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INDUSDRIAL VISIT IN SSP PVT LTD FARIDABAD

ON 8 APRIL 2010

REPORTED BY

KEDARNATH VISHWAKARMA

PGDM

J.B.KNOWLEDGE PARK FARIDABAD (H.R)

FACULTY OF MANAGMENT

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ABOUT THE VISIT

On 8 April 2010 we the student of PGDM visited to SSP PVT LTD at Chandpur factory which comes under the balabhgarh Faridabad and first of all we introduced with Mr.S.K.Chatterjee.

He explained us about the factory that how they manufacture parts of machinery and how they prepare the whole plant, they also explain us about the trunkey project export.

First of all he introduced with the every section of factory that from the how may stage the parts become completed and how they manufacture the parts.which type of precaution they have to take during the finishing of parts.

How many branches in India of SSP PVT LTD ? In how many countries they export the trunkey project? Where are his export house and what is the term of export? That is FOR and FOB. The above all thing had explained by the Mr.S.K.Chaterjee.

Through the discussion with him we know that what is the turnover of the company, which is approximately 100 corer.

So through this visit I learn that what should be environment of the company and working condition of the factory? How deal with the employee.

Mr.S.K.Chatterjee is really excellent person and I learn the manager works is not only to sit at the upper level but also come to the personally every employee if its possible and take the response from them. It should only a documentation process.

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COMPANY PROFILE

# INTRODUCTION:-

SSP PVT LTD Popularly known, as 'SSP' is a growing Engineering Company engaged in DESIGN, MANUFACTURE and IMPLEMENTATION of dairy processing machinery, food processing machine and chemical projects on turn-key basis. It is situated close to New Delhi in India, Established in 1977, it has commendable achievements in manufacturing dairy processing machinery, food processing machinery and chemical equipments.

The company is pouring its best in research, production and quality control, to widely expand its wings into vast Indian and overseas market. To keep pace with fast changing technology in Chemical/Food Processing Industry, SSP is in continuous process to create an aura of latest technology by developing latest models of energy efficient and cost effective plants.

Our core competence lies in evaporation and drying technology. SSP has made its presence increasingly felt over the last two decades and is accredited with the supply of more than 350 evaporation and drying installations across the globe. However, this technological competence has not emerged overnight, it has been learned in a hard way, over a period of time involving mistakes and blind allays as well as success.The chair man Mr. R.P. Banarjee,received the life time achievement award for his contribution to the industry from all India achiever podium, in New Delhi 25th December 2009.

# BRANCHE OF SSP PVT LTD FARIDABAD NOIDA SEZ SIKARGANJ NAGPUR

# PRODUCT OF THE COMPANY

1. LIQUID MILK PROCESSING PLANT2. MILK POWER PLANT3. MALTED MILK PLANT4. SWEETEND CONDENCED MILK PLANT5. EVAPORATED MILK PLANT6. CONTINOUS KHOA MAKING PLANT7. SOYA MILK/POWER PLANT

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LIQUID MILK PROCESSING PLANT

SSP offers milk processing plant for minimum milk handling capacity 5000 litres per day and the maximum Milk handling capacity -500,000 litres per day. Wide range of products likes ghee, butter, cream, toned milk, double toned milk, and skimmed milk can also be manufactured.

Milk is first received in a dump tank from the road milk tankers. It is then chilled in a chilling unit to 4ºC. This chilled milk is then pasteurized in a milk pasteurizer and cream is separated from milk in by the cream separator to get skimmed milk. Milk is standardized depending on the requirement of toned milk, double toned milk, skimmed milk or full cream milk.

The separated cream is further processed to manufacture ghee and butter. The pasteurized skimmed milk, toned milk or double toned milk is sent for packing in pouches in the packing machine for various capacities like ½ kg, 1 kg pouches. The plant will be in operation for 20 hours in a day.

PRODUCT SPECIFICATION

  Fat (min) SNF

Double Toned Milk 1.5% 9.0%

Toned Milk 3.0% 8.5%

Full Cream Milk 6.0% 8.5%

Skimmed Milk Max 0.5% 9.0%

The knowledge gained from experience and process technology available, SSP extends to all kind of consumer milk products, whether they are manufactured by way of traditional processing techniques or by more sophisticated ones such as Evaporating, Spray Drying and Fluidized Bed Drying.

