IMCFW-350 FLOW WRAPPER MACHINE

  INTERNATIONAL MACHINE CONCEPTS WELCOMES YOU TO

YOUR NEW MACHINE    

Operation Manual: Date 2018

 

CONTENTS  

Chapter 1

Machine Description 1.1

Uncrating Instructions 1.2

Installation 1.3

Installation of machine parts and components 1.3.1

Electrical connections 1.4

Chapter 2

Technical Parameters and Description 2.1

Chapter 3

Operating Instruction

Starting the machine for the first time 3.0

Packaging material loading 3.1

Computer screens and description 3.2

Mechanical description and adjustments 3.3

In-feed Product Chain Adjustment 3.3.1

Film Guide and Packaging film Fitting 3.3.2 Bag Former adjustment 3.3.3 Longitudinal roller and adjustment 3.3.4 Horizontal sealing rollers and adjustment 3.3.5 Cutter blade adjustment 3.3.6 Heater slip rings and adjustment 3.3.7

 

Chapter 4

Malfunctions (Faults) and their rectification

Table of possible faults 4.1

Chapter 5

Maintenance instructions 5.1

Chapter 6

Mechanical Drawing 6.1

Electrical Panel Layout 6.2

Sensors Location Drawing 6.3

Chapter 7

Electrical diagrams 7.1

Chapter 8

Manufacturers manuals 8.1

Servo drivers 8.1.1

Temperature controllers 8.1.3

Chapter 9

Spare parts list 9.1

 

Chapter 1  

1.1 Machine Description This machine is the latest in our series of flow wrappers, the machine has many advanced functions that will be explained later in the manual. The main function of this flow wrapper is to perform a packet sealed around the product. The film is formed via a forming shoulder and then sealed as a center seal under the product and then transferred to the back and front sealer thereby forming a complete packet around the product. The machine is fully automated and consist of various control mechanisms to perform the full function. The main systems are. In-feed product transfer belt Film holder and guide system Film forming shoulder Longitudinal sealing system Front and back sealing system with cut off knife. The film registration is a sub system of the film guide system, The entire machine is servo system driven and is electronically clutched together via a PLC and Touch screen. All the systems on the machine can be controlled via the Touch Screen including individually for checking purposes.

v Correct setting up of the machine is essential for correct operation and

specific attention should be paid to the following areas.

The person who operates this packaging machine must know the contents of this manual in detail. The operator and at least two mechanical and electrical staff will need to be trained on the machine after commissioning to ensure that daily maintenance of the machine.

 NOTE: All these areas will be covered in a later chapter (Chapter 3)

 1.1.1 Machine Safety Guides

The following safety guides pertaining to this machine must be observed in order to prevent accidents with this machine: The installation of all safety devices, such as protective doors, must be closed to enable the machine to operate. Note these parts cannot be dismantled. The machine operators must check the machine for any foreign objects that could cause damage to the machine prior to switching on and operation. Once the machine is running, no hands are to be placed or inserted near the

 

sealing area as well as any of the running parts.

1.1.2 Safety with the Operational Parts

The air source and power supply must be switched off when the machine is being cleaned or repaired.

If the machine is equipped with a hopper, do not insert hands or fingers into the filling device during operation. Please report any damaged safety equipment on the machine as soon as damage is noted. The entire power and air supply source must be cut off during non production.

v Please note: Mechanical and bodily harm will be caused if the following parts are tampered with during production:

The heating block at the sealing device. The sealing and opening area of the heat-sealing device. The moving parts at the bag-feeding device. The area at the cam transmission mechanism. (Rear of machine)

In case of emergency, press the red EMERGENCY STOP button on the machine. The machine will stop running immediately. After troubleshooting, the button can be reset.

1.1.3 The Safety Devices

1.1.3.1 Clear Safety Protection Cover The Safety Protective door is made of transparent plexi glass and needs to be closed in order to avoid contact with moving parts on the machine when in production. The machine can only be run for a short time with the safety doors open and only by the remote run jog button. 1.2.3.2 Emergency Shutdown Button

In case of emergency, press the red EMERGENCY STOP button on the machine.

The machine will stop running immediately. After troubleshooting, the button can be reset. Reset the Emergency Shutdown Button after activation by releasing with a quarter turn. 1.2.3.3 Safety Covers Check The state of the safety protection cover must be inspected before restarting the machine.

 

1.1.4 Structural Principles

Structural Composition This machine is made up the following parts – the electronic control system, the pneumatic control system, the bag installation system, bag pickup system, opening of the bag system, moving of the bag system, filling of the bag system, the upper seal system, the mechanical transmission system. Electrical Composition The electrical part of the machine consists of a PLC programmed by a computer programmer; a frequency converter runs this system. this is a highly integrated, well-controlled and reliable operation. The application of the touch screen technology allows for a more reliable, convenient and interactive interfacing for the operator. The Photo-electric Sensors, Encoders, proximity switches and various other switches are made up of high quality advanced sensor components, this allows for precise performance of the mechanical and electrical components.

1.1.5 A brief Introduction to the Packing Principle

Packaging Process The product is transported to the bag forming section via a finger transport chain. The film is guided through a film guide section to the forming shoulder. The film and product meet at this section, The film is then formed around the product and a center bottom fin seal is created. The film is pulled through by bottom heated rollers both pulling and sealing the film. The formed pouch is now passed through the horizontal sealing and cutting station to cut the pouches into individual sections or packets. Multiple packets are also possible via settings on the touch screen.

v This machine cannot use materials that are not composite. The recommended film is PET/PE. However various types of films can be accommodated as long as the outside film melts at a lower temperature than the inner film.

 

PET/plated AL/PE, PET/PE, PAPER/PE, NYLON, etc.                

 

Main Machine Components Structural Features

• Double-servo and single frequency conversion control – this means that the bag length can be set and cut in one step.

• An automatic stop will occur when a bag is not filled in the production line – the film cutter and film feed action will be halted.

• The temperature control module is independent of the PID control which allows for accuracy and is suitable for different packaging materials to be used.

• Touch screen allows for ease of use with operation and settings. All machine control are carried out on the PLC for ease of use.

• Emergency stop button will halt the machine instantly this will stop blades from sticking as well as prevent film wastage.

1.2 Un-crating Instructions

 The machine is generally transported in wooden crates. During uncrating make sure that no physical damage to the outside of the crate has taken place. Carefully break open the exterior panels to reveal the machine and its working parts. The machine will be covered in a plastic protective cover. This is to be removed. Make sure that no parts have been damaged during transport, or fallen off the machine. The machine will get to you with certain parts dis-assembled. These need to be fitted to the machine to resemble the photos above of the machine. The machine is affixed to the wooden pallet by four metal brackets. Remove these brackets and discard or keep for future use. The doors and

!

PAPER FEEDING MECHANISM

FEEDING MECHANISM BAG MAKER

CONTROL SYSTEM

BELT-TYPE DISCHARGE MECHANISM

END-SEALING MECHANISM

DRIVING MECHANISM

MID-SEALING MECHANISM

FRAME

 

covers have been taped closed for safety reasons; these taped parts can now be opened. Surface rust can take place due to the excessive sea air during shipping. This will only be surface rust and a dry cloth should be used to remove this rust residue. The entire machine was shipped with an oil coating on the machine to safeguard the machine from corrosion. This can now be removed with a very light detergent. The non stainless steel parts should be re-oiled to prevent rusting taking place after cleaning. Do not leave the machine wet.

 The machine is top heavy and as such care should be taken when handling the machine and removing it from its wooden pallet. Handling After unpacking, a forklift can be used to maneuver the machine into position; the length of the fork must be long enough to reach under the width of the machine. See figure below. The center of gravity of the machine is about 1500mm from the right hand side (the electrical box side) frontal view of machine.

 

NOTE: Do not handle the machine on the upper surface of the machine. This area has safety covers that might break. Under these covers are the upper movement systems. These parts are critically aligned and should they be bent out of position the bags may run off and the machine will not function.

   

1.3 Installation

v Only a qualified technician should perform the machine installation or a suitably trained person.

 

Note: It is dangerous to work on a moving machine and the machine should be off and isolated before any form of work is performed  • Machine should be placed in a well- ventilated room free from dust and

excessive corrosion type materials

 

 • There should be at least 1.5 meters space around each side of the machine for

convenient operation and maintenance.  

• Power Requirements; three Phase, 220V, 50Hz, three-wire power supply, and to connect to an appropriate earth wire.

1.3.1 Steps of installation of the machine parts

1. The first step is to determine the installation position, refer to diagram 3. After the machine is set, take the worktable as the level reference to adjust the four level adjusting screws, set the main machine in a level position.

2. Install the feeding machine, fix it to the left side of the main machine with bolts, then adjust the two level adjusting screws of the feeding machine, set it in a level position. For the part connecting with the main machine, the bottom of the feeding chute and the main machine table should be aligned and kept in a same level.

3. Install the push finger chain. Loosen the left hand-wheel (see diagram 2) of the feeding machine, and install and connect the push finger chain. Turn the hand-wheel to adjust the push finger chain to a proper tension.

4. Connect power supply line. This machine uses single-phase 220V, 50HZ power supply. Never connect to 380V or other unqualified power supply. Special attention must be paid to this requirement! In order to ensure safety, all wiring work should be carried out by qualified professional electricians.

Fit the end conveyor to the out-feed of the machine – the out-feed conveyor must be joined to the drive by the supplied chain, ensure that the chain is tight by adjusting the jockey tensioner

 

Fit the in-feed conveyor to the main body with the bolts as shown. Firstly connect the legs to the conveyor with bolts shown. Ensure that the in-feed conveyor is straight and level with the machine body.

                             The in-feed conveyor chain can now be fitted to the in-feed conveyor frame ensuring that the chain is tensioned around the in-feed conveyor drive sprockets and rear idler sprockets. The chain can be tensioned using the two tensioning levers at the rear of the in-feed conveyor

 NOTES:    • Check every part of the machine carefully for damage during shipping. • Tighten any loose parts, screws and moving parts.  • All gearboxes should be checked for sufficient oil  • Check all electrical connections for loose wires.  • Make a test of the machines electrical power supply and confirm the voltage

and earth continuity. All safety connections relative to your own country should be adhered too.

