industrial and hvac flow measurement product...

Industrial and HVACFlow Measurement Product Catalog

Industrial and HVAC Flow Measurement

Catalog

Product CatalogThird Edition

1

A trademark of Spirax Sarco, Inc.

Copyright © 2008 by Spirax Sarco, Inc.HVAC and Industrial Flow Measurement

Product CatalogThird Edition

All rights reserved. No part of this publication covered by the copyrights hereon may be reproduced or copied in any form or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc.

Printed in the United States of America 12/2008

2

Spirax Sarco, your global partner Spirax Sarco provides knowledge, service, products and turnkey solutions for the control and efficient use of steam, air and other industrial fluids for industrial and commercial users in the United States. Originally formed as the Sanders Rehders Company in 1888 in London, our worldwide steam business is today part of the Spirax Sarco Engineering plc Group, which has been listed on the London Stock Exchange since 1959.

With over 100 years of expertise across industry, our holistic approach allows us to apply unequaled engineering knowledge in putting together complete solutions for our customers. 1,100 engineers in 33 countries worldwide work alongside steam users and specifiers to improve the performance of their plant and pro-cesses, and maximize return on investment.

A flow meter solutions providerEMCO is the brand of precision flow meters for liquid, gas, and steam applica-tions, accommodating a wide range of pipe sizes. Field proven for over 40 years, the EMCO product line offers solutions for measurement, including industrial inline vortex, industrial insertion vortex and turbine, and variable area flow products. EMCO products provide a wide range of metering solutions to diverse industries, including the military, hospitals, universities, and many Fortune 500 companies.

Our aim is to provide a metering solution that helps our customers achieve operational improvement through their production capability, usually in the form of reduced energy usage, improved product quality, lower emissions and greater production throughout. Reducing emissions, carbon footprint, and your compa-nyʼs impact on the environment is our goal. Not only will this have a strong social and environmental impact but also a positive economic impact today and well into the future.

3


4

Our range of Flowmeters are suitable for accurate measurement of steam, liquids and

gases in pipe sizes 1" to 80" at flowing pressures to 5,000 psig and flowing temperatures to 842°F.

Flowmetersfor steam, liquids and gases.

5


Tech. Illus. # Model Page No.

TI-8-005-US Gilflo Flowmeters - Spool Pipeline Unit 6TI-8-006-US Gilflo Flowmeters - B Pipeline Unit 8TI-8-008-US Gilflo Flowmeters - System Overview 11TI-8-009-US Gilflo ILVA Flowmeters 12TI-8-010-US Gilflo ILVA Flowmeters System Overview 14

TI-P337-17-US DIVA Saturated Steam Flowmeter 16TI-P337-19-US DIVA Flowmeter - System Overview 19

TI-8-200-US Orifice Plate Flowmeters M410 Orifice Plate and Carrier Assembly 20TI-8-202-US Orifice Plate Flowmeters Orifice Plate Flowmetering System (density compensated) 22TI-8-201-US Orifice Plate Flowmeters Orifice Plate Flowmetering System (non compensated) 24TI-8-203-US Orifice Plate Flowmeters Customer Data Sheet 25

TI-P331-04-US M800 Steam Flow Computer 26TI-P333-24-US M800 Gas Flow Computer 28TI-P332-08-US M750 Display Unit 30TI-P335-10-US M610 Series II DP Transmitter Assembly 32

TI-8-401-US Model F50C Isolating Valve 33TI-P322-06-US EL2270 & EL2271 Temperature Probes 34

TI-8-403-US EL2600 Pressure Transmitter and ʻUʼ Syphons 36TI-8-601-US S-PhD Inline Vortex 38TI-8-602-US S-V-Bar Insertion Vortex Models S-V-Bar-600/60S, 700, 910/960 46TI-8-603-US S-Turbo-Bar Insertion Turbine Models S-TMP-600/60S, 700, 910/960 54TI-8-604-US S-FP-93 Flow Processor 62TI-8-605-US S-TEM Temperature Sensor/Transmitter 67TI-8-606-US S-PT Pressure Transmitter 70TI-8-607-US Sono-Trak® Transit Time Ultrasonic Flow Meter 72TI-8-608-US Sono-Trak® Doppler Ultrasonic Flow Meter 78TI-8-609-US UniMag® M Magnetic Flow Tubes 84TI-8-610-US UniMag® DT Series Electromagnetic Flow Tube 89TI-8-611-US 4411e Magnetic Flow Transmitter 101TI-8-612-US Model Magflo® 1100, 1100 Food, 3100, 6000 and 3000 105TI-8-613-US Hydro-Flow 1200 122TI-8-614-US Hydro-Flow 2200 126TI-8-615-US Hydro-Flow 2300 133

Engineering Data 140 Index 148

Flow Measurement Index

6

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.In the interests of development and improvement of the product, we reserve the right to change the specification.


Gilflo Flowmeters - ʻSpoolʼ Pipeline Unit

TI-8-005-US 10 07

DescriptionThe G f o Spoo ʼ f owmeter s nsta ed n the p pe ne and produces a d fferent a pressure wh ch s re ated to the rate of f ow. It can be used w th most ndustr a f u ds, gases and both saturated and superheated steam.

Sizes and Pipe Connections3", 4”, 6”, 8” and 12”F anges ava ab e to ANSI B.16.5 c ass 300

Limiting ConditionsM n mum operat ng pressure 9 ps gMax mum operat ng pressure 740 ps gM n mum operat ng temperature -58 FMax mum operat ng temperature 842 FMax mum v scos ty 30 cent po se

TurndownThe G f o w prov de accurate measurement over a f ow range of 100:1.

AccuracyTo ach eve accuracy of a ± 1% of read ng, a G f o meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as:

• M750 Flow Computer • Customer’s EMS, DCS or equivalent• M800 Steam Flow Computer• M800 Gas Flow Computer

Note: When used w th M800 f ow computers, G f oaccuracy s +/- 1% of read ng from 5% to 100% of max mum rated f ow. For f ows from 1% to 5% of max mum rated f ow, accuracy w be better than ± 1% FSD.

RepeatabilityThe G f o s repeatab e to better than 0.25%.

Pressure DropLess than 140 nches H2O (349 mbar) at rated capac ty

Flow CapacityTo determ ne the max mum f ow capac ty of a G f o Spoo ʼ, t s necessary to ca cu ate the equ va ent water f owrate (Qe). See under the sect on ʼS z ng the G f o Spoo ʼ f owmeter”.

Materials of ConstructionBody Carbon Stee ASTM A105/A106/A234Interna s Most y Sta n ess Stee S304/S316Spr ng Incone X750

Note: 12" f owmeter ncorporates an add t ona shaft support together w th a rev sed spr ng ocat on.

Low DP Tapp ng

H gh DP Tapp ng

7 EMCO A trademark of Spirax Sarco Inc. • 2150 Miller Drive • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069

Gilflo Flowmeters - ʻSpoolʼ Pipeline Unit

© S

pira

x Sa

rco,

Inc.

200

7

Dimensions / Weights (approx mate) n nches and bsSIZE A B Weight

3” 13 3.5 374” 21 4.5 816” 28 6.6 1678” 31 8.6 19112” 40 13 240

H.P. and L.P. pressure tapp ngs are threaded 1/4” NPT (fema e).

InstallationA separate nsta at on book et s supp ed w th each G f o Spoo ʼ f owmeter. The fo ow ng ma n po nts are g ven for gu dance:

1. The G f o shou d be nsta ed w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes perm tted w th n these p pe engths. Where an ncrease n p pe d ameter s necessary upstream of a G f o f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o f owmeter s nsta ed downstream of two 90° bends n two p anes, a pressured reduc ng va ve or a part a y open va ve, 12 p pe d ameters shou d be a owed.

2. The G f o f owmeter shou d norma y be mounted hor zonta y. Vert ca nsta at on (w th f ow vert ca y downward) s a so perm ss b e and must be spec f ed when order ng. Ensure f ow s n the correct d rect on and avo d reverse f ow.

3. For steam app cat ons, good bas c steam eng neer ng pract ce shou d be fo owed:-

• Ensure all pipework is adequetly insulated. • Ensure correct line drainage through adequate trapping. • Where practicable, fit a steam separator upstream of the

f owmeter. Th s shou d be dra ned us ng a f oat trap set. • Ensure good alignment and support of all associated pipework. • Achieve line size reduction by the use of eccentric reducers. • Avoid close installation (less than 25 pipe diameters) upstrem or

downstream of a pressure reduc ng va ve or modu at ng va ve.

See the “G fo f owmeters - system overv ew” TIS 8.008 wh ch prov des nformat on of a G f o meter ng system.

MaintenanceThere are no user serv ceab e parts w th n the G f oʼ Spoo f owmeter. Mechan ca checks to conf rm correct operat on are descr bed n the manuas that accompan es the f owmeters.

Sizing the Gilflo ʻSpoolʼ Flowmeter

1. Determ ne Equ va ent Water F owrate (Qe) n U.S. gpm us ng formu as:

Liquids:

Qe = m De or Qe = Ql Dl 500 Dl De

Qe = equ va ent f ow rate of water at 70°F (U.S. gpm)m = max mum f ow rate of serv ce qu d ( b/hr)De = dens ty of water at ca brat on (62.305 b/ft3)Dl = dens ty of serv ce qu d ( b/ft3)Ql = max mum f ow rate of serv ce qu d (US gpm)

Gases: (0.0158) x m

Qe = D x Pf x TsPs Tf

or Qe = (0.948) x Qg D x Ps x Tf Pf Ts

Qe = water equ va ent f ow rate at 70°F (U.S. gpm)m = max mum f ow rate of gas ( b/hr)D = gas dens ty at 14.7 ps a, 520°R (60°F) ( b/ft3)Pf = f ow ng pressure of gas (ps a)Ps = standard atmospher c pressure (14.7 ps a)Ts = standard abso ute temperature (520°R)Tf = f ow ng temperature of gas (°R=°F + 460)Qg = max mum f ow rate of gas (SCFM)

Steam:

Qe = (0.0158) x m v

Qe = water equ va ent f ow rate at 70°F (U.S. gpm)m = max mum f ow rate of steam ( b/hr)v = spec f c vo ume of steam at norma pressure and temperature (ft3/ b)

2. Se ect from the tab e be ow the meter w th a Qe max. that most c ose y matches (but exceeds) the app cat on Qe determ ned n step 1.

Note: These equ va ent water f owrates are based on a d fferenc a pressure of 140 nches H2O (349 mbar). For saturated steam f ow measurement, the tab e be ow g ves f ow capac t es n b/h.

size Qe max (gpm) 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 3" 97 1671 2419 2825 3184 3794 4321 6007 4" 249 4302 6230 7276 8199 9771 11129 15469 6" 440 7598 11002 12849 14479 17255 19653 27318 8" 1045 18033 26113 30498 34366 40954 46646 6483812" 1958 33777 48912 57125 64371 76711 87373 121448

Note: These capac t es are based on a d fferent a pressure across the meter of 140 nches H2O (349 mbar).M n mum f ow s 1% of max mum (100:1 turndown).

How To Order1 - 6" our G f o Spoo ʼ f owmeter f anged to ANSI B-16-5 c ass 300.

TI-8-005-US 10 07

= =

=

=

=

8



Gilflo Flowmeters - ʻBʼ Pipeline Unit

TI-8-006-US 10 07

DescriptionThe G f o Bʼ f owmeter s nsta ed n the p pe ne and produces a d fferent a pressure wh ch s re ated to the rate of f ow. It can be used w th most ndustr a f u ds, gases and both saturated and superheated steam.

Sizes and Pipe Connections2", 3", 4", 6", 8", 10", 12" and 16"F anges ava ab e to ANSI B.16.5 c ass 300

Limiting ConditionsM n mum operat ng pressure 9 ps gMax mum operat ng pressure 740 ps gM n mum operat ng temperature -58 FMax mum operat ng temperature 842 FMax mum v scos ty 30 cent po se

TurndownThe G f o w prov de accurate measurement over a f ow range of 100:1.

AccuracyTo ach eve accuracy of a ± 1% of read ng, a G f o meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as:

• M750 Flow Computer• Customer’s EMS, DCS or equivalent• M800 Steam Flow Computer• M800 Gas Flow Computer

Note: When used w th M800 f ow computers, G f oaccuracy s +/- 1% of read ng from 5% to 100% of max mum rated f ow.For f ows from 1% to 5% of max mum rated f ow, accuracy w bebetter than ± 1% FSD.

RepeatabilityThe G f o s repeatab e to better than 0.25%.

Pressure DropLess than 140 nches H2O (349 mbar) at rated capac ty

Flow CapacityTo determ ne the max mum f ow capac ty of a G f o Bʼ, t s necessary to ca cu ate the equ va ent water f owrate (Qe). See under the sect on ʼS z ng the G f o Bʼ f owmeter”.

Materials of ConstructionBody Carbon Stee ASTM A105/A106/A234Interna s Most y Sta n ess Stee S304/S316Spr ng Incone X750

Note: 8", 10", 12" and 16" f owmeter ncorporates an add t ona shaft support together w th a rev sed spr ng ocat on.

Low DP Tapp ng

H gh DP Tapp ng


Gilflo Flowmeters - ʻBʼ Pipeline Unit

© S

pira

x Sa

rco,

Inc.

200

7

Dimensions / Weights (approx mate) n nches and bsSIZE A B Weight

2" 19 3.5 313" 21 4.5 484" 28 6.6 1056" 31 8.6 1918" 39 12.7 27010" 57 16 56512" 63 18 74816" 79 24 1980

H.P. and L.P. pressure tapp ngs are threaded 1/4" NPT (fema e).On 16" meter, the pressure tapp ngs are on the body.

InstallationA separate nsta at on book et s supp ed w th each G f o Bʼ f owmeter. The fo ow ng ma n po nts are g ven for gu dance:

1. The G f o shou d be nsta ed w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or cross sect ona changes perm tted w th n these p pe engths. Where an ncrease n p pe d ameter s necessary upstream of a G f o f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o f owmeter s nsta ed downstream of two 90° bends n two p anes, a pressured reduc ng va ve or a part a y open va ve, 12 p pe d ameters shou d be a owed.

2. The G f o f owmeter shou d norma y be mounted hor zonta y. Vert ca nsta at on (w th f ow vert ca y downward) s a so perm ss b e and must be spec f ed when order ng. Ensure f ow s n the correct d rect on and avo d reverse f ow.

3. For steam app cat ons, good bas c steam eng neer ng pract ce shou d be fo owed:

• Ensure all pipework is adequetly insulated. • Ensure correct line drainage through adequate trapping. • Where practicable, fit a steam separator upstream of the

f owmeter. Th s shou d be dra ned us ng a f oat trap set. • Ensure good alignment and support of all associated pipework. • Achieve line size reduction by the use of eccentric reducers. • Avoid close installation (less than 25 pipe diameters) upstream

or downstream of a pressure reduc ng va ve or modu at ng va ve.

See the “G fo f owmeters - system overv ew” TIS 8.008 wh ch prov des nformat on of a G f o meter ng system.

MaintenanceThere are no user serv ceab e parts w th n the G f oʼ Spoo f owmeter. Mechan ca checks to conf rm correct operat on are descr bed n the manua s that accompan es the f owmeters.

Sizing the Gilflo ʻBʼ Flowmeter

1. Determ ne Equ va ent Water F owrate (Qe) n U.S. gpm us ng formu as:

Liquids:



Gases: (0.0158) x m

Qe = D x Pf x TsPs Tf



Steam:

Qe = (0.0158) x m v


2. Se ect from the tab e be ow the meter w th a Qe max. that most c ose y matches (but exceeds) the app cat on Qe determ ned n step 1.

Note: These equ va ent water f owrates are based on a d fferenc a pressure of 140 nches H2O (349 mbar). For saturated steam f ow measurement, the tab e be ow g ves f ow capac t es n b/h.

size Qe max (gpm) 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 2" 94 1625 2353 2748 3096 3690 4203 5842

3" 97 1671 2419 2825 3184 3794 4321 6007 4" 249 4302 6230 7276 8199 9771 11129 15469 6" 440 7598 11002 12849 14479 17255 19653 27318 8" 1045 18033 26113 30498 34366 40954 46646 64838 10" 2950 50894 73700 86075 96993 115587 131651 182995 12" 1958 33777 48912 57125 64371 76711 87373 121448 16" 8319 143530 207845 242744 273534 325972 371275 516072Note: These capac t es are based on a d fferent a pressure across the meter of 140 nches H2O (349 mbar).M n mum f ow s 1% of max mum (100:1 turndown).

How To Order1 - 6" our Gi f o B f owmeter f anged to ANSI B-16-5 c ass 300

TI-8-006-US 10 07

= =

=

=

=

11



Gilflo Flowmeters - System Overview

TI-8-008-US 10 07

Electrical wiringA e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment.

How to specifyFor deta s of how to spec fy each part of your chosen system refer to nd v dua TISʼs sted n the Assoc ated Equ pment sect on.

DescriptionThe G f o f owmeter ng system cons sts of 2 major parts:-

1.The G f o p pe ne un t. Th s may be a G f o Bʼ or Spoo ʼ des gn. Th s s nsta ed n the ne where the f ow s to be

measured. Us ng mpu se p pework, th s s connected to:-2.The M610 DP Transm tter Assemb y. Th s measures the

d fferent a pressure across the G f o p pe ne un t and converts t to a 4-20 mA output s gna . Th s output s gna can be used n a number of ways:- a-To dr ve a su tab e chart recorder or act as an nput to an EMS/DCS. Th s g ves a non-compensated s gna proport ona to rate of f ow. b-To supp y an M750 D sp ay Un t. Th s g ves a non- compensated d sp ay of tota zed f ow and rate of f ow. c-To supp y an M800 ser es F ow Computer, whose keypad a ows the user to se ect the parameters to be v ewed as we as a ow ng access to the numerous fac t es ava ab e. The d agram shows these conf gurat ons.Note:- The G f o p pe ne un t can be used to measure the f ow of most ndustr a qu ds, gases and vapors w th n the pressure and tem-perature m ts deta ed n the TISʼs.Fu dens ty compensat on from pressure and temperature transm t-ters s ava ab e when us ng the M800 ser es F ow Computer for steam app cat ons or the M800 Ser es F ow Computer for gas app -cat ons. See TISʼs for deta s.

InstallationCare must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment.Installation points to watch:-

1. Ensure a p pework s adequate y supported and proper y a gned.2. The G f o p pe ne un t shou d be se ected on capac ty rather

than ne s ze. Where p pe s ze reduct on on steam systems s necessary, use eccentr c reducers to avo d water ogg ng.

3. The m n mum recommended engths of stra ght p pe are 6D upstream and 3D downstream.

4. Take care to ensure the correct d rect on of f ow as nd cated by the arrow on the meter body.

5. Take precaut ons to avo d reverse f ow through the meter.6. Avo d nsta ng the meter downstream of a pressure reduc ng

va ve (espec a y on steam systems) as th s may cause naccu- rac es and/or poss b e damage. S m ar y avo d nsta ng the meter downstream of a part a y open va ve.

7. Remember that actuated va ves may cause rap d pressure f uctuat ons wh ch cou d cause damage.

8. On steam or qu d systems take care to ensure that a mpu se nes rema n fu to prevent damage to the DP transm tter through contact w th steam or h gh temperature qu d.

9. For steam app cat ons, care shou d be taken to ensure adequate ne dra nage, trapp ng etc., so as to avo d condensate s ugs mpact ng the meter. Where pract ca , steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set. 10. For gas app cat ons ensure that the DP ce and mpu se nes are pos t oned above the p pework. A so ensure that the mpu se nes a ow free dra nage of mo sture away from the DP ce and back nto the p pe ne.

Associated EquipmentM610 DP Transm tter Assemb y TI-P335-10 USG f o Bʼ P pe ne Un t TIS 8.006G f o Spoo ʼ P pe ne Un t TIS 8.005M750 D sp ay Un t TI-P332-08 USF50C Iso at ng Va ve TIS 8.401M800 Steam F ow Computer TI-P331-04-USM800 Gas F ow Computer TI-P333-24-US

Gilflo

F50Csolating Valves

High DP Low DP

High Low

M610 DPTransmitter Assemblyor gas applications the

DP cell is mounted above the pipework

mpluse Pipework

TemperatureTransmitter

PressureTransmitter

ChartRecorder

EMS/DCS

M750Display/Unit

M800Compu er(s eam)

M800Compu er

(gas)

OutputsAlarms etc

12



Gilflo ILVA Flowmeters

TI-8-009-US 10 07

DescriptionThe G f o ILVA f owmeter operates on the spr ng oaded var ab e area pr nc p e and produces a d fferent a pressure re ated to the rate of f ow. It can be used w th both saturated and superheated steam, gases and most ndustr a f u ds.

