illustrated service instructions
TRANSCRIPT
GRUNDFOSILLUSTRATED SERVICE INSTRUCTIONS
NKModel B
2
PAGE
Content
Mounting of shaft ......................................................................................................................... 3
Assembly of mechanical shaft seal............................................................................................... 5
Assembly of stuffing box .............................................................................................................. 7
Assembly of impeller and pump housing ................................................................................... 9
Alignment of pump and motor shafts........................................................................................ 13
Mounting of shaft
1 2
Tools and auxiliary materials for assembly
1
Fit circlip in bearing housing
2
3 4
Turn around bearing housing
3
Fit shaft with bearings into bearinghousing
4
3
5 6
Tap lightly with a soft-headed hammer
5
Fit second circlip
6
7 8
Fit ball bearing cover
7
Lubricate thrower with soapy water and fit it on shaft
8
9 10
Mount second ball bearing coverat other end
9
Lubricate second thrower with soapy water and fit it on shaft
10
4
Assembly of mechanical shaft seal
1 2
Lubricate seat and O-ring for stationary part of seal with soapy water
1
Fit stationary seal in its seat in cover for pump housing
2
3 4
Press seal firmly into bottom positionwith a soft tool
3
Mount cover for pump housing on bearing housing
4
5
5 6
Keep drain hole for shaft seal downwards
5
Tighten nuts
6
7 8
Fit protecting sleeve on shaft
7
Lubricate rotating part of shaft seal with soapy water
8
9 10
Press shaft seal into bottom position
9
Fit impeller spacer on shaft
10
6
Assembly of stuffing box
1 2
Fit O-ring on shaft
1
Fit sleeve on shaft
2
3 4
Parts for stuffing box
3
Fit first stuffing box packing in bottom position in cover for pump housing
4
7
5 6
Fit lantern ring in cover for pump housing
5
Fit the last three packings, openings displaced 90° on all four
6
7 8
Fit studs in cover for pump housing
7
Fit the two gland halves
8
9 10
Fit nuts loosely
9
Mount cover for pump housing on bearinghousing, keeping drainhole downwards
10
8
Assembly of impeller and pump housing
1 2
Fit impeller key on shaft
1
Fit impeller
2
3 4
Fit washer
3
Fit spring washer
4
9
5 6
Tighten impeller nut
5
Lubricate O-ring for pump housing and cover for pump housing with soapy water
6
7 8
Fit O-ring on cover for pump housing
7
Mount pump housing on cover for pump housing
8
9 10
Tighten nuts
9
Apply Loctite to plugs
10
10
11 12
Fit plugs in pump housing
11
Check free rotation of impeller
12
11
12
Alignment of pump and motor shafts
1 2
Tools and auxiliary materials for alignment
1
Placepump on base plate
2
3 4
Fasten pump including support with screws
3
Fit complete coupling half on pump shaft
4
13
5 6
Place other coupling half on motor shaft
5
Mount motor on base plate
6
7 8
Distance between shaft ends should be 6 mm +/- 2 mm. Displace shaft keys 180°
7
Check alignment with special tool
8
9 10
Repeat alignment check, displaced 90°
9
Tighten motor screws
10
14
11 12
Alignment check. Pump support must be raised
11
Cut out foil in adequate size
12
13 14
Place foil where needed
13
Tighten screws again
14
15 16
Check alignment carefully once more
15
Distance between coupling halves must be 4 mm +/- 0.2 all way round
16
15
17 18
Tighten screw in coupling half
17
Mount support for coupling guard
18
19 20
Fit lower part of coupling guard and adjust length
19
Fit upper part of coupling guard
20
21
Tighten screws in coupling guard
21
16
Subject to alterations.
