in anticipation of the latest highlights€¦ · issue 02 2016 in anticipation of the latest...

ISSUE 02 2016

IN ANTICIPATION OF THE LATEST

CONNECTING TECHNOLOGIES FOR THE MOST DEMANDING REQUIREMENTS

HIGHLIGHTS

JOURNAL FOR CUSTOMERS AND FRIENDS OF ODU

STECKVERBINDERDER

www.odu.de

32 ODU STECKVERBINDER 02 I 2016

06NEW ODU-MAC LINESCelebrating 30 years of ODU-MAC: the modular all-rounder’s new Silver-, White- and Blue-Line.

Dr. Joachim BelzManaging Director ODU

Dr.-Ing. Kurt WoelflManaging Director ODU

EDITORIAL

CONTENTS

A new experience of performance versatility.”

20 ALL IN ONE – AND MADE TO MEASURE More than just cords, our cable assembly bundles expertise.

22 HEAVY CONNECTORS FOR TOUGH TASKS No matter how harsh the environment – our product range stands up to the most difficult applications.

23 RELIABLE AROUND THE CLOCK Our ODU circuit board connectors keep their promises – you can count on them.

24 CHALLENGE PROVIDED, SOLUTION FOUND We meet our customers’ specifications without compromising. With results to prove it.

04 ODU’S TRADE FAIR PRESENCE Insights into ODU’s presentation at electronica 2016 in Munich.

06 THE NEW ODU-MAC FAMILY The rectangular connector is now available in three lines – the Silver-, White- and Blue-Line.

10 AN ALL-ROUND SUCCESS Standard or customized: ODU’s circular connectors always impress.

14 IN THE SPOTLIGHT: EMOBILITY DEVELOPMENTS Electronically into the future: Insights into a future market.

18 SINGLE CONTACTS FOR UNLIMITED POSSIBILITIES When four contacts offer countless solutions.

26 NEWS FROM THE WORLD OF ODU News from the world of ODU means news from all around the globe. An overview.

28 OUR SPECIALISTS OF TOMORROW By training young people, we’re assuming our entrepreneurial responsibility.

30 YESTERDAY AND TODAY How our trade fair presence has changed over time.

31 NEWS

302 I 2016

ODU AT ELECTRONICA 2016Innovative products and interesting con-versations await you in hall B2, stand 143.

04

14CONNECTING THE FUTURE – CREATING MOBILITYRichard Espertshuber and William Ying about the future market of eMobility.

THE COMPLETE SYSTEM FROM A SINGLE SOURCEODU expertise in perfectly coordinated assembly.

20Dear readers,The electronica international trade fair will be opening in just a few weeks. Just like every second year, electronica will be the place where current customer demands and future market requirements meet creative and innovative ideas, concepts and products. We’re hard at work on our final details, too, and are excitedly anticipating this opportunity to present you with our complete range of connectors. We’ll be showing our trade fair visitors customized solutions for a wide range of applications. This year’s highlight is our modular all-rounder, the ODU-MAC connector, for which we’ve introduced a new performance class, the ODU-MAC Blue-Line.

In the run-up to electronica, this issue of STECKVERBINDER invites you to take a virtual tour of ODU’s trade fair stand – it’s an exclusive sneak peek before you even get to Munich! Ready and waiting to answer all your ODU-related questions, we’re truly looking forward to meeting you there.

The electronica trade fair is a highlight of the last quarter of an exciting business year – and a very successful one for ODU. Counter to all the current political, economic and social insecurities in Europe, we’re once again achieving significant growth and are expanding our market position. Our success continues to grow from our project-focused business with customer-specific products – from single contacts to complete assemblies. And our business on the Chinese market is thriving, too. There, our medical technology and measurement and testing market segments have shown double-digit growth rates – again thanks to our ability to custom-design specific solutions to solve specific problems.

We’re right on track all around the world. At electronica, we look forward to setting the new global tone of elec-trical connector technology – for the benefit of our customers.

electronica Munich – November 2016: We’ll be there for you!

Kind regards,


TRADE FAIR

TECHNOLOGY THAT CONNECTS –CONNECTIONS THAT FASCINATETechnologically advanced and meeting highest quality standards – we present our products at the world’s leading trade fair for electronic components.

EMOBILITY

CUSTOMER-SPECIFIC AND SPECIAL SOLUTIONS

SINGLE CONTACTS

MEET & GREET

NOVEMBER 8 – 11, 2016MESSE MÜNCHEN

CIRCULAR CONNECTORS

For directions to our stand and to obtain your free ticket, go to page 31 or simply scan this QR code.

FURTHER INFORMATION

Innovative products, interesting conversations, personal contacts. Experience the variety of our connector solutions at electronica 2016

HALL B2·STAND 143

The year ends for us with an industry highlight: electronica 2016. In this edition of STECKVERBINDER, you already can stroll through our trade fair stand, get an overview of our broad technology portfolio, and dive into the topics that we will focus on for you:

For more details, refer to the respective pages and visit our stand, of course.

We are looking forward to exciting encounters and A PERFECT ALLIANCE.

• ODU-MAC: Our rectangular connector is now available in three lines.

• ODU circular connectors: Our circular connectors in standard and custom versions will win you over.

• eMobility: Things are moving: We are getting ready for a future in eMobility.

• Special solutions: Tailored developments for customer-specific challenges.

• System solutions: Always the perfect cable – upon request you purchase our products as a system solution.

Impressions of the ODU stand at electronica 2014 We will again show news, interesting product developments and exciting presentations of ODU this year.