Limiting ConditionsThe max mum pressure and temperature m tat ons are the same as the spec f ed f ange rat ngs w th an overa max mum temperature of 842°F. M n mum operat ng temperature -58°F. M n mum operat ng pressure 9 ps g. Max mum v scos ty 30 cent po se.

TurndownThe G f o ILVA w prov de accurate measurement over a f ow range of 100:1.

AccuracyTo ach eve accuracy of a ± 1% of read ng, a G f o ILVA meters must be used n conjunct on w th a dev ce capab e of perform ng e ectron c near sm such as:

• M750 Flow Computer• Customer’s EMS, DCS or equivalent• M800 Steam Flow Computer• M800 Gas Flow Computer

Note: When used w th M800 f ow computers, G f o ILVA accu-racy s +/- 1% of read ng from 5% to 100% of max mum rated f ow. For f ows from 1% to 5% of max mum rated f ow, accuracy w be better than ± 1% FSD.

RepeatabilityThe G f o ILVA s repeatab e to better than 0.25%.

Pressure DropThe pressure drop across the G f o ILVA p pe ne un t s 200 nches water gauge at max mum rated f ow.

Flow CapacityTo determ ne the capac ty of the G f o ILVA for d fferent f u ds, t s necessary to ca cu ate the Equ va ent Water F owrate Qe ( n U.S. gpm) as descr bed under the sect on “s z ng the G f o ILVA” then se ect ng the appropr ate s ze of meter from the tab e.

Construction MaterialsBody Sta n ess Stee S.316Interna s 431 S29/S303/S304/S316Spr ng Incone X750 or equ va ent

Sizes and Pipe Connections2", 3", 4", 6", and 8"Su tab e for f tt ng between the fo ow ng f angesANSI B 16.5 c ass 150, 300, 600.

How to Specify6" G f o ILVA f owmeter for nsta at on between ANSI 150 f anges. Body mater a 316 sta n ess stee . F ow med um saturated steam at 150 ps g, max mum f ow 20,000 b/h.

For a genera descr pt on of the G f o ILVA meter ng system, see TIS 8.010 wh ch a so g ves deta s of assoc ated equ pment.


Gilflo ILVA Flowmeters

TI-8

-009

-US

10.0

7©

Spi

rax

Sarc

o, In

c. 2

007

Dimensions (approx mate) n nches and bs.Size A B C D E Weight (lb)2" 1.38 2.48 5.51 4.06 .69 4.43" 1.77 3.07 5.91 5.43 .89 8.64" 2.36 4.06 8.07 6.38 1.48 18.36" 2.95 5.28 11.81 8.58 1.48 31.38" 3.35 6.34 14.17 10.75 1.67 52.0

Note: Pressure tapp ngs are threaded 1/4" NPT

Note Pressure tappings(2 located at 180°)

InstallationA separate nsta at on book et s supp ed w th each G f o ILVA f owmeter. The fo ow ng ma n po nts are g ven here for gu dance:

1. The G f o ILVA shou d be mounted w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No

va ves, f tt ngs or cross sect ona changes are perm tted w th n these p pe engths. Where an ncrease n nom na p pe d ameter s requ red upstream of the meter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a G f o ILVA s nsta ed downstream of two 90 degree bends n two p anes, a pressure reduc ng va ve or a part a y open va ve, 12 upstream p pe d ameters shou d be a owed.

2. Care shou d be taken to nsta the G f o ILVA concentr ca y n the ne. If th s s not done, f ow measurement errors may occur.

3. The ILVA meter shou d be mounted hor zonta y. For vert ca nsta at ons, consu t your representat ve.

4. For steam app cat ons, good bas c steam eng neer ng pract ces shou d be fo owed:

Correct ne dra nage through adequate trapp ng. Good a gnment and support of assoc ated p pework. L ne s ze changes ach eved by the use of eccentr c reducers.

5. See TIS 8.010 wh ch prov des an overv ew of the G f o ILVA meter ng system and further nsta at on deta s.

MaintenanceThere are no user serv ceab e parts n the G f o ILVA. A v sua check together w th conf rmat on that the or f ce/cone reference d mens on s w th n to erance s poss b e. Fu deta s are nc uded n the manua that accompan es the meter.

Sizing the Gilflo ILVA for Saturated Steam - lb/hMax mum f ow rates n b/h at d fferent pressures (ps g) Note: Max mum steam f ow rates are ca cu ated at a d fferent a pressure across the G f o ILVA p pe ne un t of 200 ns H2O.

Size 15 psig 50 psig 75 psig 100 psig 150 psig 200 psig 400 psig 600 psig

2" Maximum flow 682 988 1153 1299 1549 1764 2451 3009 Minimum flow 7 10 12 13 15 18 25 30





Liquids:



Gases: (0.0158) x m

Qe = D x Pf x Ts Ps Tf



Steam:

Qe = (0.0158) x m v


Sizing the Gilflo ILVA MeterIn order to determ ne the f ow capac ty of a G f o ILVA p pe ne un t, t s necessary to ca cu ate the Equ va ent Water F owrate (Qe) based on the ant c pated actua f ow.F gure 2 s then used to se ect the appropr ate un t.

1. Determ ne Equ va ent Water F owrate (Qe) n U.S. gpm:

Meter size Max. Qe Max. DP U.S. gpm ins Wg

2" 40 2003" 158 2004" 317 2006" 781 2008" 1,535 200

√ √

√

√

√

2. Se ect from the tab e be ow the G f o ILVA meter w th a max mum Qe that c ose y matches (but exceeds) the app cat on Qe determ ned n step 1.

14



Gilflo ILVA FlowmetersSystem Overview

TI-8-010-US 10 07

DescriptionThe G f o ILVA meter ng system cons sts of 2 major parts:

1. The G f o ILVA p pe ne un t. Th s s nsta ed n the ne where the f ow s to be measured. Us ng mpu se p pework, th s s connected to:

2. The M610 DP transm tter assemb y. Th s measures the d fferent a pressure across the G f o ILVA p pe ne un t and converts t to a 4-20mA output

s gna . Th s output s gna can be used n a number of ways:

a- To act as a su tab e nput to an EMS/DCS wh ch can be programmed by the user to carry out the near z ng of the output s gna based on the ca brat on data that s supp ed w th each G f o ILVA meter. Add t ona nputs from the pressure and temperature transm t- ters can be used to carry out dens ty compensat on for compress b e f ow app cat ons. b- To supp y an M750 D sp ay Un t. Th s g ves a non-compensated d sp ay of rate of f ow and tota zed f ow. It s su tab e for qu d, gas and steam app cat ons where dens ty compensa- t on s not requ red.

c- To supp y an M800 (steam) or (gas) F ow Computer. Use of the pressure and temperature transm tters enab es automat c dens ty compensat on to be carr ed out for compress b e f ow app cat ons. See re evant TISʼs for deta s of pressure/temperature m ts for M800 F ow Computers.

The G f o ILVA p pe ne un t can be used to measure the f ow of most ndustr a qu ds, gases and vapors w th n the pres-sure and temperature m ts deta ed n the TISʼs.

InstallationCare must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment.


PressureTransmitter

EMSDCS

Outputs

OutputsAlarms etc

OutputsAlarms etc

M750 Display Unit

M800Flow Computer

(steam)

M800Flow Computer

(gases)

M610 DP Transmitter Assembly

(for gas applications the M610 DP Transmitter is mounted above the

Gilflo LVA)

GilfloLVA

F50C solation Valves


Gilflo ILVA Flowmeters - System Overview

TI-8-010-US 10 07

© S

pira

x Sa

rco,

Inc.

200

7

Installation points to watch:1. Ensure that a p pework s adequate y supported and proper y a gned.

Spec a care shou d be taken to ensure that the G f o ILVA p pe ne un t s concentr ca y mounted n the ne. (Spec a nsta at on k ts area ava ab e to order for s zes 2" to 8").

2. The G f o ILVA p pe ne un t shou d be se ected on capac ty rather than ne s ze. Where ne s ze changes on steam systems are necessary, use eccentr c reducers to avo d bu dup of condensate.

3. The m n mum recommended engths of stra ght p pe upstream and downstream are 6D and 3D respect ve y. See TIS (ref TIS 8.009) for G f o ILVA for more deta s.

4. Take care to ensure the correct d rect on of f ow as nd cated by the arrow on the meter body.

5. Take care to avo d reverse f ow through the meter.6. Avo d nsta ng the meter downstream of a pressure reduc ng va ve (espec a y on

steam systems) as th s may cause naccurate read ngs. S m ar y, avo d nsta ng the meter downstream of a part a y open va ve.

7. Remember that actuated va ves may cause rap d pressure f uctuat ons wh ch cou d cause damage.

8. On steam or qu d systems, the M610 DP transm tter assemb y s mounted be ow the meter. Take care to ensure that a mpu se nes rema n fu to prevent damage to the DP transm tter through contact w th steam or h gh temperature qu d.

9. For steam app cat ons, care shou d be taken to ensure adequate ne dra nage, trapp ng etc. so as to avo d condensate s ugs mpact ng the meter. Where pract - ca , steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set. 10. For gas app cat ons, the M610 DP transm tter assemb y s nsta ed above the p pework. Ensure that the mpu se nes a ow free dra nage of mo sture away from the DP transm tter and back nto the p pe ne.

Electrical wiringA e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment.

Item Description Technical literatureM610 DP transm tter assemb y TI-P335-10 USG f o ILVA P pe ne un t TIS 8.009M750 D sp ay un t TI-P332-08 USF50C Iso at on va ve TIS 8.401M800 Steam f ow computer TI-P331-04-USM800 Gas f ow computer TI-P333-24-US

Associated equipment

16



DIVASaturated Steam Flowmeter

TI-P337-17-US 04 04

DescriptionThe DIVA f owmeter s des gned for use on saturated steam on y and operates by measur ng the stra n produced on a mov ng cone by an nstantaneous f owrate. Th s stra n s then converted nto dens ty compensated mass f owrate and s transm tted v a a s ng e oop powered 4 -20 mA and pu sed output.

Sizes and pipe connections2", 3" and 4"The DIVA s of wafer des gn, su tab e for f tt ng between ANSI B 16.5 c ass 150 and 300 f anges

Note:The DIVA f owmeter shou d be nsta ed n p pework manufac-tured to BS1600 or ANSI /ASME B 36.10 Schedu e 40. For systems w th d fferent standards / schedu es, spoo p eces manufactured from BS 1600 or ANSI/ASME B 36.10 Schedu e 40 p pe shou d be used.

Limiting ConditionsM n mum operat ng pressure: 2" 12.5 ps g

3" and 4" 9 ps gMax mum operat ng pressure: Hor zonta f ow 464 ps g

Vert ca f ow 160 ps gM n mum operat ng temperature: 217°FMax mum operat ng pressure (saturat on): 462°FMax mum a owab e temeprature: 482°FMax mum e ectron c amb ent temperature: 131°FMax mum e ecton cs hum d ty eve : 90 RH (non condens ng)

482462392

302

212

32

122

0 145 290 435 464* 580

Tem

pera

ture

°F

Pressure psig

Steamsaturationcurve

Operating Range

Materials

Pressure dropThe pressure drop across the DIVA s nom na y 300 nches water gauge (10.8 ps g) at max mum rated f ow for the 2" un t, and 200 nches water gauge (7.2 ps g) for the 3" and 4" un ts.

Body Sta n ess stee S.316Internals 431 S29/S303/S304/S316Spring Incone X750 or equ va entStem Sta n ess stee 431 S29Housing A um num HE30

Technical dataIP rat ng IP65 w th correct cab e g andsPower supp y Loop powered nom na 24 VdcOutputs 4 - 20 mA (proport ona to mass f ow)

Pu sed output (Vmax 28 Vdc Rm n 10 k)Commun cat on port EIA 232C (RS 232)

PerformanceThe DIVA f owmeter has nbu t e ectron cs wh ch g ves a dens ty compensated output. A LCD d sp ay s ncorporated w th n the e ec-tron cs head, wh ch s access b e v a the screw cap. The M750 d s-p ay un t can be used to prov de a remote d sp ay f requ red, ut s ng the near output.System uncertainty, to 95% confidence (2 STD):(in accordance with ISO 17025)± 2% of measured va ue from 10% to 100% of max mum rated f ow.± 0.2% FSD, from 2% to 10% of max mum rated f ow.Turndown : up to 50:1As the DIVA s a se f conta ned un t the uncerta nty quoted s for the comp ete system. Many meters c a m a p pe ne un t uncerta nty and for a true system uncerta nty, the nd v dua uncerta nty va ues of any assoc ated equ pment, such as DP ce s, need to be added to the p pe ne va ue.

The product must not be used in this region.

The product should not be used in this region due to software limitations.

*PMO Maximum operating pressure for steam service

17

Horizontal flow applications Pressure in psig 14.5 29 43.5 58 72.5 87 101.5 116 130.5 145 159.5 174 188.5 203 217.5 232

2” Min. flow lb/h 32 39 45 50 55 59 63 66 70 73 76 79 82 85 88 90

Max. flow lb/h 1048 1395 1670 1905 2113 2304 2477 2637 2793 2938 3076 3207 3330 3452 3576 3684

3” Min. flow lb/h 70 85 98 109 119 128 137 145 152 160 167 173 179 185 192 197

Max. flow lb/h 2780 3648 4341 4934 5461 5944 6383 6789 7187 7554 7907 8240 8554 8864 9181 9454

4” Min. flow lb/h 108 131 151 168 183 197 210 222 234 245 256 266 275 285 294 303

Max. flow lb/h 4968 6199 7206 8082 8867 9592 10254 10868 11472 12032 12569 13079 13559 14033 14520 14939

Pressure in psig 246.5 261 275.5 290 304.5 319 333.5 348 362.5 377 391.5 406 420.5 435 449.5 464

2” Min. flow lb/h 93 96 98 101 103 105 108 110 112 114 116 118 121 123 125 127

Max. flow lb/h 3808 3904 4008 4117 4223 4321 4419 4520 4609 4701 4790 4881 4969 5052 5138 522

3” Min. flow lb/h 204 208 214 219 225 230 235 240 245 249 254 258 263 267 272 276

Max. flow lb/h 9770 10017 10280 10558 10830 11078 11328 11587 11815 12049 12277 12508 12733 12945 13164 13380

4” Min. flow lb/h 313 320 328 337 345 353 360 368 375 383 390 397 404 410 417 424

Max. flow lb/h 15426 15805 16210 16638 17058 17440 17826 18226 18578 18938 19291 19649 19996 20324 20662 20996

Vertically up flow applications Pressure in psig 14.5 29 43.5 58 72.5 87 101.5 116 130.5 145 159.5

2” Min. flow lb/h 35 46 56 63 70 77 83 88 93 98 103

Max. flow lb/h 1048 1395 1670 1905 2113 2304 2477 2637 2793 2938 3076

3” Min. flow lb/h 93 122 145 164 182 198 213 226 240 252 264

Max. flow lb/h 2780 3648 4341 4934 5461 5944 6383 6789 7187 7554 7907

4” Min. flow lb/h 166 207 240 269 296 320 342 362 382 401 419

Max. flow lb/h 4968 6199 7206 8082 8867 9592 10254 10868 11472 12032 12569

Vertically down flow applications Pressure in psig 14.5 29 43.5 58 72.5 87 101.5 116 130.5 145 159.5

2” Min. flow lb/h 35 39 45 50 55 59 63 66 70 73 76

Max. flow lb/h 1048 1395 1670 1905 2113 2304 2477 2637 2793 2938 3076

3” Min. flow lb/h 93 85 98 109 119 128 137 145 153 160 167

Max. flow lb/h 2780 3648 4341 4934 5461 5944 6383 6789 7187 7554 7907

4” Min. flow lb/h 108 131 151 168 183 197 210 222 234 245 256

Max. flow lb/h 4968 6199 7206 8082 8867 9592 10254 10868 11472 12032 12569

Sizing the DIVA flowmeter for saturated steam - capacities lb/h

DIVA flow capacities and pressure dropsSize Maximum QE Maximum DP

US Gal/min “wg mbar2” 80 300 7503” 203 200 4984” 317 200 498

DIVA Saturated Steam Flowmeter

TI-P337-17-US 04 04

© S

pira

x Sa

rco,

Inc.

200

4

Safety Information, installation and maintenanceFor fu deta s see the Insta at on and Ma ntenance Instruct ons (IM-P337-18 and IM-P337-21) supp ed w th the product The following main points are given for guidance only:1. The DIVA f owmeter shou d be mounted w th a m n mum of 6 stra ght p pe d ameters upstream and 3 downstream. No va ves, f tt ngs or

cross sect ona changes are perm tted w th n these p pe engths. Where an ncrease n nom na p pe d ameter s requ red, upstream of the f owmeter, the ength of stra ght p pe shou d be ncreased to 12 d ameters. S m ar y, where a DIVA s nsta ed downstream of two 90° bends n two p anes, a pressure reduc ng va ve or a part y open va ve, 12 upstream p pe d ameters shou d be a owed.

2. It s mportant that the nterna upstream and downstream d ameters of p pe are smooth. Idea y seam ess p pes shou d be used and thereshou d be no ntrus ve we d beads on the nterna d ameter. It s a so recommended that s p-on f anges are used to avo d th s.

3. Care shou d be taken to nsta the DIVA f owmeter concentr ca y n the ne. If th s s not done, f ow measurement errors may occur.4. As for a steam f owmeter ng nsta at ons, good bas c steam eng neer ng pract ces shou d be fo owed.

How to OrderExample: 1 of 4” DIVA saturated steam f owmeter for nsta at on between ANSI 300 f anges. For use on saturated steam at 145 ps g, max mum f ow 12,059 b.hr.Note: For deta s of the opt ona remote d sp ay see the re evant M750 terature.

Dimensions/weights (approximate) in inches and lbs

Size A B C D E Weight2” 1.4 4.1 10.4 6.1 5.7 7.43” 1.8 5.4 11.2 5.9 5.7 11.64” 2.4 6.4 12.4 8.1 5.7 18.1

B

C

D

E

A

EMCO Flow Systems, A Division of Spirax Sarco Inc. • 1831 Lefthand Circle, Suite C • Longmont, CO 80501 • Telephone: (303) 682-7060 • Fax: (303) 682-7069

19



DIVAFlowmeter - System Overview

TI-P337-19-US 04 04

DescriptionThe DIVA p pe ne un t s a comp ete f owmeter ng system. It pro-v des a fu y dens ty compensated 4-20 mA output proport ona to mass f ow as we as a d g ta pu sed output. The system compr ses of:

The DIVA p pe ne un t s nsta ed n the ne where the f ow s to be measured. There s no requ rement for mpu se nes or add t ona equ pment. The DIVA measures the force caused by the def ect on of a prec s on made cone due to the f owrate and converts t to a 4 - 20 mA and d g ta pu sed output s gna s proport ona to mass f ow. These output s gna s can be used n a number of ways:-

a- To act as a su tab e nput to an EMS/BEMS wh ch can be pro-grammed by the user w th the near 4-20 mA sca e. Add t ona nputs from pressure and temperature transm tters, genera y used to carry out dens ty compensat on, are not requ red as the DIVA output s proport ona to mass f ow.

b- To supp y an M750 d sp ay un t. Th s g ves a d sp ay of rate of mass f ow and tota sed f ow. The M750 can a so supp y the 24 Vdc oop power for the DIVA.

The DIVA p pe ne un t can be used to measure the f ow of saturated steam w th n the pressure and temperature m ts deta ed n the Techn ca Informat on sheet T -P337-17 US.

InstallationCare must be taken to meet a the requ rements of the Insta at on and Ma ntenance Instruct ons that are nc uded w th the equ pment.Some installation points to watch are noted below:

1. Ensure that a p pework s adequate y supported and proper ya gned. Spec a care shou d be taken to ensure that the DIVA f owmeter s concentr ca y mounted n the ne.

2. The DIVA f owmeter shou d be se ected on capac ty rather thanne s ze. Where ne s ze changes on steam systems are

necessary, use eccentr c reducers to avo d bu d-up of condensate.

3. The m n mum recommended engths of stra ght p pe are 6Dupstream and 3D downstream.

4. Take care to ensure the correct d rect on of f ow as nd cated bythe arrow on the f owmeter body.

5. Take care to avo d reverse f ow through the f owmeter.

6. Avo d nsta ng the f owmeter downstream of a pressure reduc ngva ve as th s may cause naccurate read ngs. S m ar y,avo d nsta ng the f owmeter downstream of a part a y openva ve.

7. Remember that actuated va ves may cause rap d pressure f uctuat ons, wh ch cou d cause damage.

8. Care shou d be taken to ensure adequate ne dra nage, trapp ng etc, so as to avo d condensate s ugs mpact ng the f owmeter. Steam separators shou d be f tted. These shou d be dra ned us ng a f oat trap set.

Note:This drawing is schematic only, please see the Installation and Maintenance Instructions for specific installation information.