TEST Voltage: Phase to Neutral – 220v AC Phase to Earth - >5000m Ohms Earth continuity – <1 Ohm  • Before operating the machine, please lubricate the following parts: linear

bearings and its bearing holes located in the rack system (Cover), cams located on horizontal main shaft. Although the machine has been designed to be virtually oil free. No two metal parts can run without some type of

 

lubrication. The upper moving parts should be lubricated with silicon spray periodically to reduce wear.

1.3.2 Operation Panel Introduction

Introduction to the Switch on the Operation Control Box

Control Panel Start -- The machine will start to run. Control Panel Stop -- The machine will be stopped in position. Control Panel Inching – The machine will inch forward. Control Panel -- Print Mark Light On Button. Control Panel Emergency Stop – Emergency stop of the entire machine. Control Panel power On Light. Control Panel Mid Heater -- Heating on/off Switch Control Panel End Heater -- Heating on/off Switch Control Panel Temperature Controller -- Mid Sealing

elements/Longitudinal Sealing elements

Control Panel Temperature Controller -- End Sealing

elements/Horizontal Sealing elements

To Stop the machine: Use the Control Panel Stop Button.

v Emergency Stop Button – This will stop the machine from running immediately, this stop should only be used in an emergency condition.

 

 

1.3.3 The Motor • Make sure the rotation of the motor-driven cam is correct:

1.3.5 Description of the machine This machine is designed for packing fixed shaped materials into pillow packets, for example: biscuits, candies and nuts.

1.4 Electrical connection

Main  Power  supply  connection  –  220v  AC  2  wire  plus  earth    

 

Chapter 2    

2.1 Machine Specification, Parameters and Description    

 

Model  

HDL-350DS

Cutter type Rotary

Film Width Max: 350mm

Bag length 120-280mm

Product Width 50-160mm

Product Height Max 40mm

Film Roll Diameter Max:320mm

Packaging Rate 30-250 Bags/min

Power 220V, 50/60Hz, 2,4KW

Machine Size (L x W x H) 3812x875x1410

Machine Weight 600kg

* The actual working environment shall be based on the characteristics of the packaging materials. Speeds can be compromised by material and powder characteristics.

 

Chapter 3

Operating Instructions 3.0 Starting the machine for the first time Make sure that the power supply has been connected correctly. Connect all circuit breakers in the control cabinet, check meters and power indicator lamps on the control panel are normal. Test the Jog button. Set packing speed at 40 bags per minute, press start button and run the machine for 3 to 5 minutes making sure that the machine is running properly. Press the Stop button. It is always advisable to rotate the machine at very slow speed using the jog function to ensure that the parts as shown above operate correctly. Testing using the manual functions can be performed before automatic function is processed. Ensure that all the above installation is carried out and tested before starting the machine for the first time. Full knowledge of the touch screen system should be understood before starting the machine.

v No mechanical obstruction should be noted and all lubrication should be

carried out. v Electrical tests to determine correct voltage and phasing (direction) must be

carried out v Pneumatic connection must be made and pressure should be correct.

Proceed with caution:

Mechanical description and adjustments • Feeding Mechanism

The feeding mechanism of the machine is equipped with two Push-finger Chain tension adjusting Hand Wheels on the left hand side of the feeding mechanism. Once the product type is established, the width of the guide chute of the feeding mechanism can be adjusted to accommodate the product to be packed.

• Packaging material-feeding mechanism Once the packing film roll has been installed on the automatic central aligning

clamping roller, the film must be fed through the machine depending on whether the machine has a code-printer installed or not. See diagrams below in packaging Material Loading.

 

Diagrammatic film route when the machine is equipped with a code-printing machine

Diagrammatic film route when the machine is not equipped with a code-printing machine

 

Regardless of whether the machine is equipped with a code printer or not, when the film enters the bag maker, open the mid-sealing open and close handle, pass the film through the film pull wheel, mid-sealing heating board, press-fit wheel. Once this is done, close the open-and-close handle. Jog the machine, making the film pass through the end-sealing knife. The film is now properly installed.

• Packing film tensioning and alignment adjustment

When the film passes through the bag-making mechanism and is uneven, adjust the Swing Roll or the angle of the Swing Link ( see Diagram…) this will alter the position between the Swing Roll and Bag Maker. If the Mid-sealing of the packed product is uneven, adjust the Packing Film Central Aligning Adjusting Hand wheel. (see diagram …) Adjust until the two sides of the mid-sealing are aligned.

• The width and film elevation on the Bag Former is adjustable. The width can be adjusted with the Bag-Maker Hand wheel. Add 5mm to the actual width of the packaging material. To adjust the height of the bag, loosen the fixing Hand wheel, moving the bag up or down to adjust the height. Again add 5mm to the actual bag size that the machine is rewired to make. Tighten the Hand wheel once all adjustments have been made.

• The Mid-Sealing Mechanism consists of a paper-pull wheel, heating block, press-fit wheel and open-and-close hand wheel. If the the packing film is too tight or loose as it passes through the Paper-Pull Wheel, heating block or the press-fit wheel it needs to be adjusted with the Press-Fit Wheel Speed adjusting Hand wheel. Mid sealing should result in a tight sealing and clear lines, if not, the following steps should be followed: Place two white papers with a carbon paper between into the mis-sealing wheel and turn one revolution, remove the papers, the printed markings should be clear, if not, adjust the meshing position between the two wheels. Check the printed markings again. Repeat the above process until the lines are clear on the papers. If the meshing is correct as well as the temperature, but the sealing quality is still poor, the Set Screws need to be adjusted to increase or decrease the meshing pressure of the sealing wheel. The mid-sealing parts have been factory set, so there should be no need to adjust the Mid-sealing Mechanism.

• End Sealing Mechanism consists of an End sealing knife.

This should not need further adjustments, but if needed, the following steps need to be followed: Again use two white papers with a carbon paper between, test whether the marks on the paper are even and clear. Loosen the M10 Screw slightly, adjust the Cross Adjusting Screw to the correct position on the Cutter Seat. Tighten the M10 Screw.

 

• Adjusting the height of the End-Sealing knife Holder This should be adjusted according to the height of the packed product so as to make the meshing center of the sealing knife align with the height of the packed product. To adjust, loosen the screws of the side board of the cutter holder, then adjust the upward and downward adjusting screw of the end-sealing (middle screw), making the distance between the meshing position of the upper and lower sealing knives and working plane about half the height of the packed product. After adjusting tighten the four screws.

• Temperature Control This machine has two sets of temperature control systems, which control the longitudinal-Sealing Temperature and the Horizontal-Sealing Temperature. The temperature value for each set of temperature control systems is determined by the packing speed, the thickness of the packing film being used and the outside temperature. The optimal temperature setting value should produce a result that has no leaking or burnt crimpled seals on the bags for both mid and end seals.

• Color-mark Eye Once packing film has been installed, adjust the position of the electric eye, along the beam emitted from the eye to the colour-mark on the film. See diagram below:

 

3.1 Computer screens and description

Operation Screen In this screen you can set the basic parameters according to required specification. • Length of bag

Push the ‘length of bag’ button to reveal the digital input keypad, enter bag length in millimeters. If the bag length setting is set beyond the max length, the screen will display an error message and require re-setting until the length is correct. See Operation Screen below.

• Current Speed

Press ‘Current Speed’ Button, the digital input keypad will appear, press to enter the speed value in units of bags/ min. If the speed setting is set beyond the max speed, the screen will display an error message and will require resetting until the speed is correct. Can also press + - button to increase or decrease speed. See Operation Screen below.

• Set Speed

Press ‘Set Speed" Button, the digital input keypad will appear, press to enter the speed value in units of bag/ min. Set speed is the speed of the machine setting. Refer to the Operation Screen below.

Control Parameter Screen 1P - Tracking Mark Cut

Press ‘Seek Mark Range’ Button, the figure inside the box will indicate the currently selected figures. When using packing film without a sensor mark, choose ‘No Mark Times’. When using packing film with sensor mark, choose ‘Fixed Length Colour Mark’.

• Setting ‘Cutting Position’

Setting ‘Cutting Position’ means adjusting the position of the colour mark when you choose tracing cut. Press “Cutting Position” button and the digital input keyboard will appear, enter a value that you need. You can also press +1 to +10 or -1 to -10 and the value will increase or decrease. First set the parameter of cutting position to “0”, seal and cut the empty bags, measure the distance “L” between the cutting point and the color mark (see figure nine), and then input the measure value “L” to the “cutting position.

 

色标L

Cutting position measuring

• Setting ‘Packing Product Position’

When the product enters the packing bag, usually it is not centered inside the bag. So we need to set the product in the middle of packing bag when packing the product. There are two ways of centering the product inside the package –

o With a bag length basis to adjust the product, this is called "based on bag length,

o The second method is to position the product according to the length between 2 pushers on the chain. Either of these two methods is suitable.

Specific steps are as follows: Place 3 ~ 5 packing product between the pusher on chain, start the machine, then stop the machine when the distance between product and end sealing is 100mm. Measure the position of product in one bag, actual position and the desired position is the current state value to be adjusted. Select ‘based on bag length’(recommended), enter the desired value on the keyboard, or press the +1 or -1 +10, -10 button, the setting value will be in the order of plus or minus 1 or 10 on the basis of value. A combination of both buttons can be used until the desired value is reached. • Cutter speed adjustment

The factory will have already adjusted the knife speed before leaving the factory. End sealing cutter is to be consistent with the speed of packing film, this can be achieved by adjusting the cutter speed If the speeds are not consistent, you can adjust the cutter speed to achieve consistent speeds.

Functions Screen

This screen has the following functions: Batch Setting Screen, Print/inflate Screen (optional), Temperature Control Screen, Empty Bag Stop Screen, (optional), Prevent Cut Material Screen (optional), Recipe Function Screen.