ODU AT ELECTRONICA 2016

CABLE ASSEMBLY

5

ODU-MAC®

Silver-, White- and Blue-Line

http://www.odu-connectors.com/news-trade-fairs/trade-fairs/tickets


RECTANGULAR CONNECTORS

ODU is redesigning its ODU-MAC portfolio, combining 30 years of experience and expertise with cutting-edge technologies. Bernhard Säckl oversees the MAC (Modular Attachable Connectors) product family.

Mr. Säckl, what can your customers expect from the three new ODU-MAC product lines?Our ODU-MAC will now be available in three versions: the Silver-Line, White-Line or Blue-Line! Customers seeking perfect au-tomatic docking solutions will find what they’re looking for in the ODU-MAC Sil-ver-Line. The tiniest of sizes, a wide vari-ety of modules and docking frames, and a high number of mating cycles are ideal for use in industrial applications. The ODU-MAC White-Line includes our manual mat-ing connectors. The rugged design, wide variety of housings, and three locking types create a durable, flexible interface. The ODU-MAC Blue-Line is our portfolio’s new performance class, guaranteeing top performance with a minimum of 10,000 mating cycles and easy handling. The modules can be clipped on and unclipped with ease – and no tools are necessary. The contacts, too, can be individually mounted using the clip-on mechanism, and can be easily replaced once assem-

bled. One highlight is ODU’s tried-and-true spindle locking in a new standard plastic housing.

ODU-MAC connectors have been successful on the market for 30 years now. What were the reasons behind this restructuring?Thirty years of ODU-MAC means 30 years of established technology. We can be counted on to turn even complicated cus-tomer requests into successful interfac-es. These three product lines will make it even easier for our customers to find the right solution for their specific applica-tion. We’re providing clarity through these divisions, while at the same clearly posi-tioning ourselves on the market. Existing article numbers won’t change, by the way, but new ones will be added later.

Where do you see further potential for the product family?We’re steadily continuing our portfolio de-velopment – with the ODU-MAC Blue-Line with plastic housing and our ODU spindle locking, for example. The ODU-MAC ZERO was the latest of the White-Line to be in-troduced, featuring a new, compact and non-magnetic housing variety. In the Sil-ver-Line, we’re one of the first manufac-

turers with a complete protective housing design for the termination area. Of course, for all our product lines, we always keep data technology and development in mind. Along with the 30 different data technology modules available for all com-mon transfer rates, we also offer options for optical and coaxial transmission.

What highlights can trade fair visitors look forward to?Obviously, our new performance class, the ODU-MAC Blue-Line, with PCB termination modules, a 20 contacts signal module with integrated contact protection. But in both our Silver-Line and White-Line, we’re introducing a module for the alternate transmission of HF signals with a patent-ed pin-and-socket configuration including rigid-flex PCB terminations. We’ll also have our new M+/P+ docking frame varieties and assemblies on display, rounding out our range of services. So be sure to stop by – we’ll be at stand 143 in hall B2.

Mr. Säckl, thank you for speaking with us!

Bernhard Säckl, Portfolio Manager Rectangular Connectors, presents the advanced development and advantages of the new ODU-MAC product lines.

Learn more about the numerous applications from an online interview on our YouTube channel. Simply scan the QR code on the left or go to www.youtube.com/ODUSteckverbinder

A new design with three product lines, almost limitless possibilities for every application, and a new performance class – the ODU-MAC product lines will be introducing themselves at electronica 2016.

THE ODU-MAC®

THE ALL-ROUNDER – NOW IN THE NEW SILVER-, WHITE- AND BLUE-LINES

electronica 2016hall B2, stand 143

ODU-MAC®

www.youtube.com/ODUSteckverbinder

www.youtube.com/ODUSteckverbinder


A NEW PERFORMANCE CLASS.

A MODULAR SYSTEM FOR INDIVIDUALITY. A FLEXIBLE INTERFACE FOR YOUR APPLICATION.

BLUE IS THE NEW PERFORMANCE CLASSEasy, efficient, and flexible: The ODU-MAC Blue-Line! The hybrid manual connector solution can be easily attached and detached by anyone on site. The module is also easily mounted and removed due to the clip-on mechanism. The crimp-clip contacts ensure simple assembly. We are the first manufacturer to offer a standard housing made of plastic featuring the ODU spindle locking. Of course, a variety of metal and plas-tic housings ensures maximum application flexibility. Effective contact through separate PCB termination modules, at least 10,000 mating cy-cles, a high packing density, and modularity are compelling features of our ODU-MAC Blue-Line. The new performance class was designed by us as a cost-effective solution for a wide range of applications.

AUTOMATIC DOCKINGWith six different docking frames in individually configurable lengths, the ODU-MAC Silver-Line is a multi talent. In this product line, long life with up to one million mating cycles, the highest level of contact reliability, and failure resistance round off the features. The optional quick-change head guarantees minimal downtimes if maintenance is required after all. Our customers use the robust hy-brid interface especially in industrial applications in such areas as measurement and testing technology, fully automated production lines, and quick-change systems. With 30 different inserts in the area of data technology and numerous coaxial and optical trans-mission options, we are already equipped today for the high-speed requirements of tomorrow.

