hot water/power saving selection) touch sensorbutton.

Power saving display LED is turned off and power saving function is released.

* Cautions during Use of Power Saving FunctionIf power saving function is selected, the hot water system is automatically turned on/offaccording to brightness of the products surroundings, so hot water can not be immediatelyused after it becomes bright again around the product. Therefore, in order to use hot waterall the time, do not use the power saving function..

Releasing(Beep)If HOT/ECONO(hot water operation/power saving selection) touch sensorbutton and HOT(hot water dispenser selection) touch sensor button is simultaneously touched for over 3 seconds, the function is released.

When beep function is turned on, ding~ding~ding~ding~ding~ is sounded.

And, when it is released, HOT LOCK(hot water lock) LED and HOT/ECONO(how water operation/power saving selection) LED will flash 5 times in onesecond intervals

Resetting(Beep)If HOT/ECONO(hot water operation/power saving selection) touch sensorbutton and HOT(hot water dispenser selection) touch sensor button is simul taneouslytouched for over 3 seconds, beep is reset.

When beep is turned off, ding~ding~ding~ding~ding~ sound goes off.

And, when it is released, HOT LOCK(hot water lock) LED and HOT/ECONO(how water operation/power saving selection) LED will flash 5 times in one second intervals.

1

1

1

2

2

2

3

3

14

6. Usage

(5) ECONO(power saving) Function Setting①Touch the HOT/ECONO(hot water operation/power saving selection) touch sensor button.

②Power saving display LED is turned on and power saving function is set.

※Power saving function is automatically set to turn on/off the hot water system through operation of light sensor detection in accordance to the brightness around the product while hot water function is set.

(6) ECONO(power saving) Function Release①Touch the HOT/ECONO(hot water/power saving selection) touch sensor button.

②Power saving display LED is turned off and power saving function is released.

Operation conversion whentouching the HOT/ECONO(hotwater operation/power savingselection) touch sensor button.

※Cautions during Use of Power Saving FunctionIf power saving function is selected, the hot water system is automaticallyturned on/off according to brightness of the products surroundings, sohot water can not be immediately used after it becomes bright againaround the product. Therefore, in order to use hot water all the time, donot use the power saving function.

(7) Releasing(Beep)①If HOT/ECONO(hot water operation/power saving selection) touch sensor button and HOT(hot water dispenser selection) touch sensor button is simultaneously touched for over 3 seconds, the function is released.

②When beep function is turned on, ding~ding~ding~ding~ding~ is sounded.③And, when it is released, HOT LOCK(hot water lock) LED and HOT/ECONO (how water operation/power saving selection) LED will flash 5 times in one second intervals.

(8) Resetting(Beep)①If HOT/ECONO(hot water operation/power saving selection) touch sensor button and HOT(hot water dispenser selection) touch sensor button is simultaneously touched for over 3 seconds, beep is reset.

②When beep is turned off, ding~ding~ding~ding~ding~ sound goes off.③And, when it is released, HOT LOCK(hot water lock) LED and HOT/ECONO (how water operation/power saving selection) LED will flash 5 times in one second intervals.

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Product U

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10-5 ICE AND WATER DISPENSING

15

6. Usage

①This is to be performed with the power plug inserted.

②Remove the lower cover by first pushing the cover down and thenpulling it forward.Turn on the drainage switch, located at the bottom of the panel, to remove water remaining in the system.※If the drainage switch is turned on, water purification and ice production stops.

③Remove cold water by pressing the water dispense button. In order to remove the water remaining in the cold water tank, tiltthe product forward and do so until cold water does not come out.

④Take out the ice by pressing the ICE(ice dispense) touch sensor button.※If there is no other option but to transport the product in an inclined position, transport the product in a backwards inclined position if at all possible.

6-6. Draining the System for Relocation/Installation

(1) Ice Dispensing ModeIf ICE(ice dispense) touch sensor button is pressed, the door of the ice storage house is opened and ice comes out from the dispensing hole.

(2) Hot Water Dispense ModeIf HOT(hot water selection) touch sensor button is selected and the water dispensing button is pressed, hot water comes out.※If HOT LOCK(hot water lock) is set, then hot water does not come out even though the water dispensing button is pressed.※If HOT LOCK(hot water lock) function is released, the water in the hot water tank can be taken by selecting HOT(hot water selection) touch sensor button and pressing the water dispensing button.

(3) Cold Water Dispense Mode If COLD(cold water selection) touch sensor button is selected and water dispensing button is pressed, cold water comes out.