MILK PRODUCTS

Pasteurized Milk Sterilized Milk Flavored Milk

Cultured Milk Chocolate Milk Cream

ButterSweetened Condensed Milk

Ghee

Milk Shake Powder Malted Milk Whole Milk Powder

Baby Food Skim Milk Powder Whey Powder

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Ice Cream Milk Powder Yoghurt  

MILK POWER PLANT

extends the shelf life of milk apart from reducing the weight and volume. Drying lowers the cost of transportation also.

The initial solid in the milk varies from 7.5% to 12% depending upon type of milk and the final moisture in the powder ranges between 2.5% and 4%. Since drying is an energy intensive process, the energy efficient evaporator and dryers are used for the milk powder plant.

SSP offers Milk Powder Plant for capacity 10 kg/h to 60 Ton/day powder production. Milk powder plant produces skimmed milk powder and whole milk powder.

Milk powder plant comprise following components : A. Multiple Effect Falling Film Energy Efficient Evaporator

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B. Energy Efficient Spray Dryer

C. Vibro Fluid Bed Dryer Cum Cooler as Second Stage Dryer

D. Lecithination System for Whole Milk Powder

Milk is concentrated up to 45-48% solid concentration in Multiple Effects Falling Film Evaporator with TVR System. Evaporation of water takes place under vacuum conditions and at low temperature. A Five Effect Falling Film Evaporator with TVR over 3rd effect will have specific steam consumption of 0.12 kg/kg whereas a seven effect plant with TVR over 4th effect gives specific steam consumption of 0.09 kg/kg which is equivalent to energy consumption in MVR evaporator.

During drying in spray dryer, the excess water present in free form between the particles of the dry solids gets evaporated easily. Whereas last stage of evaporation demands more energy as water contained in pores and capillaries of the solid particles need to be evaporated. These last drops of water are removed from milk solid in a Vibro Fluid Bed Dryer which requires less energy for removal of balance moisture.

The combination of multiple effect evaporators, spray dryer with fines recirculation system and use of a 'Vibro Fluid Bed Dryer', produces powder with extremely good solubility called instant powder.

SSP also offers lecithination system integrated with the milk powder plant to manufacture whole milk powder. The lecithin treatment for lecithination refers to the coating of powders by a wetting agent consisting of lecithin dissolved in butter oil or low-melting oil. The wetting agent is sprayed by directly on the powder under vigorous fluidization in a vibrating fluid bed dryer. Excellent quality WMP is produced with this system.

SSP ensures supply of most energy efficient plant which produces instant powder of highest quality.

ADVANTAGES OF SSP'S EVAPORATOR & DRYER

Main advantage of SSP Evaporator is : 1. Compact design and flexibility in operation. 2. Low Steam, power and cooling water

requirement.

3. Short residence time and low liquid hold up.

4. No scale formation in tubes, needs only CIP from balance tank for cleaning.

5. Easy operation and less break down time.

Main advantage of SSP Dryer is : 1. Flexibility in controlling powder quality and production of instant powder.

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2. Winch driven special cleaning lift (not available in any other design).

3. Negligible deposition of powder in the chamber.

4. Most energy efficient.

5. Extremely efficient cyclone separator.

Our Evaporators and dryers are expandable up to 100% capacity. So in near future if you think about expansion, it can be done within the existing building.

QUALITY PAREMETER OF MILK

SMP WMP

MOISTURE :3.5% - 4%

2.5-3%

SOLUBILITY INDEX ML.

: 0.1 - 0.5 0.1-0.5 at 45ºC

SCORCHED PARTICULES

:DISC. A/B

DISC A/B

WETTABILITY (SEC.) MAX.

: 30 - 45 45-60

*BULK DENSITY (g/cc) : 0.4 - 0.6 0.5-0.55

DISPERSIBILITY : 85%85% (with lecithination)

MALTED MILK PLANT

SSP offers malted milk plant for different capacities. SSP is experienced in the manufacture of malted milk plant.

Malted milk food is the product obtained by mixing whole milk or partially skimmed milk or milk powder with malt extract and cereal grain flour in such a manner as to secure complete hydrolysis of the starchy material. It should not contain added sugars, fat and added colours and preservatives. The manufacturing process consists of the following stages :

Blending of ingredients like malt extract, milk or milk powder, grain flour etc in required proportion.