MANUAL MATINGWhether magnet resonance tomography, test equipment, or inter-face cable for railway applications: The White-Line makes manual mating simple as well as versatile. Spindle, lever, or snap-in lock-ing is available as a standard and ensures optimal, ergonomic han-dling. Different housings made of metal and plastic are available options, too. Completely non-magnetic versions can be ordered as well. Always part of our ODU-MAC White-Line: long life with more than 100,000 mating cycles, high packing density, and contact re-liability and failure resistance. This results in customized solutions for manual mating adapted to the needs of our customers.

numerous contact inserts for transmitting, signals, power, high-power, coax, compressed air, data rates

and light waves

ODU-MAC® DOCKING HOUSING ODU-MAC® ZERO

plastic housing

two half-shells with integrated module fixing (no aluminium frame)

optional strain relief


flexible protective housing for the connection area

no customization necessary because of direct PCB connection

modules with practical clip principle for a toolfree assembly and dismounting

8-channel module incl. starr-flex connection

MANUAL MATING.AUTOMATIC DOCKING.


housing in plastic or aluminium


Mr. Rohr, which trends are currently on the mind of your customers regarding the circular connectors?The circular connectors have been among our bestsellers in the ODU portfolio for decades. We offer a variety of solutions for a wide range of markets and applica-tions. The trends and requirements that concern our customers are accordingly diverse. They range from autoclavable solutions in medical technology to hybrid solutions in industrial environments. More functionality in a compact connector is here in demand. Central issues are also miniaturization, which requires more pow-er in less space, and the fast and reliable transfer of data and signals under the key-word high-speed. Our answers match the challenges of the application. In addition to circular connectors such as our ODU AMC High-Density or our ODU MINI-SNAP, our portfolio features additional solutions, starting with modular rectangular connec-tors (more about this on pages 6–9) to heavy-duty connectors. Another impor-tant trend concerns system solutions – our customers require connectors, cables, and the corresponding assembly from a single source.

As manufacturer how do you respond to these trends?With a high level of vertical integration, in-depth knowledge about connector solu-tions, and cable assembly expertise! We are close to our customers and sense their needs. For example, new versions of our ODU AMC High-Density connector expand the field of application. The ODU MINI-SNAP and ODU MEDI-SNAP are already success-fully used in many different markets. As with our modular ODU-MAC connectors, these product lines are constantly ex-panded based on market requirements. Once the standard reaches its limit, we then fall back on our customized and ap-plication-specific connector solutions. These remain one of our strengths and offer the highest benefit possible for our customers due to individual designs.

Where do you see the circular connector portfolio in the next few years?Trends such as Industry 4.0, miniaturiza-tion, and the transmission of high-speed

CIRCULAR CONNECTORS

ALL-ROUND PERFECTION! Our extensive range of circular connectors will win you over! Whether metal or plastic housing, whether high-quality connectors from the standard portfolio or individual tailor-made products, whether overmolded, or ready to be assembled on-site: the electronica fair trade will provide you with a first overview of all innovations and proven solu-tions! As a member of management, Günter Rohr is respon-sible for our entire product portfolio, and especially for our circular connectors.

data remain with us. From a customer per-spective, interfaces should become ever more powerful, of course, quicker avail-ability and economic products, however, are equally decisive factors. Here, cost effectiveness applies not only to price. In-stead, we must offer our customers solu-tions that deliver fundamental systematic benefits and utilization advantages. Last but not least, we will bring to market more application-specific solutions, depending on the industry segment and the respec-tive applications.

Which strategic steps are you taking al-ready today?We continuously invest in the expansion of our development and production. In this area, we strongly focus on our custom-ers’ needs. Technologically advanced and high-quality products are the result.

Mr. Rohr, thank you for speaking with us!


CIRCULAR CONNECTORS

For a broad spectrum of applications: the portfolio of ODU circular connectors

Our customers count on us to deliver solutions with fundamental systematic benefits and utilization advantages.”

A conversation with Günter Rohr, responsible for the global product management about “evergreens,” challenges, and results in the area of circular connectors.


A SOLUTION FOR ANY INDUSTRY All around powerful, all around satisfied – an excerpt from our portfolio of circular connectors. Of course, you will find even more variety at the electronica trade fair, including personal consulting.

IN ALL SHAPES AND COLORSThe ODU MEDI-SNAP also promises application variety! The plastic connector has a low weight and is available in autoclavable and sterilizable versions. In addition to ten different device and con-nector components, this product line also offers numerous coding possibilities that help prevent incorrect connections. Six mechani-cal groove coding and seven color-coding options ensure users can rely on intuitive connecting with the associated device component. In addition to the push-pull locking, you can optionally select a break-away function. The easy and reliable locking with break-away function allows for the quick disconnect of the connection in an emergency. Of course, we handle all of the assembly if desired.

MINIATURIZED AND POWERFULWe designed our compact and lightweight ODU AMC series especially for use in harsh environments. The product range is characterized by high reliability and durability together with easy handling. The ODU AMC High-Density, a small and powerful connector, of-fers different signal configurations and customized models for the power supply (up to 15 A) as well as data transfer (USB 3.0 with 5 A current) in a housing diameter of only ten to 18.5 millimeters – offering a pole density of up to 40 contacts. In short: Miniatur-ization and system solutions from a single source!

Speaking of compact! Whenever a space-saving, lightweight, and tight cable assembly is desired, our ODU MINI-MED is the right product. Whether in hy-gienic sensitive applications in medical technology or use in industrial electronics as well as measure-ment and testing technology, the ODU MINI-MED is an all-round talent and compact solution. Which we gladly customize to your specific needs and require-ments. Small, light, assembled!