(4) Ambient Water Dispense ModeIf AMBI(ambient water selection) touch sensor button is selected and water dispensing button is pressed, ambient water comes out.※If hot water or ambient water is selected and it is not used for a given time period, the system will automatically switch into cold water dispense mode. (Default function)※There is not a separate setting and release method for the use of ambient water/cold water/ice making operation. They operate automatically as designated by the program when the power is supplied.

6-5. Ice and Water Dispensing Method

B

Note : The flushed water from water dispensing hole is around 127℉(95℃) and becareful against a burn from hot water. Please use container as like Cup.

Drainage switch

Ice Dispensing ModeIf ICE(ice dispense) touch sensor button is pressed, the door of the icestorage house is opened and ice comes out from the dispensing hole.

HOT LOCK(hot water lock) Function ReleaseIf HOT(hot water selection) touch sensor button is selected and thewater dispensing button is pressed, hot water comes out.

* If HOT LOCK(hot water lock) is set, then hot water does not come out even though the water dispensing button is pressed.

* If HOT LOCK(hot water lock) function is released, the water in the hot water tank can be taken by selecting HOT(hot water selection) touch sensor button and pressing the water dispensing button.

Cold Water Dispense ModeIf COLD(cold water selection) touch sensor button is selected and waterdispensing button is pressed, cold water comes out.

HOT(hot water) Operation ReleaseIf AMBI(ambient water selection) touch sensor button is selected and water dispensing button is pressed, ambient water comes out.

* If hot water or ambient water is selected and it is not used for a given time period, the system will automatically switch into cold water dispense mode. (Default function)

* There is not a separate setting and release method for the use of ambient water/cold water/ice making operation. They operate automatically as designated by the program when the power is supplied.

NoteThe flushed water from water dispensing hole is around 127 °F(95 °C) and be careful against a burn from hot water. Please use container as like Cup.

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The ice making system of the IGUASSU ICE automatically operates according to designed program

settings after applying power to the product.

If power is supplied to the product by inserting the power plug, then ice making automatically oper-ates without any manual setting.

Upon the initial application of power, if the level of purified water goes above proper operating levels, then all the ice created from the machine will be automatically removed by deicing action.

In order to be produced cold water, the compressor and circulation pump must operate properly.(The cold water production process automatically operates according to designated programming.)

Cold water operation This refers to an operation that makes cold water by continuously circulating and supplying water into the cold water tank. Water temperature in the cold water tank is automatically checked by the cold water temperature sensor, and if it drops below the set temperature, then the cold water operation will automatically stop.

If cold water production is operating properly, the ice making system will produce the ice according to the given water supply.

Water supply action This refers to an action to supply about .25G(1ℓ) of cold water every 50 seconds into ice making mechanism in order to make ice.

Ice making action This refers to the making of ice by way of an ice tray by supplying cold refrigerant onto the ice tray as it is filled with water.

Harvest action This refers to an action to separate the ice created in the ice tray by supplying hot refrigerant onto the tray.

When the ice storage house is full, the ice detection sensor will automatically stop the process.

Cold temperature control is applied to prevent ice cubes from melting by periodically sending cold airinto ice storage house.

If ice in the storage house is not used for long periods of time, it may melt, and during ice dispensing,small ice cubes can come out.* TDSs(Total Dissolved Solids) of ice may increase according to the environment in which the ice is created.

The lower the surrounding temperatures, the shorter the ice making process will become and the higher the surrounding temperatures, the longer the ice making process will become.

Do not install or use the product in temperatures below 32°F(0°C) and above 100°F(38°C).

10-6 UNDERSTANDING THE ICE MAKING PROCESS AND OPERATION

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11Test Board

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1

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3

Remove the front upper panel to reveal Test Board wire harness conncetion.

Test different parts of the product : when LED light is blinking, replace appropriate part.

Test Board Manual Functions

BYPASS Used to move on to the next function on the checklist (except for when COLD WATER is being sent via circulation pump)

ICE RELEASE Hot Gas released : Compressor turned Off for 60 seconds to release Ice from the Ice Maker.

COLD WATER Circulation Pump On : Compressor turned Off for 60 seconds to circulate cold water to the Ice Maker.

