ii_pipeline_design_codes_and_standards-msg (1).ppt

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    Delivering excellence through people

    Pipeline Design

    Slide Number - 1 of 77

    PIPELINE DESIGN

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    Pipeline Design

    Slide Number - 2 of 77Engineers India Ltd Delivering excellence through people

    ENGINEERSENGINEERS

    INDIA LIMITEDINDIA LIMITED

    EPC and Total SolutionEPC and Total Solution

    Conultan!" #r$ani%ationConultan!" #r$ani%ation

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    Pipeline Design

    Slide Number - & of 77Engineers India Ltd Delivering excellence through people

    Petroleum Refineries

    Petrochemicals

    PipelinesOffshore Platforms

    Gas Processing

    Metallurgy

    Ports & TerminalsHighways and Airports

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    Pipeline Design

    Slide Number - ' of 77Engineers India Ltd Delivering excellence through people

    HEAD OFFICE NEW DELHI

    REGIONAL OFFICES VADODARA, CHENNAI

    KOLKATA

    PROCUREMENT OFFICES MUMBAI

    SITE OFFICES 29 LOCATIONS (INDIA)

    9 LOCATIONS (OVERSEAS)

    INSPECTION OFFICE 10 LOCATIONS

    OVERSEAS OFFICES LONDON, LIBYA ABU DHABI,

    ITALY, SAUDI ARABIA , QATAR,

    KUWAIT

    EIL OFFICESEIL OFFICES

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    Pipeline Design

    Slide Number - ( of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    SERICES OFFERED !" EIL

    Pro#ect I$ple$entation Services )eaibilit" Studie

    Pro*e!t Mana$ement

    Plannin$ + S!,edulin$

    Pro!e Dei$n Detailed En$ineerin$

    Pro!urement Seri!e

    Contru!tion Mana$ement

    Commiionin$ and PlantStart-u. Aitan!e

    Specialist Services

    /eat + Ma Tranfer E0ui.ment

    Dei$n

    Enironment En$ineerin$

    Information Te!,nolo$" Seri!e

    S.e!ialit Material and

    Maintenan!e Seri!e

    Plant #.eration + Safet"

    Ri Anal"i Adan!ed Control + #.timi%ation

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    Pipeline Design

    Slide Number - of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    EIL E%PERIENCE

    &'() First $a#or pro#ectCrude Oil Loop Line *or Oil India Ltd+

    &'(' First $a#or overseas pro#ect

    &), -$ .ulti Product Pipeline

    *or /0u Dha0i National Oil Co$pan1

    &'23 First $a#or high pressure Gas Pipeline

    Pro#ect 4 &2,, -$ Gas 5rans$ission Net6or-

    *or G/IL

    Over 3, $a#or pipeline pro#ects co$pleted+

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    Pipeline Design

    Slide Number - 7 of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH

    (KM)(KM)

    SERVICESSERVICES

    HAIRA!BI"AIPUR!HAIRA!BI"AIPUR!

    "AGDISHPUR (HB")"AGDISHPUR (HB")GAILGAIL 19#919#9 $%&'$0'2'1#$%&'$0'2'1# 1#001#00 NATURAL GASNATURAL GAS

    MAQTA!AL!AIN PIPELINEMAQTA!AL!AIN PIPELINE ADNOCADNOC 19921992 $0 '12$0 '12 1%%1%% NATURAL GASNATURAL GAS

    KANDLA!BHATINDAKANDLA!BHATINDA IOCLIOCL 199%199% 22'1'1022'1'10 1$1$ MULTIPRODUCTMULTIPRODUCT

    GAS REHABILITATION *GAS REHABILITATION *

    E+PANSION PRO"ECTE+PANSION PRO"ECT

    (GREP)(GREP)

    GAILGAIL 199#199# $% $% 00 NATURAL GASNATURAL GAS

    MUMBAI - MANMADMUMBAI - MANMAD BPCLBPCL 199#199# 1# 1# 2%02%0 MULTIPRODUCTMULTIPRODUCT

    VIAG!VI"AYWADAVIAG!VI"AYWADA HPCLHPCL 199#199# 1# 1# $%0$%0 MULTIPRODUCTMULTIPRODUCT

    "AMNAGAR!LONI LPG"AMNAGAR!LONI LPGPIPELINEPIPELINE

    GAILGAIL 20012001 1%'1'12'#'1%'1'12'#'%%

    12$12$ LPG (LIQUIFIEDLPG (LIQUIFIEDPETROLIUM GAS)PETROLIUM GAS)