RELIABILITY FULL OF POSSIBILITIESPower, signals, data, or other media – our ODU MINI-SNAP in a robust metal housing convinces with excellent quality, high level of reliability, and best handling characteristics possible. The push-pull principle en-sures reliably that none of the connectors in your application become loose. The configuration of the connection solution is just as flexible: Six sizes, various housing designs, various coding possibilities, three connection types, and a large variety of contact inserts, also combined as hybrid solutions, IP 50, IP 68 – it’s your choice! Our connector will be suitable for many of your applications.

ODU MINI-SNAP® • High-speed data transfer

• Six sizes, 3 connection types, and various contact inserts

• Long service life

ODU MEDI-SNAP® • Numerous coding options – by color and mechanical

• Push-pull locking mechanism and break-away function

• Autoclavable and sterilizable versions possible

ODU AMC® HIGH-DENSITY • Housing diameter of only ten to 18.5 millimeters

• Pole density up to 40 contacts

• New versions for numerous fields of application

• Compact right angle connector and 90 degrees cable exits

ODU AMC® SERIES • Light weight and easy handling

• High-speed data transfer

• Push-pull locking mechanism and break-away function

• Long service life

ODU MINI-MED® • Fully assembled

• EtO sterilizable

• DEHP-free

• IP 67 protection class when mated

CIRCULAR CONNECTORS


CONNECTING THE FUTURE,CREATING MOBILITY

EMOBILITY

What will our future modes of transport be? How will we ship products? How will we cross oceans by plane or ship? Whether by land, sea or air: eMobility is all about planning today how we’ll move tomorrow.

The mobility revolution is already underway!

Richard Espertshuber, Global Business Development Manager eMobility, and his colleague William Ying, during the interview.


EMOBILITY

High mating cycles, high power-transmission rates and reliable contacts are just the tip of our service range in this field. Our eMobility specialists are there for you – as development partners and problem solvers for your specific applications.

Richard Espertshuber and William Ying are both frontrunners and trailblazers, with the goal of continuously expanding ODU’s eMobility sector. A conversation with our Global Business Development Manager eMobility and his ODU counterpart in China about customer requirements, technologically outstanding products and challenging goals.


Already thinking about tomorrow – today. Just how fast-paced is this eMobility revo-lution?Richard Espertshuber (R.E.): It’s already begun and will increasingly become part of our reality. All future mobility will run on electricity.William Ying (W.Y.): Market figures and data back up this projection. For the Chi-nese market alone, eMobility has shown a 162-percent growth rate in the first half of 2016.

Where do you expect eMobility to be ten years from now?W.Y.: It will have permeated every part of our lives, from eRobots in logistics to eCars, which we’re already familiar with today. In-dependently from the concrete applications of eMobility, we’re expecting significant technological progress, particularly in core technologies such as automotive batteries, control electronics and electric motors.

with our experience, know-how and basic research. Simulation can result in reliable forecast models which can provide us with an early indication of the most expedient direction to take.

Yet the standards for charging plugs, for example, differ from region to region. How exactly is ODU preparing itself for the fu-ture of eMobility?R.E.: Particularly for charging plugs which al-ready contain our ODU products, standards vary widely. But we have a suitable solution for every standard in our entire portfolio, which is extensive. Here, too, we’re reach-ing out to our customers and building up eMobility teams in our three core regions: Europe, North America and Asia. W.Y.: As far as I’m aware, ODU is the first manufacturer of connectors in China to be making use of this kind of structure. It’s how we always manage to guarantee short time-to-market times.

You’ve called yourselves development part-ners and problem solvers. When is ODU the right partner for a potential customer?W.Y.: At ODU, we certainly look far beyond the usual standards. Whether our custom-ers already have an application on hand or whether they’re only in the planning and development phase. R.E.: This makes for solutions which aren’t off the shelf but instead have been de-

No matter which segment we’re working on, our customers always benefit from our ability to be innovative.”

R.E.: For us as manufacturers of connec-tors and contacts, this means we’ll be able to maximize our already high mating cy-cles and excel even more through reliable contacts and efficient solutions.

For ODU, what roles do the land, sea and aviation segments play in eMobility?R.E.: We’re currently expecting the largest amount of growth in the land segment. We have our sights set on solutions for sea and air transport for the medium term. W.Y.: But no matter which segment we’re working on, our customers always benefit from our ability to be innovative. Another advantage: Our contact technologies and connector solutions have been used since the beginning of eMobility. Which explains the wealth of experience we bring to every project. R.E.: Simulation is an important key word in this area. It’s a clever development meth-od we can make use of in combination

veloped to fit specific customer require-ments with optimal results. It also means we create unique selling points together with our customers – making them excel in comparison to their competitors. We cre-ate synergy between the possible and the imaginable!

Mr. Espertshuber and Mr. Ying, thank you for speaking with us.

Car sales in eMobility, global

Proportion of e-cars (optimistic)Proportion of e-cars (conservative)

2015

2019

2021

2023

2025

2027

2029

2018

2020

Source: Dr. Bratzel Center of Automotive Management GmbH & Co. KG

2022

2014

2026

2028

2030

0

5

10

15

20

25

30

35

in m

illio

ns

Together, Richard Espertshuber and William Ying develop custom-fit eMobility systems. eMobility in public transport: more than a vision – even today.

EMOBILITY


ODU SPRINGTAC®

ODU LAMTAC®

ODU STAMPTAC®

ODU TURNTAC®

“At first glance, the basic requirements for single contacts appear to all be the same,” explains Jürgen Heigl, responsible for the product range of Single Contacts. “But a complex application profile is the result of the interplay of all the various environmental conditions – and these are different for each of our clients.” Temperature and current-carrying capacity as well as high shock and vibration re-sistance are just a few of the challenges that our contacts must cope with in the application. No matter how challenging or com-plex the task, we transform it into a customized solution. Our four different types of contacts and the specific technology they offer provide outstanding results.