• Batch Packing Screen

This screen allow operator to set a Batch Packing Value. When the set packaging quantity has been reached the machine will automatically stop. When you re-start packing machine, batch packing quantity will be set at Zero

 

again. In the ‘Functions Screen’ page, Press ‘Batch Setting Screen’ Button, operator will enter the Batch Packing Screen. Press “Back” key to return to the ‘Functions Screen’. In the ‘Batch Packing Screen’, the following can be seen as well as set: Total Production and ‘Batch Production’. When you need Batch Packaging, first press "Batching Off" and enter number of bags in the right hand side box. Then Batch Packaging function will open and the machine will pack as Batch Setting. See Batch Packing Screen.

• Print/ inflate In the ‘Functions Screen’ press ‘Print/Inflate Screen’ button to enter ‘print/inflate’ interface, as shown in Functions Screen below. Press ‘Back’ key to return to the ‘Functions Screen’ screen. In order to print the date in the Print/Inflate Interface, press “On” on the right hand side, the printing date function is then turned on. Press ‘date print’, and enter the value in the input box on right hand side, the position of print can be adjusted, units are in mm. Print time is shown in the right box, usually set to about 0.1. When you need the ‘inflate’ function, press the box on right side of first/second/third inflate to turn inflate ‘on’ do this with the first/second/third line, the inflate function will be turned on. Press ‘start angle’ and then enter the appropriate value, at this position inflation will start. Press ‘end angle’ and then enter the appropriate value, in this position inflation will stop. The individual values depend on the specific product being packed, the bag length and inflation for adjustment value.

• Temperature Control

Press the ‘Temperature Control’ key to enter the ‘temperature module’ interface. Press the ‘back’ key if you wish to return to the Functions Screen. To enter the desired temperature, press the ‘start’ button, the End Sealing and Vertical Sealing buttons will turn on, enter the temperature on the screen.

• Empty Bag Stop Screen Push ‘Empty Bag Stop Screen’ key. Push ‘Back’ key to return to the Functions Screen. In the absence of product in the machine, the Feeding Chain, Packing Film and Cutter will stop running. When there is product in the machine, the Packing Film and Cutter will run for packing. If the operator is using the Empty Bag Stop Function a Tracking Sensor (empty bag detection eye) will be installed. Before using Empty Bag Stop Function, user will need to adjust the Product Packaging Setting Position to the middle, then open the Empty Bag Stop Function. Installation of the Tracking Sensor is as follows: Jog the machine until pushers (feed axis) push product into packing bag (when pusher drops down, the product will fall into the packing film. (This is called the Position Separated Point). At this time the cutter is in the closed position, jog the machine again and let the cutter open to prevent the cutter melting the packaging. Choose the pusher near the separation point (position when the pusher drops down, and the product falls into the packing film), install the tracing sensor (electric eye)

 

position at this point moving it slightly behind this point, Note: the tracking line of the sensor must not shine on the next product. On the screen ‘Current Position’ value must be set to the same value as ‘feed axis position’ and ‘Empty Bag Stop’. Count the number of Pushers (Feed Axis) between Tracking Sensor and separation point, enter the number of Pushers (Feed Axis) into the ‘Test Buffer’. This is a preliminary way to get ‘Test Buffer’, then run experimental tests several times to correct any discrepancies. ‘Test Buffer’ can be checked to see if it is correct as follows: Place product into the Feeding Chain, running the packing machine, observe the product fall into film bag, there will be one of three situations:

o Case 1: the product and the previous product maintain a normal space. This means that the test buffer is set correctly.

o Case 2: the space between the product and previous product is too large. This means that test buffer is set too small, set to increase the test buffer. Try first to plus 1 and test.

o Case 3: the space between the packing product and previous is too small. This means that test buffer is set too large. Set to decrease the test buffer. Try first to reduce by 1 and test.

Press ‘Empty Bag Disable’ button, press ‘enable / disable’ to either enable or disable the sensor. Set the ‘Effective Material Signal cycle Ratio’: in order to strengthen the tracing sensor (electric eye) to detect any jamming. For example: the space between two pushers (feeding axis) is 200mm, the length of the packing product is 100mm, the length of one pusher (length in the direction along pushing product) is 2mm, then the ‘Material Signal Cycle Ratio’ is: 100/200 = 50%, the "pusher (feed axis) signal cycle ratio" is: 2/200 = 1%, that is to say, when there is product, cycle detected be tracing sensor (electric eye) is no less than 50%, while only 1% with no packing product, then we can set the ‘Effective Material Signal Cycle Ratio’ in this range, for example, it can be set to 10% (1% <10% <50%) then product can be properly detected, and does not interfere with the sensor. • Prevent cut material Screen

In the ‘Functions Screen’ press the ‘Prevent Cut Material’ button to enter the Prevent Cut Material Interface, press ‘Back’ key to return to the ‘Functions Screen’ screen. The ‘Prevent Cut Material’ tracking sensor (electric eye) will need to be installed. The Tracking sensor (Electric eye) is usually installed in a location between the bag former and the cutter. When the material runs through the sensor eye it will be detected. If the packaging material is transparent or partially transparent: and the position where the product is in the bag will be opaque, but other part of film transparent, the sensor can be installed on the Correlation electric eye. Press the "Disable / Enable" button to activate the anti-cut material functions. Before using anti-cut material features first check that the machine is running normally, open the anti-cut material functions. Prevent cut material has two modes, mode 0 and mode 1. Mode 0: Normal for general length of the bag, the cutter will cut without

 

stopping to wait for the package. Use of this method is as follows: o Adjust feed material position to offset i.e. product position not in the

center of the bag. Turn off current cut material functions; adjust the feeding offset with normal package.

o Adjust the electric eye position and set a "buffer." In the feeding chain part, insert enough product to fill between the bag cutter points and Prevent Cut Material electric eye, do this by jogging the machine. Watch until there is product filling between the cutter point and electric eye, stop the machine at the point that the cutter closes, jog the machine to so that the cutter just moves away from the close point to prevent the packaging film, from melting, but the film feed axis does not move. Observe whether the electric eye shone on the product in the bag. If not on, move the electric eye position so that it just shines on the product. Count the number of bags between cutter close point and electric eye(note: do not include the product that electric eye is shining on, the number of bags must be ≥ 1, enter this number into ‘Buffer’. The number in ‘Buffer’ is a preliminary determination and must verified to see if it is correct. The method for testing is as follows:

o Set the ‘Alarm’ to Off. Place bags into feeding chain (recommended to place two or more), start the machine. After the bags pass through the sensor eye, the controller will detect the location of the bags (this position is different with film running positions, this position will be based on cutter closing point), and this will be displayed in the ‘Measured no Material length’ (material spacing) Button. For example, the detecting measured data is 40-80mm, assuming the material position in packing bag could be smaller or bigger than 10mm, cutter will not cut the material. Then you can set the "Measured no Material length (material spacing) " as: min: 40 +10 = 50mm; max: 80-10 = 70mm, i.e. set : 50-70mm. If the calculated data is not correct, then add a bag length; if the calculated data is greater than the length of the bag, minus one bag length.

o Check if the ‘Buffer’ zone is set correctly. Inspection is as follows:

switch on Prevent Cut Material function, place two bags into the feeding chain, run the machine, stop running the machine when the first bag is detected by the sensor eye, move the second bag closer to the first bag, and run the machine again, watch the Cutting operation, cutting problems can be divided into three options:

o Option 1: If two bags pass through the cutter normally, this means that "Buffer" is set correctly.

o Option 2: If the blade cuts the material before the cut line, this means that the ‘Buffer’ setting is too small, add 1 to the original setting.

o Option 3: If the blade cuts the material after the cut line, this means that the ‘buffer Zone’ is set too large, you can subtract 1 from the original.

o ‘Measured no Material length’ Button is the spacing between the two materials.

o ‘Measured Material length’ is the length of material detected by the sensor eye.

 

Mode 1: use this mode when the length of the bag is too long, and the cutter timing will need to be lengthened. This mode will need two parameters to be set, the ‘Blanking Proof Knife Closed Point Horizontal Distance’ and the ‘Blanking Proof Safety Distance".

o ‘Cutter Half Cycle Corresponds to Length’ is the bag length when the cutter is running half circle. Setting to meet requirements necessary for the bag length: ‘Blanking Proof Knife Closed Point Horizontal Distance’ + ‘Blanking Proof Safety Distance’ ≥ ‘Cutter Half Cycle corresponds to length’

o ‘Simulate Cutting’ Button: Press to simulate a cutting motion on the desired bag.

   Recipe Function

In the ‘Functions Screen’ press ‘Recipe Function’ this will take you to the Recipe Function interface. Press ‘Upload Recipe’, this allows you to save the current recipe parameter in the recipe group for your choice. When you need the recipe parameter, select the group number and touch the ‘Download Recipe’ button, you can then download the required recipe parameter for current use.

Manual Screen

On the screen, press individual buttons to access different functions. For example, the top row of buttons on the screen will allow the machine to - Start, Stop, Jog the machine and Emergency Stop. Pushing the lower buttons are either Forward, Reverse, Proximity and Cut Position functions for each of the following functions of the machine – Cutter, Film, Feed and Manual

• Temperature control

This machine has two sets of temperature control systems, one controls the ‘Mid-Sealing Temperature’ and the second ‘End-Sealing Temperature’ respectively. The temperature setting value for each set of temperature control systems is determined by to the packing speed, the thickness of the packing film, and the environmental temperature. The optimum temperature setting value should have a result that there is no leakage or burnt crimples for both mid-sealing and end sealing. The operation method for the thermostat is described in the Thermostat Instruction Manual to the machine.

• Color mark electric eye

The Electric Sensor Eye is required for products to which follow-up is necessary. Once the packing film is installed, adjust the position of the electric eye; along the light beam emitted from the sensor eye to the place where the colour mark pass the sensor beam, as shown below

 

Col o r ma r k L i gh t be am

The sensitivity of the sensor eye has been adjusted in the factory. If further adjustment is needed, follow the Sensor Eye Instruction Manual.

