implementation of industry 4.0 in volkswagen bratislava plant · 2020. 7. 20. · 15 creation date:...
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Implementation of industry 4.0 in Volkswagen Bratislava plant
Bratislava
Smart manufacturing in Slovakia
Data classification: public
Agenda
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years2
1. Volkswagen Slovakia
2. Digitalization Strategy
3. Activity Areas of Industry 4.0
4. Best practice manufacturing / administration
5. Summary
Locations in Bratislava, Martin und Stupava
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years3
Volkswagen in Slovakia
Volkswagen SlovakiaMartin
PSATrnava
KIA MotorsŽilina
Volkswagen SlovakiaBratislava
Volkswagen SlovakiaStupava
Jaguar Land RoverNitra
Location Bratislava
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years4
Volkswagen in Slovakia
Volkswagen SlovakiaBratislava
Construction of vehicles:
− 3 segments
− SUV models since 2002
− NSF models since 2011
− Press shop with press equipment PXL91
− Additional gearboxes MQ250
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years5
Bratislava manufacturesvehicles for 5 brands
Product portfolio: Made in Slovakia
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years6
Volkswagen Slovakia
VolkswagenTouareg
ŠKODA Citigo E iV
SEAT Mii electric
AudiQ7
Also as PHEV
Volkswagenup!
Also as
E-vehicle
AudiQ8
Porsche Cayenne Coupé
Porsche Cayenne
Also as PHEV Also as PHEV
E-vehicle E-vehicle
Komponenten, Werkzeuge, Getriebe
Also as PHEV
Volume development
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years7
Manufactured vehicles
0
90
180
270
360
450
2015 2016 2017 2018 2019
39
7,4
58
38
8,6
87
36
1,7
76
Ve
hic
les
in t
ho
usa
nd
s
40
8,2
08
37
7,7
50
Number of employees at the end of the year 2019
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years8
Important employer
12.100
Our strategy NUMBER ONE
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years10
We further develop the company
Successful implementation of future
mobility
Our vision:Efficiency Customers
We are the TOP employer in Slovakia. We have a strong team and are constantly
developing our skills. We live our values and always act with integrity and compliance.
Process
We continuously improve our processes. We increase our efficiency
and productivity. We are constantly reducing the impact of our production on
the environment.
We are a reliable partner and manufacture innovative products of sustainable future mobility on schedule and in the best quality.
We inspire our customers worldwide.
We are constantly increasing our competitiveness
by reducing costs and increasing the quality of
results.
People
10
Digital scope Key systems Time horizontCurrent degree of
fulfillment
ProductKVS + CatiaCONNECT
- 100%
Machines and processesProcess DesignerProcess Simulate
2010-2022 72%
Plant structureMicrostation
HLS2005-2020 97%
Plant processDigital control systems/ Plant
Simulation2002-2030 80%
Supportive processes Finance / HR / ProductionSAP FI, SAP HR,
K2Sharepoint
2002-2030 70%
Digital assurance – strategy roadmapDigitalization strategy
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years
Plant structure
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years11
Digitalization strategy
Office buildings
Paint shop
Pilot hall
Press shop
Focus: Information technology / Smart software for managing complexity / Speed
Focus
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years12
Activity areas of Industry 4.0
Manufacturing / planning management systems
Focus: Process diagnostics / Automation
Press shopFocus: Flexibility / Cost /
Automation, Process control
Body shopFocus: Process cost /
Automation, Environment
Paint shop
Focus: Automation, Cost
Assembly
Focus: Transparency / Speed
Administration Finance / HR
Focus: Flexibility, Automation, Cost Focus: Reaction time
Logistics + Maintenance
Main tools
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years13
Activity areas of Industry 4.0
Localization services
Digital planningCameras with automation
3D printing
Collaborative robots
Autonomous transport /
delivery systems
Autonomous process
diagnostics
Information platforms
Big Data analysis
Workflows
Smart autonomous
managing systems
Autonomous reporting/
diagnostics
Best practice
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years14
Activity areas of Industry 4.0
Automatic stacking Collaborative Bin picking Screw Bin picking Aut. wheel manipulationFuel filling with CRSmart paint inspection
Screwing with CR
Inline seat checkRTLS Logistics
eVACSmart gloveAGVAutomated warehouseReverse engineeringCamera guided screwingE-paper
Watch dog
Real time area locating vehiclesAut. screwing with CR
Augmented reality for structures
Aut. volume based heating regulation
Smart laser
Glue application with CRRollout Bin picking Body shopIntelligent stamping tools
3D printing of toolsMultispot laser
Virtual training logistics RPAEmployee AppMaintenance AppPlant operation center
World-wide group
online business KPI monitoringVirtual qualification production
Integrated product / process planning
Manufacturing
Administration
Summary
Creation date: 15.06.2020 | Responsible department for filing: PP | CSD-Class: 0.2 – 4 years15
Smart manufacturing in Volkswagen Slovakia
Significant technology portfolio already available
and adapted on the Slovak market
Identification and implementation of reasonable use cases requires top qualified teams
Further roll-out potential is changing rapidly with changing technology and requires intensive cooperation of key industry partners
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