ilumina 502 product presentation product specifications mechanical electrical consumables principles...

ILUMINA 502 PRODUCT PRESENTATION

Product Specifications

Mechanical

Electrical

Consumables

Principles of Operation

Agenda


Product Specifications

ILUMINA 502 PRODUCT PRESENTATIONPhysical

Weight: Without options, approx 69KgDimensions: (W x D x H) 655mm x 620mm x 462mm

Print Speed

36 PPM – Color LEF40 PPM – Monochrome LEF15 PPM – Post Card, Label, Heavy Stock, etc.

Print Start

First print Mono - 9 sec.Color - 10.5 sec.

Warm-up time Power on - up to 85 sec.Power save – up to 75 sec.


TechnologieLED Head 600 dpiResolution

1200 x 600/16 bit gray scale 600 x 600/32 bit gray scale

Toner saving – mono only

CPU and RAMPower-PC 750 GLClock – 800 MHzRAM

DDR_DIMM.2 RAM slots with capacity of 256MB, or 512MBStandard shipping configurations: 1024MB (1GB)No Memory Resident

Hard disk Standard :40GBDuplex Unit Standard


Power Consumption

Typical operation – 750W (average) Maximum operation – 1500W (peak Value) Idle – 200W typical Power save – <50W

Life Printer life

1 million pages or 5 years Printer duty cycle

150K per month MAX


Consumables

(in Letter/A4 pages @ 5% coverage, LEF,75 gsm- 90 gsm)

Image drum – 42K (assuming a continuous printing, a more realistic number is 30K for 3 page jobs. 1 page jobs will yield 15K.)

Toner Standard – 7.5K High Cap – 15K

Transfer belt – 100K

Fuser – 100K

Waste toner box – 30K


Paper Capacity

Input 1st, 2nd, 3rd, and High Cap Trays – 530 sheets < 80gsm

Multi purpose Tray 220 sheets <80gsm 100 Transparencies / 25 envelopes

Output Face down - 500 sheets <80gsm Face up - 250 sheets <80gsm


Paper Size

1st, 2nd, 3rd Trays/ High Capacity Trays Tabloid, Legal13, Legal14, Letter, Letter-L, Executive, A3, Tabloid Extra, A3Wide, A4, A4-L, A5, B4, B5, B5-L A6 – First Tray only Custom sizes – all trays

Multi-purpose Tray Tabloid, Legal13, Legal14, Letter, Letter-L, Executive, A3, Tabloid Extra, A3Wide, A4, A4-L, A5, B4, B5, B5-L, C5, DL, Com-9, Com-10, Monarch Custom Sizes up to 1200 mm in length

The size, weight, and type of paper or media will dictate which tray and exit path can be used. Also, whether you can use two-sided printing.These settings, can be made in the printer menu or printer driver. Remember that application settings override driver settings and driver settings override printer menu settings.


Minimum Paper Size1st Tray : 105mm x 148mm 2nd and 3rd and High Capacity Trays : 148mm x 210mm Multi-purpose Tray : 76.2mm x 90mm Duplex : 148mm x 210mm

Paper Weight 1st, 2nd, and 3rd and High Capacity Trays : 75 – 216 gsm max Multi-purpose Tray : 75 – 502 gsm max Duplex : 188 gsm max

Communications Parallel (bi-directional) USB 2.0 1000 Base-T/100 Base-TX/10 Base-T (automatically switched and not available simultaneously)


Emulation

PostScript 3 PCL XL 2.1 PCL 5C IBM PPR Epson FX

Operating environment

Operating: ON: 10°C- 32°C / 20 – 80% RH (17 to 27°, 50 to 70% RH guaranteeing full-color print quality)OFF: 0°C- 43 °C / 10 – 90% RHNoise level Operating: 53 dB maximum; Standby: 40 dB maximum; Power save: 40 dB


Mechanical


This is an exploded view of the Ilumina with the covers and base assemblyremoved leaving the main print mechanism in the center of the slide.