    COCHIN - KARUR PIPELINECOCHIN - KARUR PIPELINE PETRONETPETRONET 20012001 1# '1 1# '1 2#92#9 MULTIPRODUCTMULTIPRODUCT

    Ma*or #n,ore Pro*e!t 3Com.leted4

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    Pipeline Design

    Slide Number - 5 of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH

    (KM)(KM)

    SERVICESSERVICES

    VIAG - SECUNDERABAD LPGVIAG - SECUNDERABAD LPG

    PIPELINEPIPELINEGAILGAIL 20022002 12'1012'10 %00%00 LPG (LEQUIFIEDLPG (LEQUIFIED

    PETROLEUM GAS)PETROLEUM GAS)

    MANMAD!MANGALAYA PIPELINEMANMAD!MANGALAYA PIPELINE BPCLBPCL 200$200$ 1 1 $#$# MULTIPRODUCTMULTIPRODUCT

    MANGALORE!BANGLOREMANGALORE!BANGLORE HPCLHPCL 200$200$ 2 '202 '20 $%$% MULTIPRODUCTMULTIPRODUCT

    DAHE" - VI"AIPUR PIPELINEDAHE" - VI"AIPUR PIPELINE GAILGAIL 200$200$ 22 %10%10 REGASIFIED LNGREGASIFIED LNG

    INTER REFINERIES PIPELINESINTER REFINERIES PIPELINES

    PRO"ECT, ABU DHABIPRO"ECT, ABU DHABI TAKREERTAKREER 200200

    1010

    1212

    1%1%

    2$02$0

    2$02$0

    20#20#

    NAPHTHA,NAPHTHA,

    MULTIPRODUCT * SRRMULTIPRODUCT * SRR

    MANGALAYA!BI"WASANMANGALAYA!BI"WASANPIPELINEPIPELINE

    BPCLBPCL 200%200% 1%'#1%'# .... MULTIPRODUCTMULTIPRODUCT

    MUNDRA!DELHI PIPELINEMUNDRA!DELHI PIPELINE HPCLHPCL 200%200% 1#'1%1#'1% 100100 MULTIPRODUCTMULTIPRODUCT

    Ma*or #n,ore Pro*e!t 366!ontd4 3Com.leted4

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    Pipeline Design

    Slide Number - of 77Engineers India Ltd Delivering excellence through people

    DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH(KM)(KM)

    SERVICESSERVICES

    PUNE SOLAPUR PIPELINEPUNE SOLAPUR PIPELINE HPCLHPCL 200.200. 1 ' 121 ' 12 1#2 ' 1%11#2 ' 1%1 MULTIPRODUCTMULTIPRODUCT

    DABHOL PANVEL PIPELINEDABHOL PANVEL PIPELINE

    PRO"ECT (PH!I)PRO"ECT (PH!I)GAILGAIL 200.200. $0$0 1#.1#. REGASIFIED LNGREGASIFIED LNG

    DABHOL PANVEL PIPELINEDABHOL PANVEL PIPELINEPRO"ECT (PH!II)PRO"ECT (PH!II)

    GAILGAIL 200.200. $0$0 120120 REGASIFIED LNGREGASIFIED LNG

    PIPELINE DESIGNPIPELINE DESIGNMa*or #n,ore Pro*e!t 38!ontd4

    3Com.leted4

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    Pipeline Design

    Slide Number - 19 of 77Engineers India Ltd Delivering excellence through people

    DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH

    (KM)(KM)

    SERVICESSERVICES

    BOMBAY HIGH URAN TRUNKLINEBOMBAY HIGH URAN TRUNKLINE

    (BUT)(BUT)