Electrical wiring A e ectr ca w r ng must be carr ed out to the appropr ate standards. Fu w r ng nterconnect on deta s are nc uded w th the equ pment.

How to orderFor deta s of how to spec fy system components refer to the re evant TI documents.

Associated equipmentDIVA F owmeter TI-P337-17 USM750 D sp ay un t TI-P332-08 US

Flow

DIVAF owmeter

orM750

D sp ay un t

4-20 mA output Pulsed output

EMS / BEMS

20



Orifice Plate FlowmetersM410 Orifice Plate and Carrier Assembly

TI-8-200-US 10 07

DescriptionThe M410 Or f ce P ate and Carr er assemb y s a pr mary f ow e ement cons st ng of a tab hand ed square edged or f ce p ate and opt ona carr er. The or f ce p ate s des gned and manufactured to meet the requ rements of ASME-MFC-3M n a respects and s su tab e for the measurement of the rate of f ow of most qu ds, gases and steam. The tab hand ed or f ce p ate can be used:

a: on ts own f tted between f anges w th pressure tapp ngs n the users p pework or f anges. or

b: f tted nto a carr er w th ntegra f ange tapp ngs des gned to f t between customer f anges.

Limiting ConditionsThe pressure and temperature m tat ons of both the tab hand ed p ate and the carr er assemb y are the same as the spec f ed f ange rat ngs.

PerformanceThe performance of an or f ce p ate meter ng system can be great y nf uenced by nsta at on var ab es, so the f gures g ven be ow are for gu dance on y:Accuracy: typ ca y +/- 3% of actua f ow. (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow).Repeatability: typ ca y +/- 0.3%.Turndown: typ ca y 4:1.

Pipe Sizes AvailableTab hand ed p ates w th or w thout carr ers are ava ab e to su t the fo ow ng p pe s zes:1”, 1-1/2”, 2”, 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

ConnectionsTab hand ed p ates and carr ers are ava ab e to su t the fo ow ng f ange spec f cat ons:ANSI B 16.5 c ass 150, 300, 600.

Construction MaterialsTab hand ed or f ce p ate Sta n ess Stee Grade 316Carr er pass vated z nc p ated carbon steeGaskets exfo ated graph te

Pressure tappingsWhen the tab hand ed or f ce p ates are used w thout the opt ona carr er, t s the respons b ty of the user to prov de appropr ate presssure tapp ngs n e ther the f anges or upstream and downstream p pework n ne w th ASME-MFC-3M.The opt ona carr er assemb y ncorporates upstream and downstream pressure tapp ngs threaded 1/2” NPT. These tapp ngs are 1 nch e ther s de of the or f ce p ate face n ne w th the requ rements of ASME-MFC-3M

M410 Orifice Plate

M410 Orifice Plateand Carrier Assembly


Orifice Plate FlowmetersM410 Orifice Plate and Carrier Assembly

Associated EquipmentM800 ser es steam f ow computer TI-P331-04-USM800 ser es gas f ow computer TI-P333-24-USM750 d sp ay un t TI-P332-08 USM610 DP transm tter assemb y TI-P335-10 USF50C so at on va ve TIS 8.401EL2270 temperature sensor TIS 8.402EL2271 temperature sensor & transm tter assy. TIS 8.402EL2810 temperature transm tter TIS 8.402EL2600 pressure transm tter TIS 8.403

For a genera descr pt on of or f ce p ate f owmeter ng systems, see TIS 8.202 (dens ty compensated system) and TIS 8.201(non dens ty compensated system).

InstallationIt s mportant that a deta s of the nsta at on conform to ASME-MFC-3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d ameters upstream and 5 downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ pment.

MaintenanceA v sua nspect on of the or f ce p ate shou d be made at regu ar nterva s to check for d rt bu dup, damage or a oss of sharpness of the upstream edge of the p ate. Rep acement or f ce p ates and gaskets are ava ab e from Sp rax Sarco.

How to SpecifyM410 Or f ce p ate pr mary e ement w th/w thout opt ona carr er assem-b y conform ng to ASME-MFC-3M.

How to Order1- Or f ce p ate and carr er assemb y.Important note: In order that a correct y s zed or f ce p ate can be supp ed, t s essent a that fu deta s of the nsta at on and est mated f ow rates are supp ed. Th s s best done us ng an or f ce p ate customer data sheet (TIS 8.203) nfo ava ab e from your oca representat ve.

Notes:1: D mens on C s 1 nch for a s zes.2: For ne s zes 1” to 10”, or f ce p ate th ckness T s 3mm, 12” and

above, T s 6mm.3: Gaskets are 1.6 mm th ck.4: For ne s zes up to 14”, carr er assemb y th ckness B s 82mm, 16”

and above, B s 85mm.5: Max mum we ghts shown are based on ANSI 600 f anges.

ANSI ANSI ANSI Max mum 150 300 600 We ghtInches A A A Lb1 2.63 2.87 2.87 5.201-1/2 3.37 3.75 3.75 8.202 4.12 4.37 4.37 10.822-1/2 4.87 5.13 5.13 13.693 5.37 5.88 5.88 17.444 6.87 7.13 7.63 30.315 7.75 8.5 9.5 46.256 8.75 9.88 10.5 51.838 11 12.13 12.62 68.8910 13.37 14.25 15.75 105.7112 16.13 16.62 18 129.5014 17.75 19.12 19.37 132.7216 22.61 21.25 22.25 189.5818 21.62 23.5 24.12 208.0720 23.87 25.75 26.87 259.4624 28.25 30.5 31.13 322.69

Dimension (approximate) in inches

TI-8-200-US 10 07

© S

pira

x Sa

rco,

Inc.

200

7

22



Orifice Plate FlowmetersOrifice Plate Flowmetering System (density compensated)

TI-8-202-US 10 07

DescriptionThe Or f ce P ate Meter ng system s su tab e for measur ng the rate of f ow of steam, qu ds and most gases. For steam and gas f owmeter-ng app cat ons, t s mportant to take account of changes n f ow ng dens ty due to f ow ng pressure and temperature var at ons. If gnored these changes n f ow dens ty w cause s gn f cant measurement errors. L qu ds be ng non- compress b e do not suffer from th s prob em and gen-era y dens ty compensat on s not requ red. Compat b e F ow Computers, Pressure and Temperature Transm tters are sted n the Assoc ated equ pment sect on.

Options available:The Or f ce P ate Meter ng package s ava ab e n a number of opt ons to su t most requ rements. For app cat ons requ r ng den-s ty compensat on, se ect one of the four bas c opt ons and add a f ow computer and pressure/temperature measur ng equ pment as requ red:Opt on 1 M410 or f ce p ate and gasketsOpt on 2 M410 or f ce p ate, gaskets and M610 DP transm tter

assemb yOpt on 3 M410 or f ce p ate, gaskets, carr er r ng assemb y and

F50C so at on va vesOpt on 4 M410 or f ce p ate, gaskets, carr er r ng assemb y and

F50C so at on va ves and M610 DP transm tter assemb y

M410 orifice plate. Th s s nsta ed n the ne at the po nt where the f ow s to be measured. It produces a d fferenc a pressure proport ona to the rate of f ow.F50C isolation valves. These are used to so ate the mpu se nes c ose to the or f ce p ate.M610 DP transmitter assembly. Th s s nsta ed c ose to the or f ce p ate and converts the d fferent a pressure to a 4-20mA s gna for retransm s-s on to other equ pment. The M610 s supp ed ready f tted w th a 3 way man fo d wh ch acts as secondary so at on and pressure equa zat on va ve.

Associated EquipmentEL2600 Pressure transmitter. Th s s nsta ed n the mpu se p p ng (h gh pressure s de) and prov des a pressure s gna for dens ty compensat on.EL2271 Temperature sensor and transmitter assembly. Th s s nsta ed n the ne upstream of the or f ce p ate and prov des a temperature s gna for dens ty compensat on. (Su tab e for temperatures up to 482°F).EL2270 Temperature sensor. Th s s a Pt100 temperature sensor that s nsta ed n the ne to prov de a temperature s gna to the remote M800 temperature transm tter. (Su tab e for temperatures up to 932°F).M800 Temperature transmitter. Th s s a remote temperature transm tter for use n conjunct on w th the EL2270 temperature sensor for app cat ons w th temperatures between 482°F and 932°F.M800 Series Steam flow computer. Th s f ow computer s su tab e for use w th or f ce p ates on saturated and superheated steam f ow app cat ons. It uses the f ow, pressure and temperature s gna s to carry out necessary dens ty compensat on ca cu at ons for a steam cond t ons up to a max mum of 609 ps g/932°F. Outputs to dr ve the DP, pressure and temperature transm tters are standardM800 Series Gas flow computer. Deta s as for the M800 gas f ow computer except that the M800 gas f ow computer s for gas app cat ons.

M410 Orifice plate and Carrier assembly

F50C Iso at on Va ve

PressureTransm tter

Transm tterAssemb y

M800 Ser esF ow Computer

OutputsA arms etc.

Typical configuration shown here is for a superheatedsteam application. Gas applications will differ slightly.

TemperatureTransm tter


Orifice Plate FlowmetersOrifice Plate Flowmetering System (density compensated)

TI-8-202-US 10 07

© S

pira

x Sa

rco,

Inc.

200

7

Density Compensated System Requirements In add t on to a M410 assemb y (Opt on 1 - 4), the fo ow ng components are requ red:Saturated Steam E ther a EL2600 pressure transm tter or a EL2271 temperaturetransm tter (subst tute w th EL2270 for temperatures above 482°F), and a M800 ser es steam f ow computer.Superheated SteamBoth a EL2600 pressure transm tter and a EL2271 temperature transm tter (subst tute w th EL2270 for temperatures above 482°F), and a M800 ser es steam f ow computer.GasesBoth a EL2600 pressure transm tter and a EL2271 temperature transm t-ter (subst tute w th EL2270 for temperatures above 482°F), and a M800 ser es gas f ow computer.

PerformanceThe performance of an or f ce p ate meter ng system can be great y nf uenced by nsta at on var ab es, so the f gures g ven be ow are for gu dance on y:Accuracy: typ ca y +/- 3% of actua f ow. (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow).Repeatab ty: typ ca y +/- 0.3%.Turndown: typ ca y 4:1.

InstallationIt s mportant that a deta s of the nsta at on conform to ASME-MFC-3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d ameters upstream and 5 downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ p-ment.

How to Specify1- M410 Or f ce p ate f owmeter system w th automat c dens ty compensat on to meet requ rements of ASME-MFC-3M.

How to Order1- M410 Or f ce P ate Steam Meter ng System to nc ude tab hand ed p ate and carr er, F50C so at on va ves, M610 DP transm tter assemb y, EL2600 pressure transm tter and M800 Steam F ow Computer.

Connections from orifice plate assembly to 3 way manifold is via 2 impulse lines to be kept as short as possible but of minimum length of 40 inches minimum 1/2” bore pipe of suitable pressure rating

M610 DPTransmitterAssembly

M410 orifice plate and carrierassembly

F50C solation Valve

Wiring from pressure transmitter to

computer (1650 ft maximum length) by

user/installer 24 AWG cable or similar

Wiring from the temperature transmitter to computer (1650 ft maximum length) by user/installer24 AWG cable or similar

Typical M610 installation for

steam applications

Configuration showing M410 orifice plate with carrier for

steam applications

24



Orifice Plate FlowmetersOrifice Plate Flowmetering System (non-compensated)

TI-8-201-US 04 04

DescriptionThe Or f ce P ate Meter ng system s su tab e for measur ng the rate of f ow of steam, qu ds and most gases. For steam and gas f owmeter ng app cat ons where the operat ng pressure and temperature are steady, t s not necessary to ncorporate any means of automat c dens ty compensat on. L qu ds, be ng non compress b e, are not s gn f cant y affected by pressure and temperature var at ons and so dens ty compensat on s not norma y requ red.

Options Available:The Or f ce P ate Meter ng package s ava ab e n a number of opt ons to su t most requ rements. For non dens ty compensated app cat ons,the fo ow ng opt ons are ava ab e :

Opt on 1 M410 or f ce p ate and gasketsOpt on 2 M410 or f ce p ate, gaskets and M610 DP transm tter

assemb yOpt on 3 M410 or f ce p ate, gaskets, carr er r ng assbemb y and

F50C so at on va ves Opt on 4 M410 or f ce p ate, gaskets, carr er r ng assemb y, F50C

so at on va ves and M610 DP transm tter assemb y

DescriptionM410 orifice plate. Th s s nsta ed n the ne at the po nt where the f ow s to be measured. It produces a d fferent a pressure proport ona to the rate of f ow.F50C isolation valves: These are used to so ate the mpu se nes c ose to the or f ce p ate.M610 DP transmitter assembly: Th s s nsta ed c ose to the or f ce p ate and converts the d fferent a pressure to a 4-20mA s gna for retransm ss on to other equ pment. The M610 s supp ed ready f tted w th a 3 way man fo d wh ch acts as secondary so at on and pressure equa zat on va ve.

Associated EquipmentM750 Display Unit. Th s s a pane mount ng f ow nd cator that d s-p ays f ow rate and tota f ow, w th ana og and d g ta outputs ava ab e. The M750 supp es 19v DC to power the M610 DP transm tter.

PerformanceThe performance of an orifice p ate metering system can be great y inf uencedby insta ation variab es so the figures given be ow are for guidance on y:Accuracy: typ ca y +/- 3% of actua f ow (equ va ent to +/- 1.5% fu sca e def ect on at 50% of rated max mum f ow).Repeatab ty: typ ca y +/- 0.3%.Turndown: typ ca y 4:1.

InstallationIt s mportant that a deta s of the nsta at on conform to ASME-MFC-3M. Of spec a note, s the ong, stra ght engths of p pe that must be present upstream of the or f ce p ate. As an approx mate gu de, 20 to 30 p pe d am-eters upstream and 5 d ameters downstream shou d be adequate but t s recommended that reference s made to the re evant standard. A summary of the bas c requ rements s nc uded w th the M410 equ pment.

How to Specify1- M410 Or f ce p ate f owmeter system conform ng to ASME-MFC-3M.

How to Order 1- M410 Or f ce P ate Steam Meter ng System to nc ude tab hand ed p ate and carr er, F50C so at on va ves, M610 DP transm t-ter assemb y and M750 D sp ay Un t. ( Fu deta s as spec f ed on Customer Data Sheet TIS 8.203)

M410 Or f ce P ate and Carr er Assemb y

F50C Iso at on Va ve

Imp use nes

M610 DP Transm tter Assmb y

M750 D sp ay un t

25



Orifice Plate FlowmetersCustomer Data Sheet

TI-8-203-US 10 07

Th s Customer Data Sheet s ntended to gather together a re evant nformat on necessary to s ze and spec fy an Or f ce P ate F owmeter ng System. A equ pment w be supp ed to the customer based on the nformat on rece ved.

Company Name

Address

Contact

Project reference

Notes

Section A: Working Fluid DetailsName of f u d (e.g. steam, water, a r )State of f u d (e.g. qu d, vapor, gas)

Min value Normal value Max value UnitsF ow ngPressureF ow ngTemperatureF ow ngDens tyEst mated rateof f ow

Notes:The pressure drop at spec f ed max mum rate of f ow w be 100 nches water gauge un ess otherw se stated. Be ow 25% of spec f ed max mum rate of f ow, system accuracy cannot be guaranteed due to turndown m tat ons of or f ce p ates.

P ease comp ete a sect ons and supp y draw ngs, sketches etc. where appropr ate.

P ease prov de a sketch show ng a deta s of p pework nc ud ng any va ves, bends, f tt ngs etc n the area where the M410 or f ce p ate s to be f tted. Th s s mportant as the performance of a or f ce p ates can be affected great y by nsta at on factors. Us ng the nformat on from sect ons A and B the correct or f ce p ate s z ng w be accomp shed.

Section C: M410 Kit OptionsThe Or f ce P ate s ava ab e n 4 bas c k ts. To create a comp ete meter-ng system, add t ona components shou d be se ected. The compos t on of the system s dependent on whether or not dens ty compensat on s requ red.Note: Check all items required.

Opt on Check 1 M410 or f ce p ate and gaskets

2 M410 or f ce p ate, gaskets, M610 DP transm tter assemb y

3 M410 or f ce p ate, gaskets, carr er r ngs and 2 F50C so at on va ves

4 M410 or f ce p ate, gaskets, carr er r ngs, 2 F50C so at on va ves and M610 DP transm tter assemb y

Section D: Associated Transmitters Required for Density Compensated Systems

Item Range Insert Check See length TIS #E 2600 pressure 8.403transm tterEL2270 temperature 8.402transm tterEL2271 temperature 8.402sensor & transm tterTemperature 8.402Sensor PocketM800 steam T P331 04 USf ow computer

Section E: Associated Flow Computers Item Supply Check See

(volts) TIS #M750 uncompensated TI-P332-08-USpane mtd. d sp ayM800 steam f ow T P331 04 UScomputer, wa mtd. *M800 steam f ow T P331 04 UScomputer, pane mtd. *M800 gas f ow T P333 24 UScomputer, wa mtd. *M800 gas f ow T P333 24 UScomputer, pane mtd. **Prov de dens ty compensat on

Section B: Pipeline Details Value

Nom na p pe s ze ( nches)P pe ns de d ameter ( nches)P pe schedu e F ange rat ng (ANSI) Number of stra ght p pe d ameters upstream Number of stra ght p pe d ameters downstream P pe mater aDP Trapp ng pos t on*

*If order ng p ate on y (no carr er) spec fy tapp ng pos t on (corner, f ange, D & D/2, or 2.5D & 8D).

26



DescriptionThe M800 steam flow computer is available with either panel or wall mount connections that can operate with:

- Gilflo, ILVA, DIVA flowmeters.- Vortex, Spiraflo and orifice plate pipeline units.

The M800 can provide density compensation for saturated and super-heated steam with suitable inputs from pressure and / or temperature transmitters and will display:

- Totalized flow- Flowrate- Temperature- Pressure

The M800 can also be used for heat metering applications to measure the mass and temperature of saturated steam flow into a process, and the temperature of condensate flowing out. The net energy consumed by the process can then be calculated and displayed in terms of net power.

Operator settable alarm limits are provided to give a warning when the flowrate, temperature or pressure goes above or below specified limits. These alarms are indicated on a graphic display and can be transmitted via 2 relays (see ‘Options’ below). A digital pulsed output is provided as standard to signal mass or energy (per pulse).

A 4-20 mA analogue output channel is also provided to enable re-transmission to a chart recorder or BMS system of the flowrate or net power.

The M800 also comes with four independent timers, which are capable of recording the total flow and peak flow with the time of oc-currence within a settable period of time.

A customer selectable security code is provided to avoid casual tampering.

OptionsAs well as the above functions the M800 is easily expanded by the use of additional option boards, which can be simply retrofitted to the base unit.

Additional options available:

- 4-20mA analog output board – providing 2 x 4-20 mA outputs, which can be configured for pressure and temperature.

M800Steam Flow Computer

- Relay option board – providing 2 x volt free relays that can be con-figured for alarms.

- Modbus RTU communications option board – providing access to total, flowrate, power, temperature and pressure.

Display parametersTotalized flow lb, kg, or customer scaleableFlowrate lb/hr, kg/h, kW or Mbtu/hTemperature °F or °C Pressure psi g or bar g Time 24 hour clockDate MM / DD / YY or DD / MM / YY Trend graph flowrate

Technical data - powerSupply voltage 99 V to 264 V at 50 - 60 HzPower consumption 7.5 watts maximumOvervoltage category IIPollution degree 3Calculation rate 10 / sec (Orifice plates 2 / sec)

Technical data - input Input voltage (maximum) 2.5 Vdc Input impedance 110 Ω4-20 mA input(s) Input current (maximum) 22 mAdc Termination Screw terminals (supplied) Resolution 0.01% Current output (per channel) 30 mAdc ±15%

Open circuit voltage (maximum) 32 VdcCurrent source(s) Total voltage drop (maximum) 19 Vdc @ 22 mAdc

Termination Screw terminals (supplied)

Environmental informationMaximum operating 80% up to 88°F (31°C) decreasingrelative humidity linearly to 50% at 104°F (40°C)Maximum altitude 6 562 ft (2 000m) above sea levelAmbienttemperature limits

0 - 131°F (55°C)

Enclosure rating IP65 (with correct cable glands) EN 61326: A1 and A2 emissions Class A equipment Table 4EMC: Emissions EN 61326: A1 and A2 immunityand immunity for industrial locations Annex A Table 1Electrical safety BS EN 61010-1Enclosure colours Grey ABSand materials

TI-P331-04-US 08 07


Output technical dataPulse outputContacts Volt free digital transistor (NPN or PNP)Maximum supply voltage 28 VdcMaximum voltage in closed / on position 1 VMinimum load resistor > 10 kΩTermination Screw terminals (supplied)

4 - 20 mA outputRange 4 - 20 mAMinimum current 0 mAMaximum current 22 mAOpen circuit voltage (maximum) 19 VdcResolution 0.01%Maximum output load 500 ΩIsolation 100 VTermination Screw terminals (supplied)

Option board technical dataDual relay alarm option board -Two independent mains rated relay outputsContacts 2 x changeover relays with common

Maximum load 3 A resistive @ 250 Vac

1 A inductive @ 250 VacVoltage rating 250 VdcElectrical life 3 x 105 or greater depending on loadMechanical life 30 x 106


Isolated dual 4 - 20 mA re-transmission option board -Two independent 4 - 20 mA isolated re-transmissionRange 4 - 20 mAMinimum current 0 mAMaximum current 22 mAOpen circuit voltage (maximum) 18 VdcResolution 0.01%Maximum output load 500 ΩIsolation 100 VTermination Screw terminals (supplied)

Communications option boardRS485 Modbus communicationsPhysical layer 4 wire full duplex or 2 wire half duplex RS485Protocol Modbus RTU formatIsolation 500 Vac / dcReceiver unit load 1/8 (256 devices maximum)Termination Screw terminals (supplied)

For a general description of M800 steam flowmetering systems, see other literature.