LED 1 LED 7 LED 13 LED 19 LED 25COMP ON Ice Full

5 SecondCirculating Pump Error

Ice Sensor Error Ice Size Big

LED 2 LED 8 LED 14 LED 20 LED 26Booster Pump ON Ice Detection (TX)

7 SecondRoom Temperature Above 130°F

Environment Sensor Error

Ice Size Medium

LED 3 LED 9 LED 15 LED 21 LED 27Main Sol V/V ON Ice Complete

(Time End)Ice Temperature Above 85°F

Ice Sensor 160°F Functioning 175°F OFF - When Hot Gas defects

Ice Size Small

LED 4 LED 10 LED 16 LED 22 LED 28Hot Gas Sol V/V ON

Ice Complete (Temp. End)

Cold Error (60 Minute)

Camshaft Motor Coupler Broken

Ice Making

LED 5 LED 11 LED 17 LED 23 LED 29Circulating Pump ON

S/W: Micro (Ice Error)

Night On Daytime OFF

Inlet Solenoid Valve Level Sensor defects (Inlet 5 minutes defects)

Gas Sol V/V Defrost

LED 6 LED 12 LED 18 LED 24 LED 30Ice Motor Move S/W: Micro

(Defrost Error)Comressor 5 Minute

Operation ON/OFF Cooling

o BYPASS o ICE RELEASE o COLD WATER

Page 24: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

No Malfunction Page

1 No Ice / No Cold Water 25

2 Ice Not Dispensing 34

3 Axle Coupling Replacement 36

4 Water Odor / Bad Taste 41

5 Water Leak 42

6 Residual Water 44

7 Dispense Button Malfunction 46

8 Touch Sensor Defect 47

9 Ice / Water Full LED Blinking 48

10 Water Full LED Blinking 49

11 Sensor Table 52

12Examination/Repair Procedure

24

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No Malfunction Page

A R134-A Leak 26

B Hot Gas Leak 27

C OLC-S Defect 28

D Cold Water Level Sensor Defect 29

E Main Sol V/V Defect 30

F TRC Sensor Defect 31

G Circulation Pump Defect 32

H Ice Temperature Sensor 33

12-1 NO ICE / NO COLD WATER

12-1 NO ICE / NO COLD WATER

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Touch the back grill with your hand to determine temp. (During Ice Making 100ºF ~ 140ºF : Hot)

Touch the dryer with your hand to de-termine temp. (During Cooling 100ºF ~ 105ºF : Warm)

12-1-A R134-A LEAK

SymptomComp. is working but no Cold Water / No Ice.1. Comp. is working, but back grill is cold. 2. Comp. is working, but the dryer is cold.* Check temperature 10 min after the Comp. has operated.

Cause of DefectCompressor is working properly, however, R134-A has leaked or the dryer has clogged.

AS Procedure

Need to recharge (Contact Service Center)

How to Diagnose

1 2

** Please note that when the ice is releasing, the grill and dryer will be cold.

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Trouble Shooting

27

Check to see if the Hot Gas is flowing through the Hot Gas V/V

12-1-B HOT GAS LEAK

SymptomComp. is working but no Cold Water / No Ice.1. Check for leakage around welded areas.

Cause of DefectIn order to make Hot water and Cold water, the Hot Water Sol V/V needs to open and shut properly. When it is clogged with particles, it prevents the Hot Gas Sol V/V from shutting off

AS Procedure

1) Connect the Test Board and press the Ice Release button 10 times consecutively. This may unclog the Hot Gas Sol V/V.2) If step 1 does not work, need to replace part and recharge.

How to Diagnose

1

** During ice making process, dryer will be cold.

If Hot Gas V/V is functioning properly, there is condensa-tion at this area.

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Check to see if Ambient tank is (25%) full.

If clogged, it will prevent water flow.(OLC Mesh / Medium Filter)

Check to see if water is flowing after the Post Carbon Filter.

12-1-C OLC-S SENSOR DEFECT

SymptomWater tanks do not get full.

Cause of Defect 1. Mesh clog 2. Defective Pump 3. Defective Sol V/V 4. Membrane clog

AS Procedure

1) If Mesh / Medium Filter are clogged: Clean or replace.2) Check to see if water is coming out after the Post Carbon Filter. a. Adaptor b. Sol V/V c. Booster Pump d. Membrane Filter.

How to Diagnose

1 2

3

Cold water operates above (25%).

Check to see if water is purifying properly

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Trouble Shooting

29

Check to see if Ambient tank is (25%)full.

DC Current Check : When there is water DC 0V; No water DC 5VCheck the Cold Water Level Sensor.

12-1-D COLD WATER LEVEL SENSOR DEFECT

Symptom1. Main OLC-S not full above 25% level. 2. Water is continuously draining.3. Cold water is not coming out.

Cause of Defect1. Sensor will not work properly and will cause water to overflow.2. Sensor will not work properly and will prevent water from filling.