CLOSELY NETWORKED FOR ANY APPLICATIONFrom the ODU SPRINGTAC’s springwire technology to the ODU LAMTAC’s stamped lamella strip to the ODU TURNTAC’S turned con-tact to the stamped and rolled ODU STAMPTAC: We rely on the close link between our development and product departments as well as our proximity to the market. “By staying in close contact with our customers, we’re able to be receptive to their current wishes while planning for their future needs at the same time,” states the ODU Portfolio Manager. “Together with the technology and development department, we develop the foundation for tomorrow’s requests.” Both our application versatility and our contact systems offer po-tential for the future. New or alternative contact principles are be-ing developed faster and faster each day. “The latest production technologies, the processing of high-performance materials, and the use of state-of-the-art analytical and simulation methods: We offer every single one of these options, and from a single source!”

Jürgen Heigl, Portfolio Manager Single Contacts

SINGLE CONTACTS FOR UNLIMITED POSSIBILITIESIt all began with a twig broom. From this visionary idea, our single contact portfolio has steadily grown over the last seven decades. Numerous complex requirements continue to challenge us and are the basis of our current range of solutions.

SINGLE CONTACTS

ODU SPRINGTAC®

Thanks to the independently suspended springwires, this contact has an extremely high number of contact surfaces in the smallest of diameters. Even in the smallest version with a contact diameter of only 0.76 mm, 15 springs are mounted, each of which enters into contact with the pin. The result: total reliability and stable low con-tact resistance even at extremely high numbers of mating cycles (> 100.000).

ODU LAMTAC®

Based on a turned carrier with a fitted stamped lamella strip. It offers more than 10,000 mating cycles and a special benefit thanks to its high contact reliability, high power transmission, and high tem-perature resistance. Special performance materials enable optimal electricity transmission up to 180 degrees Celsius. Another feature is the high degree of automation and the short time to market.

ODU TURNTAC®

This turned, slotted contact has up to four contact surfaces be-tween the pin and socket depending on the version and boasts exceptional ruggedness in the smallest of dimensions. This de-sign compensates for even the most severe contacting angles in the application – up to five degrees. Our expertise in the area of contact technology, our surface technology and testing systems ensures reliable contacts with long-term stability, as guaranteed by our ODU TURNTAC.

ODU STAMPTAC®

The latest addition to our portfolio. The volume-enabled and automatable stamped contact reliably mates with the pin, thanks to the slotted contact finger. A special contact for IEC charging in-terfaces is also included in the product range. A molded-on lip seal guarantees IP 67 sealing. No matter which ODU STAMPTAC version you choose, we’re ready to partner with you in today’s growing market.

OUR FOUR CONTACT TYPES

Old broom turned better. The original resilient pin (right) and its modern counterpart: The ODU SPRINGTAC offers excellent reliability and stability.


SINGLE CONTACTS

THE HIGH-PERFORMANCE CONTACT

THE LARGE-SCALE PRODUCTION SERIES CONTACT

THE RUGGED ONE

THE MARATHON RUNNER



CUSTOM COMPLETECustomization is what’s special about cable assembly. Each process, each cable, and each connection is exceptional. As is the complete system we design for you.

CABLE ASSEMBLY

CABLE ASSEMBLY

DESIGN

ASSEMBLY

PRODUCTION

DEVELOPMENT

LOGISTICS

TEST LABORATORY

CABLE ASSEMBLY AT A GLANCE

From the connector to the termination area all the way to the cable assembly – our customers benefit from our connector solution expertise.

FROM CABLE TO OVERMOLDING“In recent years, the trend has clearly been towards complete sys-tems,” explains Jürgen Reimann, Head of Cable Assembly. “From connectors, cables, and cable overmolding to waterproof potting, our customers receive the entire system solution from us.” With significant benefits. That the number of suppliers is reduced for customers is simply one of the positive points. At the same time, all necessary technologies are available to us as the manufacturer. Our know-how and experience associated with the entire connec-tion technology makes us equally effective and innovative.

NETWORKING FOR OPTIMAL RESULTSA more challenging path lies between an idea and a product, and we gladly take this path for you. Each cable assembly begins in the development phase. Our own electromechanical laboratory provides in-depth test results and opportunities for simulations. In the subsequent manufacturing phase, we produce according to your requirements and industry standards and bundle all further steps, from providing the materials to delivery. “Especially in the area of cable assembly, the smooth interplay between all depart-ments is what makes our solutions so impressive.” But not only communication guarantees best quality but also state-of-the-art

production, processes, and assembly facilities. “We’re continuous-ly expanding our growing cable assembly division,” states Jürgen Reimann. “We’ve recently invested in data verification with cabling and network testers, as well as in equipment for silicone overmold-ing. We’re now one of the few system suppliers who will be offering this as of 2017.”

VARIETY OF TECHNOLOGIESAt the electronica trade fair, we’ll be demonstrating this data tester to those visiting our stand. To do so, we connect an ODU-MAC with high-speed modules and test the cable assembly of the rectangular connector on-site and in real time. The design and aesthetics, as well as the electrical and thermal properties of silicone overmolding open up new markets. Jürgen Reimann thinks further ahead to the future: “When it comes to the keyword Industry 4.0, we’ll be paying close attention to the topic of cable assembly. Testing technology, potting, and overmolding, as well as process audits will be our topics tomorrow.” Today, we deliver innovative and flexible cable assemblies as well as system solutions with short delivery times for perfect results.