    ONGCONGC 19.919.9 $0'2%$0'2% 200 / 2200 / 2 CRUDE, GASCRUDE, GAS

    SOUTH BASSEIN HAIRASOUTH BASSEIN HAIRA

    TRUNKLINETRUNKLINEONGCONGC 19#%19#% $%$% 220220 GASGAS

    HEERA!URAN TRUNK LINEHEERA!URAN TRUNK LINE ONGCONGC 199%199% 2% '2 2% '2 # / 2# / 2 CRUDE, GASCRUDE, GAS

    ICP ! HEERA TRUNKLINEICP ! HEERA TRUNKLINE ONGCONGC 199%199% $0'22$0'22 11 CRUDECRUDE

    SECOND BASSEIN HAIRASECOND BASSEIN HAIRA

    TRUNKLINETRUNKLINEONGCONGC 199199 22 22 GASGAS

    MUMBAI HIGH URAN TRUNKLINEMUMBAI HIGH URAN TRUNKLINE

    (MUT)(MUT)

    ONGCONGC 200200 $0'2#$0'2#

    12 2212 22

    20 / 220 / 2

    100100

    CRUDE, GASCRUDE, GAS

    IN!I"#$ PIP"#IN"% O! OMA'HIGH( A%%"IN( H""RA( N""#AM( PANNA( M)*TA+

    PIPELINE DESIGNPIPELINE DESIGNMa*or #ff,ore Pro*e!tMa*or #ff,ore Pro*e!t

    3Com.leted4

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    Pipeline Design

    Slide Number - 11 of 77Engineers India Ltd Delivering excellence through people

    DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH

    (KM)(KM)

    SERVICESSERVICES

    VI"IPUR DADRI BAWANA PIPELINEVI"IPUR DADRI BAWANA PIPELINE

    (VDBPL)(VDBPL)

    GAILGAIL 20092009 #' $%'#' $%'

    202000' $#' 00' $#' REGASIFIED LNGREGASIFIED LNG

    MUNDRA BATHINDA PIPELINEMUNDRA BATHINDA PIPELINE

    (MBPL)(MBPL)HMPLHMPL 20092009 2#' $02#' $0 2' 902' 90 CRUDE OILCRUDE OIL

    BINA KOTA PIPELINEBINA KOTA PIPELINE BPCLBPCL 20092009 1#1# 2.2. MULTI PRODUCTMULTI PRODUCT

    VADINAR BINA PIPELINEVADINAR BINA PIPELINE BORLBORL 20092009 22 9$9$ CRUDE OILCRUDE OIL

    NUMALIGARH SILIGURI PIPELINENUMALIGARH SILIGURI PIPELINE OILOIL 20092009 1%1% 0000 MULTI PRODUCTMULTI PRODUCT

    COMPRESSOR STATIONSCOMPRESSOR STATIONS GAILGAIL !!!!!! !!!!!! !!!!!! REGASIFIED LNGREGASIFIED LNG

    IN!I"#$ PIP"#IN"% O! OMA'HIGH( A%%"IN( H""RA( N""#AM( PANNA( M)*TA+

    PIPELINE DESIGNPIPELINE DESIGNMa*or #n,ore Pro*e!tMa*or #n,ore Pro*e!t

    3Current4

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    Pipeline Design

    Slide Number - 12 of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    SEC5ION4&

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    Pipeline Design

    Slide Number - 1& of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    CON5EN5S

    IN5ROD7C5ION .odes o* 5ransportation !ene*its o* Pipelines

    PIPELINE DESIGN Stages o* Pipeline Pro#ect Codes and Standards Design

    Installation8 5esting 9 Co$$issioning

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    Pipeline Design

    Slide Number - 1' of 77Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    Oil and Gas Production in India

    OIL :: ..5P/

    ;ONGC8 OIL8 C/IRN8 RIL,,42,, $icron thic- dual la1er coating>,,42,, $icron thic- dual la1er coating

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - ' of 77

    Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    : La1er PE Coating /pplication

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - '7 of 77

    Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    .a#or Pipeline Co$ponents

    Line Pipe 9 CoatingsLine Pipe 9 Coatings Scraper 5raps 9 Pig SignallersScraper 5raps 9 Pig Signallers

    Long Radius ;LR< !endsLong Radius ;LR< !ends

    Insulating ointsInsulating oints Flo6 5eesFlo6 5ees

    SectionaliHing alvesSectionaliHing alves

    Pu$ps Co$pressorsPu$ps Co$pressors

    Filters 9 .etersFilters 9 .eters

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - '5 of 77

    Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    Scraper traps

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - ' of 77

    Engineers India Ltd Delivering excellence through people

    PIPELINE DESIGNPIPELINE DESIGN

    SectionaliHing alve

    SpacingSpacing /S.E ! :&+2 *or Gas

    pipelines /S.E ! :&+3 *or LiBuid

    Pipelines

    LocationLocation Pollution Concerns Statutor1 ReBuire$ents Prevention o* Inventor1