AS Procedure

Check to see if the Cold Water Level Sensor is working properly.If not, exchange part.

How to Diagnose

1 3

2

** Check black and brown wires.

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No water is flowing to the Cold tank.- The main Sol V/V needs to be DC24V.

Connect the Test Board and diagnose.(Cold tank not full : takes approx. 5 min.- Will test 3 times; after the third timeTest Board LED23 will start blinking )

12-1-E. MAIN SOL V/V DEFECT

SymptomCold water is not coming out.

Cause of DefectWater is not flowing into the Cold tank.

AS Procedure

Check the wires for proper voltage. May need to change part.

How to Diagnose

1

2

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Trouble Shooting

31

Connect Test Board for testing.Each cold water process takes 60 min. Repeat 3 times; if defective, Test Board LED16 will start blinking.-> Ice Full LED will start blinking

12-1-F. TRC SENSOR DEFECT

SymptomComp. is working properly, but TRC sensor is defective, preventing Ice making. Compressor will continue to operate until 40F.

Cause of DefectIf TRC Sensor is defective, but Comp. is operating for more than 60 min., Ice Full LED will blink

AS Procedure

1) Check to see if the wires are connected properly to the PCB.2) If disconnected, connect properly.3. If there is no current, replace sensor.

How to Diagnose

1

** Conduct current test.

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Connect Test Board : Ice fails to make after 3 tries (avg. 10min/try), Test Board LED 13 / 22 start blinking.

12-1-G. CIRCULATION PUMP DEFECT

Symptom1. Water does not circulate if defective; causing Ice Full LED to blink. - Connect Test Board: Circulation pump defective or Ice tray frozen.2. If Ice tray is frozen; may cause Camshaft axle coupling to break.

Cause of DefectDefective Circulation Pump will cause over-freezing, thus may cause the Axle coupling to break.

AS Procedure

1) Replace Camshaft axle coupling.2) Replace Circulation pump if necessary.3) Check to see if water in the water tray is frozen or melted. - If frozen, it may take at least 6 hours to melt.

How to Diagnose

1

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Trouble Shooting

33

12-1-H. ICE TEMPERATURE SENSOR

Symptom1. No Cold water / No Ice, ICE FULL LED blinking. -Connect Test Board; LED13 starts blinking.2. If the Ice temp. sensor reaches -22F, it stops making Ice.

Cause of DefectIf Ice temp. sensor detects -22ºF, it will cause Circulation pump to be considered defective and stop the Comp.- When sensor is defective or disconnected, system stops making Ice.

AS Procedure

Replace Ice temperature sensor. - Sensor is the same for Ice Combo Plus.

How to Diagnose

** The sensor is the same for Iguassu Ice and Ice Combo Plus

Check ohm reading of sensor.

Connect Test Board: If LED13 blinks, then check sensor.

1

2

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12-2 ICE NOT DISPENSING

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Press the Ice button to check whether the blades are rotat-ing.

Blades are rotating properly, but ICE FULL LED is not turning Off.

Check to see if the Ice Full Sensor(s) are connected prop-erly.

12-2-A. ICE FULL SENSOR(S) DEFECT

Symptom1. Ice is full, but does not dispense. 2. Ice dispense motor functioning, but there is no Ice.

Cause of DefectThe sensor detects that the Ice is full and stops Ice from making.

AS Procedure

Exchange Ice Full sensor(s).

How to Diagnose

1

2

3

FRONT ICE FULL SENSOR

BACK ICE FULL SENSOR

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35

Trouble Shooting

12-2-B. ICE DISPENSER MOTOR

SymptomIce button is pressed, but blades are not rotating.

Cause of Defect1. Motor shaft is not aligned properly.2. Motor may be defective.

AS Procedure

1) Align shaft. 2) Replace Motor.

How to Diagnose

Press the Ice button and check to see if the blades are rotating.

1

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12-3 AxLE COUPLING REPLACEMENT

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12-3-A. EVA ASSEMBLY DEFECT

Symptom1. Cold water is working properly, but there is no Ice.2. Connect Test Board: LED22 starts blinking.

Cause of DefectEVA positioning is not level causing Ice to over freeze and/or freeze irregularly; thus causing axel coupler to break or not function properly.

AS Procedure

Exchange Ice Full sensor(s).

How to DiagnosePress the Ice button to dispense Ice.

2. There is Ice, but Ice shape is irregular.- Remove Front-upper cover and disassemble the dispense tunnel to check the shape of Ice.