Dimensions / weights (approximate) in inches (mm) and pounds (kg)

Wall mounting

A B C Weight

9.3 (235) 5.8 (147) 3.3 (85) 2.4 (1.1)

Panel mounting

A B C D Weight

10 (255) 6.7 (170) 5.4 (137) 1.9 (48) 3.1 (1.4)

Safety information, installation and maintenanceFor full details, see the Installation and Maintenance Instructionssupplied with the product.

Installation notes:

Wall mounting 4 off screw slots in corners.Panel mounting Screw in sub-assembly with back clamps. Pre drilled knock-outs in positions shown in the IMI.Cable entries Cable entry fittings and seals to suit appropriate regulations and IP rating to be supplied by the customer.

Wiring Total length connecting between the M800

(supplied and pipeline transmitters must not exceed

by installer) 1300'(feet) (400m). 24AWG Wire or equivalent (signal wiring).

How to order example:1 off M800 wall mounted steam flow computer.

Note: If requested at the time of order placement option boardscan be factory fitted prior to despatch. They can also be orderedseparately and fitted to the M800 at anytime.

A

B

C

B

A D

C

TI-P331-04-US 08 07

28



M800Gas Flow Computer

TI-P333-24-US 08 07

DescriptionThe M800 gas flow computer receives signals from various pipeline transmitters and converts them to display flowrate, total flow, pressure and temperature. The flow computer operates with Gilflo, ILVA, linear flowmeters, vortex and orifice plates. The M800 can provide density compensation for saturated and superheated steam with suitable inputs from pressure and /or temperature transmitters. Panel and wall mounting versions are available.

Operator settable alarm limits are provided to give a warning when the flowrate, temperature or pressure goes above or below specified limits. These alarms are indicated on a graphic display and can be transmitted via 2 relays (see 'Options' below). A digital pulsed output is provided as standard to signal mass or energy (per pulse).

A 4-20 mA analog output channel is also provided to enable re-transmission to a chart recorder or BMS system of the flowrate.

The M800 also comes with four independent timers, which are capable of recording the total flow and peak flow with the time of occurrence within a settable period of time.

A customer selectable security code is provided to avoid casual tampering.

OptionsAs well as the above functions the M800 is easily expanded by the use of additional option boards, which can be simply retrofitted to the base unit.

Additional options available:

- 4-20mA analog output board – providing 2 x 4-20 mA outputs, which can be configured for pressure and temperature.

- Relay option board – providing 2 x volt free relays that can be configured for alarms.

- Modbus RTU communications option board – providing access to total, flowrate, power, temperature and pressure.

Display parametersTotalized flow scf or Nm³

Flowrate scfm or Nm³ / h

Temperature °F or °C

Pressure psi g or bar g

Time 24 hour clock

Date MM / DD / YY or DD / MM / YY

Trend graph flowrate

Technical data - powerSupply voltage 99 V to 264 V at 50 - 60 Hz

Power consumption 7.5 watts maximum

Overvoltage category IIPollution degree 3

Calculation rate 10 / sec (Orifice plates 2 / sec)

Technical data - input Input voltage (maximum) 2.5 Vdc

Input impedance 110 Ω

4-20 mA input(s) Input current (maximum) 22 mAdc

Termination

Screw terminals (supplied)

Resolution 0.01%

Current output 30 mAdc ±15%

(per channel)

Open circuit voltage (maximum) 32 VdcCurrent source(s)

Total voltage drop 19 Vdc @ 22 mAdc

(maximum)

Termination

Screw terminals (supplied)

Environmental informationMaximum operating 80% up to 88°F (31°C) decreasing relative humidity linearly to 50% at 104°F (40°C)

Maximum altitude 6 562 ft (2 000 m) above sea level

Ambient temperature limits

0 - 131°F (55°C)

Enclosure rating IP65 (with correct cable glands)

EN 61326: A1 and A2 emissions Class A equipment Table 4EMC: Emissions

EN 61326: A1 and A2 immunity and immunity for industrial locations

Annex A Table 1

Electrical safety BS EN 61010-1

Enclosure colours Grey ABS and materials


TI-P333-24-US 08 07

Output technical data

Pulse output

Contacts Volt free digital transistor (NPN or PNP)

Maximum supply voltage 28 Vdc

Maximum voltage in closed / on position 1 V

Minimum load resistor > 10 kΩ


4 - 20 mA output

Range 4 - 20 mA

Minimum current 0 mA

Maximum current 22 mA

Open circuit voltage (maximum) 19 Vdc

Resolution 0.01%

Maximum output load 500 Ω

Isolation 100 V


Option board technical dataDual relay alarm option board -

Two independent mains rated relay outputs

Contacts 2 x changeover relays with common

Maximum load 3 A resistive @ 250 Vac

1 A inductive @ 250 Vac

Voltage rating 250 Vdc

Electrical life 3 x 105 or greater depending on load

Mechanical life 30 x 106


Isolated dual 4 - 20 mA re-transmission option board -

Two independent 4 - 20 mA isolated re-transmission

Range 4 - 20 mA

Minimum current 0 mA

Maximum current 22 mA

Open circuit voltage (maximum) 18 Vdc

Resolution 0.01%

Maximum output load 500 Ω

Isolation 100 V


Communications option board

RS485 Modbus communications

Physical layer 4 wire full duplex or 2 wire half duplex RS485

Protocol Modbus RTU format

Isolation 500 Vac / dc

Receiver unit load (256 devices maximum)


For a general description of M800 gas flowmetering systems, see other literature.

Dimensions / weights (approximate) in inches (mm) and pounds (kg)

Wall mounting

A B C Weight

9.3 (235) 5.8 (147) 3.3 (85) 2.4 (1.1)

Panel mounting

A B C D Weight

10 (255) 6.7 (170) 5.4 (137) 1.9 (48) 3.1 (1.4)

Safety information, installation and mainte-nanceFor full details, see the Installation and Maintenance Instructions supplied with the product.

Installation notes:

Wall mounting 4 off screw slots in corners.

Panel mounting Screw in sub-assembly with back clamps.

Pre drilled knock-outs in positions shown in the IMI.Cable entries Cable entry fittings and seals to suit appropriate regulations and IP rating to be supplied by the customer.

Wiring Total length connecting between the M800 and (supplied pipeline transmitters must not exceed by installer) 1300'(feet) (400 m). 24 AWG Wire or equivalent (signal wiring).

How to order example:1 off M800 wall mountable gas flow computer.

A

B

C

B

A D

C

30



How to specify:M750 pane mounted d g ta d sp ay un t that accepts a common y used process s gna s, des gned to a ow current retransm ss on or dua re ay output opt on pods to be eas y nsta ed w thout the need for d smant ng or reca brat on.

How to orderExamp e: 1 off M750 d sp ay un t comp ete w th dua re ay and current retransm ss on opt on pods.

M750 Display Unit

TI-P332-08-US 04 04

DescriptionThe M750 s an nte gent d g ta pane d sp ay un t that can accept nputs from a w de var ety of sensors and d g ta y process and d sp ay the s gna . In add t on, t has the fac ty to accept up to two Opt on podsʼ, wh ch can be e ther so ated 4-20 mA retransm ss on or two norma y open a arm re ays. The M750 s fu y programmab e for any spec f c app cat on from the front pane . The M750 tota ser funct on enab es non-vo at e storage of the ntegrated tota to be ma nta ned w th n the un t, even after oss of power. The output opt on pods can be se ected to operate on e ther Process Var ab e (rate) or Tota . The M750 s dea y su ted as a d sp ay un t for use w th our f ow-meters. It can prov de an nd cat on of f owrate and tota zed f ow for G f o, ILVA, DIVA, or f ce p ates and vortex f owmeters as we as prov d ng a 19 Vdc oop power supp y where requ red.The un t can be used stand-a oneʼ or, ut z ng the Modbus ser a commun cat ons, as part of a arger system.

Technical dataSee over eaf.

Weight 0.5 bs (230 grams)

)*!!

Rear elevation

Front elevation

Option pod

Panel cut out

3 78” (96 mm)

3 62” (92 mm) x 1 77” (45 mm)1 89”

(48 mm)

1 71”(43 5 mm)

2 11”(53 5 mm)

0 63”(16 mm)

0 53”(13 5 mm)

0 77”(19 5 mm)

8 8 8 8 8 81 2 3 4

Dimensions approximate in inches (millimeters)

Side elevation

Plan elevation

Clamping screwPanel clamp

5 5”(140 mm)

0 43”(11 mm)

0 39” (10 mm)(Maximum panel thickness)

5 16” (131 mm) (Behind bezel)


M750 Display UnitTechnical data at 68°F (20°C) 90 264 Vac 50/60 Hz 90 253 Vac 50/60 Hz for compliance with LVD and ULPower supply BS EN 61010 1 for connection to an installation over voltage Category supply Pollution degree 2Power consumption 10 VA (worst case)

Isolation (tested to) 500 V Supply to /O 3750 V BS EN 61010 1 for connection to an installation over voltage Relay supply Category supply Pollution degree 2 Sealing to panel NEMA 4 ( P65) Ambient operating temperature 22°F to +140°F ( 30 to +60°C)Environmental Ambient storage 58°F to +185°F ( 50 to +85°C) Ambient humidity 10 to 90% RH EMC: Emissions and immunity BS EN 61326 Safety BS EN 61010 1

Universal input types Sensor Sensor range and linearisationmA 4 20 mA 0 20 mA 0 10 mARTD Pt 100 N 120 custom

Sensor and T/C K J T R S B N L B E Custom*Sensor range mV ± 100 mVand linearisation Volts 0 10v 0 5v 1 5v 0 1v

Minimum span Any span within the range can be selected but the recommended span is > 10% of range

Basic accuracy 0 05% FS plus +/ 0 05% of readingCurrent input Thermal drift 200 ppm/°C

Input impedance 20 ΩLinearity Linear X /2 X3/2 X5/2 Custom*

A 19 V @ 25 mA isolated power supply is provided to power the current loop.

* Custom can be up to 60 co ordinate pairs or up to 7 segments of 15th order polynomial

Option podsThe M750 has interchangeable output pods that are automatically recognised by the unit The dual relay pod has two independent mains rated relays that can be configured for high or low alarms or pulse output The isolated re transmission pod provides 0 10 mA 0 20 mA or 4 20 mA active or passive outputs

Output optionsDual relay alarm podTwo independent mains rated relay outputs, which can operate as alarms or pulsed outputContacts 2 x changeover relays with commonRatings ac dcMaximum load 5 A@250 V 5 A@30 V (inductive load 2 A)Maximum power 1 250 VA 150 WMaximum switching 253 volts 125 voltsTermination Standard 5 way tension clamp connector

Isolated 4-20 mA re-transmission podsolated analogue retransmission for use with chart recorders Building Management Systems etcRanges 0 10 mA (Active or Passive) 0 20 mA (Active or Passive) 4 20 mA (Active or Passive)Minimum current output 0 mAMaximum current output 23 mAAccuracy 0 07% FS

Maximum output load Active 1 K Ω Passive [(Vsupply 2)/20] K ΩMaximum external supply voltage 30 V (Passive mode)Isolation 500 VacTermination 5 way tension clamp connector

CommunicationsRS485 Modbus communications The M750 is available with RS485 serial communications using MODBUS RTU protocol as standardPhysical layer 4 wire or 2 wire half duplex RS485Protocol Modbus RTU formatIsolation 500 VacMaximum fan out 32 units (this can be increased with repeaters)Termination standard RS485

TI-P332-08-US 04 04

© S

pira

x Sa

rco,

Inc.

200

4

32



M610 Series IIDP Transmitter Assembly

TI-P335-10-US 04 04

DescriptionThe M610 Ser es II DP transm tter assemb y s des gned to accept a d fferent a pressure nput from a pr mary f ow e ement such as an or f ce p ate or G f o f owmeter and convert t nto an ana ogue 4-20 mA output s gna . The standard vers on comes w th d g ta commun cat ons n the form of HART ® 5.2 wh ch s super mposed on the 4-20 mA output. The 3-way man fo d wh ch s supp ed a ready assemb ed to the DP transm tter acts as a means of secondary so at on and as a pressure equa sat on va ve to check the zero of the DP transm tter.

The M610 Ser es II DP transm tter assemb y cons sts of two tems:- A h gh accuracy (0.1%) d fferent a pressure transm tter.- A 3-way carbon stee so at on man fo d.Note: These tems are supp ed a ready assemb ed.

Pipe connectionsThe process ports on the 3-way man fo d are threaded 1/2” NPT at 2.126” (54mm) centers.

Electrical connectionsM20 x 1.5 screwed term na s.

M610 Series II technical dataSpan 0 - 52.2” H2O (0 -13 kPa) m n mum 0 - 522” H2O (0 -130 kPa) max mumOutput 4 - 20 mA dc and HART® protoco 5.2Power supply 16 V to 45 Vdc (for non-cert f ed app cat on) 16 V to 28 Vdc (for E Ex a 11c T4 / T5)Pressure limits -14.5 to 2030 ps gTemperature limits -40°F to +185°F (ambient for non certified application) -40°F to +212°F (process)

± 0.1% of ca brated span to nc ude effects of Acuracy near ty, hysteres s and repeatab ty.

Body - Sta n ess stee . Materials of D aphragm - Austen t c sta n ess stee 316Lconstruction 3-way man fo d - Carbon stee F u d f - S cone oIntrinsic safety ATEX Ex II 1GD - E EX a 11c T4/T5Enclosure rating NEMA 6/6P (IEC IP67)EMC emissions To BS EN 61326:1997and immunity

Note: If HART ® commun cat ons are requ red n ntr ns ca y safe app cat ons, barr ers must be used wh ch are des gned to pass the HART ® s gna .

CalibrationThe M610 Ser es II DP transm tter assemb y s supp ed w th a span factor set to su t a part cu ar app cat on. However, shou d oad cond t ons and/or deta s of actua nsta at on change, the range of the M610 can be adjusted w th n the m ts 0 - 52.2” H2O (0 - 13 kPa) and 0 - 522” H2O (0 - 130 kPa) as descr bed n the Insta at on and Ma ntenance Instruct ons supp ed w th the product.

InstallationFu nsta at on deta s are g ven n the terature that accompan es the M610 Ser es II DP transm tter assemb y.

Dimensions / weights (approximate) in inches and lbs. DP 3-Way M610

A B C transmitter manifold assembly8.7” 7.6” 6.9” 14.3 b 2.2 b 16.5 b

How to orderExamp e: 1 off M610 Ser es II DP transm tter assemb y ca brated to g ve an output of 20 mA at an app ed d fferent a pressure of spec f ed va ue.

Associated equipmentOr f ce p ate f owmeter.G f o f owmeter system.

A

C

B

33



Model F50C Isolating Valve

TI-8-401-US 01 97

DescriptionThe F50C s a need e type so at ng va ve des gned for pr mary so at on n f ow meter ng app cat ons w th steam and other ndustr a f u ds.

MaterialNo Part Mater a s1 Body Carbon stee z nc p ated and pass vated2 Sea s Grapho (not shown)

Max mum operat ng pressure: 5990 ps gMax mum operat ng temperature: 806 degrees F

Dimensions (approximate) in inches A B C We ght2.6 1.1 3 1.1 b

Connections0.5” NPT fema e (both ends).

How To SpecifyMode F50C Iso at ng Va ve.

34



TI-P322-06-US 10 07

EL2270 and EL2271 Temperature Probes

DescriptionEL2270 The EL2270 is a Pt100 platinum resistance temperature sensor for general industrial use. The sensing device is an RTD 3 wire device that meets EN 60751: Class A. This sensor can be connected directly to any temperature indicator or controller that has a 3 wire Pt100 input. A quick response version [1.5" (40 mm) insertion length only] is also available for applications such as plate heat exchanger control. A miniature version of the EL2270 may also be ordered. This has a ¼" BSP taper thread, and a tip length of 1.5" (39 mm).

EL2271 The EL2271 is a combined Pt100 sensor and transmitter assembly. The sensing element is a 3 wire device that meets EN 60751: Class A and the transmitter has a 4 - 20 mA output. The transmitter (only) meets ATEX II 1G EExia IIC / IIB T4 / T5 / T6.A comprehensive standard range is normally available from stock. Non-standard ranges can be obtained to special order, subject to a low limit of -58°F (-50°C), and a maximum of 932°F (+500°C). The 4 - 20 mA output can be connected directly to any temperature indicator, controller or flow computer that has a 4 - 20 mA input. Contact your local representative for further details. Transmitters with 3 point calibration are available to special order.

Pockets (thermowells)GeneralThree types of pockets are available:1. Thin wall with a ½" NPT process connection for non-flow applications

only.2. Drilled taper with a ½" NPT process connection.3. Hygienic, to 3A sanitary standard, with a 1½" sanitary clamp

connection (ASME BPE) electropolished to 0.4 µm (a Declaration of Conformity is available).

Note: No pocket is available for the miniature EL2270.

Material 316 stainless steelMaximum temperature 932°F (500°C)

SelectionPockets are sized to suit the probe tip length 'D', and are specified as 'pocket to suit a __ inch (mm) probe'.

Note 1 - The pocket dimension 'F' is 1" (25 mm) shorter than the probe length 'D', which appears to be incorrect. The reason is that the threaded body of the pocket acts as a stand-off, and therefore allows adequate clearance between the probe tip and the end of the pocket. Note 2 - Pockets to suit 8.86" (225 mm) and 28.5" (725 mm) probes are for non-flow applications only [maximum flow velocity 2.13 fps (0.65 m/sec)].

F

Pocket

½"NPT

½" NPT

26A/F

Drilled taper version shown dotted

A

B

C

D

E

EL2270 andEL2271

Enclosure

Probe

½" NPT(¼" BSPT EL2270 miniatureversion)

Dimensions (approximate) in mm

EL2270* EL2271

Product Standard Miniature Quick repsonse range and duplex quick response A 3.5" (88) 2.25" (58) 3.5" (88) 3.5" (88) B 5" (130) 2.4" (62) 6" (150) 5" (130) C 3" (75) 2.5" (63) 3" (75) 3" (75) 1.2", 3.5", 1", 2", 3", 4" D 8.86”, 28.5” 1.54" (39) 1.57" (40) (25, 50, (25, 50, 75, 75, 125) 125, 225, 725) E .25" (6) .25" (6) .18" (4.5) .25" (6) Notes: The quick response EL2270 is only available with an insertion length of 40 mm.

Pockets

Standard HygenicProduct Fabricated Solid 1½" sanitary range drilled clamp connector Fabricated F 7.87", 27.6" 1", 2", 4" 1", 2", 4", 7.87" (200, 700) (25, 50, 100) (25, 50, 100, 200)


© S

pira

x Sa

rco,

Inc.

200

7

TI-P322-06-US 10 07

Mechanical data

Product rangeEL2270*

Note: A quick response version of theEL2270 is also available to order

EL2271

Enclosure KNE - aluminium alloy - epoxy coated KNE - aluminium alloy - epoxy coatedProbe 316 stainless steel 316 stainless steelProcess connection ½" NPT ½" NPTElectrical connection M20 with cable gland fitted to BS 4568 Part 1 M20 with cable gland fitted to BS 4568 Part 1Enclosure rating IP65 IP65

Maximum ambient temperature 158°F (70°C)Maximum 185°F (85°C) (dependant on ATEX

requirement)* The EL2270 quick response sensor has a time constant of 1.7 seconds.

