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    New Direct Torque Control Scheme of Induction Motor for

    Electric Vehicles

    M.Vasudevan* and Dr.R.Arumugam

    *Department of Electrical and Electronics Engineering, Anna University, Chennai-25,

    e-mail: [email protected]

    Department of Electrical and Electronics Engineering, Anna University, Chennai-25,

    e-mail: [email protected]

    Abstract

    In this paper, new scheme of direct torquecontrol of induction motor for electric vehicles is

    proposed and the results of an investigation into

    suitable torque control schemes are also presented.

    The electric vehicle drive consists of rewound

    induction motors and a three-level IGBT inverter.

    The schemes investigated are Field Oriented Control,

    Direct Torque Control (DTC), and DTC using Space

    Vector Modulation. The results of Matlab-Simulink

    simulations and a comparison between the control

    schemes are presented. It is found that the DTC using

    Space Vector Modulation scheme is best for this

    application.

    Keywords: Induction Motor, Field Oriented Control,Direct Torque Control, Space Vector Modulation

    1 Introduction

    Induction motors are today the most widely used ac

    machines due to the advantageous mix of cost,

    reliability, and performances. Torque control in

    induction motors can be achieved according to

    different techniques ranging from the inexpensive

    constant voltage/frequency ratio strategy to the

    sophisticated sensorless control schemes. Now-a-

    days, such efficient schemes have been implemented

    in electric vehicles. The University of Canterbury hasdeveloped an electric vehicle over many years as the

    test bed for a variety of projects. It is based on a 1962

    Austin Farina body with 20 lead acid batteries

    providing a nominal 240-volt DC supply. Two 2.2kW

    50Hz induction motors that have been rewound to

    operate with an applied frequency of up to 150Hz

    drive it. An SCR inverter originally drove the motors,

    but recently new three-level IGBT inverters have

    been developed for each motor. This has the advantageof being able to produce three different levels of output

    voltage compared to the standard two levels. With a

    greater number of available levels for the output voltage

    the desired sinusoidal voltage can be achieved more

    accurately without increasing the switching frequency.

    This results in less current harmonics and therefore more

    efficient utilization of the available energy. The three-

    level IGBT inverter that was developed was only tested

    under open loop conditions, as no suitable controller

    was available.

    A suitable closed loop torque controller is required

    to enable this new three-level inverter to be used in the

    electric vehicle. Torque control is preferred for electric

    vehicle applications instead of precise closed loop speedcontrol because it mimics the operation of an internal

    combustion engine. It is important to make an electric

    vehicle drive like a standard vehicle. An ideal electric

    vehicle motor drive system would have high efficiency

    and produce low torque ripple. By reducing the current

    distortion, losses in the motor are reduced. Increasing

    the inverter switching frequency could reduce current

    distortion, but this would result in increased switching

    losses in the inverter. Therefore it is important for the

    control scheme to produce minimal current distortion for

    a given switching frequency. In this paper, four different

    control schemes are investigated to determine their

    suitability for this application. A brief overview of theoperation of each scheme is presented followed by

    results from Matlab-Simulink simulations. A

    comparison of the advantages and disadvantages of

    these three schemes is included.

    2 Control methodsA number of different control schemes for accurate

    torque control of an induction motor for this electric

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    Figure 1: Field Oriented Control Block Diagram

    vehicle application, have been investigated. Field

    Oriented Control (FOC) and Direct Torque Control

    (DTC) were chosen for simulation, as they are

    standard induction motor control techniques. An

    improvement to DTC is DTC using Space VectorModulation, a new torque control scheme proposed is

    also simulated. These are briefly described in the

    following sections.

    2.1 Field oriented control

    Field Oriented Control refers to induction motor

    operation in a synchronously rotating d-q reference

    frame that is aligned with one of the motor fluxes,

    typically the rotor flux [2]. In this mode of operation,

    control of the torque and flux is decoupled such that

    the d-axis component of the stator current controls

    the rotor flux magnitude and the q-axis componentcontrols the output torque.

    The required d-axis component of the stator

    current, ids, to achieve a given rotor flux magnitude

    demand, *drcan be determined from Equation (1).

    dsiLmdr =* (1)

    where,Lm = magnetizing inductance

    The required q-axis component of the stator current,

    iqs , fora given torque demand (T*

    em ),can be

    determined from Equation (2).

    qsdrem iLr

    LmPT *

    22

    3* = (2)

    For the d-axis of the synchronously rotating reference

    frame to be aligned with the rotor flux the slip

    relation, Equation (3), must be maintained.

    ds

    qs

    r

    rre

    i

    i

    L

    r= (3)

    A diagram of the field-oriented controller is shown in

    Figure 1. A proportional-integral controller regulates the

    stator voltage to achieve the calculated stator

    current. The required voltage is then synthesized by theinverter using space vector modulation (SVM).During

    motor operation the actual rotor resistance and

    inductance can vary, for example with temperature. The

    resulting errors between the values used and the actual

    parameters cause an incomplete decoupling between

    torque and flux.