1

2

Two Ice frozen together

Ice is lopsided

EVA positioning is not parallel, causing Ice to over freeze and/or freeze irregularly.

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37

Trouble Shooting

12-3-B. PRODUCT IS NOT LEVEL

Symptom1. Cold water is working properly, but there is no Ice.2. Connect Test Board: LED22 starts blinking.

Cause of DefectDue to product not being level, over-freezing and/or irregular Ice will be created.

AS Procedure

Adjust the legs to level the unit.Level is provided in the drip pan. To remove level, use a sharp object to pop out. Must be place on top of the unit towards the front.

How to Diagnose

Press the Ice button to dispense Ice.

There is Ice, but Ice shape is irregular.- Remove Front-upper cover and disassemble the dispense tunnel to check the shape of Ice.

1

2

Two Ice frozen together Ice is lopsided

Product positioning is not level, thus causing over- freez-ing and/or Ice irregularity.

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Push the Ice button to dispense Ice.

There is Ice, but no Ice is dispensing - Check Ice shape.- Remove Front-Upper cover and disassemble the dispense tunnel to check the shape of Ice.

Comp. is working properly, but there is no Ice.ex> One tray of Ice is made approx. every 10 minutes at 77°F

If there is a 3min difference in the interval of time of Ice making, check the Environment sensor.

12-3-C. ENVIRONMENT SENSOR DEFECT

Symptom1. Cold water is working properly, but there is no Ice.2. Connect Test Board: LED22 starts blinking.

Cause of DefectIf Environment sensor recognizes that the temperature is high, it may cause the Ice to make for longer period of time, causing the Axle Coupling Motor to malfunction.

AS Procedure

1) Check ohm reading of sensor (Resistance should be approx. 45)2) If sensor is defective, replace sensor.

How to Diagnose

1

2

3

4

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Trouble Shooting

39

12-3-D. CIRCULATION PUMP DEFECT

Symptom1. Comp. working, but circulation pump does not function and Ice Full is off. Connect Test Board: Circulation Pump Defect or Over-Freezing.2. Due to over-freezing, Axle Coupling may be broken.

Cause of Defect1. Clogging or malfunction of Circulation Pump will prevent rotation.

AS Procedure

1. Check for particle build up in impeller by separating Circulation Pump.2. Change Axle Coupling and/or Circulation Pump.3. Please remove the tray motor in order to get to the Axle coupling.4. Make sure to allow at least 6 hours for the Ice tray to melt.

How to Diagnose

**Defective Circulation Pump will cause the Axle Coupling to break.

Connect Test Board to conduct initial diagnostic.During Cold water & Ice making operation, Test Board LED 13 or 22 may be off if Environ-ment Temperature sensor is defective.

1

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SymptomIce is made, but does not fall off the fingers.

Cause of DefectIf Hot Gas does not flow properly, may lead to the Axle Coupling to break.

AS Procedure

1) Check power “ON” or “OFF” from Test Board (LED4).2) Change Wire or check Wire connection.

How to Diagnose

Connect Test Board and press the Ice Re-lease Button.

Check to see if it is functioning.

1

2

Voltage : AC 220V

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41

12-4 WATER SMELL / TASTE BAD

Check the water from Post Out to Ambient tank for odor.

Check for back flush from drain.

Check medium filter (round filter on tank lid) for particles and odor.

12-3-C. ENVIRONMENT SENSOR DEFECT

Symptom1. Ice Making is working properly, but there is no Ice / no Cold.2. When dispensing Cold water: heavy plastic smell / water is oily.

Cause of DefectCannot be determined due to varying issues from install environment.

AS Procedure

1. Install Check V/V on the drain line to prevent back flush from drain.2. Change Medium Filter if odor from Medium Filter.3. Standard Check List: 1) Water Smells : Change Post-Carbon Filter & wash ambient / cold water tanks 2) Water Smells Again : Change All Filters & wash ambient /cold water tanks 3) Water Smells Again : Uninstall and replace silicon series / tank at repair center 4) Water Smell Again : Exchange product

How to Diagnose

1

2

3

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12-5 WATER LEAK

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Check to see if Ambient tank is (25%)full.

DC Current Check : When there is water DC 0V; No water DC 5VCheck the Cold Water Level Sensor.

12-5-A. COLD WATER LEVEL SENSOR DEFECT

Symptom1. Ambient water is not full.2. Water keeps flowing to drain.3. Water is dripping down from Ice dispense tunnel / rotator blade.

