ikss cctv inspection services v1

INDAH KOTA SEWERAGE SERVICES SDN BHD (Co. No : 885512-M)

CCTV Inspection Services

29th Oct 2015

1

CONTENTS

1. SYMPTOMS

2. ROOT CAUSE

3. HOW CAN IKSS HELP YOU ?

• 4C METHODOLOGY

4. SUMMARY

CCTV INSPECTION SERVICES 2

SYMPTOMS - HAVE YOU EXPERIENCED THE BELOW ?

The biggest tell-tale sign of a sewer line clog is when you see water backing up out of a basement floor drain. Another

sign would be if your toilet bubbles when flushed or you hear gurgling noises…

Listen to your home / office / building :

• Continuous clogging in the sink

• Sewer odour

• Sewage backup

• Toilets too slow to drain waste water

• Water backup or flooding

• Gurgling noises in your drains or toilet

• NEVER conducted a building sewer inspection before…


IF YES, it’s a ticking time bomb waiting to explode

ACT FAST - PREVENTION IS CHEAPER THAN CURE ..!!!!


WHY ARE YOU EXPERIENCING THIS ?

ROOT CAUSE :

1. HUMANS

• improper discharge of :

Kitchen wastes eg. cooking grease, organic wastes

(animal fats), foreign material etc

Discharge from homes / buildings such as soap

scum, feminine hygiene products, rubbish, solid

wastes, paper towels, certain brands of thicker

toilet paper etc


2. ENVIRONMENT

• growing tree roots that blocks / clogs the pipes• time factor

TREE ROOTS IN SEWER PIPES

• Building owners responsibility to maintain their sewer pipes that connects building IndahWater Konsortium (Utility) sewer connection

• The pipes are underground & out of sight. Thus problems only surface after a period of time• By this time, damage is done & may just be TOO LATE• Thats why Continous Preventive Maintenance is utmost crucial to lower the RISK

• The flow of warm water inside sewerpipes causes vapor to escape to thecooler soil surrounding the pipe. Treeroots grow towards the vapor. The sourceof the vapor is usually a crack in the pipesor a loose joint.


TREE ROOTS IN SEWER PIPES (con’t)

• Next, it will grow through the opening to reach theplentiful nutrients and moisture inside. If not disturbed, itwill eventually completely fill the pipe with hair-like rootmasses.

• These masses can act as a net as they catch fats, oils,grease, grit (FOG), tissue paper, and other debrisdischarged from the building.

• Sign of trouble is slow flowing drainage system + gurglingnoises from toilet bowls. A complete blockage will occurif no actions are taken to remove the roots / blockage.

• If roots continue to grow, it exerts considerable pressureat the crack or joint causing fracture and / or may resultin total collapse of the pipe.

• Severe root intrusion and pipes that are structurallydamaged will require replacement at a very HIGH COST,eg. Excavation (digging or invasive)

• Invasive Repair = Loss of productivity for theCLIENT + Cost


HOW CAN IKSS HELP YOU ?


YOUR ONE STOP

4C SOLUTION

FOR SEWER NETWORK REHABILITATION PROGAM

CLEAN

• clean the sewer pipes by using high pressure water jets

CHECK

• inspect, measure & document the structural condition of the underground sewer pipes by using CCTV inspection camera

CURE

• cure the damage by using non-invasive Cured in Place Pipe technology (CIPP)

CONTINUOUS PREVENTIVE MAINTENANCE

• periodical maintenance and inspection to ensure sewerage network is in good working condition

STEP 1 - CLEANING

9CCTV INSPECTION SERVICES

STEP 1 – CLEANING the Sewer Network

• The right tools are needed for efficient execution & not disrupt clients’ dailyactivities

• Augers, root saws, wires, claw headed rods etc are used to break & open theclogs in the pipe

• High pressure water jet is used to clear & remove the debris & waste into thesewer system

• 3000 psi, 15-20 gallons/min flow rate using non heated water with NOchemicals

• Jetter will resolve clogs, belly (debris accumulation at a low spot) & even atcritical corners and pipe junctions

Sewer Cleaning Process


STEP 1 – CLEANING the Sewer Network (con’t)

HOW DOES IT WORK ?