Find out more about our cable assembly on our website or simply scan the QR code.

02 I 2016

Jürgen Reimann, Head of Cable Assembly

Our high-quality cable assembly makes absolutely sure that the complete system reaches the highest performance level in its application.”

http://www.odu-connectors.com/products-solutions/assembly.html


RELIABILITY AROUND THE CLOCK

PERFECTLY EQUIPPED FOR HEAVY-DUTY APPLICATIONSHow can safe power transmission, for example, in Shanghai’s port cranes be ensured? Or a reliable connection for excavator grippers be established? Our heavy-duty connectors can do all this and much more. Whether rain, wind, water, snow, or frost – these connec-tors easily withstand all environmental influences. The solid housings are designed for the most rugged conditions. The bayonet locking is not only easy to handle, but also closes reliably even if the connector is exposed to strong vibrations. The proven ODU SPRINGTAC contacts with springwire technology are used as contact elements for the transmission of signals up to and including high current. These ensure a safe and trouble-free connection and guarantee a high number of mating cycles. With a selection of more than 100 standard inserts, your application in a harsh environment is our next challenge.

HEAVY-DUTY CONNECTORS FOR DIFFICULT TASKSNo easy task when connectors need to function in extreme environmental conditions.

Printed circuit boards constitute the heart of almost all electrical equipment – particularly in the area of automation. Demanding operations functioning 24/7 must be fail-free. Reliable contact technology is of vital importance for the secure transfer and trans-mission of power, signals, and data. With our versatile product pro-gram, you can choose maximum flexibility in designing your appli-cations and optimal capacity in use: ODU PCB connectors provide impressive results worldwide in industrial applications thanks to their excellent quality in signal transmission and integrity.

OTHER PRODUCTS FROM THIS SEGMENTThe ODU FLAKAFIX, a 2.54 mm board-to-wire connector, is a relia-ble and cost-effective solution for PCB connections. It stands out thanks to its high contact security, dependable long-term perfor-mance, low contact resistance and gas-tight contact points.

The ODU MINI-FLAKAFIX series is the right choice for connecting printed circuit boards over greater distances at arbitrary or change-able angles. The contacting of the board and the cable is available in a pluggable or a soldered version.

The ODU CARD connectors are suitable as medium and high-pole, plug-in contact elements. The practical geometric layout allow for high packing density on printed circuit boards. ODU CARD connec-tors are available as square socket / plug combinations.

By combining tiny dimensions and maximum power, ODU MINI-CARD creates optimal connections between boards – both for THT sol-dering as well as for surface mounting (SMT soldering). The two guide pins molded on the insulating body facilitate centering dur-ing assembly and absorb horizontal mechanical forces of printed circuit boards.

SPECIAL SOLUTIONS

electronica 2016hall B2, stand 143SPECIAL SOLUTIONS

A LONG SERVICE LIFE AND NO MAINTENANCE REQUIRED? NO PROBLEM!

Safe locking and secure connections even under vibration:

Our heavy-duty connectors.

UP TO 1,500 A

HIGH CONTACT DENSITY

RUGGED DESIGN

HIGH VIBRATION RESISTANCE

A typical year is 8,760 hours or about 31.5 million seconds long. A connector should work failure-free for many, many times longer – even when in permanent operation.


electronica 2016hall B2, stand 143 CUSTOMER-SPECIFIC SOLUTIONS

Special applications require special connector systems. With an unwavering focus on you, our customer, and the results you’re seeking, we stay by your side and deliver tailored contacts, connectors and assemblies. The solu-tions we develop are as customized as they are efficient. As our customer, you’ll benefit from the broad base of our previous modifications. At the same time, our first-class implementation expertise and extensive level of in-house production depth guarantee maximum flexibility and quick end results. With a consistently high level of quality.

CUSTOMER-SPECIFIC SOLUTIONS

Sophisticated contact geometry in the smallest of spaces, used in industrial control technology by Bernecker + Rainer.

CHALLENGE PROVIDED,SOLUTION FOUND

When you give us your requirements regarding design, function, cost and exclusivity, we’ll come up with the interface you need. Our goal for each and every order is your application and your success. We can make this happen by relying on our more than 70 years of experience in developing and manufacturing connectors, thinking outside the box and delivering outstanding results. The following two examples demon-strate how versatile and customized our solutions for you can be.

Special ODU solutions in medical technology (left): a customer-specific design solution based on the ODU-MAC, created for a MRI system.

Designed for rough environments: our system solution for Mettler Toledo’s truck weighbridge.

WEIGHTY DEVELOPMENTWhen trucks need to be weighed, we ensure the accurate transfer of data. Our system solution made up of a connector and cable is used in a stationary weighbridge of our customer Mettler Toledo. It weighs the trucks before and after loading − and has a load capacity of up to 90 tons. Two connectors per load cell ensure the proper transfer of data. The harsh environmental conditions place high demands on the glass-potted connectors and cables: moisture resistance for up to 20 years and a small size. The rugged cables must be able to survive rodent attacks and lightning strikes without damage and provide a completely tight connection to the terminal. This solution has provided flawless results for years now.

INTERFACE WITH A TWISTA customized industrial control system − that was the development challenge our customer Bernecker + Rainer Industrie-Elektronik set before us. Our solution wasn’t a connector in the usual sense. Instead, we developed plug-in modules. Since the specifications called for an extremely compact design, the challenge already be-gan with the production of suitable stamped and injection-molded parts. The input and output unit of the control system still contains three ODU products. In addition to the 12-pole terminal block, we also produced the through connector, a bus connection between the units, and a bus module. The sophisticated contact geometry of this system solution enables us to meet even the broadest of re-quirements.