    2.2 Direct Torque Control

    In principle, the DTC method selects one of the

    inverters six voltage vectors and two zero vectors in

    order to keep the stator flux and torque within a

    hysteresis band around the demand flux and torquemagnitudes. The torque produced by the induction

    motor can be expressed as Equation (4),

    sin.2

    3' sr

    r

    mem

    L

    L

    Ls

    PT = (4)

    which shows the torque produced is dependent on the

    stator flux magnitude, rotor flux magnitude, and the

    phase angle between the stator and rotor flux vectors.

    The induction motor stator equation, (5),

    sss

    s rIdt

    dV .= (5)

    can be approximated as Equation (6) over a short time

    period if the stator resistance is ignored.

    tVss = . (6)

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    This means that the applied voltage vector as shown

    in Figure 2(b) determines the change in the stator flux

    vector as shown in figure 2(a). If a voltage vector is

    applied that changes the stator flux to increase the

    phase angle between the stator flux and rotor flux

    vectors, then the torque produced will increase.

    3

    4

    56

    It

    It

    It

    It2

    14

    5

    3

    6

    Figure 2(a): Torque change corresponding to the

    position of flux

    Figure 2(b): Direct Torque Control Operation

    (2-level)

    Since a two-level inverter is only capable of

    producing six non-zero voltage vectors and two zerovectors, it is possible to create a table that determines

    the voltage vector to apply based on the position of

    the stator flux and the required changes in stator flux

    magnitude and torque. This is called the optimal

    vector selection table and is shown as Table 1 for the

    case of a two level inverter. It is possible to expand

    the optimal vector selection table to include the larger

    number of voltage vectors produced by a three-level

    inverter.

    TABLE 1: OPTIMAL VECTOR SELECTION TABLE

    (2-LEVEL) SECTOR

    Sector

    Tem 1 2 3 4 5 6

    V2 V3 V4 V5 V6 V10 V0 V0 V0 V0 V0 V0

    V6 V1 V2 V3 V4 V5 V3 V4 V5 V6 V1 V20 V0 V0 V0 V0 V0 V0

    V5 V6 V1 V2 V3 V4

    The stator flux vector can be estimated using the stator

    voltage equation, (5), as given in Equation (7).

    ( )dtIrV ssss = (7)As shown in Figure 3, the estimated stator flux magnitude

    and torque output is compared to the demand values. A

    voltage vector is then selected that will drive the torque and

    flux towards the demanded values.

    Figure 3: Direct Torque Control Block Diagram

    2.3 Direct torque control using space vector

    modulation

    Based on instantaneous current and voltage

    measurements it is possible to calculate the voltage

    required to drive the current output torque and stator

    flux to the demanded values within a fixed time period.

    This calculated voltage is then synthesized using SpaceVector Modulation.

    The applied voltage and motor current can be used

    to estimate the instantaneous stator flux and output

    torque. From these the required change in output torque

    and stator flux in order to reach the demanded values by

    the end of the current switching period can be

    calculated.

    Equation (8) shows that a change in torque

    corresponds to a change in stator current. The voltage,

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    V, required to achieve that change in stator current

    can be calculated knowing the back EMF of the

    motor. The back EMF can be calculated from the

    stator flux and current.

    ( )22

    3ssem IX

    PT = (8)

    As shown by Equation (6), the change in the stator

    flux vector is only dependent on V. To solve for the

    unknown voltage vector requires two equations, one

    for the required change in torque, (9), and another for

    the change in stator flux, (10).

    ( )( )EVXL

    tPT s

    s

    em

    = '22

    3(9)

    tVs = . (10)

    These two equations can be solved to find the

    smallest voltage required to drive both the torque and

    flux to the demand values. The required stator voltage

    can be calculated by adding on the voltage drop across

    the stator resistance calculated using the currentmeasured from the last cycle. The calculated voltage is

    then synthesized directly using space vector modulation.

    If the inverter is not capable of generating the required

    voltage then the voltage vector that will drive the torque

    and flux towards the demand value is chosen and held

    for the complete cycle. The complete circuit diagram of

    space vector pulse width modulation is shown in

    figure4.

