increase - mag nothing less. · pdf fileoutput kg per line in 24 hours 339 681 356 713 vd 107...

DISCOVER THE FULL RANGE OF THE WORLD’S MOST EFFICIENT AND PROFITABLE ENAMELLED WIRE MACHINES.

THE FULL RANGE FOR COPPER WIRE.MAG offers the complete range of horizontal and vertical machines. So no matter what wire diameter, with MAG you can produce it in the most efficient and profitable way.

THE FULL RANGE FOR ALUMINIUM WIRE.MAG also offers the complete range of horizontal and vertical machines for the production of the highest quality enamelled aluminium wire.

THE NEW IMPROVED GENERATION MAG MACHINES: MORE THAN ZERO.MAG’s new generation Mozart ZERO is again revolutionary. Zero external energy for its oven heating during production means half the total energy costs. And new innovations enable higher speeds and productivity at even better quality.

Only MAG can cover all fields of enamelled wire production, worldwide at the highest quality level. Our horizontal machines deliver the best performance: from ultra fine wire for microelectronics to medium wire for

motors or compressors. Our vertical machines are the first choice for the production of everything ranging from heavy sizes for chokes to big rectangular wires for transformers.

MAG has once again revolutionised the ena-mel wire industry. With our latest technology you can now produce aluminium wire over the complete diameter range at the world´s

highest quality level. With the lowest energy costs by far as well as the lowest scrap and the lowest downtime. Resulting in the highest productivity.

The most efficient horizontal machines use 55% of the total electrical energy for heating the process air. MAG’s ZERO technology cuts heat loss by more than half, so that during production less than 50% of the initial power is needed. This allows the oven to run on zero electric energy for heating. This is achieved through various innovations:

Heat transfer enhancement between the wire/air interface through improved flow conduction in a specifically designed baking tube geometry.

Recovery of exhaust air via highly efficient heat transfer units.

Prevention of wire heat loss through thermal insulation of contact zones between the wire and free airspace.

Reduction of oven wall heat loss due to multilayer insulation, which decreases heat transmission across the oven walls.

Regulation of wire temperature based on fully automatic cooling – avoiding wire heat loss. This results in drastic energy cost savings that allow a new Mozart Zero to amortise itself within only a few years through energy cost savings alone.

Despite these technologies we have improved our machines further.

Diamond enamelling dies, developed with the Graz University of Technology and Balloffet, that allow speeds up to 227 VD at 0.20 mm diameter, PEI of 45% SC and a 100 times longer life cycle.

Higher speeds at big diameters. Up to 139 VD at 1.60 mm. And that at higher quality than others at lower speed.

Zero emissions. The new MAG catalyst ZERO NOx reduces NOx, total C and CO to zero. A world first in the magnet wire industry.

MAG Maschinen- und Apparatebau AGWirtschaftspark 44, A-8530 Deutschlandsberg, Phone +43-3462-2545, Fax +43-3462-2545-125

E-mail: [email protected], www.mag.at

These innovations are only possible because MAG invests huge funds in R&D. Together with one of the leading technical universities we develop and constantly improve our own technologies. And, of course, each and every MAG machine is thoroughly tested before it goes on sale.

INCREASE YOUR PROFITS WITH:

All data herein are subject to modifications without prior notice due to technical progress. Version 03/16

awg

mm

24|

0.50

16,5|

1,18

14,5|

1,50

12,5|

1,90

10,5|

2,36

8,5|3

6,5|

3,75

4|5

V6

V7

V9

0.95–2.80 mm / awg 18.5–9

1.7 – 5 mm / awg 13.5 – 4

2.0 – 5.2 mm / awg 12 – 4

VERTICAL

awg

mm

30|

0.25

26.5|

0.375

24.5|

0.475

22.5|

0.6

20.5|

0.75

18.5|

0.95

16.5|

1.18

14.5|

1.50

12|2

H3 ZERO

H4 ZERO

H5 ZERO

H6 ZERO

H7 ZERO

0.30–0.60 mm / awg 28.5–22.5

0.335 – 0.85 mm / awg 27.5 – 19.5

0.5 – 1.320 mm / awg 24 – 15.5

0.85 – 2 mm / awg 19.5 – 12

1.5–2.0 mm / awg 14.5 – 12.0

HORIZONTAL

All data herein are subject to modifications without prior notice due to technical progress. Version 03/16