Cause of Defect1. Sensor will not work properly and will cause water to overflow.2. Sensor will not work properly and will prevent water from filling.

AS Procedure

Change Cold Water Level Sensor, if necessary.

How to Diagnose

1 3

2

** Check black and brown wires.

Page 43: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

43

Trouble Shooting

If water flows to drain, check for particles in the Main Sol V/V

12-5-B. MAIN SOL V/V DEFECT

Symptom1. Water flows to drain (Main V/V has particles)2. Water is dripping down from Ice dispense tunnel / rotator blade.

Cause of DefectIf there are particles stuck in the Main Sol V/V, may cause the water to drip down from Ice dis-pense tunnel / rotator blade.

AS Procedure

1) Detach Main Sol V/V and remove particles.2) Water may leak from Main Sol V/V, if not reassembled properly.

How to Diagnose

1

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12-6 RESIDUAL WATER

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Water flowing from spout when water dispense button is not pressed.- Check for particles inside Sol V/V.

12-6-A. SOL V/V DEFECT

SymptomWater keeps dripping from spout.

Cause of DefectIf particles build up inside Sol V/V, it will prevent the Sol V/V from shutting off water from ambient tank and cause it to drip.

AS Procedure

1) Detach appropriate Sol V/V and clean out particle build up.2) Water may leak from Main Sol V/V, if not reassembled properly.

* Hot / ambient water Sol V/Vs are the same.* Cold water Sol V/V is different.

How to Diagnose

1

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45

Trouble Shooting

Check Red O-ring in Manifold & Faucet Deco assembly.- Red O-ring must not be visible/need to be inserted all the way.

Check for Mesh inside spout.

12-6-B. WATER REMAINING ON SPOUT

SymptomWater keeps dripping from spout.

Cause of Defect1. Assembled improperly.2. There may be an air bubble.3. The diameter of the spout may be defective.

AS Procedure

1) Check assembly to make sure that Red O-ring is inserted completely.2) Check for mesh inside spout.3) After step 1 & 2, but if water still drips, replace Dispense Button.

How to Diagnose

1

2

WATER REMAINING

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12-7 DISPENSE BUTTON MALFUNCTION

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Push button in and let go.Check to see if it releases.

Check MFG Date.

Detach Dispense Button and check for particles, such as coffee, dirt, etc.

12-7 DISPENSER BUTTON MALFUNCTION

SymptomWater continues to flow after releasing button.

Cause of Defect1. Particles may build up to cause jam.2. Ware and tear from normal use.3. May not be connect properly.

AS Procedure

1) Wash button with hot/warm water.2) Change button with new part.3) May need to change whole assembly part.

How to Diagnose

1

3

2

OLD TYPE NEW TYPE

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47

Trouble Shooting

12-8 TOUCH SENSOR DEFECT

Press each touch sensor.

If the desired setting does not change, open front panel and check wire con-nections and/or if there is moisture on the PCB.

12-8 TOUCH SENSOR DEFECT

Symptom1. Does not work from initial installation. 2. Does not work after some use.

Cause of Defect1. Wire connection came loose.2. Got wet during operation or relocation.

AS Procedure

1) Insert wire connections properly.2) May take up to 6 hours for the wet areas to dry.

How to Diagnose

1

2

WIRE NOT CONNECTED

MOISTURE IN THE CONNECTIONS

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12-9 ICE / WATER FULL LED BLINKING

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Open front panel and make sure that the switch is “OFF”.

When drain water switch is “ON”, unit will not operate.

12-9 ICE & WATER FULL LED BLINKING

SymptomFor new installations, if the drain switch is turned on, it will not operate and cause the LED to blink and create a ding/ding/sound.

Cause of DefectDrain S/W “ON”

AS Procedure

Turn Drain switch “OFF”.

How to Diagnose

1

2

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49

Trouble Shooting

12-10 WATER FULL LED BLINKING

Check if OLC-S is exposed to light.In some cases where there may be a gap between the Top Cover and Front Cover, OLC-S may be ex-posed to light, causing the sensor to malfunction.

12-10-A. OLC-S SENSOR DEFECT

SymptomFull LED blinking.

Cause of DefectLight interferes with the OLC-S, causing it to send a wrong signal indicating that the water is over-flowing.

AS Procedure

1) Make sure that the sensor is not exposed to light.2) May need to change sensor.

How to Diagnose

1

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Pull out the tubing from the Boosterpump out and check to see if wateris coming out.

12-10-B. SUPPLY SOL V/V DEFECT

SymptomRaw water continues to be supplied when water tank is full.