Concentration of the slurry in scraped surface evaporator.

Vacuum Drying of the concentrate.

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Pulverization of the dried product.

Packing of malted food.

Storage.

SWEETENED CONDENSED MILK PLANT

SSP has supplied Sweetened Condensed Milk Plant for various capacities to several customers in India.

Sweetened Condensed milk is basically concentrated milk with added sugars. The high sugar concentration in sweetened condensed milk destroys majority of micro - organism. It can be made either from whole milk or skim milk. Normally it contains 8% Fat, 45% Sugar, 20% SNF and 28% Moisture and is packed in 397gm tins or in barrels for industrial use.

The manufacturing process consists of the following stages : Standardization Sugar Addition

Evaporation

Cooling

Seeding and Crystallization

Packaging in sterilized Cans

Storage

To manufacture sweetened condensed milk the pasteurized milk with added sugar is taken to the evaporator and concentrated to desired level of solid concentration. The product is then cooled in such a way that lactose forms very small crystals in the supersaturated solution. After cooling & crystallization the sweetened condensed milk is packed in 397 gm of pre-sterilized cans.

EVAPORATED MILK PLANT

SSP can supply evaporated milk plant of various capacities.

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Evaporated milk is a sterilized product with light creamy color. The product finds a large market in tropical countries. It is used where fresh milk is not available. It is also used as a substitute for breast milk, in which case Vitamin D is added. It is also used in cooking and as a Coffee/Tea Whitener.

The manufacturing process for the evaporated milk involves precision standardization of the fat content and the dry solids contents. This is followed by heat treatment which partly destroys the microbes present in the milk so that the risk of coagulation of milk is avoided in the subsequent sterilization process.

In the manufacturing of evaporated milk, the heat treated milk is fed to an evaporator, where it is concentrated up to 26% (8% Fat and 18% SNF). The milk is then homogenized before being cooled. Checks are carried out on the coagulation stability of the milk before it is packaged in the sterilized cans. The product is then placed in an autoclave for sterilization. Finally the cans are cooled before storage. The different stages in the production of evaporated milk are: -

Standardization Evaporation

Homogenization

Cooling & Inspection

Packaging

Sterilization

Cooling

Storage

CONTINUOUS KHOA MAKING PLANT

SSP has designed and developed a continuous khoa manufacturing plant having 30 kg/hr khoa output capacity (model SK-30) in technical collaboration with National Dairy Research Institue, Karnal. Khoa is an important ingredient in the

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manufacturing of milk based sweets. There are three types of Khoa available in the market.

As manual handling of milk is avoided the khoa produced continuously from the machine is highly hygienic. It has better control to manufacture different types of khoa like danedar, dhap or pindi as per the requirement. The machine capacity is 30 kg/h khoa output from 150 kg/h milk. For higher capacity the plant can be designed as per the customer's requirement.

Danedar : It has a granular texture having 20 - 25% fat and 35-40% moisture. It is mainly used forthe preparation of kalakand, granular burfi, etc.

Dhap : This grade of Khoa is typified by its fine grain structure. It contains about 20-23% fat and 37-44% moisture.

Pindi : This form of Khoa has a lower moisture content (of about 19%). The other ingredients are fat 37%, protein 18%, lactose 22% and ash 3.6%. All the above types of khoa can be manufactured using this machine.

SOYA MILK/POWDER PLANT

Soy Milk Processing MachinerySoya milk and its derivatives are the rich and cheapest source of protein and other important nutrients. As per the American Journal of Clinical Nutrition "It can be concluded that except for the premature infants, Soya protein can serve as a sole protein source in all human body". It is low in fat and contains no cholesterol. It is excellent food for children, elderly people and pregnant and lactating women. It is honored with the names as the meat without bones, the cow of china and Japan. The soy food is one of the few foods considered as a perfect alternative of meat and dairy products. Besides having excellent nutritional qualities soya milk is very useful for diabetics, heart patients, children and elderly people suffering from lactose intolerance by consuming cow / buffalo milk. Recent studies have proved that some of the nutrients of the soya milk are potential cancer fighter.