Electrical dataAvailable ranges -58°F (-50°C) to 932°F (+500°C) -58°F (-50°C) to 932°F (+500°C)

46°F (0°C) to 212°F (+100°C)

212°F (100°C) to + 482°F (250°C)

Output Pt100 to EN 60751: Class A Loop powered 4 - 20 mA

Output on sensor failure - 23 mA typical

Supply - 10 to 30 Vdc

Maximum loop resistance -636 Ω at 24 Vdc

909 Ω at 30 Vdc

Transmitter - Thermal driftmeasuring deviation -

± 0.1% / 10 KTAMB

per EN 60770 ± 0.2%

ApprovalsEx-protection per Directive 94 / 9 /EC ATEX. Intrinsic Safety per EN 50020

-ATEX II 1G EExia IIC / IIB T4 / T5 / T6

(Transmitter only)

Permissible ambient temperature -

-58°F (-50°C) … 185°F (+85°C) with T4

-58°F (-50°C) … 158°F (+75°C) with T5

-58°F (-50°C) … 140°F (+60°C) with T6Maximum values for connection of the current loop circuit (connections + and -)

-Uo =30 Vdc Io =120 mAPi = 800 mW Ci = 6.2 μF

Li = 110 μH

Maximum values for connectionof the sensor circuit(connections 1 up to 3)

-

Uo = 6.4 VdcIo = 42.6 mAPo = 37.1 mWGroup II B:

Co = 500 μFLo= 50 mHGroup IIC:

Co = 20 μFLo = 10 mHEMC emissionsand susceptibility

- EMC directive 89 / 336 / EECEN 61326:1997 / A1, 1998 / A2.2001

Pressure/temperature limitsThe EL2270 and EL2271 temperature probes can be used in applications where the process temperature is within the following limits. Where greater temperatures and pressures are present, the temperature probe should be fitted with a pocket.

For air and steam applications, flow velocities must be below 147 fps (45 m /s) 105 fps (32 m /s for fabricated pockets).

For liquids a recommended velocity is 16 fps (5 m /s) [27.5 in. (700 mm) and 7.87 in. (200 mm) non-flow applications only].

Pressure and temperature limits of temperature probe.(ANSI 300 rated)

147 (10) 294 (20) 441 (30) 588 (40) 735 (50)

1022932752572392212

32-58

Tem

per

atur

e °F

Pressure psig (bar g)


Steam saturation curve

-58

212392572752932

32

294(20) 588(40) 882(60)1029(70) 1176 (80) 1470 (100)

735 (50)

Tem

per

atur

e °F

Pressure psig (bar g)

Steam saturation curve


A-B-C Fabricated pocket A-D-E Solid drilled pocket

Pressure and temperature limits of standard pockets.(ANSI 600 rated)

A B D

C E

36



EL2600 Pressure Transmitter and ʻUʼ Syphons

TI-8-403-US 07 02

MaterialsEL2600Part MaterialBody Sta n ess stee 316L WS 1.4435Connector Mou ded p ast c Po yam de PA 66

*Low pressure syphon tube assemblyPart MaterialTube Carbon stee ASTM A106 Gr. B. PhosphatedVa ve Body BrassVa ve Hand e Pheno c

High pressure syphon tube assemblyPart MaterialTube Carbon stee BS 3602: Part.1 1987 CFS 360 (z nc p ated/ pass vated)Va ve Body Carbon stee Va ve Seat PEEK/ Po yma n* Va ve ordered separate y

SafetyYour attent on s drawn to Safety Informat on Leaf et IM-GCM-10.DescriptionThe EL2600 s a comb ned pressure sensor and transm tter wh chs des gned for genera ndustr a use.It has a 2 w re 4-20 mA current oop, and a 1/4” NPT processconnect on. Two syphon tube and va ve assemb es are ava ab e,one w th a max mum des gn pressure of 362.5 ps g and one w th amax mum des gn pressure of 1160 ps g.

Available Ranges psig0-14.50-23.20-36.250-580-87

0-1450-2320-362.50-8700-580

0-1450 *0-2320 *0-3625 *

*No Uʼ syphon ava ab e for these ranges, therefore max mumoperat ng temperature s m ted to 158°F.Note: H gh pressure sp kesʼ above max mum overpressure, evenof very short (m -seconds) durat on, cou d damage sensors. Ifpressure peaks are ke y to occur n your app cat on, we recommendthe use of a pressure snubber. A ternat ve y, a h gher range pressuretransm tter cou d be used, though th s wou d mean some oss ofs gna reso ut on.

Limiting conditionsPressure/ temperature limits EL2600M n mum operat ng temperature 32°Max mum operat ng temperature (w thout syphon tube) 158°FLow pressure syphon tube/ valveMax mum des gn pressure 362.5 ps gMax mum des gn temperature 500°Max mum work ng cond t ons 304.5 ps g and 422.6°High pressure syphon tubeMax mum des gn pressure 1160 ps gMax mum des gn temperature 842°Max mum work ng cond t ons 870 ps g and 842°Process connectionFor f u ds be ow 158°F the EL2600 may be mounted d rect y v a ts1/4" NPT connect on.Above 158°F, a Uʼ syphon and so at ng va ve must be f tted betweenthe EL2600 and the vesse or p pe ne.Technical data Pressure Overpressure Burst pressure Accuracy range (psig) (psig) (+/ %FSD at 68°F)

up to 29 3 x full scale 2900 > 0 529 362 5 3 x full scale 2900 > 0 5

362 5 362 5 3 x full scale 12 325 > 0 5Supply voltage 9 to 33 V dcSupply voltage influence < 0 1% full scaleEnclosure rating NEMA4

ApprovalsEMC emissions BS EN 50081 1EMC susceptibility BS EN 50082 2Maximum loop resistance (ohms) Supply voltage 9 Volts 0 02 Amps

EL2600


© S

pira

x Sa

rco,

Inc.

200

2

TI-8-403-US 07 02

Dimensions/ weights (approx mate) n nches and bs.EL2600A B C D E Weight2.6” 1.9” 1.1” 0.5” 1.4” 0.2

ʻUʼ Syphon and isolating valveF G H J K L Weight6.3” 2” 5.9” 6.3” 2.3” 5.9” 1.1

InstallationThe EL2600 pressure sensor must be nsta ed as descr bed n theInsta at on and Ma ntenance Instruct ons supp ed w th each un t. Its essent a to use a Uʼ syphon and va ve for temperatures above158°F to avo d damage to the un t. The syphon tube must befilled with water before fitting the EL2600.

MaintenanceNo spec f c ma ntenance s requ red, but we recommend nspect onof the transm tter and ts connector at east once a year. TheEL2600 can be re-ca brated - see Insta at on and Ma ntenanceInstruct ons.

Cable requirements• 2 core cable with screen if noise expected.• Maximum cable length is dependent upon the driving voltage andcab e res stance.

How to order1 - EL2600 pressure transm tter, range 0-232 ps gw th Uʼ syphon and va ve.

Wiring detailsPowered current loop input:-

1+

2-

4

1+

D

E

A C

B

2-

4

+

+

-

-

4-20 mA

Ground

Ground

EL2600

EL2600

1/4” NPT

1/4” NPT

1/4” NPTParallel(NPSM)

1/4” NPT

1/4” NPTparallel(NPSM)

Low Pressure

High Pressure

Any powered4-20 mA input

Any unpowered4-20 mA input

24 Vdc + - Power

supply

Unpowered current loop input:-

F

J

G

H

K

L

Screen

Screen

EL2600 Pressure Transmitter and ʻUʼ Syphons

38



TI-8-601-US 12 08

PhD Inline Vortex

DescriptionThe Vortex PhD vortex shedd ng f owmeter measures process f u d f ow by detect ng the frequency at wh ch vort ces are shed from an obstruct on n the process f u d ne (the b uff body). A p ezo-e ectr c sensor mounted outs de the f ow ne acts as the transducer, convert-ng vortex pu ses nto e ectr ca s gna s.

The Smartʼ e ectron cs prov de exce ent no se mmun ty wh e the w de range of wetted mater a s prov de outstand ng compat b -ty w th most process f u ds. The transm tter prov des a frequency output, sca ed frequency output, tota zer pu se or a 4-20 mA DC s gna proport ona to the f ow rate.

Features• Reliable–no moving parts, no fluid to sensor contact• In-process removable sensor, below 750 psig (52 barg) pressure• Simple, rugged, all welded construction, no internal gaskets, no leak paths• High accuracy with wide rangeability• Line sizes from 1” to 12” • High temperature operation up to 750°F • EZ Logic™ menu-driven user interface• ‘Smart’ electronics provide excellent noise immunity• Compatible with HART Protocol

Performance SpecificationsAccuracy

L qu d ± 0.7% of f ow rateGas and Steam ± 1.0% of f ow rateAna og Output Vers on Add ± 0.1% of fu sca e

Repeatability± 0.15% of f ow rate

Response TimeAdjustable from 1 – 100 seconds (analog output version)

K-factor – Temperature CorrectionThe K-factor of the f owmeter decreases by 0.29% for each 100°F ncrease n temperature above 70°F. The converse s true be ow 70°F. By programm ng the operat ng f u d temperature n the e ec-tron cs, the change n the K-Factor s automat ca y corrected for.

Operating Specifications

Enclosure SpecificationsApproved for NEMA 4X watert ght and dust t ght requ rements.

Ambient Temperature LimitNormal

– 20 to 140°F

Display Option 32 – 140°F

Fluid TypesL qu d, gas or steam

Line Sizes1” – 12”

Process Temperature Limit–40 to 750°F

Process Pressure Flange

ANSI C ass 150, 300 or 600 Wafer A wafer bod es are rated based on appropr ate f ange rat ng to a max mum of ANSI C ass 600

Figure 1. Ambient Temperature Range for Locally Mounted Electonics.

Ambient Humidity Limit5 – 100% RH non-condensing

Power Requirements18 – 40 VDC; max power consumed: 1 watt


TI-8-601-US 12 08

PhD Inline Vortex

OutputAnalog

4 – 20 mA, loop powered 2 wire system, digitally adjusted span

FrequencyVo tage pu ses, 3 w re system, 1 to 10 kHz square wave, open co ector FET output w th se ectab e pu -up res stors.

The pu se output can be sca ed so that 1 pu se represents aspec f c quant ty of f u d pass ng through the f owmeter.

For typ ca app cat ons, the amp tude of the squarewave can be determ ned by:

For other opt ons refer to the Vortex PhD manua

Span SettingFor ana og outputs the span sett ng can be adjusted w thout the use of e ectron c test equ pment by programm ng the fu sca e rate using the EZ Logic™ kepyad.

HART ProtocolIn add t on to us ng the keypad for f e d conf gurat on, the Vortex PhD s a so compat b e w th a aptop PC us ng a Hart Modem and EZ Comm communications software. This can be used to ca brate the 4-20 mA sett ngs, set the 20 mA po nt, ass gn a tag or descr ptor, d sp ay f owrate, output eve , tota , ve oc ty and shedd ng frequency.

Cable Conduit ConnectionANSI 3/4” fema e NPT. DIN PG 13.5.

Signal Cable18, 20 or 22 gauge, sh e ded nstrumentat on cab e. Be den #9939 doub e sh e ded cab e or equ va ent requ red for European CE rat ng.

Measurable Flow VelocitiesLiquid1.5 to 32 ft/sec

Gas/Steam

Where:

Process ViscosityFor m n mum near f ow ve oc t es at vary ng v scos t es.(See F gure 2)

Linear RangeReyno ds Numbers of 20,000 to 7,000,000

Operating Specifications continued

For meter sizing, download “emcosize” program at

www.emcoflow.com

Flowmeter SizingSe ect ng the appropr ate s ze f owmeter can be cr t ca . If the f owmeter s over-sized, the signal strength could be weak – limiting rangeability. If the flowmeter is undersized, excessive pressure drop or cavitation may occur – affect ng accuracy. Use the m n mum near f ow ve oc ty curves and Tab es 1 through 5 (m n mum and max mum f ow rates for var ous types of app cat ons) for genera s z ng. For more deta ed nformat on, contact your representat ve or go to www.emcof ow.com for s z ng program.

Pressure LossIf a d fferent a pressure transducer were connected between pressure taps up and downstream of a vortex f owmeter, the measured d fferent a pressure wou d be the pressure oss for the dev ce. Th s va ue can be ca -cu ated us ng the fo ow ng equat ons:

∆P = 2.67 x 10 4 • p • V2

or ∆P = 2.50 x 10 3 • p • (Q )2 / D4

or ∆P = 4.47 x 10 5 • p • (Q2)2 / D4

Where:∆P = Pressure oss ps p = Dens ty at operat ng cond t ons b/ft3

V = F ow ve oc ty n ft/sQ = Vo umetr c f ow rate n ACFM Q2 = Vo umetr c f ow rate n U.S. GPM D = F owmeter nterna d ameter n nches

Minimum Back Pressure (Liquid Service Only)The ne pressure must be suff c ent y h gh so that no cav tat on occurs. The m n mum requ red ne pressure can be obta ned from the equat on:PG ( 1.3 • P ) + ( 2.7 •∆P ) - PATM

Where:PG = L ne pressure requ red ps g∆P = Max mum pressure oss ps g P = Saturat on qu d vapor pressure at operat ng temperature ps a PATM = Atmospher c pressure ps a (bara)

Example:Water f ow rate: 0 to 200 US GPMOperat ng temperature: 100°FOperat ng pressure: 10 ps gAtmospher c pressure: 14.7 ps aF owmeter s ze: 1.939” I.D.Spec f c we ght: 61.96 b/ft3

Solution:∆P = 4.47 x 10 5 · 61.96 · (200)2 /(1.939)4 = 7.84PG = [(1.3) · (0.951)] + [(2.7) · (7.84)] - 14.7PG = 7.70 ps gSince the operating pressure of 10 psig is higher than 7.70 psig, no cavitation occurs.

.


TI-8-601-US 12 08

MaterialsWetted PartsW ng and Shedder Bar

• Stainless steel and Carbon steel Models 316L or the cast equ va ent, CF3M

Body • Stainless steel Model (all sizes) 316L or the cast equ va ent, CF3M • Carbon Steel Model (flanged), 6” and larger ASTM A105, A06 Grade C, and A108 Grade 1018

Electronics Enclosure383 A um num

All Other PartsSta n ess Stee

Flowmeter ClassificationStandardDes gned to meed NEMA 4X watert ght and dust t ght spec f cat ons

Explosion Proof versionFM and CSA approved

Explosion Proof and Intrinsically-Safe versionCENELEC approved

European CE MarkApproved

Remote Mount Electonics (RMT)S gna cab e s prov ded to mount the e ectron cs enc osure up to 30 ft (opt ona 50 ft) from the f owmeter body, and must be nsta ed w th n proper e ectr ca condu t.

Local Indicator and Totalizer (LOC-TOT)The nd cator d sp ays f owrate and tota n user-se ectab e, eng neer-ng un ts. It s a two ne, 8 character per ne, LCD d sp ay. The tota -izer enables a pulse output providing a 5 – 999 msec pulse each time the tota zer ncrements.

Note: Th s opt on changes the ower, amb ent temperature m t to 32°F. Be ow 32°F, the d sp ay ntens ty beg ns to fade but does not affect the transm tter output.

Material of ConstructionAll models are available in stainless steel; some models can be ordered n carbon stee .

FM Approval (Explosion Proof)C ass I, D v. I, Groups B, C, DC ass II, D v. I, Groups E, F, GC ass I, D v. II, Groups A, B, C, DC ass II, III, D v. 2, Groups F, G

CSA Approval (Explosion Proof)C ass I, D v. I, Groups B, C, DDust- gn t on Proof for C ass II, D v. 1 Groups E, F, GC ass III Hazardous ocat ons

CENELEC Approval (Exp os on Proof and Intr ns ca y Safe)EEX d [ b] IIC T6 and/or EEX d IIC T6.

Physical Specifications

PhD Inline Vortex

Nominal Size Flow Range Flow Range in GPM in L/s

inch min max min max

1 3.4 72 0.2 4.51.5 8.3 176 0.5 11.12 13.8 295 0.9 18.63 30.9 659 1.9 41.64 53.8 1,147 3.4 72.36 121.9 2,600 7.7 163.98 213.5 4,555 13.5 287.210 358.7 7,653 22.6 482.512 508.3 10,843 32.0 683.7

Notes:1 Water va ues are determ ned at standard cond t ons of 60°F.2 The m n mum f ow rate for the 1”, and 1.5”

f owmeters are be ow the near range (the Reyno ds number < 20,000).

3 The ve oc t es used to ca cu ate the m n mum and max mum f ow rates were 1.5 ft/sec and 32 ft/sec respect ve y.

Table 2. Water Flow Rates.

Figure 2. Minimum Linear Flow Velocity vs. Kinematic Viscosity.

Table 1. Nominal Pulse Rate and Flowmeter Factor.

Nominal Size Nominal

Nominal Meter Factor pulse rate

inch Hz/ft/s pulses/gal pulses/ft3

1 12 0 321 2 2 4031 5 7 5 81 7 6112 6 0 39 1 2933 4 0 11 7 87 24 3 0 11 7 87 26 2 0 1 5 11 08 1 3 0 6 4 2

10 1 2 0 3 2 212 1 0 0 2 1 3


TI-8-601-US 12 08

PhD Inline Vortex

Flow ProcessorA m croprocessor-based f ow processor can be used to s gn f cant y ncrease the accuracy and funct ona ty of any f owmeter ng app ca-t on. See the FP-93 TIS for comp ete deta s.

Typ ca 10 d ameters upstream, 5 d ameters downstream. In certa n app cat ons where mu t p e bends or butterf y va ves are present, more stra ght run may be requ red.

Site SelectionThe f ow measurement ocat on shou d be se ected to m n m ze turbu ence and sw r . The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps and other p p ng components may add d sturbances to the f ow.

ServicabilityThe sensor e ement can be removed, and rep aced, w thout remov ng the f owmeter body from the process ne, and w th-out process shut down for process pressures be ow 750 ps g. The f owmeter K-factor s not affected by sensor or e ectron cs serv c ng.

Pressure and Temperature TapsPressure tap shou d be mounted 3.5 to 7 p pe d ameters downstream from the f owmeter. The temperature tap shou d be mounted an add t ona 3.5 to 7 p pe d ameters downstream of the pressure tap. See F gure 3.

112 4gal m n

FLOW

3 5 to 7internal diameters

3 5 to 7internal diameters


PressureTransmitter

Straight Run Piping Requirements

Accesssories

Other Installation Considerations

InstallationF owmeter can be nsta ed vert ca y, hor zonta y, or at any ang e. For qu d serv ce, the f ow ne must be fu dur ng f owmeter

operation – flow up in vertical lines is recommended.

1” 1.5” 2” 3” 4” 6” 8” 10” 12”Pres PSIG min max min max min max min max min max min max min max min max min max10 31 283 77 697 129 1164 288 2604 501 4534 1135 10277 1988 18000 3341 30258 4733 4286015 34 337 84 828 140 1383 313 3094 546 5387 1237 12213 2167 21390 3642 35955 5160 5093020 37 390 90 958 151 1600 337 3580 587 6233 1331 14129 2331 24746 3918 41597 5550 5892330 41 494 102 1214 170 2029 380 4539 661 7903 1498 17915 2624 31377 4412 52742 6249 7471040 45 597 112 1468 187 2453 417 5486 727 9552 1647 21655 2885 37927 4850 63753 6870 9030750 49 699 121 1719 202 2872 452 6424 786 11186 1783 25357 3122 44412 5249 74654 7435 10574860 53 801 129 1968 216 3289 483 7356 841 12807 1908 29033 3341 50849 5616 85474 7955 12107570 56 901 137 2215 229 3702 513 8281 893 14419 2024 32686 3545 57248 5959 96231 8441 13631280 59 1002 145 2462 242 4114 541 9202 941 16022 2134 36321 3737 63614 6282 106932 8898 15147090 62 1102 152 2707 253 4524 567 10120 987 17619 2237 39942 3919 69956 6587 117593 9331 166572100 64 1201 158 2952 265 4933 592 11034 1031 19211 2336 43550 4092 76275 6878 128214 9743 181617120 70 1399 171 3439 286 5747 639 12855 1112 22382 2522 50740 4417 88868 7424 149382 10517 195065140 74 1597 183 3925 305 6559 683 14670 1188 25543 2694 57904 4718 101416 7931 166214 11235 197804160 79 1794 194 4409 323 7369 723 16482 1260 28697 2855 65054 5001 113938 8407 168295 11908 200281180 83 1991 204 4893 341 8177 762 18291 1327 31846 3008 72193 5268 126441 8856 170158 12545 202498200 87 2188 214 5377 357 8986 799 20099 1391 34994 3153 79330 5523 132583 9283 171911 13150 204584220 91 2385 223 5861 373 9795 834 21908 1452 38143 3292 86469 5766 133935 9692 173664 13729 206670250 96 2680 237 6588 395 11009 884 24624 1540 42873 3490 97191 6113 135625 10275 175855 14555 209278300 105 3175 257 7803 430 13040 962 29166 1676 50781 3798 104535 6653 138329 11183 179362 15841 213450350 113 3672 277 9025 463 15082 1035 33734 1802 58735 4085 106259 7155 140610 12027 182320 17036 216971400 120 4173 295 10256 493 17140 1103 38337 1921 66748 4355 107855 7627 142723 12821 185059 18161 220231450 127 4679 313 11498 522 19215 1168 42978 2034 72657 4611 109388 8076 144751 13575 187689 19229 223360500 134 5189 329 12751 550 21310 1230 47665 2142 73548 4856 110729 8505 146525 14296 189990 20251 226098600 147 6225 361 15299 602 25568 1348 57016 2346 75244 5523 117628 9316 149906 15659 194372 22182 231314Table 3. Saturated Steam Flow Rates at Selected Process Pressures 1, 2 (M n mum and Max mum Operat ng F ow Rates n b/hr)

Figure 3. Pressure and Temperature Tap Dimensions.