    Figure 4: Circuit Diagram of Space Vector Modulation

    2.4 Simulation and results

    All three of the control schemes have been simulated

    using Matlab-Simulink. All simulations wereperformed using a model of the motors that are used in

    the electric vehicle. For the control schemes that

    operate at a fixed switching frequency, an inverter

    switching frequency of 10kHz was used. For the

    standard DTC simulations, torque and flux hysteresis

    bands of 1Nm and 0.0016Wb respectively were used to

    give a switching frequency close to 10kHz at the

    chosen motor speed and load. A minimum vector hold

    time of 25ms was chosen to simulate the time required tosample currents and voltages, and calculate the new

    vector. In sensored indirect field oriented control, the

    complete system is simulated and explored the

    performance of speed control. The simulation results are

    presented based on MATLAB programming. The indirect

    field oriented control speed closed-loop system is using

    the estimated speed as the speed feedback. All physical

    variables such as voltages, currents, flux linkages, flux

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    angle, speed and torque are normalized in per-unit. The

    reference speed is set at 900 r.p.m. or 0.5 p.u. with

    1800 r.p.m. base. The rotor angular velocity, estimated

    rotor flux and torque response are shown in figures 6, 8

    and 9 respectively.

    In Sensorless direct field oriented control

    scheme, rotor flux, its angle and rotor speed have been

    estimated. The DFOC speed closed-loop system is

    using the estimated speed as the speed feedback. The

    stator currents and DC-bus voltage are measured and

    all physical variables such as voltages, currents, flux

    linkages, flux angle, speed, and torque are normalized

    in per-unit. Torque demand response of sensorless

    field oriented control is shown in figure8. Motor per

    unit stator current is also shown in figure 10.

    Figure 5: DTC using Space vector modulationresponse to step change in torque demand

    Figure 6: Plot of rotor angular velocity in indirect

    field oriented control

    Figure 7: Direct Field oriented Control torque

    demand response

    Figure 8:Estimated Rotor flux in Indirect Field

    Oriented Control

    Figure 9: Response to step change in torque demand

    in Indirect Field oriented Control

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    Figure 10: Motor per unit stator current

    3. Comparison

    Direct Torque Control was developed as an alternative

    to FOC that had been in use for a number of years.

    DTC has the advantage of not requiring speed or

    position encoders and uses voltage and current

    measurements only. It also has a faster dynamic

    response due to the absence of the PI current regulator.

    A disadvantage of DTC is its comparatively high

    current distortion and torque ripple. DTC using SVM

    is a different approach that involves a direct predictive

    calculation of the voltage required to be applied to the

    induction motor to change the stator flux and torque

    magnitudes to the demanded values. It combines the

    best features of the direct torque control schemes such

    as fast torque response, no fixed switching frequency.

    DTC using SVM was chosen as the torque control

    scheme in this electric vehicle application. From the

    above discussions, advantages and disadvantages of all

    the control schemes are summarized as follows:

    3.1 Field-oriented control

    Advantagesi) Relatively simple high performance

    scheme.

    ii) A proven technique that has been

    used for some time.

    Disadvantages:i) Relatively low dynamic performance

    due to the PI current regulator

    ii) Parameter detuning causes hightorque and flux magnitude errors.

    3.2. Direct Torque control

    Advantages:i) Fast torque response

    ii) Relatively simple

    iii) No speed or position encoder is

    required

    Disadvantages;i) High current distortion

    ii) High torque ripple

    iii) Switching frequency changes with

    motor speed.

    3.3 DTC using Space Vector Modulation

    Advantages:i) Fast torque response that is equivalent

    to standard direct torque control

    ii) Low steady state torque ripple and

    current distortion that is equal to FOC

    iii) Constant switching frequency

    iv) Not as parameter sensitive as FOC

    v) No speed or position encoder is

    required

    Disadvantages:i) The control algorithm is very complex

    compared to other control schemes.ii) It requires a relatively fast processor to

    implement at the desired switching

    frequency.

    4. Conclusions

    Three different control schemes have been evaluated for

    induction motor torque control in an electric vehicle

    application. All other direct torque control techniques

    exhibited improved transient torque response compared to

    standard rotor flux FOC. The disadvantage of these

    schemes is increased current distortion. Since high

    efficiency is one of the prime requirements for an electricvehicle drive and high current distortion results in

    increase motor losses, this is unacceptable. DTC using

    space vector modulation is an exception that exhibited

    fast torque response and low current distortion and torque

    ripple.

    References

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