    Loss

    /pproacha0ilit1 o* alveStation

    2as PipelinesLocation Class & := -$ ;=, $iles@E#E(T!TE?(%"$ %#PR>@E#E(T! Automati! Beldin$ + Automati! ;TAutomati! Beldin$ + Automati! ;T

    Mi!ro-Tunnelin$ for .i.eline !ontru!tionMi!ro-Tunnelin$ for .i.eline !ontru!tion

    Internal flo? !oatin$ on line .i.e for $a .i.elineInternal flo? !oatin$ on line .i.e for $a .i.eline

    &LPP !oatin$ on /i$, Tem.erature .i.eline&LPP !oatin$ on /i$, Tem.erature .i.eline

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    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - 71 of 77

    Engineers India Ltd Delivering excellence through people

    CTECTE &LPE&LPE &LPP&LPP )>E)>E

    Service ConditionsService Conditions

    Tem.eratureTem.erature ooCC ;.to '(;.to '( ;.to (;.to ( ;.to 119;.to 119 ;.to 119;.to 119

    /nti4corrosion Properties/nti4corrosion Properties

    Reitan!e to MoitureReitan!e to Moiture GoodGood er" Gooder" Good E!ellentE!ellent GoodGood

    Cat,odi! DibondmentCat,odi! Dibondment )air)air GoodGood GoodGood GoodGood

    Electrical PropertiesElectrical Properties

    Coatin$ Reitan!eCoatin$ Reitan!e GoodGood E!ellentE!ellent E!ellentE!ellent E!ellentE!ellent

    Coating Co$parison

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - 72 of 77

    Engineers India Ltd Delivering excellence through people

    CTECTE &LPE&LPE &LPP&LPP )>E)>E

    Cathodic Protection DesignCathodic Protection Design

    Current Denit"Current Denit" /i$,/i$, Lo?Lo? Lo?Lo? Lo?Lo?

    .echanical Properties.echanical Properties

    Reitan!e to Im.a!tReitan!e to Im.a!t )air)air E!ellentE!ellent Su.erior to PESu.erior to PE )air)air

    Reitan!e toReitan!e toIndentationIndentation

    PoorPoor er" Gooder" Good E!ellentE!ellent )air)air

    Reitan!e to PeelReitan!e to Peel )air)air E!ellentE!ellent Su.erior t,an PESu.erior t,an PE --

    Reitan!e to SoilReitan!e to SoilStreeStree

    )air)air E!ellentE!ellent E!ellentE!ellent E!ellentE!ellent

    Elon$ationElon$ation )air)air E!ellentE!ellent E!ellentE!ellent --

    Coating Co$parison

    PIPELINE DESIGNPIPELINE DESIGN

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    Pipeline Design

    Slide Number - 7& of 77

    Engineers India Ltd Delivering excellence through people

    CTECTE &LPE&LPE &LPP&LPP )>E)>E

    Long 5er$ /geingLong 5er$ /geing

    /eat + Li$,t A$ein$/eat + Li$,t A$ein$ )air)air er" Gooder" Good er" Gooder" Good er" Gooder" Good

    /pplication 9 Field Repair/pplication 9 Field RepairEae of A..li!ationEae of A..li!ation Ea"Ea" Relatiel" diffi!ultRelatiel" diffi!ult Relatiel" diffi!ultRelatiel" diffi!ult Relatiel" diffi!ultRelatiel" diffi!ult

    Dama$e durin$Dama$e durin$,andlin$ +,andlin$ +tran.ortationtran.ortation

    /i$,/i$, Lo?Lo? Lo?Lo? /i$,/i$,

    Eae of )ield Re.airEae of )ield Re.air Diffi!ultDiffi!ult Ea" for mall re.airEa" for mall re.air

    Cumberome forCumberome forlar$er re.airlar$er re.air

    Ea" for mall re.airEa" for mall re.air

    Cumberome forCumberome forlar$er re.airlar$er re.air

    Ea" for mall re.airEa" for mall re.air

    Cumberome forCumberome forlar$er re.airlar$er re.air

    Coating Co$parison

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    666+engineersindia+co$

    ThankYou