Notes 1 Maximum flow velocity is 260 ft/sec or Reynolds number limit or 7 000 000 whichever is less

2 Minimum flow velocity is or Reynolds number limit of 20 000 whichever is greater


TI-8-601-US 12 08

PhD Inline Vortex1” 1.5” 2” 3” 4” 6” 8” 10” 12”

Pres PSIG min max min max min max min max min max min max min max min max min max0 711 4675 1130 11486 1888 19194 4224 42934 7352 74730 16669 169433 29201 296813 49087 498888 69532 70668010 711 7858 1465 19306 2448 32260 5476 72160 9531 125601 21611 284772 37857 498864 63722 838268 90263 118741520 711 11043 1737 27129 2902 45332 6491 101403 11299 176499 25618 400174 44877 701024 75490 1177647 106933 166814930 802 14229 1971 34957 3294 58412 7369 130661 12826 227425 29080 515637 50942 903292 85473 1517027 121073 214888440 888 17417 2181 42789 3645 71499 8152 159934 14190 278378 32173 631161 56360 1105667 94572 1856406 133962 262961950 966 20606 2372 50624 3964 84593 8868 189223 15435 329357 34995 746746 61304 1308148 102870 2195786 145716 306533660 1038 23798 2550 58464 4260 97693 9529 218527 16587 380363 37607 862390 65880 1510734 110546 2535166 156590 306601870 1105 26990 2715 66308 4537 110800 10149 247845 17665 431394 40050 978094 70160 1713422 117723 2576801 166756 306653980 1169 30185 2871 74156 4798 123914 10732 277179 18681 482452 42354 1093855 74196 1916212 124487 2577147 176337 306695090 1229 33381 3020 82008 5046 137034 11286 306527 19645 533534 44540 1209674 78025 1981748 130782 2572706 185254 3061665100 1287 36578 3161 89863 5282 150160 11814 335889 20564 584642 46625 1325549 81677 1981748 136902 2573347 193923 3062428120 1395 42978 3426 105586 5725 176433 12806 394656 22291 686931 50539 1497292 88534 1981748 148387 2574344 210192 3063615140 1495 49384 3673 121323 6137 202729 13728 453478 23894 789315 54175 1497292 94903 1981748 158946 2571893 225149 3060698160 1589 55795 3904 137075 6523 229050 14592 512354 25398 891794 57584 1497292 100876 1981748 168847 2570006 239173 3058452180 1678 62213 4122 152840 6888 255394 15408 571282 26819 994362 60805 1497292 106519 1981748 177936 2560955 252048 3047681200 1762 68635 4330 168619 7235 281760 16184 630260 28169 994383 63867 1497292 111882 1981748 187249 2571876 265241 3060678220 1843 75063 4528 184411 7566 308148 16925 689287 29459 994383 66791 1497292 117004 1981748 195325 2560024 276680 3046573250 1958 84715 4810 208123 8038 347770 17980 753714 31295 994383 70955 1497292 124299 1981748 207975 2573422 294599 3062517300 2136 100825 5248 247701 8769 413905 19615 753714 34141 994383 77408 1497292 135604 1981748 226127 2558874 320311 3045204350 2301 116963 5652 287347 9445 480154 21127 753714 36772 994383 83373 1497292 146053 1981748 243566 2561760 345014 3048639400 2454 133125 6030 327054 10076 503949 22539 753714 39231 994383 88947 1497292 155818 1981748 259241 2552194 367217 3037255450 2599 149310 6386 366814 10671 503949 23870 753714 41547 994383 94199 1497292 165018 1981748 274584 2555165 388951 3040791500 2737 165512 6724 389852 11235 503949 25132 753714 43743 994383 99179 1497292 173741 1981748 288580 2548126 408777 3032414600 2993 197961 7353 389852 12287 503949 27485 753714 47840 994383 108466 1497292 190010 1981748 315201 2545390 446486 3029158

Table 4. Air Flow at Selected Process Pressures at 60°F ,2,3

(Minimum and Maximum Operating Flow Rates in SCFH)) Download “emcosize” at www.emcoflow.com

1” 1.5” 2” 3” 4” 6” 8” 10” 12”Pres PSIG min max min max min max min max min max min max min max min max min max0 772 4665 1444 11460 2413 19149 5397 42834 9395 74557 21300 169041 37314 296126 64968 511367 93181 73343210 772 7851 1873 19289 3130 32231 7002 72096 12188 125490 27634 284520 48410 498422 84286 860683 120888 12344120 905 11048 2222 27142 3713 45354 8307 101452 14458 176585 32781 400368 57426 701364 99983 1211101 143401 173703130 1028 14255 2524 35021 4218 58520 9436 130901 16423 227844 37236 516588 65230 904957 113570 1562626 162889 224120740 1138 17472 2795 42925 4670 71728 10446 160445 18182 279268 41225 633180 72217 1109202 125733 1915261 180334 274697850 1238 20700 3042 50855 5083 84978 11370 190084 19791 330857 44871 750146 78605 1314104 136853 2269014 196283 274697860 1332 23938 3271 58810 5466 98271 12227 219818 21282 382611 48253 867489 84530 1519664 147166 2623888 211075 325435070 1419 27187 3486 66791 5825 111606 13030 249648 22680 434533 51423 985209 90083 1725887 156833 2890521 224938 346170280 1502 30446 3689 74797 6165 124985 13789 279575 24001 486622 54418 1103309 95329 1932775 165965 2890521 238036 346170290 1580 33715 3882 82829 6487 138407 14511 309597 25257 538879 57265 1221791 100317 2140331 174647 2890521 250488 3461702100 1655 36995 4067 90887 6795 151872 15200 339717 26457 591305 59986 1340656 105084 2152958 182943 2890521 262387 3461702120 1797 43587 4414 107082 7376 178933 16499 400250 28718 696667 65112 1579542 114062 2152958 198569 2890521 284500 3461702140 1929 50222 4738 123382 7917 206171 17710 461176 30826 802714 69892 1626648 122436 2152958 213142 2890521 305701 3461702160 2053 56900 5043 139789 8427 233585 18851 522500 32812 909452 74394 1626648 130323 2152958 226866 2890521 325384 3461702180 2171 63622 5333 156302 8911 261179 19933 584223 34696 1016887 78665 1626648 137805 2152958 239886 2890521 344058 3461702200 2283 70388 5609 172924 9373 288953 20967 646350 36494 1080291 82742 1626648 144947 2152958 252312 2890521 361881 3461702220 2391 77198 5874 189654 9816 316909 21957 708885 38219 1080291 86652 1626648 151797 2152958 264230 2890521 378973 3461702250 2546 87496 6254 214956 10450 359188 23376 803456 40688 1080291 92252 1626648 161606 2152958 281293 2890521 403446 3461702300 2787 104888 6847 257682 11442 430583 25594 818830 44549 1080291 101005 1626648 176940 2152958 307963 2890521 441698 3461702350 3013 122567 7402 301115 12369 503159 27667 818830 48157 1080291 109186 1626648 191271 2152958 332885 2890521 477442 3461702400 3226 140539 7926 345267 13245 547487 29626 818830 51567 1080291 116917 1626648 204815 2152958 356431 2890521 511214 3461702450 3430 158808 8426 390150 14079 547487 31493 818830 54816 1080291 124284 1626648 217720 2152958 378865 2890521 543389 3461702500 3625 177379 8905 423533 14880 547487 33284 818830 57933 1080291 131350 1626648 230098 2152958 400376 2890521 574242 3461702600 3995 215439 9814 423533 16398 547487 36681 818830 63846 1080291 144757 1626648 253585 2152958 441178 2890521 632763 3461702

Table 5. Natural Gas Flow Rates at Selected Process Pressures at 60°F ,2,3,4

(Minimum and Maximum Operating Flow Rates in SCFH)) Download “emcosize” at www.emcoflow.com

Notes:1 At standard conditions of 60°F and 14 7 psia SCFH standard cubic feet per hour 2 Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolods number limit or 7 000 000 whichever is less3 Specific Gravity of natural gas = 0 61 and 0 8% N2


Notes1 At standard conditions of 60°F and 14 7 psia SCFH standard cubic feet per hour2 Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolods number limit or 7 000 000 whichever is less



TI-8-601-US 12 08

PhD Inline Vortex

Wafer ConnectionWafer connection is available in stainless steel sizes 1 – 4” only. The schedu e of the mat ng p peʼs nterna d ameter .d mens on “D”.

Dimensions and Weights

Size A B C D Approx Wt(in) (in) (in) (in) (in) (lb)

1 10.8 2.2 4.1 0.957 13

1.5 10.5 3.1 4.1 1.500 14

2 10.8 3.6 5.0 1.939 17

3 11.5 5.0 7.0 2.900 32

4 12.2 6.2 9.5 3.826 51

Table 6. Weights & Dimensions: Wafer

Figure 4. Dimensions: Wafer Connection Type, Integral Mounting.

Approximate Weight (lb)size (in) 150# Flange 300# Flange 600# Flange Wafer

1 24 26 26 191 5 28 34 34 202 37 42 42 233 57 66 66 384 72 89 105 576 98 122 146 N/A8 150 188 226 N/A10 186 266 556 N/A12 271 371 541 N/A

Figure 5. Dimensions weights: Remote Mounting

Figure 6. Dimensions: Flange Connection, Integral Mounting.

all in A B C Approx. Wt.(lb)inches Stainless Steel Carbon Steelsize 150# 600# 150# 600# 150# 300# 600# 300# 300#

1 10 7 7 6 0 957 0 957 N/A N/A 18 20 201 5 10 7 8 1 1 500 1 500 N/A N/A 22 28 282 13 2 8 5 1 939 1 939 N/A N/A 31 36 363 13 8 9 0 2 900 2 900 N/A N/A 51 60 604 14 3 9 5 3 826 3 826 N/A N/A 55 72 996 15 3 13 6 5 761 5 761 5 761 5 761 92 116 1408 16 3 18 5 7 625 7 625 7 625 7 625 144 182 22010 17 4 18 5 10 020 9 750 10 020 9 750 180 260 44012 18 4 18 5 12 000 11 750 11 938 11 374 265 365 535

Table 7. Weights & Dimensions: Flange. Notes1 he schedule o the mating pipe s internal diameter > dimension ʻC2 N/A Not Available

REMOTE MOUNTING


TI-8-601-US 12 08

Cenelec Approved–Power & Signal WiringThe Vortex PhD f owmeter may be operated us ng a 24 VDC power sup-p y. The w r ng schemat c shown (F gure 9) s for the areas def ned by the Cene ec approva (see approva descr pt on n opt ons sect on). I. S. zener barr ers must have the fo ow ng spec f cat ons:V x = 29 VDC = Max mum vo tage wh ch may be connected to barr er term na sJ x = 110 mA = Max mum current wh ch may be connected to barr er term na sC = 1.5 nF = Max mum equ va ent nterna capac tance across barr er term na sL = 0 H = Max mum equ va ent nterna nductance across barr er term na sThe 4-20 mA output s sca ab e (2 w re pr nc p e.) The 4-20 mA oop res stor shou d be 250 Ω; and the pulse output is to be connected to a high mpedance, e ectron c counter.V var es from: 0 -1 VDC to V = V (

Where:V = Pu se output amp tudeV = Power supp y vo tage (18 to 29 VDC)R = Load res stanceR = Counter mpedanceR = Pull–up resistance

PhD Inline VortexWiringF gures 7- 9 represent typ ca f e d w r ng app cat ons for the Vortex PhD.

Analog OutputThe Vortex PhD may be operated us ng a 24 VDC power supp y. The 4-20 mA output s sca ab e (2 w re pr nc p e.) The oad res stor may be nsta ed on supp y or return ne. Perm ss b e oad res stance va ues are shown n F gure 7.

Pulse OutputTh s s an open co ector pu se output us ng a h gh mpedance e ectron c counter. V w vary from:

Where:V = pu se output amp tudeR = counter mpedanceV = power supp y vo tageV = m n mum requ red vo tage to tr p counterR = pu -up res stance

Figure 7. 4-20 mA Output.

Figure 8. Pulse Output.

110/220 VAC–Power & Signal WiringThe Vortex PhD f owmeter may be operated us ng a 110/220 VAC power supp y. The power supp y board converts the 110/220 VAC to 24 VDC. The 4-20 mA output s sca ab e (2 w re pr nc p e.) The 4-20 mA oop res stor shou d be 250 Ω; and the pulse output is to be connected to a high mpedance, e ectron c counter. (F gure 10)V varies from 0 –1 VDC to V = 24 VDC – (I • R )Where:V = Pu se output amp tudeR = Load res stance (250 Ω)I = Current (4-20 mA)

Figure 9. CENELEC Approved (Intrinsically Safe).

Figure 10. Frequency/4-20 mA Output Using 110/220 VAC Power.

R +RR )

Note: Rpu se > V0.16


TI-8-601-US 12 08

PhD Inline VortexCategory Description Suffix Codes

Model Stainless Steel (sizes 1 – 12”) PhD-90 . . . . . . . . . . . . . . . . . . Carbon Steel (Stainless steel wing) (sizes 6 – 12”) PhD-92 . . . . . . . . . . . . . . . . . .

F u d Steam or gas . . . S . . . . . . . . . . . . . . .Type L qu d . . . L . . . . . . . . . . . . . . .

1” . . . . . . 10 . . . . . . . . . . . . 1.5” . . . . . . 15 . . . . . . . . . . . . 2” . . . . . . 20 . . . . . . . . . . . . 3” . . . . . . 30 . . . . . . . . . .L ne S ze 4” . . . . . . 40 . . . . . . . . . . . . 6” . . . . . . 60 . . . . . . . . . . . .

8” . . . . . . 80 . . . . . . . . . . . . 10” . . . . . . 100 . . . . . . . . . . . . 12” . . . . . . 120 . . . . . . . . . . . .

Connect on Wafer6 . . . . . . . . . W . . . . . . . . .Type F ange . . . . . . . . . F . . . . . . . . .

ANSI C ass 150 . . . . . . . . . . . . 150 . . . . . .Connect on ANSI C ass 300 . . . . . . . . . . . . 300 . . . . . .Rat ng ANSI C ass 600 . . . . . . . . . . . . 600 . . . . . .

No nd cator/tota zer opt on . . . . . . . . . . . . . . . STD . . . FM approved2 . . . . . . . . . . . . . . . FM . . . CSA approved . . . . . . . . . . . . . . . CSA . . . CENELEC approved2 . . . . . . . . . . . . . . . CEN . . .Opt ons Loca Ind cator and Tota zer3 . . . . . . . . . . . . . . . LOC-TOT. . . Remote Mount E ectron cs4 . . . . . . . . . . . . . . . RMT . . . Integra 110 VAC nput5 . . . . . . . . . . . . . . . 110 . . . Integra 220 VAC nput5 . . . . . . . . . . . . . . . 220 . . .

Sensor Wires Teflon, –40° to 400°F . . . . . . . . . . . . . . . . . . T(Interna ) F berg ass, 150° to 750°F . . . . . . . . . . . . . . . . . . F

PhD-90-S-60-F-300-LOC-TOT-RMT-TExample

Notes:1 Has 4-20 mA and/or 50% duty cyc e frequency output. A 50% duty cyc e

frequency can be sca ed.2 FM, and CENELEC approved opt on meters come w th a

magnet wand. For a other meters the wand can be ordered as an opt on.3 At east one oca nd cator s recommended at each s te. If one d sp ay w be

used on many meters, t shou d be purchased separate y.4 Remote mount e ectron cs are requr ed for h gh process temperatures (refer to

the genera spec f cat on). The standard remote mount opt on comes w th 30ʼ of cab e.

5 Not ava ab e w th European CE Mark or FM, CSA and CENELEC approva s. 6 Wafer style meters available in stainless steel sizes 1 – 3” only.

STA NLESS STEEL EUROPEAN CE MARK

STDFM

CSACENELECLOC-TOT

RMT110/220

CARBON STEEL

STA

NLES

S ST

EEL

EURO

PEAN

CE

MARK

STD

FM CSA

CENE

LEC

LOC-

TOT

RMT

110/2

20CA

RBON

STE

EL Compatible

Incompatible

Compatibility Chart

Table 8. PhD Vortex Shedding Flowmeter.

Model and Suffix Codes

© S

pira

x Sa

rco,

Inc.

200

8

46



TI-8-602-US 12 08

Performance SpecificationsAccuracy (Linear Ranges)

L qu d ±1.0% of f ow rate

Test cond t ons: Water at 60°F, 50 ps g (3.4 barg) w th a f ow rect f er and 10 p pe d ameters upstream.Gas and Steam ±1.5% of f ow rate Test cond t ons: A r at 68°F, 26 ps a w th a f ow rect f er and 10 p pe d ameters upstream.Analog Output Add ±0.1% of fu sca eRepeatability ±0.15% of f ow rateResponse Time Adjustab e from 1 to 100 seconds

Operating SpecificationsLinear RangeReyno ds number from 20,000 to 7,000,000Measurable Flow VelocitiesLiquid Flow

V 1.5 ft/secV x 32 ft/sec

Gas and Steam FlowV V x 300 ft/sec

Where: p = dens ty ( b/ft )

V-Bar Insertion VortexModels V-Bar-600/60S • V-Bar-700 • V-Bar-910/960

E MCO

CO

EMCO

EO

Features• Fluid types: liquid, gas, or steam• Pipe sizes: 3 to 80”• Rugged construction• Reliability: no moving parts• Process pressure up to 2000 psig (138 barg)• Process temperatures up to 500°F • Industry standard frequency and/or 4 to 20 mA output signals• Optional integral pressure and/or temperature measurement• Negligible head loss• Compatible with HART® protoco• EZ-Logic™ menu-driven user interface (microprocessor-based)• Local programming via EZ-Logic keypad or magnet wand

through exp os on-proof enc osure

V-Bar nsert on f ow meters have three ma n components: the retractor, the sensor, and the e ectron cs. The retractor serves to pos t on the sensor w th n the p pe. The sensor detects the pattern of vort ces as a frequency s gna . The “Smart,” microprocessor-based EZ-Logic electronics conditions the signal and prov des a frequency output, a sca ed pu se output, or a 4 to 20 mA DC s gna proport ona to the average p pe f ow rate.

Most V-Bar f ow meters can be nsta ed on an so at on va ve, wh ch perm ts nsta at on and remova w thout process shut-down. Integra pressure and/or temperature measurement may be comb ned w th the V-Bar to prov de mass f ow measurement from a s ng e p pe tap. In add t on, a f ow processor may be used to ncrease the accuracy and funct ona ty of the meter ng system.

Application Guide

Where:V = average f u d ve oc ty ft/secD = p pe ns de d ameter nchesQ = qu d vo umetr c f ow ga /m n

Q2 = gas actua vo umetr c f ow ft2/m nM = mass f ow rate b/hp = f u d dens ty b/ft3

Operating RangeAverage Fluid Velocities

L qu d 0.4085Gas 3.056Steam 0.051

50P

ft/3

Q1

D2

Q2

D2

M-D2

V-Bar-600/60S V-Bar-700

V-Bar-910/960

Model Liquid Gas Steam Hot Tap Temperature Maximum Seal Type Line Sizes Range Pressure inches

600 yes yes no yes -40 to 400°F 125 ps g V ton® 3 to 8060S no no yes yes -40 to 400°F 125 ps g E/P2® 3 to 80700 yes yes yes no -40 to 500°F 20003 psig Swagelok™ 3 to 80 910 yes yes yes yes -40 to 400°F f ange rat ng Tef on® 3 to 80960 yes yes yes yes -40 to 500°F f ange rat ng Grafo ® 3 to 80

Gas FlowOperatingRange:

Description

1 Maximum pressure at maximum temperature with appropriate connection 2 Ethylene-Propylene elastomer 3 Rating listed is or NP connection or lange connections, use ANS lange rating


© S

pira

x Sa

rco,

Inc.