• Start o Inching

Press and hold the jog button (Black Button), the machine will run with a speed of 20 bags per minutes, when the key is released, the machine will stop immediately.

o Continuous running

Press the start button, the machine will run continuously with the set speed until the stop button (Red Button) or emergency stop button (Mushroom-Shaped Button) is pressed。

• Stop

o Normal stop Press the Stop button (Red Button), the machine will stop with the End-Sealing Knife in the level position.

o Emergency stop Press the Emergency Stop button (Mushroom-Shaped), the machine will stop immediately, to restart the machine, the Reset button must be pressed.

 • Speed adjustment

Increase or decrease the speed setting value directly from the Basic Parameters of the interface.

     

 

IMC  Logo  Screen  

   Home  Screen    

 

 

Operation  Screen    The  purpose  of  this  screen  is  for  general  operation  and  the  various  screen  items  are  explained  as  follows.    

   

Display/Set Button Length of Bag Set the length of the Bag Display/Set Button Current Speed Set the Current Operation Speed Display/Set Button Set Speed Set Speed of the machine at bags per minute Display/Set Button Total bags The Total number of bags in production Display/Set Button Status Displays the status of the machine production Push Button Fixed Length Allows operator to switch the Fixed length of

the Bags to On/Off I.e. Run as per an eye mark or not

Push Button Normal Set Normal Length Push Button Reset Reset the Total Bags Counter Screen Switch Button Manual Screen Menu swap (System Setup for Manual Screen

settings) Screen Switch Button User Parameter

Screen Menu swap (System Setup for User Parameter Screen settings)

Push Button Specific Function Screen

Menu swap (System Setup for Specific Function Screen settings)

Push Button PLC I/O Screen Menu swap (System Setup for PLC I/O Screen settings)

Push Button Parameter Screen Menu swap (System Setup for Parameter Screen settings)

Push Button Back Menu swap (System Setup for previous Screen settings)

 

 

System  Configure  2  Screen    

   

Display/Set Button System Function (HEX) Displays the Hexadecimal System function

Push Button Cutter Pulse Switch The Cutter Pulse On/Off Push Button Cutter Enable Switch The Cutter Enable On/Off Push Button Feed Analog Switch The Feed Analog On/Off Push Button Feed Enable Switch The Feed Enable On/Off Push Button Cutter Pulse Frequency No

Doubling Switch the Cutter Pulse Frequency no Doubling On/Off

Push Button Film Pulse Frequency No Doubling

Switch the Film Pulse Frequency no Doubling On/Off

Push Button Feed Pulse Frequency Doubling

Switch the Feed Pulse Frequency Doubling On/Off

Push Button Cutter Servo High Level Alarm

Switch the Cutter Servo High Level Alarm On/Off

Push Button Feed Servo High Level Alarm

Switch the Feed Servo High Level Alarm On/Off

Push Button Cutter Servo On Control Switch the Cutter Servo On Control On/Off

Push Button Film Servo On Control Switch the Film Servo On Control On/Off Push Button Feed Inverter Forward

Control Switch the Feed Inverter Forward Control On/Off

Push Button Film Servo High Level Alarm

Switch the Film Servo High Level Alarm On/Off

Screen Switch Button Other Parameter Menu swap (System Setup for Other Parameter Screen settings)

Screen Switch Button Reset Controller Allows operator to switch the Reset Controller On/Off

 

Screen Switch Button Back Menu swap (System Setup for previous Screen settings)

 Working  Limit  Screen  

 

   

Display/Set Button Cutter pulse Set the Cutter Pulse speed Display/Set Button Film Pulse Set the Current Film Pulse speed Display/Set Button Feed Pulse Set the Feed Pulse speed Display/Set Button Cutter Close Set the Cutter Closing speed Display/Set Button Speed Low Limit Set the Speed Low Limit Display Button Limit State Set the Limit State Push Button No Limit Switch the No Limit On/Off Push Button Enable Limit Switch the Limit On/Off Screen Switch Button Other Parameter

Screen Menu swap (System Setup for Other Parameter Screen settings)

Push Button Back Menu swap (System Setup for previous Screen settings)

   

             

 

PLC  I/O  Screen  1    

   

Display/Set Button X00 Jog Light on Displays the Jog Input is working Display/Set Button X01 E Stop Light on Displays the Emergency Stop Input

is working Display/Set Button X02 Prevent Empty Light on Displays the Prevent Empty Input

is working Display/Set Button X03 Prevent Cut Material Light on Displays the Prevent Cut Material

Input is working Display/Set Button X04 Cycle Stop Light on Displays the Cycle Stop Input is

working Display/Set Button X05 Start Light on Displays the Start Input is working Display/Set Button X06 Mid Seal Prox. Light on Displays the Mid Seal Prox. Input is

working Display/Set Button X07 Film Alarm Light on Displays the Film Alarm Signal

Input is working Display/Set Button X10 Eye Mark Light on Displays the Eye Mark Input is

working Display/Set Button X11 Inflate 1 Light on Displays the Inflate 1 Input is

working Display/Set Button X12 Inflate 2 Light on Displays the Inflate 2 Input is

working Display/Set Button X13 Inflate 3 Light on Displays the Inflate 3 Input is

working Display/Set Button X14 Clear Alarm Light on Displays the Clear Alarm Input is

working Display/Set Button X15 Mid Seal Light on Displays the mid Seal Input is

working Display/Set Button X16

 

Display/Set Button X17 Discharge State Light on Displays the Discharge State Input is working

Screen Switch Button

PLC 2 Menu swap (System Setup for PLC 2 Screen settings)

Screen Switch Button

Back Menu swap (System Setup for previous Screen settings)

 PLC  I/O  Screen  2    

 

Display/Set Button Y00 Printing On Light on Displays the Printing Output is working

Display/Set Button Y01 Inflate 1 Light on Displays the Inflate 1 Output is working

Display/Set Button Y02 Inflate 2 Light on Displays the Inflate 2 Output is working

Display/Set Button Y03 Inflate 3 Light on Displays the Inflate 3 Output is working

Display/Set Button Y04 Clear Alarm Light on Displays the Clear Alarm Output is working

Display/Set Button Y05 Start Light on Displays the Start Output is working

Display/Set Button Y06 Display/Set Button Y07 Discharge Start Light on Displays the Discharge Start

Output is working Display/Set Button Y10 Cutter On Light on Displays the Cutter On Output is

working Display/Set Button Y11 Cutter Direction Light on Displays the Cutter Direction

Output is working Display/Set Button YB0 Feed Start Light on Displays the Feed Start Output is

 

working Display/Set Button YB1 Film On Light on Displays the Film On Output is

working Display/Set Button YB2 Film Direction Light on Displays the Film Direction Output

is working Display/Set Button YB3 Cutter Pulse Light on Displays the Cutter Pulse Output is

working Display/Set Button YB4 Film Pulse Light on Displays the Film Pulse Output is

working Display/Set Button YB5 Screen Switch

Button PLC 1 Menu swap (System Setup for PLC 1

Screen settings) Screen Switch

Button Back Menu swap (System Setup for previous

Screen settings)

 Functions  Screen    

   

Screen Switch Button Batch Setting Screen Switch to the Batch Settings Screen Screen Switch Button Empty Bag Stop Screen Switch to the Empty Bag Stop Screen Screen Switch Button Print/Inflate Screen Switch to the Print/Inflate Screen Screen Switch Button Prevent Cut Material

Screen Switch to the Prevent Cut Material Screen

Screen Switch Button Temperature Control Screen

Switch to the Temperature Control Screen

Screen Switch Button Recipe Function Screen Switch to the Recipe Function Screen Screen Switch Button Operation Menu swap (System Setup for Operation

Screen settings) Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

 

 Manual  Screen    

   

 Display/Set Button Speed Set the speed at which the bags are being

filled per minute Push Button Start Start the Production of bags at Set Speed Push Button Stop Stop the Production of bags at Set Speed Push Button Jog Jog the Current Production Push Button E Stop Stop the Current Production immediately Display/Set Button Cutter Displays the Cutter Functions Push Button Forward Move the Cutter forward Push Button Reverse Reverse the Cutter Push Button Proximity Cutter Proximity Sensor Push Button Cut Pos. Cutter Position Sensor Display/Set Button Film Displays the Film Functions Push Button Forward Move the Film forward Push Button Reverse Reverse the Film Push Button Proximity Film Proximity Sensor Display/Set Button Feed Displays Feed Functions Push Button Forward Move the Feed forward Push Button Reverse Reverse the Feed Push Button Proximity Feed Proximity Sensor Display/Set Button Manual Displays Manual Functions Push Button Open Open the Manual Functions Push Button Close Close the Manual Functions Push Button Clear Servo Fault Clears faults with Servo Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

 

   Parameter  Screen    

   Display/Set Button Set Speed Set the speed of production Display/Set Button Length of Bag Set the length of the Bag being filled in

mm Display/Set Button Film Offset Set the Offset size of the Film in mm Display/Set Button Feed Offset relative to

Length Set the Feed Offset relative to the Length of the Bags in mm

Display/Set Button Feed Offset Set the Offset size of the Feed in mm Display/Set Button Knife speed correction Set the Knife speed correction in

percentage Display/Set Button Jog Speed Set the Jog speed of the bags in

production Screen Switch Button Operation Screen Menu swap (System Setup for Operation

Screen settings) Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

     

         

 

Systems  Parameter  Screen  1P    

   

Display/Set Button Cutter Pulse Set the number of Cutter Pulses per Hour

Display/Set Button Film Pulse Set the number of Film Pulses per Hour Display/Set Button Feed Pulse Set the number of Feed Pulses per Hour Display/Set Button Cutter Close Set the number of Cutter Close Pulses

per Hour Display/Set Button Speed Low Limit Set the Speed Low Limit per Hour Display/Set Button Length Lower Limit Set the Length Lower Limit per Hour Display/Set Button Minimum Frequency Set the minimum Frequency per Hour Display/Set Button Cutter Circumference Set the set Cutter Circumference in mm Display/Set Button Film Circumference Displays the set Film Circumference in

mm Display/Set Button Feed Circumference Set the set Feed Circumference in mm Display/Set Button Locking Range Set the Locking Range in mm Display/Set Button Speed Upper Limit Set the Speed Upper Limit Display/Set Button Length Upper Limit Set the Length Upper Limit Display/Set Button Minimum Frequency Set the Minimum Frequency Screen Switch Button Other Parameter Menu swap (System Setup for Other