• A hose is moved forward through the sewer line by water streamedat a specific pressure range

• As the hose returns, the sewer line is cleaned by powerful forward &reverse jets of water, which washes the debris back for removal

• At 3000psi, the jetter has the capacity to clear tough blockages;concrete slurry, debris, tree roots, sludge, organic waste, hardenedrubbish etc

• This process is repeated till the sewer line is clear of obstruction andready for inspection, which is STEP 2

• Maintenance of this manner will minimize the risk of clogging /blockages that can result in damaged pipes, deformation, leaks,propagating cracks which may then require pipe replacement, eg.Excavation (digging or invasive)

• Invasive Repair = Loss of productivity for the CLIENT +Cost


STEP 2 – CHECK

WHY DO WE NEED CCTV INSPECTION NOW ?

• Prevention is CHEAPER than CURE !!!• Its only wise to repair defects before its too late by identifying defects /

issues via Continuous Preventive Maintenance, especially if the sewernetwork is more than 20 years old.

• However, due to the location and size of the pipelines, inspection isLIMITED to the human eye and accessibility.

• CCTV inspection will give the client the ACTUAL condition of theirpipeline and sewer network instead of assumptions

• CCTV camera inspection can offer various benefit not only for theexisting and future property owners but also to construction companiesand real estate agencies

• Also, enables the client to plan and organize the repair work (if any)based on clients convenience without affecting productivity

• Without the CCTV inspection, cracks and leaks that are buried beneaththe buidings or structure can be extremely expensive to be located andrepaired

• IKSS CCTV Inspection Services has got the SOLUTION forour clients


STEP 2 – CHECK using ROVION®• IKSS CCTV Inspection Services proudly provides the latest breakthrough in pipeline inspection market, ROVION® to

all our clients

• The size, functionality and German cutting edge technology of this sytem offers everything required for pipelineinspection. The ROVION® system excels through its power, robustness & agility

• The range of application for ROVION® is pipe diameter of 100 - 200mm but is capable up to 2000mm by using differenttractors, elevators and only exchanging the camera head. A total displacement of 200m can be achieved from single pointof entry, providing a clear and wide view into every corner possible.

• The camera has got endless rotation range and pan capability of +/- 135° with 10x optical / 12x digital zoom, intergratedwith laser capabilities to measure the crack widths and to identify degradation of seal leaks, foreign objects, pipingcondition etc

• The ROVION® system also records all required basic information such as time, date, temperature, manhole#, stationnumber #, nature of inspection & standardized structural defects based on globally used; Manual of Sewer Condition Ed 4


HOW IS THE CCTV INSPECTION CARRIED OUT ?

• Once STEP 1 – Cleaning is completed, the ROVION® CCTV camera(Crawler) will be lowered down into the manhole to start the inspection

• Subsequantly towards all the following manholes leading right up to thefinal effluent discharge connection point of IWK centralised sewer system

• All basic information of the job and displacement will be noted prior tothe start of the CCTV recording

• Any wreckage or structural damage at the sewerline will be closelyviewed, recorded, measured (if applicable) and interpreted by IKSS CCTVServices specially trained engineers

• The exact condition and location of the defect will be reported to theclient

STEP 2 – CHECK (con’t)

14CCTV INSPECTION SERVICES

REPORTING STRUCTURE

• Once the inspection is completed with real time imaging of thestructural defects saved, a dedicated software will be used togenerate the report

• Based on the CCTV inspection data, the severity of the damage (ifany) will be shared with the client.

• As described earlier, all required basic information such as time, date,temp, manhole, station number, nature of inspection & standardizedstructural defects based on globally used, Manual of Sewer Conditionwill be provided

• Structural defects will be compiled as appendix for the clients perusal• If the defect requires repair, IKSS CCTV Inspection Services has got

the SOLUTION for our clients• CIPP technology, CURE IN PLACE PIPE TECHNOLOGY. A state of the art

technology which allows us to carry out a complete repair of thesewer network piping without the needing to excavate (digging orinvasive)

• NON Invasive Repair = NO Loss of productivity for the CLIENT

STEP 2 – CHECK (con’t)


CURE IN PLACE PIPE TECHNOLOGY (CIPP)

• Relining the Interior of Pipes With A “Cured InPlace” Epoxy Liner For Sewer Rehabilitation

• Once the CCTV inspection report and imageshave been diagnosed and analyzed, next courseof action would be to fix the issue. IKSS CURE INPLACE PIPE TECHNOLOGY (CIPP) will restrore thesewer pipe back in good condition.