200

8TI

-8-6

02-U

S12

.08

3"

4"

6"

8"

10"

12"

14"

16"

Standard Iso ated 18 to 40 VDC, 35 mA max mum Max mum vo tage w th pressure transm tter opt on s 30 V.Optional 110/220 VAC A power w r ng must be enc osed n r g d condu t, and a watert ght and/or exp os on-proof sea must be app ed at the condu et entry.Output Signals

Ana og 4 to 20 mA, 2-w re system, d g ta y ad usted spanFrequency Vo tage pu ses, 3-w re system, Low Leve : 0 to 1 V

0 to 3000 Hz square wave, H gh Leve : power supp y 50% duty cyc e. vo tage- oad

Pu se 3-w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe.

Hart® Commun cat ons protocoDisplay (LOC-TOT) 2- ne by 8-character LCD d g ta d sp ay a ternate y show f ow rate and tota zed f ow n user-se ectab e eng neer ng un ts. Four buttons (up, down, r ght, enter), operatab e e ther d rect y on the d sp ay pane or w th a hand-he d magnet c wand through the exp os on-proof enc osure, enab e programm ng. Local programming follows the EZ-Logic menu-driven user interface.Zero & Span Setting Zero and span calibration can be performed without a frequency source by programming the flow rate using (Analog Output Only) the EZ-Logic interface.

Power Requirements

Physical SpecificationsMaterials

Wetted Parts 316L sta n ess stee or the cast equ va ent, CF3M (bronze & carbon stee on V-Bar-600/60S)Externa Parts A um num, 316 sta n ess stee , carbon stee (bronze & carbon stee on V-Bar-600/60S)Electrical Enclosure 383 a um num. Approved for NEMA 4X watert ght and dust-t ght requ rements.

Retractor TypeV-Bar-600/60S Screw thread, r s ng stemV-Bar-700 Not retractab eV-Bar-910/960 Acme thread, non-r s ng

Process ConnectionV-Bar-600/60S 2” NPTV-Bar-700 2” NPT

2” 150#, 300#, 600# or 900# ANSI ra sed face f angeV-Bar-910/960 2” 150#, 300#, 600# or 900# ANSI ra sed face f ange

υ=µ(cP)S G

Re= 124pVDµ

F gure 1. K nemat c V scos ty, cent stokes

Process ViscosityReyno ds number must be > 20,000. F gure 1 trans ates the m n mum Reyno ds number, 20,000, to the m n mum measurab e p pe ve oc ty.

Kinematic Viscosity

where p = F u d dens tyV = Average ve oc ty ( b/ft3)D = P pe ns de d ameter ( nches)µ = F u d v scos ty (cP)S.G. = Spec f c grav ty

Ambient Temperature Limit32° to 140°F

Ambient Humidity Limit5 to 100% re at ve hum d ty non-condens ng



Isolation Valve (V-Bar-600/60S only)2” fu -port, bronze gate va ve, 125 ps g (8.62 bar) max mum. For V-Bar-910/960, see Accessor es.

Pressure Tap and Bleed ValveStandard 0.25” NPT p pe n pp e w th 0.25” sta n ess stee b eed va ve (b eed va ve s bronze for V-Bar-600/60S on y). Prov des connect ons for mount ng opt ona pressure transm tter (Mode PT).

Model PT Pressure Transmitter (Optional)A pressure transm tter can be mounted us ng the 0.25” NPT connect on on the b eed va ve supp ed w th the meter, e m nat ng the need for a separate pressure tap. A 4 to 20 mA output, sca ed to the des red pres-sure range, s prov ded. A pressure transm tters nc ude a s phon tube, b eed va ve, p ug, n pp e, and tee. A pressure transm tter s not ava ab e w th 110/220 VAC power. See the PT TIS Genera Spec f cat ons for comp ete deta s.

Temperature Sensor (RTD Option)A 1000, 2-w re, p at num RTD can be mounted ns de the stem of the f ow meter probe, e m nat ng the need for a separate temperature tap.

Temperature Transmitter (TXX option)Inc udes the RTD opt on w th an add t ona 4 to 20 mA output, sca ed to the des red temperature range. A temperature transm tter s not ava -ab e w th 110/220 VAC power.

Remote Mount Electronics (RMT Option)30ʼ (9.144 m) s gna cab e and U-bo ts are prov ded w th remote-mount e ectron cs. Cab e must be run n condu t (condu t not supp ed). Condu t connect on s 0.75” NPT Fema e (PG 13.5).

ApprovalsFM Approval (FM Option)Certified by FM for Class I, Division 2, Groups A, B, C and D; Class II, III, D v s on 2, Groups F and G.

FM opt on s not ava ab e when us ng a 4 to 20 mA temperature transm tter or a 110/220 VAC power supp y opt on. Use the RTD opt on on y for temperature se ect on, f FM s requ red.

CSA Approval (CSA Option)Cert f ed by CSA for Hazardous Locat ons C ass I, D v s on 2, Groups A, B, C and D; Class II, Division 2, Groups F and G; Class III.

CSA opt on s not ava ab e when us ng a 4 to 20 mA temperature transm tter or a 110/220 VAC power supp y opt on. Use the RTD opt on on y for temperature se ect on, f CSA s requ red.

FM or CSA are not ava ab e when us ng a pressure transm tter sca ed 0 to 1000 ps g or w th a spec a sca ng.

AccessoriesGate Valve (Model 2GV) (For use with V-Bar-910/960 only)Insta at on w th a 2”, doub e-f anged, ra sed-face, fu -port gate va ve enab es the f ow sensor to be nserted and removed from the p pe under fu f ow cond t ons. Both the va ve and p pe tap must have a m n mum 1.875” nterna d ameter c earance.

Flow RectifierA f ow rect f er s recommended when there s nsuff c ent stra ght p pe run or f ow d sturbance. When us ng a f ow rect f er, the stra ght p pe run can be a comb nat on of 5 p pe d ameters upstream and 2 p pe d ameters downstream, nstead of the standard 10 and 5.

Flow Processors (FP-93)A m croprocessor-based f ow processor can be used to s gn f cant y ncrease the accuracy and funct ona ty of any f owmeter ng app cat on. See the FP-93 TIS for comp ete deta s.

Measurable Flow RatesThe fo ow ng tab es are for reference on y. Measurab e f ow rates for your spec f c app cat on are ava ab e us ng EMCOSIZE (downloadable at www.emcoflow.com).

3” 4” 6” 8” 12” 16” 24”gpm 35 60 135 234 523 826 1,879

737 1,270 2,882 4,990 11,164 17,625 40,096

3” 4” 6” 8” 12” 16” 24”0 79 136 308 533 1,193 1,883 4,284

(0.0764) 924 1,591 3,611 6,253 13,991 22,089 50,25050 165 285 646 1,119 2,504 3,954 8,995

(0.3368) 4,073 7,015 15,916 27,561 61,665 97,355 221,469100 220 380 861 1,491 3,337 5,268 11,984

(0.5979) 7,229 12,452 28,253 48,923 109,461 172,814 393,129150 264 455 1,033 1,789 4,002 6,318 14,373

(0.8600) 9,449 16,272 36,927 63,943 143,067 225,869 513,823200 302 520 1,180 2,043 4,571 7,216 16,415

(1.1219) 10,792 18,589 42,175 73,030 163,400 257,971 586,851300 366 630 1,430 2,476 5,540 8.746 19,896

(1.6480) 13,080 22,530 51,117 88,514 198,044 312,667 711,276400 420 724 1,643 2,845 6,365 10,050 22,862

(2.1760) 15,030 25,889 58,736 101,709 227,567 359,276 817,305500 469 807 1,832 3,172 7,098 11,206 25,491

(2.7054) 16,759 28,866 65,493 113,408 253,742 400,602 911,316

Water Minimum and Maximum Flow Rates1

Air Minimum and Maximum Flow Rates (SCFM)1

pres

sure

— p

sig

(den

sity

lb/ft

3 )V-Bar Insertion Vortex

Models V-Bar-600/60S • V-Bar-700 • V-Bar-910/960

1 Standard cond t ons of 60°F and 14.7 ps a n schedu e 40 p pe. TI-8-602-US 12 08


TI-8-602-US 12 08

3” 4” 6” 8” 12” 16” 24”0 252 435 987 1,709 3,823 6,034 13,729

(0.0373) 2,069 3,563 8,087 14,004 31,333 49,468 112,53450 506 871 1,976 3,421 7,654 12,085 27,491

(0.1496) 8,297 14,287 32,425 56,148 125,627 198,336 451,189100 663 1,141 2,589 4,483 10,031 15,837 36,027

(0.2570) 14,250 24,538 55,688 96,431 215,758 340,632 774,893150 787 1,356 3,078 5,327 11,919 18,817 42,805

(0.3630) 20,116 34,640 78,613 136,129 304,577 480,858 1,093,889200 894 1,540 3,494 6,051 13,539 21,3774 48,624

(0.4682) 25,957 44,698 101,439 175,654 393,013 620,477 1,411,504300 1,077 1,855 4,209 7,289 16,309 25,748 58,574

(0.6794) 37,667 64,862 147,200 254,895 507,308 900.386 2,048,260400 1,235 2,127 4,826 8,357 18,698 29,520 67,154

(0.8930) 44,149 76,024 172,024 298,759 668,452 1,055,332 2,400,742500 1,377 2,371 5,381 9,318 20,849 32,916 74,879

(1.1102) 49,228 84,770 192,380 333,129 745,351 1,176,739 2,676,927

Saturated Steam Minimum and Maximum Flow Rates (lb/h)1

pres

sure

— p

sig

(den

sity

lb/ft

3 )

1 Standard cond t ons of 60°F and 14.7 ps a n schedu e 40 p pe.

3” 4” 6” 8” 12” 16” 24”0 102 175 398 690 1,543 2,437 5,543

(0.0457) 924 1,588 3,611 6,253 13,991 22,089 50,25050 217 368 848 1,468 3,284 5,185 11,795

(0.2067) 4,184 7,044 16,352 28,315 63,352 100,019 227,529100 290 492 1,133 1,962 4,390 6,931 15,768

(0.3695) 7,478 12,588 29,223 50,603 113,221 178,750 406,634150 341 588 1,334 2,309 5,166 8,157 18,555

(0.5350) 10,590 18,236 41,384 71,662 160,338 253,137 575,854200 400 679 1,563 2,707 6,056 9,561 21,749

(0.7030) 14,227 23,945 55,600 96,279 215,417 340,094 773,669300 488 829 1,908 3,304 7,392 11,671 26,550

(1.475) 17,455 29,623 68,212 118,117 264,278 417,235 949,156400 565 959 2,209 3,824 8,557 13,510 30,732

(1.4036) 2,204 34,286 78,958 136,725 305,912 482,965 1,098,683500 635 1,077 2,481 4,297 9,613 15,177 34,526

(1.7715) 22,698 38,513 88,705 153,603 343,676 542,586 1,234,312

Natural Gas Minimum and Maximum Flow Rates (SCFM)1

pres

sure

— p

sig

(den

sity

lb/ft

3 )

1 Standard cond t ons of 60°F and 14.7 ps a n schedu e 40 p pe. Note: Approximate specific gravity of natural gas = 0.61 and 0.8% N2

Straight Run Piping RequirementsUpstream Downstream

One 90° e bow before the meter 10 D 5 DTwo 90° e bows before the meter 15 D 5 DTwo 90° e bows out of p ane before the meter 30 D 5 DReduct on before the meter 10 D 5 DRegu ator or va ve part a y c osed before the meter 30 D 5 D

D s equa to the nterna d ameter of the p pe.

If there s not suff c ent stra ght run of p pe, a f ow rect f er can be used to reduce the above engths. Consu t your oca representat ve or the factory for your app cat on.



TI-8-602-US 12 08


Tap Size1.875” m n mum d ameter.

Mounting PositionV-Bar probes may be nsta ed n vert ca , hor zonta , or ang ed p pe sect ons. The meter s attached perpend cu ar to the ax s of the p pe and shou d not be mounted “ups de-down” (w th ts top sect on hang ng be ow the p pe mount). For qu d serv ce, the f u d must comp ete y f the p pe.

Site SelectionThe f ow measurement ocat on shou d be se ected to m n m ze turbu ence and sw r . The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps, and other p p-ng components may add d sturbances to the f ow.

Hot Tap CompatibilityThe V-Bar-600/60S s hot tap compat b e, wh ch means that the sensor can be nsta ed and removed under fu f ow cond t ons. The V-Bar-910/960 s hot tap compat b e when nsta ed w th a 2”, doub e-f anged, fu -port ba or gate va ve that adheres to the d mens ons of the gate va ve on page 6.

Dimensions and Weights

32.5"max.

V-Bar-600/60S V-Bar-700 V-Bar-910/960

Dimensions A B CModel 600/60S 2” NPT Connect on --- --- 4.5” m n

18” maxModel 700 2” NPT Connect on --- --- 3” m n

10” max 2” 150# Connect on --- --- 3” m n

11.5” max 2” 300# Connect on --- --- 3” m n

11.25” max 2” 600# Connect on --- --- 3” m n

11” max 2” 900# Connect on --- --- 3” m n

10.75” maxModel 910/960 Standard Stem Length 30” 1.5” m n ---

20” max

WeightModel 600/60S 2” NPT Connect on 28 b max

Model 700 2” NPT Connect on 9 b 2” 150# Connect on 12 b 2” 300# Connect on 14 b 2” 600# Connect on 16 b 2” 900# Connect on 20 b

Model 910/960 2” 150# 30 b 2” 300# 35 b 2” 600# 40 b 2” 900# 47 b



TI-8-602-US 12 08

X

Z

1.875" Min.Clearance

Y

Gate ValveRemote Electronics Configuration

Pipe Mount Remote ElectronicsIntegral Electronics Pipe Mount Remote Electronics

Gate valve is intended foruse with the V-Bar-910/960 only.

Gate Valve Dimensions X Y Z2” 150# 7” 3.5” 15.325”2” 300# 8.5” 3.75” 16.325”2” 600# 11.5” 3.75” 17.875”

For f ange k t, add 14 b (6.4 kg) to we ght.

VAC Power: Analog Output Sca ab e 4 to 20 mA output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. Vs = 110/220 VAC. R must be ess than 300 Ω.

Wiring DiagramsVDC Power: Pressure and Temperature Transmitter WiringRemove the f e d w r ng condu et cap to access the f e d w r ng term na b ock for power and s gna w r ng. F ow, pressure, and temperature output w r ng connects to the term na b ock. Refer to the prev ous sect on on 24 VDC power and s gna w r ng for appropr ate oad res stance and power supp y va ues. Pressure and temperature transm tters are sca ed to the appropr ate ranges at the factory.

Maximum voltage with optional pressure transmitter is 30 VDC, and 110/220 VAC power supply is not available with pres-sure and/or temperature transmitters.

Wiring with Analog Output:

VDC Power: Analog OutputSca ab e 4 to 20 mA output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. Vs = 18 to 40 VDC. See graph be ow for perm ss b e R va ues.

where:V = 18 to 30 VDCR = Pressure measur ng res stanceRT = Temperature measur ng res stanceRF = F ow rate measur ng res stance



TI-8-602-US 12 08

Remote-Mount Wiring DiagramOutput w r ng from remote e ectron cs s dent ca to output w r-ng from ntegra e ectron cs. W r ng from the remote e ectron-cs condu et to the e ectr ca junct on box must be performed n the f e d. Connect the remote cab e to the term na b ock n the junct on box as shown. If non-conduct ve condu t s used, attach a ground strap from the ground screw on the remote e ectron cs condu et. If the remote cab e s cut to a shorter ength, nsu ate sh e d w th tape at e ectr ca junct on box.

If remote mounting is required with a pressure and/or temperature transmitter, two power supplies are required for operation: one for the remote flow transmitter and one for the pressure and/or temperature transmitter.

1 Spec a transm tter sca ng s ava ab e. P ease note sca ng range be ow mode code when order ng. If no spec a sca ng s nd cated, transm tter w be sca ed per mode code.

2 Un d rect ona on y. Un t has 4 to 20 mA and frequency output.

3 The standard remote opt on comes w th 30ʼ of cab e.

4 Not ava ab e for use w th pressure and temperature transm tters.

5 Cert f ed by FM for C ass I, D v. 2, Groups A, B, C, & D; Class II, III, Div. 2, Groups F & G; NEMA 4X. Not approved by FM when us ng a 4 to 20 mA tempera-ture transm tter or a 110/220 VAC power supp y opt on. If FM s requ red, use RTD opt on on y for temperature se ect on. Pressure Transm tter 0 to 1000 ps g or w th spec a sca ng not ava ab e w th FM or CSA.

6 Cert f ed by CSA for C ass I, D v. 2, Groups A, B, C, & D; Class II, Div. 2, Groups F & G; Class III; Type 4X. Not approved by CSA when us ng a 4 to 20 mA temperature transm tter or a 110/220 VAC power supp y opt on. If CSA s

requ red, use RTD opt on on y for temper-ature se ect on. Pressure Transm tter 0 to 1000 ps g or w th spec a sca ng not ava ab e w th FM or CSA.

P ease spec fy the fo ow ng nformat on w th your order:

• Fluid type or composition • Maximum, minimum, and normal operat ng f ow rate • Maximum, minimum, and normal operat ng temperatures • Maximum, minimum, and normal operat ng pressures • Specific weight and viscosity at norma operat ng cond t ons



© S

pira

x Sa

rco,

Inc.

200

8

Models and Suffix CodesCategory Suffix CodesModel

L qu d or gas serv ce, 400°F (204°C) V-Bar-600 Steam serv ce, 400°F (204°C) V-Bar-60S L qu d, gas, or steam serv ce, 500°F (260°C) V-Bar-700 L qu d, gas, or steam serv ce, 400°F (204°C) V-Bar-910 L qu d, gas, or steam serv ce, 500°F (260°C) V-Bar-960

Connection 2”, ma e NPT (mode 700) 2NPT 2”, 150# f ange (mode 700, 910, 960) 2F150 2”, 300# f ange (mode 700, 910, 960) 2F300 2”, 600# f ange (mode 700, 910, 960) 2F600 2”, 900# f ange (mode 700, 910, 960) 2F900 Thread-o- et, xx = 03 to 80 nches (mode s 600, 60S) nc udes VXX2” so at on va ve

Pressure Transmitter No pressure transm tter XX PT for pressure range 0 to 50 ps g (0 to 3.44 barg) 50 0 to 100 ps g (0 to 6.89 barg) (mode 600, 60S, 700, 910, 960) 100 0 to 150 ps g (0 to 10.34 barg) (mode 600, 60S, 700, 910, 960) 150 0 to 200 ps g (0 to 13.79 barg) (mode 600, 60S, 700, 910, 960) 200 0 to 250 ps g (0 to 17.24 barg) (mode 700, 910, 960) 250 0 to 500 ps g (0 to 34.47 barg) (mode 700, 910, 960) 500 0 to 1000 ps g (0 to 68.95 barg) (mode 700, 910, 960) 1000 Spec a sca ng requests PXX

Temperature Sensor or Transmitter No temperature transm tter XXXTemperature sensor w thout preamp f er (RTD on y)Tef on RTD nterna w res - 40 to 400°F (- 40 to 204°C) RTD-TTemperature sensor w thout preamp f er (RTD on y)F berg ass RTD nterna w res 150 to 500°F RTD-F(65 to 260°C) (mode s 700 and 960 on y)Temperature sensor w th preamp f er sca ed from T0932 to 68°F (0 to 20°C) ( qu d/gas)0 to 250°F (-18 to 121°C) ( qu d/gas) T10-40 to 150°F (-40 to 66°C) ( qu d/gas) T11212 to 400°F (100 to 204°C) ( qu d/gas) T12212 to 500°F (100 to 260°C) (steam) T14(mode 700, 910, 960 on y)0 to 250°F (-17.7 to 121.1°C) ( qu d/gas) T20-40 to 149°C (-40 to 65°C) ( qu d/gas) T21212 to 400°F (100 to 204°C) (steam) T22212 to 500°F (100 to 260°C) ( qu d/gas) T24(mode 700, 910, 960 on y)Spec a sca ng requests , TXX

Electronics EZ-Logic with local rate and total2 LOC-TOT

Remote mount e ectron cs3 RMTFM Approva 5 FMCSA Approva 6 CSAIntegra 110 VAC nput4, 110Integra 220 VAC nput4, 220

V-Bar-600- 2NPT- XX- XXX- LOC-TOT


1 Special transmitter scaling is available Please note scaling range below model code when ordering f no special scaling is indicated transmitter will be scaled per model code

2 Unidirectional only Unit has 4 to 20 mA and frequency output

3 The standard remote option comes with 30 of cable

4 Not available for use with pressure and temperature transmitters

5 Certified by FM for Class Div 2 Groups A B C, & D; Class II, III, Div. 2, Groups F & G; NEMA

4X Not approved by FM when using a 4 to 20

mA temperature transmitter or a 110/220 VAC power supply option f FM is required use RTD option only for temperature selection Pressure Transmitter 0 to 1000 psig or with special scaling not available with FM or CSA

6 Certified by CSA for Class Div 2 Groups A B C, & D; Class II, Div. 2, Groups F & G; Class III;

Type 4X Not approved by CSA when using a 4 to 20 mA temperature transmitter or a 110/220 VAC power supply option f CSA is required use

RTD option only for temperature selection Pressure Transmitter 0 to 1000 psig or with special scaling not available with FM or CSA

Please specify the following information with your order• Fluid type or composition• Maximum, minimum, and normal operating

flow rate• Maximum, minimum, and normal operating

temperatures• Maximum, minimum, and normal operating

pressures• Specific weight and viscosity at normal

operating conditions

TI-8-602-US 12 08

54



TI-8-603-US 12 08

Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960

Features• Fluid types: liquid, gas, or steam• Pipe sizes: 3 to 80”• Rugged construction• Interchangeable rotors for a wide variety of applications• Process pressure up to 5000 psig (345 barg)• Process temperatures up to 750°F • Industry standard frequency and/or 4 to 20 mA output

s gna s

• Optional integral pressure and/or temperature measurement

• Negligible head loss• EZ-Logic™ menu-driven user interface

(m croprocessor-based)• Linearization with EZ-Logic for enhanced accuracy

at ow ve oc t es• Local programming via EZ-Logic keypad or magnet

wand through exp os on-proof enc osure

Turbo-Bar nsert on f ow meters have three ma n components: the retractor, the rotor, and the e ectron cs. The retractor pos t ons the rotor w th n the p pe and houses a p ck-up assemb y, wh ch detects the rotat on of the turb ne rotor. The e ectron cs converts the rotat ona frequency, wh ch s proport ona to the ve oc ty of the f u d, to ndustry standard e ectr ca output s gna s.