Parameter Screen settings) Push Button Restart Controller Allows operator to Restart The Controller Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

         

 

 Systems  Parameter  Screen  2P    

   

Display/Set Button Cutter Speed Range Set the Cutter Speed Range Display/Set Button Film Speed Range Set the Film Speed Range Display/Set Button Feed Speed Range Set the Film Speed Range Display/Set Button Cutter proximity switch

Packets Set the Cutter Proximity switch Packets

Display/Set Button Cutter Transmission Type Set the Cutter transmission Type – 0: uniform velocity. 1: displays a varying velocity

Display/Set Button Servo Alarm detection Delay

Set the Servo Alarm Detection Delay

Display/Set Button System Function 3(Hex) Set the System Function 3(Hex) Display/Set Button Feed proximity switch

Type Set the Feed proximity switch Type

Push Button Voltage Measurement Set the Voltage Measurement Push Button Self Tuning Allows the operator to tune the settings

manually Screen Switch Button Other Parameter Menu swap (System Setup for Other

Parameter Screen settings) Push Button Restart Controller Allows operator to Restart The Controller Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

       

 

   

Control  Parameter  Screen  1P    

   

Display/Set Button Feed Length Set the Feed Length Display/Set Button Stop Angle Set the Stop Angle Display/Set Button Knife Speed Correction Set the Knife Speed Correction in % Display/Set Button Seek Mark Range Set the Seek Mark Range Display/Set Button Auto Length Set the Auto Length in mm Display/Set Button Adjust Range Set the Adjusting Range in mm Display/Set Button Cutter Single Action Set the Cutter Single Action - bags per

minute Display/Set Button Feed Angle Action Set the Feed Single Action - bags per

minute Display/Set Button Speed Source Set the Speed Source Display/Set button Transmission Time Set the Transmission Time Screen Switch Button Other Parameter Menu swap (System Setup for Other

Parameter Screen settings) Push Button Restart Controller Allows operator to Restart The Controller Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

             

 

Control  Parameter  Screen  2P    

   

Display/Set Button Synchronous Tracking Integration Time

Set the Synchronous Tracking Integration Time

Display/Set Button Cutter Set the Synchronous Tracking Integration Time of the Cutter

Display/Set Button Film Set the Synchronous Tracking Integration Time of the Film

Display/Set Button Feed Set the Synchronous Tracking Integration Time of the Feed

Display/Set Button Discharge Ratio Set the Discharge Ratio Display/Set button Discharge Offset Set the Discharge Offset Display/Set button Locked Rotor Test Time Set the Locked Rotor Test Time Display/Set button Locked Rotor Stop Time Set the Locked Rotor Stop Time Display/Set Button Servo Off Delay Set the Servo Off Delay Display/Set Button Cutter Set the Servo Off Delay for the Cutter Display/Set button Film Set the Servo Off Delay for the Film Display/Set Button Feed Set the Servo Off Delay for the Feed Display/Set Button Control Function 3(Hex) Set the Control Function 3(Hex) Display/Set Button Control Function 4(Hex) Set the Control Function 4(Hex) Display/Set Button Feed Proximity

Switch/Fixed Length Set the Feed Proximity Switch/Fixed Length

Push Button Feed Proximity Switch Switch Feed Proximity Switch On/Off Push Button Restart Controller Restart Controller On/Off Screen Switch Button Other Parameter Menu swap (System Setup for Other

Parameter screen Settings) Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

 

 

 Advanced  Parameter  Screen    

     Screen Switch Button System Parameter Menu swap (System Setup for

Parameter Screen settings) Screen Switch Button Control Parameter Menu swap (System Setup for Control

Parameter Screen settings) Screen Switch Button Temperature Parameter Menu swap (System Setup for

Temperature Parameter Screen settings)

Screen Switch Button Condition Monitor Menu swap (System Setup for Condition Monitor Screen settings)

Screen Switch Button Mid Seal Operate Menu swap (System Setup for the Mid seal Operate Screen settings)

Screen Switch Button Change Password Menu swap (System Setup for the Change Password Screen settings)

Display/Set Button HMI Version Set HMI Version Display/Set Button Hardware Version Set Hardware Version Display/Set Button Software Version Set Software Version Display/Set button Timed Release Code Set Timed Released Code Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

         

 

 Passwords  Screen    

This  screens  main  function  is  for  changing  of  the  passwords.  The  Master  Password  cannot  be  changed.  The  operator  password;  Lock  Password;  Maintenance  Password  can  be  changed  by  use  of  the  Master  Password.  The  Lock  Password  function  is  to  prevent  the  machine  from  running  past  a  specifc  date.  This  date  can  be  changed  by  use  of  the  Lock  Password  and  inputing  a  date  into  the  future  from  the  current  date.  This  function  can  also  be  turned  off  using  the  Lock  Function  off  switch.  The  Maintenance  locked  function  is  to  prevent  the  machine  from  running  past  a  specifc  date  due  to  a  lack  of  maintenance.  This  date  can  be  changed  by  use  of  the  Maintenance  Lock  and  inputing  a  date  into  the  future  from  the  current  date.  This  function  can  also  be  turned  off  using  the  Maint  Function  off  switch.  All  Passwords  during  changing  require  the  operator  to  use  the  Password  save  switch  after  inputing  the  new  password.          

   

 Machine  Default  Passwords:    

Operator  Password:  1348  Lock  Password:  2480  Maintenance  Password:  313  Master  Password:  IMC123  

   

 

Display Set Button Operator Password Insert Operator Password Display Set Button Lock Password Locks the Password once inserted Display Set Button Maintenance Password Insert the Maintenance Password Push Button Lock or Maintain Log On Locks or keeps Log On open Display Set Button Lock Date Locks Date once date is inserted Push Button Lock Function Off Switches Lock Function on/off Push Button Lock Screen Switches Lock Screen on/off Push Button Maint Function Off Switches Maintenance Function on/off Push Button Maint Reset Off Switches Maintenance reset date on/off Display Set Button Total Run Time Displays The total time the machine has

been in operation Display Set Button System Date and Time Displays the systems Date and Time Screen Switch Button Help Menu swap (Set up screen for Help

settings) Screen Switch Button Back Menu Swap (Set up screen for Return

Settings)  

 Password  Help  Screens    

   

 

   

 Batch  Packing  Screen    

   

Display/Set Button Total Production Set Total Production Display/Set Button Batch production Set Batch Production Display/Set Button Stop Bags Set Stop Bags

 

Display/Set Button Stop Batch Function Switch Stop Batch Function to On/Off Display/Set Button Clear Total Bags Switch Clear Total Bags to On/Off Display/Set Button Jog Packing Operator is able to control the Jog

Packing of Bags Push Button Reset Operator is able to reset the Jog Packing

Bag count Push Button 1 Bag Operator is able to reset the Jog Packing

1 bag to On/Off Push Button 2 Bags Operator is able to reset the Jog Packing

2 bags to On/Off Push button 3 Bags Operator is able to reset the Jog Packing

3 bags to On/Off Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

   

Print/Inflate  Screen    

   

Display/Set Button Current Film Position Set the Current Film Position in mm Display/Set Button Printing Set the Print Function On/Off Display/Set Button Position Set the position of the printing on the

bag in mm Display/Set Button Time Displays the Time Display/Set Button Current Cut Angle Set the Current Cut Angle Display/Set Button First Inflation Operator is able to control the First

Inflation of Bags to On/Off Display/Set Button Inflate Angle Operator is able to see the First Inflate

Start and End Angles Display/Set Button Second Inflation Operator is able to control the Second

 

Inflation of Bags to On/Off Display/Set Button Inflate Angle Operator is able to see the Second

Inflate Start and End Angles Display/Set Button Third Inflation Operator is able to control the Third

Inflation of Bags to On/Off Display/Set Button Inflate Angle Operator is able to see the Third Inflate

Start and End Angles Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

 Prevent  Cut  Material  Screen    

   

Display/Set Button Prevent Cut Material Switch the Prevent Cut material to Able/Disable

Display/Set Button Mode Displays the Mode the machine is set for production – Either Mode 0 or Mode 1

Display/Set Button Alarm Switch the Alarm to On/Off Display/Set Button Time Set Time Information Mode 0 Routine bag

Length Routine Bag Length

Display/Set Button Current Position Set the Current Position of the Mode 0 Bag Length in mm

Display/Set Button Measured no Material Length

Set the Measured No Material length in Mode 0

Display/Set Button Measured Material Length Set The Measured Material Length in Mode 0

Information Mode 1 Long Bag Length Long Bag Length Display/Set button Cutter Half Cycle

Corresponds to Length Set Cutter Half Cycle Corresponds to Length

Screen Switch Button Blanking and Knife Set Blanking and Knife Closed Point

 

Closed Point Horizontal Distance

Horizontal Distance

Screen Switch Button Blanking Proof safety Distance

Set The Blanking Proof Safety Distance

Screen Switch Button Buffer Set the Buffer Push Button Simulate Cutting Simulate Cutting to On/Off Screen Switch Button Page Down Menu swap (System Setup for page

Down Screen settings) Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

 Empty  Bag  Stop  Screen    

   

Display/Set Button Empty bag Stop Switch the Empty Bag Stop to Enable/Disable

Display/Set Button Continuous Set Continuous empty bag run number Display/Set Button Continuous Empty Bag

Counter Set Continuous Empty Bag Counter

Push Button Reset Reset the Continuous Empty Bag Counter count

Display/Set Button Effective Material Signal Cycle Ratio

Set the Effective Material Signal Cycle Ratio

Screen Switch Button Operation Menu swap (System Setup for the Operation Screen settings)

Screen Switch Button Back Menu swap (System Setup for previous Screen settings)

     

 

Recipe  Function  Screen    

   

Display/Set Button Current Value Displays the Current Value of production Display/Set Button Recipe Value Displays the Recipe Value of production Display/Set Button Recipe Group Displays the Number of the recipe in

production Display/Set Button Bag length Set the length of the bags in the current

production Push Button Upload Recipe Operator is able to upload a new recipe Display/Set Button Fixed length Colour Mark Fixed length of the colour mark On/Off Display/Set Button Film Offset Set the Film Offset Display/Set Button Feed Offset Set the Feed Offset Push Button Download Recipe Operator is able to Download a new

recipe Push Button Previous Group Operator is able to recall a recipe from

the Previous Group of Recipes Push Button Next Group Operator is able to call a recipe from the

Next Group of Recipes Push Button Save recipe Operator is able to Save a recipe to the

machines memory Screen Switch Button Page Down Menu swap (System Setup for Page

Down Screen settings) Screen Switch Button Operation Menu swap (System Setup for Operation

Screen settings) Screen Switch Button Back Menu swap (System Setup for previous

Screen settings)

     

 

 Lock  Screen    This  screen  will  be  active  if  the  machine  lock  date  has  been  reached  as  set  in  the  Password  Screen.  Only  the  Master  Password  person  can  unlock  this  function.  