Cause of Defect1. The elasticity of the inner cap can get deformed from continuous use over a long period of time.2. In some cases, particles from the raw water can also clog the Supply Sol V/V causing it to mal-function.

AS Procedure

Change Sol V/V.

How to Diagnose

1

OK DEFECTIVE

Sol V/V Defect

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Trouble Shooting

51

12-10-C. S/H FILTER BRACKET DEFECT

SymptomRaw water continues to be supplied when water tank is full.

Cause of DefectSH Filter Bracket internal block disc is defective and waters flows to membrane.

AS Procedure

Change SH Filter Bracket

How to Diagnose

When OLC-S and Supply Sol V/V are function-ing properly, but water is still overflowing, need to check S/H Filter Bracket.

When OLC-S and Supply Sol V/V are function-ing properly, but water is still overflowing, need to check S/H Filter Bracket.

1

2

Install Check V/V to prevent water flowing back from main tank.

Remove Pre-Carbon to see if water is coming out.

WATER FLOWS TO MEMBRANE, WHEN IT SHOULD NOT

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(°F) (KΩ) (°F) (KΩ) (°F) (KΩ)

-22 117 41 22.2 104 5.8

-13 90 50 18.1 113 4.9

-4 70 59 14.7 122 4.1

5 55 68 12.1 131 3.5

14 43.3 77 10 140 3

23 34.5 86 8.3 149 2.6

32 27.6 95 6.9 158 2.2

(°F) (KΩ) (°F) (KΩ) (°F) (KΩ)

-22 885 41 127 104 26.6

-13 652 50 99.5 113 21.8

-4 485 59 78.5 122 18

5 364 68 62.5 131 14.9

14 276 77 50 140 12.4

23 211 86 40.3 149 10.4

32 170 95 32.6 158 8.7

12-11 SENSOR TABLE

12-11-A. ICE MAKING TEMP SENSOR, COLD WATER TEMP SENSOR TABLE

12-11-B. ENVIRONMENT SENSOR TABLE

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ON OFF

48.2 ~ 53.6 6.5 -22

53.6 ~ 59 7.0 -22

59 ~ 64.4 7.5 -22

64.4 ~ 69.8 8.0 -20.2

69.8 ~ 75.2 8.5 -20.2

75.2 ~ 78.8 9.0 -20.2

78.8 ~ 82.4 9.5 -14.8

82.4 ~ 86 10.5 -14.8

86 ~ 91.4 11.0 -13

91.4 ~ 96.8 11.5 -11.2

96.8 ~ 102.2 12.0 -9.4 4 min 15 min

102.2 ~ 105.8 14.0 -7.6

105.8 ~ 109.4 14.5 -7.6

109.4 ~ 113 15.5 -5.8

113 ~114.8 16.5 -4

114.8 ~ 116.6 17.0 -2.2

116.6 ~ 118.4 17.0 -2.2

118.4 ~ 17.0 -2.2

3.5 min 15 min

6 min 15 min

*Temp of Ice Dispensing : 41°F (Min. Time of Ice Dispensing 60 Sec) * Time of Ice Dispensing : 5 min * Keep cold be ON and OFF of Comp.

0 0

2 min 15 min

2.5 min 15 min

Temp (°F) Ice Making Time (minute)

Ice Making Temp. (°F)

Keep Cold (Comp) Ice Dispensing Temp/Time

53

Trouble Shooting

12-11-C. ICE MAKING TIME BY ROOM TEMPERATURE

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54

13Exploded Diagram & Parts List

13-1 ExPLODED DIAGRAM (1)

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13-2 ExPLODED DIAGRAM (2)

55

Exploded D

iagram

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13-3 ExPLODED DIAGRAM (3)

Expl

oded

Diag

ram

56

Page 57: IGUASSU ICE Technical Manual - Waterlogic · way of an ice detection sensor, so that ice making, ice removal, and cold water operation, via micom, may be automatically controlled

No PART NAME Q'TY MATERIAL No PART NAME Q'TY MATERIAL

1 FRONT UPPER-DECO 1 MPC 45 EVA. Fixed BRACKET 1 PC/ABS2 FRONT LOWER-DECO 1 MPC 46 Rotating Drip Tray BUSHING (R) 1 POM3 FRONT LOWER-BODY 1 ABS 47 ICE GRILL 1 LLDPE4 FRONT UPPER-BODY 1 ABS 48 Ambient Tank 1 PP5 Drip Tray 1 ABS 49 COVER-Ambient Tank 1 PP6 GRILL-Drip Tray 1 ABS 50 Hot Water SUB TANK CAP 1 HeatProof PP7 FRONT MIDDLE 1 ABS 51 Hot Water SUB TANK BODY 1 HeatProof PP8 DISPENSER DECO 1 ABS 52 O-RING-Circulation Pump HEAD 1 SILICONE9 Manifold (oval) Cold/Hot Separate 1 PC/ABS 53 Cold Tank Ice Making UNIT EPS 1 EPS