IN ACTION

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FOR TACTICAL, RELIABLE COMMUNICATIONPoor quality reception, listening fatigue and constantly having to wear a headset in or around one’s ear – these are common issues associat-ed with military communication systems. In order to address this chal-lenge and together with a special US Navy unit, our customer Atlantic Signal developed an advanced headset system: The DOMINATOR II. Com-bining a watertight, noise-absorbing microphone with bone conductors and electronic headphones, the system enables users, for the very first time, to be able to easily remove the headphones from their ears while the radio reception continues uninterrupted. This is made possible by bone conductors which enable the radio communication to be transmit-ted directly into the inner ear via the bones of the skull. Our ODU AMC ensures the reliable transmission of the signals. The circular connec-tor connects the headset with the push-to-talk housing. ODU AMC is a lightweight connector solution with a non-reflective surface, protection class IP 68 water tightness, durability of up to 5,000 mating cycles and break-away function. This last feature allows for the easy disconnec-tion of the connector with one pull on the cable. Ease of handling and a reliable connection – to fully meet the requirements of military and security technology.

ODU USA INVESTING IN THE FUTUREThink globally, act regionally – that’s the solid foundation of the ODU Group. We’re continuing to strengthen our three regions: Europe, America, and Asia. As we look to the future, we’re not only expanding our global market positions. We’re also investing in our company headquarters in Mühldorf: For example, this year we constructed a new building, thereby creating space for growth, both in terms of technology and personnel. Construction started in March and we moved into the new building in September. Offices for the Development, Technical and Quality Management departments are on the upper floors, while new production areas for the turning shop are located on the ground floor. More recently, we installed a new system for silicone overmolding. It’s a method used to assemble cables, which will expand our technology portfolio in the future. “This new building of ours gives us much more than just extra space,” states Dr. Joachim Belz, Managing Director ODU. “The move can actually be seen as a restruc-turing, in that the technology-based departments are now together in one building and close to production. Our cus-tomer-oriented areas – Sales, Marketing and Product Man-agement – will now be spatially closer together in the old building complex.“ Both new arrangements foster and short-

ODU GERMANY

en our internal communication channels. This means we can continue to guarantee fast, customized connector solutions in the future as well. And we’ll still be the reliable partner you can count on.

Room for creativity and perfect connections – the brand new building at our headquarters in Mühldorf.

NEWS

NEWS FROM THE WORLD OF ODU

Whether it’s trailblazing product innovations, attractive customer projects or promising sales campaigns, something’s always happening at ODU, no matter

where in the world. Our team members report on some of the current developments and activities from our various locations across the globe.


From process engineers to industrial clerks and me-chanical engineers. We offer excellent future pros-pects to young people with our eight different appren-ticeship programs, three dual degree programs, and internal advanced training courses. We place great emphasis on training our junior employees in-house. We share solid knowledge, comprehensive know-how, and years of experience. At the same time, we attach importance to creativity. Art and music lessons as well as original projects are therefore part of our training. Innovations are the result: For example, a re-cent project of our trainees was the development and construction of a pretzel cutting machine, which visi-tors of our “Training Day” were able to admire.

On June 11, we welcomed approximately 400 students and parents to our company premises in Mühldorf. At various apprenticeship stations, our trainers and trainees showed our visitors the tasks and learning contents, and provided them with a glimpse of the trainees’ everyday work. Our employees were introduced to the visitors during company tours. “Our Training Day was a great suc-cess again this year,” states Anna Edmaier, training manager at ODU. “We’re able to make top-quality con-nections and sophisticated technology easy to un-derstand with our ‘See, touch, participate’ motto.”

OUR SPECIALISTS OF TOMORROW

OF PRETZELS AND CONNECTORS

We challenge, we encourage, we train. Currently, 110 young people are completing an apprenticeship or dual course of study with us – and new ones join the company each year. Our “Training Day” offers young talents a first glimpse into the multi-faceted world of connectors.

WORK LIFE

THREE VOICES...

LISA SANDNERSurface coating engineer, Training year 2

I’m intrigued by technical and chemical processes, and that’s why I decided to

train to be a surface coating engineer. Wom-en in technical professions are a matter of course at ODU. Almost half the employees at ODU are women, and that’s nearly twice as many as you’ll typically find in the in-dustry. I also enjoy the pleasant working conditions and positive mood here.”

MAXIMILIAN WIESMÜLLERCutting machine operator, Training year 3

ODU trains us in a very focused and student-specific way. An older,

experienced employee is always by the trainee’s side to create a good balance between youth and experience. I learn something new every day from my col-leagues and I’m gradually getting ready to face the future challenges of the work-ing world.”

THERESA DRJUPINMechanical engineering student, Semester 3

After my toolmaker apprenticeship at ODU, I decided to do a dual study

course. The combination of practice and theory, study and everyday work, is still something I believe in to this day. ODU offers a variety of in-house further train-ing opportunities and great prospects: All the expertise and key technologies that I need to acquire as part of my studies – they’re all right here at ODU. And the cooperation with the subsidiaries and international customers opens up new horizons.”

We attracted a great deal of interest – and not just because of the “pretzel cutting machine” our trainees had created. We also had a variety of delightful treats to share about our company.

31201530 ODU STECKVERBINDER

“WELCOME TO PLANET e”For more than 70 years now, ODU has been producing high-quality, innovative

electrical connectors. So much has happened since then! And that includes our trade fair stands. Let’s look at our trendsetting solutions from yesterday and today.