 

     

Set Button Year Set up the Year Set Button Month Set up the Month Set Button Day Set up the Day Set Button Hour Set up the Hour Set Button Minute Set up the Minute Set Button Second Set up the Second Set Button Lock Function off Turn on/off the Lock Function Push Button Maint Function off Turn on/off the Maintenance Function Push Button Password Save Used to save a changed Password Screen Switch Button Back Return to Home Screen

                   

 

   Maintenance  Lock  Screen    This  screen  will  be  active  if  the  machine  maintenance  lock  date  has  been  reached  as  set  in  the  Password  Screen.  Only  the  Maintenance  Password  holder  person  can  unlock  this  function.    

     

Set Button Year Set up the Year Set Button Month Set up the Month Set Button Day Set up the Day Set Button Hour Set up the Hour Set Button Minute Set up the Minute Set Button Second Set up the Second Set Button Lock Function off Turn on/off the Lock Function Push Button Maint Function off Turn on/off the Maintenance Function Push Button Password Save Used to save a changed Password Screen Switch Button Back Return to Home Screen

 

 

3.3 Mechanical  description  and  adjustments

3.3.1 In-feed Product Chain Adjustment The product in-feed chain should have sufficient tension on it so as to not hang loose under the convening frame. Adjust the tension by turning the two adjustment knobs at the rear end of the in-feed conveyor. The product in-feed sensor must be mounted so as to sense product when product passes under the sensor. The timing of this sensor is controlled by the computer system. This sensor is mounted on the in-feed conveyor just before the film former.

3.3.2 Film Guide and Packaging film Fitting Insert the film as shown in this diagram. The film should be unwound in the correct direction so that the glue side forms a fin seal between the sealing rollers.

 

 

 

3.3.3 Bag Former adjustment The bag former can be adjusted for different width of film, when the film passes over the box former make sure that there is sufficient film to form a fin seal under the product as shown

Width  Adjustment  

Height  Adjustment   Width  Adjustment  

 

 

3.3.4 Longitudinal roller and adjustment The longitudinal rollers and seals can be opened for film insertion during a new real changeover or starting a new real. The rollers can be opened using the leavers shown, once the film is inserted the rollers must be closed for operation. During switch off the sealing bars will automatically open and during a real changeover the bars can be opened using the touch screen control. The sealing bars are mounted to an electronic solenoid to avoid any human touching.

Note: These bars are extremely hot and should never be touched by hand.

 

 

Solenoid  opening  system  Film  in-­‐feed  direction  

 

3.3.5 Horizontal sealing rollers and adjustment The horizontal sealing rollers

The upper horizontal sealing roller assembly is mounted to a spring tension system, the tension can be set so as to sufficiently create pressure between the film as it passes through the elements. Note: Correct adjustment of this system is imperative to create a correct seal. Please insure that the imprint left on the film is equal on both the left and right of the seal. Too little imprint will create a weak seal and over tension will create a damaged seal and cut through the film causing air leaks.

Upper  horizontal  sealing  rollers  fitted  with  sealing  elements,  two  sets  fitted  to  each  at  180’  offset  

Lower  horizontal  sealing  rollers  fitted  with  sealing  elements,  two  sets  fitted  to  each  at  180’  offset  

 

Horizontal  tension  adjustment  bolts  

 

3.3.6 Cutter blade adjustment The cutting blades cannot be adjusted, should there be incorrect cutting the blades need to be replaced. There are two blades – one in each upper horizontal seal element.

3.3.7 Heater slip rings and adjustment The heater slip rings and thermo couple slip rings and brushes are maintenance components. The brushes and slip rings cannot be adjusted. Routine maintenance of these areas to remove contamination should be performed. Should the brushes not be making correct contact the following errors can result. 1: No power to the heating element – elements will not heat up even though there is power at the brush assembly – note if there is a circuit from the brushes through the element and return. This can only be checked by a qualified electrical person. 2: No signal to the thermocouple note if there is a thermocouple circuit via the appropriate brushes. This can only be checked by a qualified electrical person.

 

Chapter 4  

  4.1 Malfunctions (Faults) and their rectification  

Fault Rectification Always check the alarm screen for fault’s

See Alarm Screen for faults and reset  

Machines will not switch on Check power supply to machine   Check main isolator is in a reset position   Check emergency stop is not pushed    Machine is on, but the machine will not run

Have you pushed the start push button

  Main motor should be running, if not main motor could be faulty. Qualified personnel to check motor electrical and mechanical functionality

  Main motor is driven by electronic speed control system, check drive unit for fault, if in fault disconnect power from machine and wait 5 minutes and then switch on machine again. If problem persists, main drive unit may be damaged. Replace unit

  Check speed control knob is set to center position 5 during fault finding

Cutting position is deviated from the Color-mark Color-mark follow-up is not used. The film color-mark is weak. The film is slipping.

Change the follow-up method into ‘follow-up cut’ on the touch screen.

Adjust the tension of the rubber roller or the degree of tightness of the brake.

The cutter cuts onto the product Align the Push Rod and cutter. Refer to section describing the Push-Finger Position

Adjust the height of the End-sealing parts, adjust the sealing knife meshing center to half of the product height

Decrease the packing speed. Burnt crimples appear on the seal Adjust the sealing temperature Increase the sealing speed. Replace the film being used with a better quality film. Sealing is loose or missed. Increase the sealing temperature. is running. Decrease the sealing speed Replace the film being used with a better quality film Thermostat does not control temperature

Check if the heating element is damaged. If so, then replace.

Check if the solid state relay is burnt. If so then

 

replace it. Check to see if the Thermocouple is damaged. If so,

replace it. Check to see if the Temperature control meter is

damaged. If so, Replace the thermostat. Check to see if the slip rings and or bushes are not

damaged or wires are loose – check for dirt and or contamination Check for circuit continuity Check for error signals on the temperature control units.

There is product on the in-feed finger chain but the machine does not wrap the product

Check to see if the in-feed product sensor is being activated

 

 

Chapter 5  

5.1 Maintenance instructions  

This machine has very few moving parts and as such requires very little maintenance.

 Proper daily cleaning of the working surfaces needs to be carried out so that no powder residue remains on the working surfaces.

 

Note: Not all parts of the machine are stainless steel and as such leaving these surfaces wet will result in surface rust.

 Daily maintenance:

 

 § A visual inspection of all moving parts is to be done to determine

that no parts have been damaged or corroded.

§ Before starting the machine, the vertical and horizontal jaws must be cleaned and any dirt or packaging material must be removed

§ The horizontal rollers are knurled and should not have damage or marks on them, check to facilitate smooth running

§ The cutting blade needs to be inspected for damage and contamination

§ Visually check the forming shoulder for bends or damaged/torn

metal. This former is extremely fragile and cannot be man handled in any way. Remove any fragments of film that might be stuck

§ Check that all parts are secure and inline.  

Monthly maintenance

 § Lubricate all bearings and cams in the main section of the machine

§ Check and top up the main gearbox oil

§ Check all sealing jaw surfaces for damage, and repair or replace as

necessary

§ Check all electrical connections for damage or loose wiring. The

thermo- couples are to be checked for damaged insulation.

§ Check the main horizontal jaw assembly for excessive wear on

the linear bearings or and linear rods. Replace if necessary or

grease.

 

§ Check temperature controllers for correct operation and calibration.

§ Re-align horizontal sealing jaws      

§ Please pay attention to the machine while running if there are

any sound you can distinguish as abnormal. Stop and

investigate

§ After fitting the material onto the machine, if the machine does not

start to run for a long time or stops suddenly, switch off remove the

bags and run the machine to sealing positions. Check that the

horizontal sealing parts are not too tightly positioned

§ Clean horizontal jaws with lint free cloth often, if there is film or

dust on the surface, it will influence the sealing capability.

§ Turn off the power switch when checking and cleaning the machine.

§ Never put your hands between any of the moving parts of the

machine while it is running.

§ The sealing jaws are hot and should never be touched with a bear

hand or any part of your body.

§ Pay attention when doing mechanical adjustments as this can

severely influence the functioning of the machine.

§ Check all drive belts for wear and replace if necessary

§ Check all cams are tight and in position

§ Check rotary encoder coupling for wear and tightness

§ Check all springs for damage and re-tension if necessary

§ Check slip ring carbon brushes for wear and replace if

necessary

§ Check slip ring brass contact area for contamination and wear

and replace/clean.