Access to the High Voltage Power supply is available by a cover that is situated directly beneath the Belt Assy.


Easy access to the Low Voltage Power Supply . This board is responsible for supplying 5V, 12V, and 34V to the rest of the printer.

Low Voltage Power Supply


Power Switch Linkage

Due to the positioning of the Low Voltage Power Supply, a linkage is used between the ON/OFF switch and the actual switch.Note: It will be important for service technicians to pay special attention to this if replacing the Low Voltage Power Supply.


Feed Mechanism

The three rollers (Pickup, Feed and Retard) are all unique


The Multi purpose tray uses the same Hopping and Registration Motors as Tray 1. Easy access to the feed and retard rollers for cleaning and replacement.

Multi Purpose Tray


The Image Drum Motors are individual motors. The image at the bottom shows the view if the covers and boards are removed from the rear of the machine.

Image Drum Motors

Fuser Motor

The fuser unit, along with the exit rollers, is driven by a single DC motor.The motor will reverse in order to rotate the cam and release the rollers.



Electrical


PU Board


Motor Drive Board S2P


Op-Panel


HPVS Board


CU BOARD


Fuser Mod Board


Consumables


Image Drum

Drum Protection CoverA drum protection cover has been added in order to prevent damage to the drum as well as avoid light exposure. The bottom cover is only open when the drum is in position for printing. The top cover is moved out of the way as the top cover of the printer is closed and the LED heads are moved into position.


Charge Roller Key ReleaseIn order to further preserve the drum during shipment, an orange key release is inserted between the drum surface and the shaft of the Charge Roller.


The different electrical contacts on the drum unit


Drum Life MessagesAfter opening and closing the cover to print an additional 1000 pages and use up remaining toner in the drum, printing cannot resume until the drum is replaced.


Toner CartridgeThe toner supply mouth was reduced to help prevent toner leakage as well as clumping.The toner lockouts have been added to help prevent installation of the tonercartridge in the wrong drum.


Toner Detection

All toner detection takes place inside the Image Drum.


RFID TAGThe RFID TAG will serve several purposes:• If no Toner Cartridge is installed the op panel will display:%COLOR% Toner not installedThis condition will not prevent printing however it will stop every 50 pages.

• If the Toner Cartridge is installed and no RFID is detected the op panel willdisplay:%COLOR% Toner Not InstalledThis condition will stop printing.Once a toner cartridge is empty the RFID TAG will record this state and that toner cartridge will not be able to be reused even if it is refilled.


Toner Life MessagesWhen the display indicates the toner is empty, cover open/close will allow 50 more pages to print.


Heavy Stock Fuser


1.Warm-up time has been reduced by the addition of two lamps in the upper roller and by reducing the diameter of the lower roller.2. Pressure3. Processing time – This is related to the addition of a fuser belt and pressure pad. By increasing the NIP width with the belt and pad, the processing time, or the time the toner and media actually spend in the fuser, is increased.NIP Width – A space in which heat and pressure are applied to the toner and media.

FUSER


Fuser Life MessagesThe fuser counts one print as a 13 inch page and one print for anything over 13 inches. For example:

• If one 17 inch page is printed, the fuser will count once for the first 13 inches and once for the remaining 4 inches. That’s 2 prints for a 17 inch page. If the page was 26 inches long it would still be only 2 prints.

Note: It is unclear at this point how many times the cover can be opened and closed to get the extra 500 prints.


Transfer Belt


Waste Toner Box and ConveyanceAny waste toner removed from the drum surface is augured through a waste toner conveyance mechanism. This process adds a consumable to the printer but reduces the cost of toner cartridges.


Waste Toner Box Messages

The printer will stop after the cover has been opened and closed 4 times


Principle of Operation


Principle of operation


Questions ??

END

ilumina 502 product presentation product specifications mechanical electrical consumables principles...

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