NEWS

Over the past 50 years, the electronica trade fair has devel-oped into a premier meeting place for the electronics indus-try. The first electronica in 1964 invited exhibitors to Munich: Of course, ODU was there with its own stand. And we brought along our high-quality connector solutions that implement our customers’ requirements right down to the smallest de-tails. For example, in 1982 we presented a new 50-pin D-sub connector that turned into a great success down the road. Only later did the more economical 25-pin D-sub become more prevalent on the market.

YESTERDAY

ODU Denmark ApS.Phone: +45 2233 5335E-mail: [email protected]

ODU France SARLPhone: +33 1 3935 - 4690 E-mail: [email protected]

ODU Italia S.R.L.Phone: +39 331 8708847 E-mail: [email protected]

ODU Japan K.K.Phone: +81 3 6441 3210 E-mail: [email protected]

ODU Scandinavia ABPhone: +46 176 18262 E-mail: [email protected]

ODU (Shanghai) International Trading Co., Ltd.Phone: +86 21 58347828 - 0E-mail: [email protected]

ODU-UK Ltd.Phone: +44 1509 266433E-mail: [email protected]

ODU-USA Inc.Phone: +1 805 4840540 E-mail: [email protected]

Further information and specialized representatives can be found at: www.odu-connectors.com/sales

In 1982, our trade fair stand was only one story high and was designed in the then-fashionable shades of brown and yellow.

Our highlight of this electronica? Clearly our three ODU-MAC product lines. But in addition to our rectangular connector portfolio, we’ll also be presenting perfect connections from our extensive product and service range. From custom solutions to heavy-duty connectors, from use in harsh industrial environments to eMobility charger plugs: We hope you’ll put us to the challenge.

TODAY

ODU STECKVERBINDER

SO YOU CAN FIND WHAT YOU’RE LOOKING FOR!

ELECTRONICA 2016

Numerous events across 13 halls and 143,000 square meters of exhibition space. Our small trade fair guide – an electronica map – shows you how you can reach our stand 143 in hall B2 quickly and easily. Stress-free and directly from your metro stop. So you can keep a clear head and focus on the essential:

Technology that connects – Connections that fascinate

We’re currently presenting our extensive product portfolio at our bright, modern and generously laid-out stand.

VISIT US ATelectronica 2016 IN MUNICH NOVEMBER 8–11, 2016HALL B2, STAND 143

Make sure to pick up your free trade fair ticket today and visit us at our stand. An ex-clusive trade fair gift will be waiting for you.

ODU TRADE FAIR GUIDELet us guide you to our trade fair highlights:Just download the information you need directly to your smartphone or tablet.

TICKETYOUR FREE

3102 I 2016

YESTERDAY AND TODAY

INTERNATIONAL SALES SUBSIDIARIES

MASTHEAD

Publisher ODU GmbH & Co. KG, Pregelstraße 11, 84453 Mühldorf a. Inn, GermanyEditor uschi vogg PR e.K., 80469 Munich, www.uvpr.de Concept & design Graswald.Heiligtag GmbH & Co. KG, 94034 Passau, www.graswald-heiligtag.deTranslation JADO Übersetzungen GmbH

Photo credits Title: Spreadfilms GbR; p. 2: ODU, Spreadfilms GbR, Studio Weichsel-baumer, Christian Michel; p. 3: Christian Böhm; p. 4: ODU; p. 5: MSM Messe-Service Merkhoffer GmbH; p. 6: Spreadfilms GbR; p. 7: Studio Weichselbaumer; p. 8: Christian Michel; p. 9: Christian Michel; p. 10: Studio Weichselbaumer; p. 11: ODU; p. 12–13: Studio Weichselbaumer; p. 14: shutterstock, Christian Michel; p. 15: Studio Weichselbaumer; p. 16–17: shutterstock, Christian Michel, Studio Weich-selbaumer; p. 18: Studio Weichselbaumer; p. 20: Christian Michel; p. 21: Studio Weichselbaumer; p. 22: ODU; p. 23: Florian Weichselbaumer, thinkstock; p. 24: Studio Weichselbaumer; p. 25: ODU, Bernecker + Rainer; p. 26: ODU, thinkstock; p. 27: Studio Weichselbaumer, Christian Böhm; p. 28: Studio Weichselbaumer; p. 29: ODU; p. 30: ODU; p. 31: thinkstock; Back title: ODU

ALL INFORMATION AND DOWNLOADS ARE AVAILABLE AT THIS QR CODE OR AT:

WWW.ODU-CONNECTORS.COM/NEWS-TRADE-FAIRS/ TRADE-FAIRS/TICKETS

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http://www.odu-connectors.com/news-trade-fairs/trade-fairs/tickets

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ODU GmbH & Co. KG · Pregelstr. 11 · 84453 Mühldorf a. Inn · Germany Find out more at www.odu.de

Creating something new where nothing existed before, mastering technical challenges and fi nding perfect solutions for each and every customer requirement: With one ingenious yet simple idea – the resilient pin – Otto Dunkel, the company’s founder, lay the cornerstone for ODU’s success. This creative spirit has shaped our company’s identity to this day and made connector technology innovations our business for the past 75 years.

ODU. For perfect connections that deliver what they promise.

YESTERDAY. TODAY. TOMORROW.ODU CONNECTS.

75 YEARS I 1942 – 2017

2014

in anticipation of the latest highlights€¦ · issue 02 2016 in anticipation of the latest...

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