ihs chemical acetic acid: overview & market...
TRANSCRIPT
Indian Petrochem Conference – October 2014
IHS Chemical
Acetic Acid:
Overview &
Market Outlook Khevna Shah
Senior Consultant
IHS Chemical Consulting
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
• Acetyls Value Chain
• Key Derivatives
• Feedstocks
• Acetic Acid Technology
• Market Outlook
• Global
• Asia
• India
• Acetic Acid Business
• Conclusion
Agenda
Acetyls Value Chain
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Acetic Acid
EVA VAE
EVOH
Polyvinyl
Acetate
Polyvinyl
Alcohol
Polyvinyl
Butyral
Films,
Adhesives
Caulks, Joint
Compounds,
Coatings
Coatings,
Adhesives, Paint,
Safety Glass
Vinyl Acetate Monochloroacetic
Acid
PET
Polyester
Fiber
Containers,
Textiles
PTA
Pharmaceuticals
Cellulose
Acetate Flake
Textiles, Fibers
Filter Tow
Textiles, Filter
Media
Acetic Anhydride
Cellulose
Esters
Cellulose Acetate Cellulose Acetate
Butyrate
Cellulose Acetate
Propionate
Acetyls Value Chain
Ethanol
Butyl
Acetate
Ethyl
Acetate
Inks,
Coatings
Propyl
Acetate
Acetate
Esters
Sec Butyl
Acetate
4
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Acetic
Acid
CO
Natural Gas
Coal
Methanol Vinyl Acetate
(VAM)
Ethylene
© 2014 IHS, Inc. No portion of this presentation may be reproduced,
reused, or otherwise distributed in any form without prior written consent.
Acetyls Value Chain
5
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
• The methanol carbonylation route accounts for more than
90% of the world’s virgin acetic acid capacity
• Technologies are closely held with most technology owners
favouring a JV structure
• Eastman, Celanese and BP are the key technology owners
• In 2013 BP announced the SaaBreTM technology to convert
syngas directly to acetic acid
• China currently has 1.3 million tons capacity for the recovery
of acetic acid from PVA hydrolysis
Technology
6
Acetic Acid Market Outlook
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
World Acetic Acid Supply / Demand
8
40%
50%
60%
70%
80%
90%
100%
0
5
10
15
20
25
30
09 10 11 12 13 14 15 16 17 18 19 24
Demand (5.5/4.5) Total Capacity (5.4/3.8) Operating Rate
Source: IHS © 2014 IHS
(% AAGR = 09-14/14-24)
Forecast
Mil
lio
n M
etr
ic T
on
s
Op
era
tin
g R
ate
Global operating rates are expected to increase from 2016; significant capacity
addition is expected in long term to meet growing demand
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Acetic Acid Capacity Additions by 2019 and 2024
9
0
2
4
6
8
10
12
14
16
NortheastAsia
NorthAmerica
Europe &CIS
SoutheastAsia
MiddleEast
Indian Sub. Other
Mil
lio
ns
Me
tric
To
n 2014 2019 2024
Source: IHS © 2014 IHS
At least a million tons of capacity addition is expected in India in the long term
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
World Acetic Acid Demand Forecast
10
0
5
10
15
20
25
09 10 11 12 13 14 15 16 17 18 19 24
Vinyl Acetate (4.7/2.5) PTA (5.9/4.4)Acetic Anhydride (4.0/3.0) Monochloro Acetic Acid (3.3/3.3)Ethyl Acetate (6.9/4.3) n-Butyl Acetate (3.8/2.8)Sec-Butyl Acetate (35.9/6.7) Ethanol (0.0/23.2)Others (-1.0/2.6)
Source: IHS © 2014 IHS
(% AAGR = 09-14/14-24)
Forecast
Mil
lio
n M
etr
ic T
on
s
Ethanol is a new high growth demand segment of Acetic Acid
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Regional Acetic Acid Net Trade
11
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
09 10 11 12 13 14 15 16 17 18 19 24
N. America S. America Europe CIS & Baltics
Africa/Middle East Indian Subc. NE Asia SE Asia
Source: IHS © 2014 IHS
Forecast
Mil
lio
n M
etr
ic T
on
s
North America is expected to establish itself as the largest net exporter on the back of
low cost methanol production
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Northeast Asia Acetic Acid Supply / Demand
12
50%
60%
70%
80%
90%
100%
0.0
4.0
8.0
12.0
16.0
20.0
09 10 11 12 13 14 15 16 17 18 19 24