VERTICAL FLAT

V8

V9

for rectangular wires from 1.4-20 mm2 (0.00217 sq inches - 0.031 sq inches) with max. width of 10 mm and min. thickness of 0.8 mmfor rectangular wires from 3-80 mm2 (0.0047 sq inches - 0.124 sq inches)

awg

mm

53|

0.018

16,5|

1.2

14|

1.6

38|

0.1

HS 0

HS 1

HDS 1

HESF 1

HESF 2

HESF 3

H3 ZERO

H4 ZERO

H5 ZERO

H6 ZERO

H7 ZERO

32|

0.2

28,5|

0.3

26|

0.4

24|

0.5

22|

0.6

21|

0.7

20|

0.8

0.018 – 0.04 mm / awg 53 – 46

0.03 – 0.06 mm / awg 48 – 42.5

0.05 – 0.12 mm / awg 44 – 36.5

0.05 – 0.12 mm / awg 44 – 36.5

0.08 – 0.15 mm / awg 40 – 34.5

0.1 – 0.25 mm / awg 38 – 30

0.15 – 0.35 mm / awg 34.5 – 27

0.2 – 0.5 mm / awg 32 – 24

0.3 – 0.8 mm / awg 28.5 – 20

0.5 – 1.2 mm / awg 24 – 16.5

1.0 – 1.6 mm / awg 18.0 – 14.0

HORIZONTAL

awg

mm

26|

0.4

3|6

18|1

12|2

8,5|3

6|4

4,5|5

V6

V7

V9

0.71 – 2.24 mm / awg 21 – 11

1.0 – 4 mm / awg 18 – 6

2.0 – 5.2 mm / awg 12 – 4

VERTICAL

THE FULL RANGE OF HORIZONTAL AND VERTICAL MACHINES.

MOZART ZERO H4

max. length*: 20 m

max. speed 1250 m/min. PEI PU min Ø max Ø min Ø max ØOutput kg per line in 24 hours 455 1040 460 1065vd 227 208 231 213

Dimension range: 0.2 – 0.5 mm / awg 32 – 24

Line Configurations* excl. spooler, pay-off, drawing mc

MOZART ZERO H6

max. length*: 20 m


Dimension range: 0.5 – 1.2 mm / awg 24 – 16.5


MOZART ZERO H3

max. length*: 19 m


Dimension range: 0.15 – 0.35 mm / awg 34.5 – 27


MOZART ZERO H5

max. length*: 20 m


Dimension range: 0.3 – 0.8 mm / awg 28.5 – 20


MOZART V7

max. height*: 19.9 m


Dimension range: 1.7 – 5 mm / awg 13.5 – 4


MOZART V7





MOZART ZERO H4

max. length*: 20 m


Dimension range: 0.335 – 0.850 mm / awg 27.5 –19.5


MOZART ZERO H6

max. length*: 20 m


Dimension range: 0.85 – 2 mm / awg 19.5 – 12


MOZART ZERO H5

max. length*: 20 m




MOZART V6



Dimension range: 0.95 – 2.80 mm / awg 18.5 –9


MOZART V6





MOZART ZERO H3

max. length*: 19 m


Dimension range: 0.30 – 0.60 mm / awg 28.5 – 22.5


HS 1

Line Configurations* excl. drawing mc

max. length*: 4.0 m

max. speed 1000 m/min. PEI PU min Ø max Ø min Ø max ØOutput kg per line in 24 hours - - 5.4 36vd - - 10 54


HESF 3

max. length*: 12.5 m



Line Configurations* excl. spooler, drawing mc

HESF 1

max. length*: 6.0 m




HS 0max. speed 375 m/min. PEI PU min Ø max Ø min Ø max ØOutput kg per line in 24 hours - - 1.17 4.8vd - - 1.02 12


max. length*: 3.4 m


HESF 2

max. length*: 10.5 m




HDS 1max. speed 980 m/min. PEI PU min Ø max Ø min Ø max ØOutput kg with 4 lines in 24 hours 80 230 100 340vd 41 48 49 70


max. length*: 6.5 m


MOZART ZERO H7

max. length*: 20 m




MOZART ZERO H7

max. length*: 20 m




MOZART V9 SINGLE/DUAL

Line Configurations* excl. spooler, pay-off

Rectangular WireMax. Cross-section area 80.00 mm2

Min. Cross-section area 3.00 mm2

Max. Nominal width 20.00 mmMin. Nominal width 2.00 mmMax. Nominal thickness 5.60 mmMin. Nominal thickness 0.90 mmRound Wiremax. 5.200 mm, min. 2.000 mm

MOZART V8 DUAL

Line Configurations* excl. spooler, pay-off

Rectangular WireMax. Cross-section area 20 mm2

Min. Cross-section area 1.4 mm2

Max. Nominal width 10 mmMin. Nominal width 1.7 mmMax. Nominal thickness 3.75 mmMin. Nominal thickness 0.8 mm

HORIZONTAL MACHINES

VERTICAL MACHINES

increase - mag nothing less. · pdf fileoutput kg per line in 24 hours 339 681 356 713 vd 107...

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