STEP 3 – CURE


• The epoxy liner not only resolves the damage / leak but its STRONGER than the existingpipe structure, robust and longer lasting for the future

• In the past, the process of locating the correct displacement of the damage / fracture,halting clients production or daily activity for the repair work, excavation, manpower,traffic control etc is just cumbersome. Not forgetting COST

• With the new NON INVASIVE CIPP technology, sewer pipes can be repaired completelyunderground without the removal and clearing of trees & structures that may be in thepath

• Non invasive technology is rapidly becoming the preffered method of rehabilitating aging,failing underground sewer infrastructure for cities, towns and buildings

HOW IS Trenchless Sewer Relining With CIPPDONE ?

• Sewer Relining with CIPP is the process of lining the interior ofthe old sewer line from one small access point

• Done with a new flexible and seamless PVC infused liner toseal all cracks, voids, as well as bridge gaps

• Once the old sewer line is cleaned of roots, grease and dirt itis now ready to recieve the new liner. The liner is firstsaturated with environmentally approved epoxy resin to 100%saturation and then it is blown into the old pipe using highpressure air

• Once the liner is in place, a bladder is then insterted andinflated with hot, high pressure steam that molds the newliner to the interior of the old sewer pipe

• Once the liner is cured, the bladder is removed leaving behinda brand new super strong pipe within a pipe that is strongerthan the original pipe and because it is seamless it is nowhighly resistant to future root intrusion, the leading cause ofsewer line failures

STEP 3 – CURE (con’t)


BEFOREA 300 mm pipe before repair, showing multiple fractures

AFTERThe same 300 mm pipe, fully repaired

STEP 3 – CURE (con’t)


1. Epoxy is precisely mixed by weight. Next its ‘wet out’ - pouring the epoxy onto the fiberglass layers

4. Then its wrapped in a polyethylene sheet to make it fully watertight and prevent epoxy contamination

5. The completed bladder is then put onto a reel for transportion

3. The bladder is then folded and taped to make it tight and compact for accurate installation

2. The epoxy is spread onto the fiberglass making sure the surface is completely covered.

10. Once the liner is cured, the bladder is deflated & removed. Repair completed with new pipe lining

7. View of the bladder going intothe manhole

6. Place the reel at the required manhole

8. To set the pressure gauge tothe required pressure

9. Inflate the CIP liner with hothigh pressure steam. It molds thenew liner to the interior of the oldsewer pipe

STEP 4 – CONTINUOUS PREVENTIVE MAINTENANCE


WHAT IS PREVENTIVE MAINTENANCE ?

• Preventive Maintenance or PM as commonly known is maintenance that is

regularly performed to reduce the risk of it failing

• PM is performed whilst SEWERAGE PIPE / NETWORK is still in use, so that :

• It does not fail unexpectedly

• Damages / fractures / clogs / obstructions are identified much earlier

• Necessary steps are taken to ensure CLIENTS’ Productivity is not

affected

• Otherwise, the unexpected failure and repair will only result in heavy

repair work + high COST

• IKSS CCTV Inspection Services will ensure a PM schedule is enforced at

the convenience of our CLIENT

SUMMARY


WHAT DOES IKSS CCTV INSPECTION SERVICES OFFER YOU :

• CLEANING of the sewerage pipeline

• CCTV inspection & CHECK using top notch technology in sewerage industry; ROVION®

• Formal reporting of the CCTV inspection complying to global standards; Manual of Sewer Condition Ed 4

• Non invasive repair (if any) using CURE in Place Pipe (CIPP) Technology saving the client significant COST

• CONTINUOUS PREVENTIVE MAINTENANCE to ensure sewerage network is in good working condition

YOUR ONE STOP

4C SOLUTION

FOR SEWER NETWORK REHABILITATION PROGAM

CONTACT US


MR. RAMESH SINGH MR. THEBAN ARUMUGAM

03-8959 2369

No. 30-1 & 30-2, Jalan Suria Puchong 6, Puchong Gateway Square, Pusat

Perniagaan Suria Puchong, 47110 Puchong, Selangor Darul Ehsan

[email protected]

03-8959 2370

012- 2352369 016-3689017

ikss cctv inspection services v1

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