 

Chapter 6  

6.1 Mechanical Equipment Drawing

 

6.2 Electrical Panel Layout

o Electrical Panel

o Control Panel rear View

1 Power  Relay  Longitudinal  seal   6    Main  Terminal  Strip  

2 Power  relay  Horizontal  Seal  low   7    C/B  Heaters  

3 Power  relay  Horizontal  Seal  High   8    C/B  Heaters  

4 24v  Dc  Relay   9    C/B  Heaters  

5 PLC      

1 Panel  Fan   3   Switches  and  Pilot  Lights  

2 Temperature  Controllers   4   Main  Power  Isolator  

 

o Servo Drive Connections

o Servo Drives Wiring

         

 

1 Power Connections 3 Servo Encoder and signal connection plug

2 Servo Motor Connections 4 Communication plug

 

6.3 Sensors Layout Drawing 1 8

2 9

3 10

4   11

5 12

6 13

7 14

 

Chapter 7  

7.1 Electrical Diagrams

PROJ

ECT D

ESCR

IPTI

ONPR

OJEC

T NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

PLC

INPU

T AND

OUT

PUT

MICH

AEL M

URPH

Y

DRAW

ING

1 OF

611

NOV

EMBE

R 20

17

OUTP

UT

PLC

INPU

T

PRINT (OPTIONAL)

Y00

Y01

Y02

Y03

Y04

Y05

Y06

Y07

Y10

Y11

DA0

YB0

YB1

YB2

YB3

YB4

24V+

CO

M

INFLATE 1 (OPTIONAL)

INFLATE 2 (OPTIONAL)

INFLATE 3 (OPTIONAL)

SERVO ALARM CLEAR

LID SEALING ELECTROMAGNET

FEEDING SPEED

FEEDING MOTOR ON

FILM SERVO ON

FILM SERVO DIRECTION

END SEALING PULSE

FILM PULSE

END SEALING SERVO DIRECTION

INCHING BUTTON SB1

24V+

CO

MX0

0X0

1X0

2X0

3X0

4X0

5X0

6X0

7X1

0X1

1X1

2X1

3X1

4X1

5X1

6X1

7A

BSTOP BUTTON SB4

START BUTTON SB5

MID SEALING OPEN & CLOSE PROXIMITY SWITCH SQ1FILM SERVO MOTOR CODER (A PHASE)

COLOUR MARK EYE SQ2

EMPTY BAG DETECT SQ3CUT MATERIAL PROTECT PROXIMITY SWITCH SQ4

FEEDING CODER SQ5

FEEDING PROXIMITY SWITCH SQ6

SEALING JAW PROXIMITY SWITCH SQ7

END SEALING SERVO CODER (A PHASE)

485 TOUCH SCREEN

END SEALING SERVO ON

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

GN

D0V

DC

24V

DC

24V DC

0V DC

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

2 OF

6JA

NUAR

Y 20

18

R1

1

R2TS

1

2KS

1(-)

(+)

12

KS2

(-)(+

)

12

KS3

(-)(+

)

12

KS4

(-)(+

)

12

KS5

(-)(+

)

V12

V22

L21

L22

L23

L24

AC

DC

L N

OUT

OUT

0V DC24V+ DC

V21V20

K2K1

PE

AP1

AP2

AP3

PE

N L GRND

L0N0QS

KMAC

220V

50/60

HZ

POWERH1H4

QF1

L10

COOLING FAN

SB5

SB6

V11V19

MID SEALING HEATER TUBE

MID SEALING ELECTROMAGNET

INFLATE ELECTROMAGNET (OPTIONAL) H2

H3

L25

L20

N L Y00

Y01

Y02

24V+

10A

4x250W

2x200W

QF2

MID-

SEAL

INGEN

D-SE

ALING

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

220V

POW

ER S

UPPL

Y M

AIN

CIRC

UITT/C

L N T/C

END SEALING HEATER TUBE

GRND

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

3 OF

6JA

NUAR

Y 20

18

M3

FEED

ING

INVER

TER

PANA

SONIC

VF20

0

L

MAIN

MOTO

R

24V-

DAO

PLC

AP3

AC 22

0V 50

/60HZ

POWERN L QF2

L2020

A

QF3

L30

20A

N(9

) PW

M(5

) ST

F(6

) ST

R(1

0)(3

) C

OM(1

1) C

OM

UV

W

U3

V3

W3

YBO

PLC

LN

AP4

(1)

(2)

(4)

(6

)

(7)

(29)

(3

1)

(36)

(37)

(4

1)

M1

END S

EALIN

G SE

RVO

MOTO

RPA

NASO

NICMH

MJ05

2G1U

.75KW

4A3P

H 115

V

UV

WU1

V1

W1

END S

EALIN

G SE

RVO

DRIVE

PANA

SONIC

MCDK

T352

0E

YB3

- PLC

X17-

PLC

Y11

- PLC

Y10

- PLC

Y04

- PLC

LN

(1)

(2)

(4)

(6

)

(7)

(29)

(3

1)

(36)

(37)

(4

1)

YB4-

PLC

X07-

PLC

YB4

- PLC

YB1

- PLC

Y04

- PLC

M2

UV

W

U2

V2

W2

FILM

SERV

O DR

IVEPA

NASO

NICMC

DKT3

520E

24V-

24V+

AP5

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

MOT

OR D

RIVE

S

GRND

GRND

GRND MID S

EALIN

G SE

RVO

MOTO

RPA

NASO

NICMH

MJ05

2G1U

.75KW

4A3P

H 115

V

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

4 OF

6JA

NUAR

Y 20

18

24V+

DC

X06

CLOS

E PRO

XIMITY

SW

ITCH

SQ1

SQ2

SQ3

SQ4

SQ5

SQ6

SQ7

X10

COLO

UR M

ARK

EYE

X12

CLOS

E PRO

XIMITY

SW

ITCH

X13

CUT E

LECT

RICAL

PR

OTEC

T PR

OXIM

ITY

SWITC

H

X14

FEED

ING CO

DER

X15

FEED

ING PR

OXIM

ITY

SWITC

H

X16

SEAL

ING JA

R PR

OXIM

ITY

SWITC

H

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

SENS

OR D

RAW

ING

0V DC

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

5 OF

6JA

NUAR

Y 20

18

X00

INCHIN

G BUT

TON

SB1

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

SWIT

CHES

DRA

WIN

G

0V DC

X04

STOP

BUTT

ON

SB4

X05

STAR

T BUT

TON

SB5

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

6A O

F 6

JANU

ARY

2018

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

TERM

INAL

S DR

AWIN

G A

1

CUT MATERIAL PROTECT PROXIMITY SWITCH

23

45

67

89

1011

1213

1415

1617

1819

2021

2223

2425

26

24V-

24V+

T0+

T0-

T1+

T1-

24V-

X16

24V+

X15

X14

24V-

24V+

24V-

24V+

24V-

24V+

24V-

24V+

24V-

24V+

X2X1

0X1

2X1

324

V-

EMPTY BAG DETECTION PROXIMITY SWITCH

COLOUR MARK EYE

FEEDING CODER

FEEDING PROXIMITY SWITCH

SEALING PROXIMITY SWITCH

MID SEALING THERMOPOUPLE

END SEALING THERMOPOUPLE

PLCXP

1

SAFE DOOR

TO B

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

6B O

F 6

JANU

ARY

2018

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

TERM

INAL

S DR

AWIN

G B

2728

2930

3132

3334

3536

3738

3940

4142

4344

4546

4748

4950

51

X524

V-X0

24V-

X424

V-X1

24V-

X7YB

224

V-VB

1YB

4Y0

424

V+X1

7Y1

1YB

324

V-24

V+DA

024

V-Y1

0Y0

4YB

0

FEEDING PROXIMITY SWITCH

EMERGENCY STOP BUTTON

STOP BUTTON

INCHING BUTTON

START BUTTON

XP1

END SEALING SERVO DRIVE

FEEDING INVERTER

TO A

 

PROJ

ECT

DESC

RIPT

ION

PROJ

ECT

NUM

BER

DATE

REVI

SION

DRAW

ING

DESC

RIPT

ION

DESI

GNER

MIC

HAEL

MUR

PHY

DRAW

ING

6C O

F 6

JANU

ARY

2018

IMCF

W-3

50 F

LOW

WRA

PPER

MAC

HINE

TERM

INAL

S DR

AWIN

G C

PE1

2PE

34

PE5

67

89

1011

1213

1415

1617

18PE

L30

NoL3

0No

L20

NoNo

L23

L21

L22

NoNo

L24

L251

L252

NNo

L

TO FEEDING INVERTER

TO END SEALING DRIVE

TO FILM SERVO DRIVE

XP2

TO A

POWE

R

TO CONNECT DATE PRINTER TRIGGER INPUT (OPTIONAL)

TO INFLATE ELECTROMAGNET (OPTIONAL)

TO MID SEALING ELECTROMAGNET

TO MID SEALING HEATER TUBE

TO END SEALING HEATER TUBE

 

Chapter 8  

 Manufactures manuals 8.1.1 Servo Drivers Faults – see manual supplied with machine

 

8.1.2 Temperature Controllers

XM

T-

100

0

INTELLIGENT  DIGITAL  DISPLAY  TEMPERATURE  CONTROLLER  INSTRUCTION  MANUAL  

Before using this product, please carefully read this manual for its correct use. In addition, after reading the manual keep it available easily anytime.

                                                             OPERATION  PRECAUTIONS  Before  cleaning  the  instrument,  check  that  the  power  is  turned  off.    Remove  stains  on  the  display  unit  using  a  soft  cloth  or  tissue  paper.  As  the  display  unit  is  easily  scratched,  do  not  scrub  or  touch  it  with  a  hard  object.  Do  not  operate  the  front  key  with  a  pointed  object  such  as  a  ballpoint  pen  or  screwdriver,  as  this  may  scratch  or  damage  the  key.  

 

1． PRODUCT  CHECK  

ＸＭＴ□-□□□□□□ □ □—□

① ②③④⑤⑥⑦ ⑧ ⑨

①Panel  Dimensions（mm） ⑤Type  of  Input D:96×96 1:  Thermocouple  signal E:72×72 2:  Thermo-­‐resistance  signal  (RTD  input) F:96×48(Vertical  form) ⑥Type  of  Output G:48×48 No:  Relay  contact  (Maximum  3A) ②Type  of  Display V:  Logic  output  for  SSR 1:  Double  rows  display   A: Relay  contact  (Maximum  16A) ③Type  of  control  action G:  Relay  contact  (Maximum  16A)  0:  On-­‐off  action  Relay                                                                ⑦Type  of  power  3:  Time  proportion  action                                                              X:20~40v;    Y:187~242VAC;    Z:85~264VAC 4:  On-­‐off  PID  control  with  auto  tuning ⑧Type  of  calibration 7:  Single  phase  zero-­‐across  pulse  PID  action  with  auto-­‐tuning   ⑨The  range  of  measurement <Accessories>   ④On-­‐off  position  Alarm Mounting  bracket:  2  pieces 0:  No  alarm Instruction  manual:  1  copy 1:  High  alarm 2：absolute  value  of  high    3：Low  alarm    4：absolute  value  of  Low  

 

2． MOUNTING 2.1Main  technique  principal  

(1)  Type  of  Input:    thermocouple  E,  EA,  K;  thermo-­‐resistance  Pt100,  Cu50.                                                                                                                                                                                            (2)  Measure  the  error:≦±0. 5%（F，S）±1di g。 ( 3)Measure  temperature  at  most:  999℃.