Domestic Demand (8.1/5.3) Production (11.1/4.2)
Total Capacity (9.3/3.5) Operating Rate
Source: IHS © 2014 IHS
(% AAGR = 09-14/14-24)
Forecast
Mil
lio
n M
etr
ic T
on
s
Op
era
tin
g R
ate
Northeast Asia, led by China, has increasingly become the most important region in
the global acetic market – the epicentre of demand and capacity addition
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Southeast Asia Acetic Acid Supply / Demand
13
60%
70%
80%
90%
100%
0.0
0.5
1.0
1.5
2.0
09 10 11 12 13 14 15 16 17 18 19 24
Domestic Demand (7.1/5.1) Production (-2.9/0.9)
Total Capacity (0.0/0.0) Operating Rate
Source: IHS © 2014 IHS
(% AAGR = 09-14/14-24)
Forecast
Mil
lio
n M
etr
ic T
on
s
Op
era
tin
g R
ate
Currently, the regional production is export oriented targeting the Indian and Northeast Asian
markets; new capacity in China coupled with regional demand growth will shift the region to a net
importer by 2020
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Indian Subcontinent Acetic Acid Supply / Demand
14
30%
40%
50%
60%
70%
80%
90%
100%
0.0
0.3
0.5
0.8
1.0
1.3
1.5
09 10 11 12 13 14 15 16 17 18 19 24
Domestic Demand (6.8/5.4) Production (-6.3/25.6)
Total Capacity (0.0/23.3) Operating Rate
Source: IHS © 2014 IHS
(% AAGR = 09-14/14-24)
Forecast
Mil
lio
n M
etr
ic T
on
s
Op
era
tin
g R
ate
GNFC the only operational producer on the subcontinent; Assam PC to start up 65
kta of capacity in 2016
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Indian Subcontinent Acetic Acid 2014 Demand Profile
15
PTA 30%
Acetic Anhydride
10%
Monochloro Acetic Acid
8%
Ethyl Acetate 37%
n-Butyl Acetate
1%
Others 14%
Source: IHS © 2014 IHS Indian Subcontinent Domestic Demand = 826 metric tons
Expansions by ethyl acetate producers over the last three years have bolstered
Indian demand for acetic acid
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 16
Average 2014 Trade
Flows
Net Imports
Net Exports
620
450
40
600
Indian Imports
160
India a key target market for Southeast Asian producers as China adds capacity
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
200
300
400
500
600
700
800
12 Apr Jul Oct 13 Apr Jul Oct 14 Apr Jul Oct 15 Apr Jul Oct
Do
lla
rs P
er
Me
tric
To
n
China Spot, FOB WEP Spot, FD US Spot, FOB
Source: IHS © 2014 IHS
Forecast
Acetic Acid Prices
17
Indian prices track the China / Southeast Asia market, but of late have shown a ceiling set
by the exports of acetic acid derivatives
Acetic Acid Business
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Acetic Acid Competitive Production Cost
19
0
100
200
300
400
500
600
NAM WEP CHI NAM WEP CHI NAM WEP CHI
2009 2014 2019
Do
llars
per
Met
ric
Ton
Methanol Contribution Carbon Monoxide Contribution Variable Cost Fixed Cost
© 2014 IHS Source: IHS
North American producers to become increasingly competitive
Conclusion
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
• In the medium term operating rates and margins will recover due to
delayed capacity addition in China and strong demand growth in Asian
and South American markets
• North America to strengthen it’s export position on the back of low cost
methanol
• IHS expects additional acetic acid capacity to come to fruition in India by
2020 – this is likely to spur local VAM production
Conclusion
21
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
Methanol & Acetyls Market Service
• Weekly & monthly publication
• Worldwide market coverage
• Methanol
• Acetic acid
• Vinyl acetate
• Acetic anhydride
• Ethyl/butyl acetate
• Price discovery
• Near-term market analysis and
forecast
• Supply / demand
• Trade flows
• Price
22
© 2014, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
2015 World Analysis
• Annual report
• Long-term analysis up to 2025
• Global and regional description
• Capacity
• Supply / demand
• Trade
• Price
• Downstream analysis
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