SC-200 : A SOYA MILK DAIRYThe plant has been designed for handling 200 Litre of soy milk per hour from soy beans.

Soymilk and its derivatives are the cheapest source of protein than any of the animal or plant protein. Soymilk produced by 'SC-200' machine is free of beany off-flavour and can be turned into tofu, curd, hot and cold drinks, ice creams, fruit shakes etc.

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Tofu (soy paneer) makes tasty dishes of the local taste and snacks like soy burger patties, sandwiches, pakoras, etc., and is also used for Western Style main dishes and desserts.

The plant will be in operation for 20 hours in a day.

SSP can supply plant for other capacities from 1000 LPH to 6000 LPH soy milk in collaboration with M/s. Prosoya Canada.

SOYA MILK POWDER PLANT

SSP also offers suitable multiple effect evaporation plant to concentrate the soya milk and spray drying plant to convert soya milk concentrate into soya milk powder of instant quality. Okara dryer is also available.

#RESEARCH & DEVELOPMENT

The RESEARCH & DEVELOPMENT CENTRE of SSP conducts numerous application experiments for creating new areas of growth. It has also developed energy efficient evaporators and dryers with international standard compatibility. All the projects developed by SSP uses evaporator & Dryer as the centre of focus. Thus, accumulation and feed-back of knowledge have naturally led to innovation in different process technologies, which are being made available to industry through the cost-effective projects of SSP.

SSP R&D Centre is recognized by the Ministry of Science & Technology, Government of India. Its aim is to develop new techniques, import substitute products in line with international standards and process solution to industrial problems.

The Research & Development centre is complete with laboratory, Pilot plants, Technical library, Data Bank and Documentation Centre.

TECHNICAL ASSISTANCE

SSP has a design department for mechanical design & draughting and a separate department for process design & development. Creating preconditions for

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innovations.It invests in advanced training to promote knowledge in the area of technical development, research and production. Thus customers are assured that SSP will respond to their specific needs in a quick and reliable manner.

# INSTANT COFFEE PLANTSSP has designed and supplied coffee extractors, aroma recovery systems, evaporators, spray dryers and agglomerators to quite a large number of instant coffee manufacturers in india which are running sucessfully.

Now, SSP has collaborated with leading manufacturers of green coffee cleaning machines, coffee blending machines, coffee roasting machines and coffee grinding equipment manufacturer to supply instant coffee plant on turnkey basis. SSP has also collaborated with leading manufacturers for supply of continous freeze drying equipment.

SSP offers the most energy efficient soluble coffee processing technology and are in a position to supply upto 15TPD instant coffee production plant. Plants with smaller capacities are also available e.g. 50 Kg/hr, 100 Kg/hr, 150 Kg/hr, 200 Kg/hr, 250 Kg/hr of powder production capacities.

The process consists of following the steps…

1. Cleaning & Blending of green coffeeThe first step is through cleaning of defective beans ; blending of different types and sizes to ensure best falvour.

Green Coffee Cleaning System

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2. Roasting & Grinding of green coffeeThe second step is roasting through either batch or continous roasters. Roasted coffee is grinded to suitable size before extraction.

Coffee Roasting Cum Grinding Unit

3. ExtractionThe third step is extraction of ground material through a continous / batch process in a presurised vessel with hot water. To get a better yield (upto 50%) seven batteries of counter column extractor cell is used featuring extraction under closely controlled system.

Coffee Extraction

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4. ClarificationThe extraction coffee solution is passed through a centrifugal calrifier to separate the insolubl

Clarification Unit

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# THE SSP EXPORTS

This SSP PVT LTD is manufacturer exporter and at present time it is big exporter of trunkey project and paying an important role in increasing the export from india.

The SSP export in Various country, which are as follow…….

GULF COUNTRIESIRANSUDANSOUTH AFRICA

ASIAN COUNTRIESPAKISTANBANGLADESH

EUROPEAN COUNTRIESUSAMAXICOBELGIUM

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# CONCLUSIONThis visit was very fruitful for us because through this visit its become possible to know that how the employee work in the high risky environment after that they manage all the thing create a comfortable working environment.

This was totally related to technical field but it was also important for management student because thet can know that how that employee work in the factory and how we can take maximum output from them.