17
18
DenmarkGRUNDFOS DK A/S Poul Due Jensens Vej 7A DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51
ArgentinaBombas GRUNDFOS de Argentina S.A.Ruta Panamericana km. 37.500 Lote 34A1619 - GarinPcia. de Buenos AiresPhone: +54-3327 414 444Telefax: +54-3327 411 111
AustraliaGRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
AustriaGRUNDFOS Pumpen Vertrieb Ges.m.b.H.Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
BelgiumN.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301
BrazilGRUNDFOS do Brasil Ltda.Rua Tomazina 106CEP 83325 - 040Pinhais - PRPhone: +55-41 668 3555Telefax: +55-41 668 3554
CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512
ChinaGRUNDFOS Pumps (Shanghai) Co. Ltd.22 Floor, Xin Hua Lian Building755-775 Huai Hai Rd, (M)Shanghai 200020PRCPhone: +86-512-67 61 11 80Telefax: +86-512-67 61 81 67
Czech RepublicGRUNDFOS s.r.o.Cajkovského 21779 00 OlomoucPhone: +420-68-5716 111Telefax: +420-68-543 8908
FinlandOY GRUNDFOS Pumput AB Mestarintie 11 PiispankyläFIN-01730 Vantaa (Helsinki) Phone: +358-9 878 9150 Telefax: +358-9 878 91550
FrancePompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51
GermanyGRUNDFOS GMBHSchlüterstr. 3340699 ErkrathTel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799e-mail: [email protected] in Deutschland:e-mail: [email protected]
GreeceGRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
Hong KongGRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706/27861741 Telefax: +852-27858664
HungaryGRUNDFOS Hungária Kft.Park u. 8H-2045 Törökbalint, Phone: +36-34 520 100Telefax: +36-34 520 200
IndiaGRUNDFOS Pumps India Private LimitedFlat A, Ground Floor61/62 Chamiers AptmtChamiers RoadChennai 600 028Phone: +91-44 432 3487Telefax: +91-44 432 3489
IndonesiaPT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910/460 6901
IrelandGRUNDFOS (Ireland) Ltd. Unit 34, Stillorgan Industrial Park Blackrock County Dublin Phone: +353-1-2954926 Telefax: +353-1-2954739
ItalyGRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4I-20060 Truccazzano (Milano)Tel.: +39-02-95838112 Telefax: +39-02-95309290/95838461
JapanGRUNDFOS Pumps K.K.1-2-3, Shin MiyakodaHamamatsu CityShizuoka pref. 431-21Phone: +81-53-428 4760Telefax: +81-53-484 1014
KoreaGRUNDFOS Pumps Korea Ltd.6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916Seoul Korea Phone: +82-2-5317 600Telefax: +82-2-5633 725
MalaysiaGRUNDFOS Pumps Sdn. Bhd.7 Jalan Peguam U1/25Glenmarie Industrial Park40150 Shah AlamSelangor Phone: +60-3-5569 2922Telefax: +60-3-5569 2866
MexicoBombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoApodaca, N.L. 66600Mexico Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
NetherlandsGRUNDFOS Nederland B.V. Postbus 104 NL-1380 AC Weesp Tel.: +31-294-492 211 Telefax: +31-294-492244/492299
New ZealandGRUNDFOS Pumps NZ Ltd.17 Beatrice Tinsley CrescentNorth Harbour Industrial EstateAlbany, AucklandPhone: +64-9-415 3240Telefax: +64-9-415 3250
NorwayGRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
PolandGRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23Baranowo k. PoznaniaPL-62-081 PrzezmierowoPhone: +48-61-650 13 00Telefax: +48-61-650 13 50
PortugalBombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241Apartado 1079P-2770-153 Paço de ArcosTel.: +351-21-440 76 00Telefax: +351-21-440 76 90
RussiaOOO GRUNDFOSShkolnaya 39RUS-109544 MoscowPhone: +7-095 564 88 00, +7-095 737 30 00Telefax: +7-095 564 88 11, +7-095 737 75 36e-mail: [email protected]
SingaporeGRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore 638381 Phone: +65-6865 1222 Telefax: +65-6861 8402
SpainBombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
SwedenGRUNDFOS AB Box 63, Angeredsvinkeln 9 S-424 22 Angered Tel.: +46-771-32 23 00 Telefax: +46-31 331 94 60
SwitzerlandGRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115
TaiwanGRUNDFOS Pumps (Taiwan) Ltd. 14, Min-Yu Road Tunglo Industrial Park Tunglo, Miao-Li County Taiwan, R.O.C. Phone: +886-37-98 05 57Telefax: +886-37-98 05 70
ThailandGRUNDFOS (Thailand) Ltd. 947/168 Moo 12, Bangna-Trad Rd., K.M. 3,Bangna, PhrakanongBangkok 10260 Phone: +66-2-744 1785 ... 91Telefax: +66-2-744 1775 ... 6
TurkeyGRUNDFOS POMPA SAN. ve TIC. LTD. STIBulgurlu Caddesi no. 32 TR-81190 Üsküdar IstanbulPhone: +90 - 216-4280 306Telefax: +90 - 216-3279 988
United Arab EmiratesGRUNDFOS Gulf DistributionP.O. Box 16768Jebel Ali Free ZoneDubaiPhone: +971-4- 8815 166Telefax: +971-4-8815 136
United KingdomGRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Addresses revised 13.02.2003
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