(4)Control  method:  On-­‐off  action  Relay ,Time  proportion  action ,Single  phase  zero-­‐across  pulse  PID  action  with  auto-­‐tuning  ( 5) P I D Choose  the  range  in  parameter:  Proportional  band  1~100%,  Integral  time  0~999s,  Differential  time0~999s.  (6)  The  time of keepi ng t i me: t en year s . ( 7) Control  the  capacity  of  outputting:  Contact  type:3A/250VAC(Resistance  load),  Life-­‐span  of  contact≥10^5times;  Level  type(Used  for  driving  SSR  or  controlling  the  logical  circuit):  12VDC/30Ma;  SSR(Used  for  urging  SSR  to  use  for  driving  the  two-­‐way  silicon  controlled  rectifier  of  high-­‐power):  0.5A/250VAC.  (8)    Al ar m out put :  Contact  type,  Capacity  of  contact:1A/250VAC((Resistance  load).  (9)    Great  power  output  type:  Contact  type:  5A/250VAC.  Pulse  type:  2.5A/250VAC(XMTG  TYPE),4A/250VAC.  (10)  Voltage  of  the  power:    Consulting  type  table  power  range.  (11)  Consumption:  ≤5W.  (12)  Environment  for  use:  Temperature  0~50℃,  Ambient  humidity≤85%,Has  not  corroded,  there  is  no  conductive  dust。                          

 

3. Configuration  of  the  Instrument  Panel                    auto-­‐tuning  execution.                                                                                                  •Control  output  lamps  [Green]（OUT）turned  on                                                                                                    when  outputs  operate                SET                AT                                                        •Alarm  output  lamp  (ALM)[Red]  turned  on  when  

                                                       output  operate                                                                                                  ④  Function  key                                                                                                                                                                                                      •Used  for  displaying  the  change  and  confirm  of  the                  ④                ⑤              ⑥        ⑦                              parameters      

4. Dimensions

                                                                                           The  appearance  and  the  hole  measurement  form:                              H          h          B                                            L  

           b                                                        b’

h’

5.  Wiring 5.1  Wiring  attention    

(1)  The  electric  thermocouple  inputting,  should  use  the  corresponding  compensation  wire.  (2)  The  input  signal  line  should  be  far  away  from  the  instrument  cable,  motive  force  cable  and  load  line,  in  order  to  avoid  producing  the  miscellaneous  

news  to  interfere.                                                                                                                                                ⑴                                        ㈠      ⑾                                                                                                                                                        Control  output                        Control  level  output  

  ⑵                                ㈩    ⑿        ①              ㈠          ⑥                                ⑴                                    ⑻                                                              Alarm  output                        Control    output        Alarm  output                                  Control  output                          ⑶        ②                            ⑦                                ⑵                                    ⑼                                                                                                                                                                                                        ⑷        ③              ㈩          ⑧                                ⑶                                    ⑽                                  Alarm  output        signal  input                                                                                                                                                ⑸        ④-­‐                        ⑨                                ⑷                            ㈠    ⑾                                          Power  input              signal  input                                  Control  level  output                  ⑹        ⑤＋                        ⑩                                ⑸-­‐                        ㈩    ⑿                                  Power  input                                                                                                                                                                ⑺                                                                            ⑹  +                                ⒀                XMTG-­‐1000                                                                                Power  input                            ⑻                                                                            ⑺                                    ⒁                                                                                                                                          signal  input        ⑼-­‐                                                                                          XMTE-­‐1000                                                  ⑽+                                                                                                                                                                            XMTD/F-­‐1000  

6.  Operation 6.1  Have  the  electricity  to  show:  

type Size  of  the  panel  

H×B Size  of  the  shell  

h×b×L the  size  of  hole  

h’ ×b’

XMTD 96×96 92×92×70 (92+1) ×(92+1)

XMTE 72×72 68×68×70 (68＋1)×(68＋1)

XMTF 96×48 92×44×70 (92＋1)×(44＋1)

XMTG 48×48 44×44×70 (44＋1)×(44＋1)

 

 Belonging  to  the  display  and  indicator  lamp  to  light  after  being  set  up  an  electric  circuit,  then  show  the  type  and  graduation  number  ,  then  upper  and  lower  limit  Cheng  of  showing  etc.,  the  first  three  status  display  enter  routine  measurement  value  after  the  one  second  respectively  /  the  establishing  value  show  that  put  into  and  control  running.                                                                                                                                                                                                                          PV                                                    On  power                                                                                                                                                                                                SV                                    All  displays  lighting      The  type  of  the  instrument  and  calibration      The  range  of  measurement      Measureing  and  establishing  value  display  

                                                                                                                                                                                                                   

Caution:  The  calibration  code  of  the  instrument  in－putting  :      E:  Thermocouple,      K:  Thermocouple,    EA2:  Thermocouple                                                                                                                    CU50:  Thermo-­‐resistance      PT100:  Thermo-­‐resistance  

 

6.2  Establish  temperature  value:  Press  “  ⨿”    or  “5”    “6”  both  can  enter  the  state  of  establishing,  If  below  row  displays  "  SP  "  (  establishing  value  code  );  Press  “5”    “6”  can  add  and  subtract  the  

temperature  of  establishing  one  by  one:  Press  5/AT  can  select  figure  number  revised  to  want  ,  make  it  glimmer  ,  press  “5”    “6”  can  make  it  glimmer  location  choose  a  number  value  needed  from  0  to  9  。After  modifying  the  establishing  value  ,  press  a  key  approve  and  withdraw  the  setting  for  value  not  to  set  for  the  state  to  revise。  

the  method  of  establishing  negative  temperature：  Establish  temperature  value  first  ,  press  “5/AT”  establish  high  position  most  ,  press  “6”  make  it  reduce  to  "  0  "  ，continue  according  to  appear"  -­‐

"Number。  

6.3  P  I  D  parameter  Auto-­‐tuning  After  the  machine  is  set  up  an  electric  circuit,  establish  temperature  at  first,  press“5/AT”  greater  than  ten  seconds  ,  "  AT  "  indicator  lamp  show  

instrument  enter  course  of  auto-­‐turning  ,  after  two  shake  cycle  system  to  glimmer,  the  auto-­‐turning  ends,  "  AT"  light  put  out,  instrument  at  this  moment  get  one  control  parameter  that  group  optimizes  and  keep  for  a  long  time.  

CAUTION：  1  When  the  systematic  operating  mode  changes  bigger,  should  since  exactly  fix  once  again  ,  in  order  to  meet  the  new  systematic  parameter  2  it  will  withdraw  from  the  state  of  auto-­‐turning  while  losing  electrical  power  it’s  parameter  does  not  change。    

Following  table  lists  the  function  parameters  The    first    step   Press  “  ⨿”  +  “6”    ≧10s  can  enter  the  state  of  establishing  parameter      

The  second  step:  Show  each  parameter  in  the  order  with  pressing  “  ⨿”。  If  revise  the  shown  parameters  ,please  press  “5/AT”and  select  figure  number  that  will  be  revised  ,  and  make  it  glimmer  ,  press  “5”    “6”  can    change  to  glimmer  in  the  location    .  Press  “  ⨿”    to  confirm  and  keep    after  finishing  revising  

Order   Type  of  Display   Represent  the  content   Number  value  meaning  Initial  value  setting  at  

factory  

1    Db：  Difference  switched  over  

Dead  band  for  on-­‐off  control  and  Alarm.  For  on-­‐off  controller,  On-­‐off  control  and  alarm  adopted  Same  value.  

0.5  

2     Ub：  The  time  proportion  

is  established  again  

The  time  proportion  is  established  again,  dispel  the  quiet  and  bad  power  of  maintaining(0~90%).Only  used  for  adjusting  the  quiet  difference  of  the  proportion  controller  

5%  

3    

Proportional  Band  When  “P”  is  large,  the  proportional  Action  is  small.  Only  used  for  heating  Side.  P=0,On-­‐off  Control  

15.0  

4    

Integral  Time  (Re-­‐setting  time)  When  “I”  is  large,  the  integral  action  Is  small.  I=0,PD  Control  

180  

5    

Differential  Time  (Pre-­‐setting)  When  “D”  is  large  the  derivative  Action  in  large.  D=0,PI  Control  

70  

6    

Control  Period  

1  Contact  type：The  electric  heater  of  general  machinery  is  fetched  for  20-­‐30  seconds,  Fetch  the  large  capacity  oven  heater  for  30-­‐120  seconds  2    Contactless  type：fetch  for  3-­‐10  seconds  

20s  4s  

7    

Control  mode  Ctr=0/4;  Routine  control;  Ctr=1/5;  avoid  high  shoot;  Ctr=2/6:  have  cable  avoid  overshoot  only,  later  controlled  according  to  routine  PID  

2  

8  

  Warning  value  of  upper  limit  ,  the  warning  value  of  lower  limit,  the  warning  value  of  the  deviation  

Ctr=0~2  is  AH  or  AL;  Ctr=4~6  is  AE    

Lower  limit  of  the  span/  Upper  limit  of  the  span  

9         Amplitude  limiting  of  

establishing  value  establishing  value≤SA  

Lower  limit  of  the  span  

10    

The  sensor  revising  Revise  the  error  of  the  sensor,  revise  the  range  as  0-­‐12.7  ℃  

0  

11    

Set  data  Lock  Lck  fetches  123,  the  parameter  can  be  changed,  then  the  parameter  can't  be  revised  to  fetch  other  value.  

1234  

The    third    step   Press    “  ⨿”    and  withdraw  from  the  state  of  establishing  parameter  

 

Chapter 9

Spare Parts List