10 FAUCET DECO-Cold/Hot Separate 1 PC/ABS 54 Drip Tray Motor S/W PANEL 1 ABS11 Dispensing Button 1 ABS 55 SOLENOID VALVE BRACKET 1 ABS12 Dispensing Button COVER 1 ABS 56 Ice Releasing GUIDE COVER (top) 1 ABS13 TOP COVER 1 ABS 57 Ice Releasing GUIDE COVER (bottom) 1 ABS14 SIDE PANEL (L) 1 EGI 1.0t 58 Noise Reducing BASKET 1 LDPE15 SIDE PANEL (R) 1 EGI 1.0t 59 HOT TANK ASS'Y 1 SUS 0.5t16 BASE PANEL 1 EGI 1.0t 60 TUBE-Cold Water Dispensing 1 ELASTOMER17 HOT TANK PANEL 1 EGI 1.0t 61 TUBE-Ambient Dispensing 1 ELASTOMER18 ICE UNIT PANEL 1 EGI 1.0t 62 TUBE-Cold water SOL V/V In 1 ELASTOMER19 PCB CONTROL PANEL 1 GI 1.0t 63 TUBE-Hot Water Inlet 1 SILICONE20 REAR PANEL 1 GI 1.0t 64 TUBE-Hot Water Dispensing 1 SILICONE21 BRACKET-Water Dispensing SOL V/V 1 EGI 1.2t 65 TUBE-Hot Water SOL V/V In 1 SILICONE22 Solenoid - DOOR 1 66 TUBE-Hot Water Air Vent In 1 SILICONE23 LLDPE-Tubing 0.6 LLDPE 67 TUBE-Ambient SOL V/V In 1 ELASTOMER24 PIPE-Hot SUB TANK Connect 1 SUS304 68 TUBE-Cold Water Supply SOL V/V Out 1 ELASTOMER25 INSULATION - Lower Ambient Tank 1 EPS 69 TUBE-Cold Water Supply SOL V/V In 1 SILICONE26 RUBBER-Dispensing Button 1 SILICONE 70 Cold-Ambient Sol. Connect Tee 1 POM27 SINGLE HEAD 1 PP 71 TUBE-Cold-Ambient Sol v/v Connect 1 SILICONE28 LED Window - Cold/Hot/Ambient 1 PMMA 72 TUBE-OLC 1 ELASTOMER29 LED Window - Circle 1 PMMA 73 TUBE-Cold-Ambient Sol v/v Connect 1 ELASTOMER30 LED Window - Square 1 PMMA 74 TUBE-Hot SUB TANK Connect 1 SILICONE31 LED Window - BAR 1 PMMA 75 Cold Tank Ice Making Senser EPS 1 EPS32 BRACKET-FILTER 1 EGI 1.0t 76 Level Sensor - Ambient 133 ICE STORAGE 1 PP 77 PCB-CONTROLLER(2 type) 134 LEG 2 ABS(LG) 78 Display Module (3 types) 135 BULK HEAD (3/8") 1 POM 79 PUMP-Water 136 BULK HEAD (1/4") 2 POM 80 COMPRESSOR 137 PUMP-ICE Making 1 81 CASTER-linear 2 STEEL38 Ice Making PUMP HEAD 1 POM 82 TRANSFORMER 139 Cold Water Tank & Ice Making UNIT 1 PP 83 SOL V/V - Inlet 140 Cold Water Level Sensor CASE 1 ABS 84 SOL V/V - Hot Water Dispense 141 Drip Tray Motor Coupling 1 POM 85 SOL V/V - Cold Water Dispense 142 Rotating Drip Tray BUSHING (L) 1 POM 86 SOL V/V - Ambient Water Dispense 143 ICE FULL Sensor CASE (L) 1 ABS 87 MOTOR-GEARED 144 Rotating Drip Tray 1 PC/ABS 88 MOTOR -Two-way Motor 1

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13-4 PARTS LIST

MOTOR - Two-way Sync. Motor

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ChungHo USA1240 N. Simon Circle Suite A

Anaheim CA 92806888.758.1234

[email protected]