Most Turbo-Bar f ow meters can be nsta ed on an so at on va ve, wh ch perm ts nsta at on and remova w thout process shutdown. Integra pressure and/or temperature measurement may be comb ned w th the Turbo-Bar and f ow processor to pro-v de mass or energy f ow measurement from a s ng e p pe tap.

2g m n

M

MO

EO

EMO

E M C O

EO

EMCO

EO

TMP-600/60S TMP-700 TMP-910/960

Note:1 Max mum pressure at max mum temperature w th appropr ate connect on.2 In some cases, espec a y n arge p pe s zes, a one or two foot stem extens on may be requ red

(See d mens ona out nes).3 Ethy ene-Propy ene e astomer.4 Rat ng sted s for NPT connect on. For f ange connect ons, use ANSI f ange rat ng.5 The TMP-700 is a fixed insertion meter; it cannot be removed or installed under pressure.

Temperature Range Maximum Pressure1 Line Sizes2

Model Liquid Gas Steam Hot Tap °F psi Seal Type inches

600 yes yes no yes -40 to 400 125 V ton® 3 to 8060S no no yes yes -65 to 400 125 E/P3 3 to 80700 yes yes yes no5 -200 to 600 50004 Swage ok® 3 to 80910 yes yes yes yes -200 to 400 f ange rat ng Tef on® 3 to 80960 yes yes yes yes -200 to 750 f ange rat ng Grafo ® 3 to 80

Application Guide

Description


TI-8-603-US 12 08


Output SignalsEZ-Logic Electronics (LOC-TOT Option)

Analog4 to 20 mA, 2-w re system, d g ta y adjusted span

Frequency3-w re system, 1 to 10,000 Hz square wave, 50% duty cyc e. • Low Level: 0 to 1 volts • High Level: power supply voltage-load

Pulse3-w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe.

Hart® Communications ProtocolDisplay2- ne by 8-character LCD d g ta d sp ay a ternate y show f ow rate and tota zed f ow n user-se ectab e eng neer ng un ts.

Operating SpecificationsMeasurable Velocity LimitsSee Rotor Se ect on Gu de, p. 4, for near and measurab e ranges of ava ab e rotors. Cont nuous operat on above the max mum ve oc ty w shorten the fe of the rotor and s not recommended.

Process ViscosityMax mum 5 cent po se

Ambient Temperature LimitEZ-Logic Electronics • 32 to 140°F All Other Electronics • –20 to 140°F

Ambient Humidity Limit0 to 100% re at ve hum d ty non-condens ng

Power RequirementsEZ-Logic Electronics • 18 to 40 VDC (with totalizer on), 24 VDC nominal • 12 to 40 VDC (with totalizer off), 24 VDC nominal

Performance SpecificationsAccuracy (Linear Ranges) L1, G1–G5 Rotors ±1.0% of reading

G6 Rotor ±3.0% of read ngRepeatability (Linear Range) ±0.25% of read ngRotor Velocity Calibration Each rotor s factory ca brated n e ther water or a r. Ca brat on s traceab e to NIST.Accuracy of the Calibration Standard (Linear Range)

Water ±0.25% of read ngA r ±0.8% of read ng

Physical SpecificationsMaterials Rotor Blades: 17– 4 PH, ten blade, precision machined Hous ng: 316 sta n ess stee P vots: tungsten carb de

Rotor Bear ng Type L qu d: CSJ ste te ewe Gas or Steam: DEV tungsten carb de

Wetted Parts 316L sta n ess stee stem and hous ng (bronze and carbon stee hous ng TMP-600/60S)Externa Parts A um num, 316 sta n ess stee , carbon stee (bronze and carbon stee on TMP-600/60S,

TMP- 910/960)Electrical Connection Junct on box w th term na b ock for externa w r ng. 0.75” fema e NPT connect on for condu t.Electrical Enclosure 383 a um num. Approved for NEMA 4X for watert ght and dust t ght requ rementsSensor Electromagnetic pick–up, 10 mVp–p minimum, 330 Ω nom na res stance.Retractor Type

TMP-600/60s Screw thread, r s ng stemTMP-700 Not retractab eTMP-910/960 Acme thread, non-r s ng stem

Extended Length Stem (Optional)Use of the two foot extension is limited Longer stems are ava ab e for arge p pe s zes or when the mount ng d mens ons exceed to gas applications only. the nsert on capab ty. Extended stems are not ava ab e for the TMP-600/60S.

Process ConnectionTMP-600/60S 2” NPTTMP-700 2” NPT

2” 150#, 300#, 600# or 900# ANSI ra sed face f angeTMP-910/960 2” 150#, 300#, 600#, 900#, or 1500# ANSI ra sed face f ange


TI-8-603-US 12 08


Isolation Valve (TMP-600/60S only)2” fu -port bronze gate va ve, 125 ps g (8.62 barg) max mum. For TMP-910/960, see Accessor es.

Pressure Tap and Bleed ValveStandard 1/4” NPT p pe n pp e w th 1/4” sta n ess stee b eed va ve. Prov des connect ons for mount ng opt ona pressure transm tter (Mode PT).

Model PT Pressure Transmitter (Optional)A pressure transm tter can be mounted us ng the 1/4” NPT connect on on the b eed va ve supp ed w th the meter, e m nat ng the need for a separate pressure tap. A 4 to 20 mA output, sca ed to the des red pressure range, s prov ded. A pressure transm tters nc ude a s phon tube, b eed va ve, p ug, n pp e, and tee. A pressure transm tter s not ava ab e w th 110/220 VAC power. See the PT TIS for comp ete deta s.

Temperature Sensor (RTD Option)A 1000 Ω, p at num RTD can be mounted ns de the stem of the f ow-meter probe, e m nat ng the need for a separate temperature tap.

Temperature Transmitter (TXX Option)

Inc udes the RTD opt on w th an add t ona 4 to 20 mA output, sca ed to the des red temperature range. A temperature transm tter s not ava ab e w th 110/220 VAC power and s not CE approved.

Remote Mount Electronics (RMT Option)30 ft s gna cab e and U-bo ts are prov ded w th remote mount e ectron cs. Cab e must be run n condu t (condu t not supp ed). Condu t connect on s 3/4” NPT.

Note: Remote mount electronics are only available with EZ-Logic electronics (LOC-TOT Option).

FM Approval (FM Option)Certified by FM for Class I, Division 2, Groups A, B, C and D; Classes II, III, D v s on 2, Groups F and G NEMA 4X ocat ons.

Note: FM not available when used with 4 to 20 mA temperature transmitter, a pressure transmitter 0 to 1000 psig, or special scaled pressure transmitter.

Straight Run Piping Requirements

Upstream Downstream One 90° e bow before the meter 10 D 5 D Two 90° e bows before the meter 15 D 5 D Two 90° e bows out of p ane before the meter 30 D 5 D Reduct on before the meter 10 D 5 D Regu ator or va ve part a y c osed before the meter 30 D 5 D

D s equa to the nterna d ameter of the p pe.

AccessoriesGate Valve (Model 2GV) - (for Use with TMP-910/960 Only)Insta at on w th a 2” doub e f anged, ra sed-face, fu port gate va ve enab es the f ow sensor to be nserted and removed from the p pe under fu f ow cond t ons. Both the va ve and p pe tap must have a m n mum 1.875” nterna d ameter c earance.

Flow Processor (Model FP-93)A m croprocessor-based f ow processor may be used to s gn f cant y ncrease the accuracy and funct ona ty of any f ow meter ng app cat on. See the FP-93 TIS for comp ete deta s.

If there s not suff c ent stra ght run of p pe, a f ow rect f er may be used to reduce the above d ameter measurements.Consu t your oca representat ve or the factory for your spec f c app cat on.

Other Installation ConsiderationsTap Size1.875” m n mum d ameter.

Mounting PositionTurbo-Bar probes may be nsta ed n vert ca , hor zonta , or ang ed p pe sect ons. The meter s attached perpend cu ar to the ax s of the p pe and shou d not be mounted “ups de-down” (w th ts top sect on hang ng be ow the p pe mount). For qu d serv ce, the f u d must comp ete y f the p pe.

Site SelectionThe f ow measurement ocat on shou d be se ected to m n m ze tur-bu ence and sw r . The extent of these f ow d sturbances depends upon the p p ng conf gurat on. Va ves, e bows, pumps, and other p p-ng components may add d sturbances to the f ow.

Hot Tap ComapatibilityThe TMP-600/60S s hot tap compat b e, wh ch means that the sen-sor can be nsta ed and removed under fu f ow cond t ons. The TMP-910/960 s hot tap compat b e when nsta ed w th a 2” doub e f anged, fu port ba or gate va ve that adheres to the d mens ons shown on page 5.


TI-8-603-US 12 08


G6 (1" rotor) G1 through G5, L1 (1.5" rotor)

Se ect on of the turb ne rotor mode depends upon the f u d type and operat ng ve oc ty range of the f u d.

• Forallliquids,themodelL1rotor,witha maximumvelocityof30ft/sec,mustbeused. • Forgasesandsteam,sixdifferentrotorsare availablewithmaximumvelocitiesrangingfrom 55to175ft/sec.SeeTableformaximum velocity limits (V ax) for all rotors.

The turb ne rotor typ ca y w respond near y over the ve oc ty range from V to V x – within ±1.0% (3.0% for G6 rotor). Th s s def ned as the “ near” range of the rotor. The m n mum “measurab e” ve oc ty (V ) can be cons dered the app cat on m n mum. Ve oc t es from V to V aremeasurab e and repeatab e, but ess accurate.

When determ n ng the f u d ve oc ty m ts for a g ven rotor, the fo ow ng equat ons can be used to compute f u d ve oc ty.

Rotor Selection Guide

Average Fluid VelocitiesFluidL qu d 0.4085Gas 3.056Steam 0.051Where:V = average f u d ve oc ty ft/secD = p pe ns de d ameter nQ = qu d vo umetr c f ow ga /m nQ2 = gas actua vo umetr c f ow ft2/m nM = mass f ow rate b/hρ = f u d dens ty b/ft3

Q1

D2

Q2

D2

Mp D2

Liquid Minimum and Maximum Velocity RatesRotor Flow All Units Sizes 3 to 5” 6” 8+”

V x V V V V V VL1 ft/sec 30 1.4 0.5 1.5 0.6 1.6 0.7

Note: Rotors have moving parts that require periodic maintenance.

Note: A va ues n the above tab e are approx mate and depend on the dens ty of the f u d. Accuracy n both the near and non near ranges may be mproved by us ng the advanced curve f tt ng techn ques present in the FP-93 flow processors or the EZ-Logic electronics. Consult your oca representat ve f your app cat on fa s outs de the above m ts.

V x = max mum ve oc ty of f u d [ft/sec]V = m n mum ve oc ty of f u d at wh ch rotor response s near [ft/sec]V = m n mum measurab e ve oc ty of f u d [ft/sec]ρ = dens ty of f u d [ b/ft3]N/A = not app cab e

Note: Measurable flow rates for your specific application are available using EMCOSIZE (downloadable at www.emcoflow.com).


TI-8-603-US 12 08


* Add 12” for each additional foot of retractor length * Add 12” for each additional foot of retractor length

Dimensions and WeightsDimensions are in inches

TMP-600/60S TMP-700 TMP-910/960

DimensionsModel Connection C

inches600/60S 2” NPT 4.5 m n

18 max700 2” NPT 3 m n

11.25 max2” 150# 3 m n

12.75 max2” 300# 3 m n

12.5 max2” 600# 3 m n

12.25 max2” 900# 3 m n

12 max

WeightModel Connection Weight

lb600/60S 2” NPT 28 max700 2” NPT 9

2” 150# 122” 300# 142” 600# 162” 900# 20

910/9602 2” 150# 302” 300# 352” 600# 402” 900# 47

DimensionsModel Stem Length B A inches inches910/960 Standard 1.5 m n 30 20 max

1 Add 2 5lb for each additional foot of retractor length

2 Add 5 lb for each additional foot of retractor length

Type Weightb

2" 150# 462" 300# 582" 600# 84

Gate Valve

X Y ZType inches inches inches150# 7 3.5 15.325300# 8.5 3.75 16.325600# 11.5 3.75 17.875


TI-8-603-US 12 08


Integral Electronics

Remote Electronics Configuration

Pipe Mount Remote Electronics

Wiring DiagramsEZ-Logic Electronics: Analog OutputSca ab e 4 to 20 mA output, 2-w re pr nc p e. Load res stor may be nsta ed on supp y or return ne. V = 18 to 40 VDC. See graph be ow for perm ss b e R va ues.

EZ-Logic Electronics: Pulse Output 3 w re system. Output can be sca ed so that 1 pu se nd cates a spec f c quant ty of f u d pass ng through the p pe. Vs = 18 to 40 VDC.

Pipe Mount


TI-8-603-US 12 08


Pressure and Temperature Transmitter WiringRemove the f e d w r ng condu et cap to access the f e d w r ng term na b ock for power and s gna w r ng. F ow, pressure, and temperature output w r ng connects to the term na b ock. Refer

to the prev ous sect on on 24 VDC power and s gna w r ng for appropr ate oad res stance and power supp y va ues. Pressure and temperature transm tters are sca ed to the appropr ate ranges at the factory.

Note: Maximum voltage with optional pressure transmitter is 30 VDC and 110/220 VAC power supply is not avail-able with pressure and/or temperature transmitters.

Wiring with Analog Outputwhere: V = 18 to 30 VDC

R = Pressure measur ng res stanceRT = Temperature measur ng res stanceRF = F ow rate measur ng res stance

Remote Mount Wiring Diagram (Only Available with EZ-Logic Electronics)

Output w r ng from remote e ectron cs s dent ca to output w r ng from nte-gra e ectron cs. W r ng from the remote e ectron cs condu et to the e ectr ca junct on box must be performed n the f e d. Connect the remote cab e to the term na b ock n the junct on box as shown. If nonconduct ve condu t s used, attach a ground strap from the ground screw on the remote e ectron cs con-du et. If the remote cab e s cut to a shorter ength, nsu ate sh e d w th tape at e ectr ca junct on box.

Note: If remote mounting is required with a pressure and/or temperature transmitter, two power supplies are required for operation: one for the remote flow transmitter and one for the pressure and/or temperature transmitter.


TI-8-603-US 12 08

© S

pira

x Sa

rco,

Inc.

200

8

Category Suffix CodesModel

Liquid or gas service 400°F TMP 600 Steam service 400°F TMP 60S Liquid gas or steam service 600°F TMP 700 Liquid gas or steam service 400°F TMP 910 Liquid gas or steam service 750°F 7 TMP 960

Connection 2” male NPT (model 700) 2NPT 2” 150# flange (model 700 910 960) 2F150 2” 300# flange (model 700 910 960) 2F300 2” 600# flange (model 700 910 960) 2F600 2” 900# flange (model 700 910 960) 2F900 2” 1500# flange (model 910 960) 2F1500 Thread o let xx = 3 to 80 inches VXX(models 600 60S) includes 2” isolation valve

Rotor Liquid 30 ft/sec maximum (9 m/sec) (40° pitch) L1 Gas or steam 55 ft/sec maximum (40° pitch) G1 Gas or steam 70 ft/sec maximum (30° pitch) G2 Gas or steam 85 ft/sec maximum (20° pitch) G3 Gas or steam 115 ft/sec maximum (15° pitch) G4 Gas or steam 145 ft/sec maximum (10° pitch) G5 Gas or steam 175 ft/sec maximum (5° pitch) G6

Electronics EZ-Logic with local rate and total3 LOC TOT

Remote only available with LOC TOT option RMT FM Approval5 FM

Pressure Transmitter No pressure transmitter XX PT for pressure range 0 to 50 psig (0 to 3 44 barg) 50 0 to 100 psig (0 to 6 89 barg) (models 600/60S 700 910/960) 100 0 to 150 psig (0 to 10 34 barg) (models 600/60S 700 910/960) 150 0 to 200 psig (0 to 13 79 barg) (models 600/60S 700 910/960) 200 0 to 250 psig (0 to 17 24 barg) (models 700 910/960) 250 0 to 500 psig (0 to 34 47 barg) (models 700 910/960) 500 0 to 1000 psig (0 to 68 95 barg) (models 700 910/960) 1000 Special scaling requests6 PXX

Temperature Sensor or Transmitter No temperature transmitter XXX RTD only RTD Temperature sensor with preamplifier scaled from 32 to 68°F2 T09 0 to 250°F2 T10

–40 to 150°F2 T11 212 to 400°F2 T12 212 to 800°F (models 700 960)2 T13

–17.7 to 121.1°C2 T20 –40 to 65°C2 T21

100 to 204°C2 T22 100 to 260°C (models 700 910/960)2 T23 Special scaling requests 6 2 TXX

Extended Stem None (standard length) XX1 extension (not available for models 600/60S) E12 extension (gas/steam applications only) E2 (not available for models 600/60S)

Pick-up Coil Wires TMP 700 Only Teflon® 200 to 400°F TTMP 700 Only Fiberglass 150 to 600°F 7 F

TMP-700- 2F900- G3- LOC-TOT- 200- T12- E1- TThis example represents a liquid gas or steam Turbo Bar TMP 700 at 600ºF 2” 900# flange connection 85 ft/sec gas or steam rotor EZ-Logic electronics, 0 to 200 psig pressure transmitter, 212 to 400ºF temperature sensor, 1’ extended stem, and Teflon® coil wires.


1 The G6 is the only available 1” shrouded rotor Not available for use with bidirectional meters

2 Not available with European CE Mark

3 Unidirectional only Unit has 4 to 20 mA and frequency output

4 Remote mount electronics are required for high process temperatures The standard remote mount option comes with 30 feet (9 1 meters) of cable

5 Certified by FM for Class Div 2 Groups A B C & D; Class II,III, Div. 2, Groups F & G; NEMA 4X. FM

approval with only LOC TOT and RMT electronics options f FM is required use RTD option only for temperature selection 0 to 1000 psia and special sealing pressure transmitter not available with FM

6 Special transmitter scaling is available Please note scaling range below model code with ordering f no special scaling is indicated transmitter will be scaled per model code

7 Not available with FM approval

Please specify the following information with your order:• Fluid type or composition• Maximum, minimum, & normal operating

flow rate• Maximum, minimum, & normal operating

temperatures• Maximum, minimum, & normal operating

pressures• Specific weight & viscosity at normal

operating conditions

62



TI-8-604-US 12 08

FP-93 Flow Processor

Features• Displayed values with description and user-selectable,

eng neer ng un ts• Non-volatile memory for programmed data• Battery-backed memory for statistical values and totalizers• Self-diagnostics and operational alarm monitoring• 16-bit resolution A/D converter for superb analog accuracy• Isolated outputs for digital and analog control• Backlit display option for viewing in all lighting conditions• Light weight and low power consumption• EIA R232C compatible communications interface• Panel mount unit or optional NEMA 4 enclosure

Program

SelectClear

7 8 9

4 5 6

1 2 3

+/- 0 •/E

The FP-93 s a m croprocessor-based nstrument that s des gned to mon tor a var ety of f ows w th n ndustr a env ronments. The s ng e-board des gn enab es h gh re ab ty n a ow cost form factor. Pressure and/or temperature compensa-t on and an 8-po nt f ow ca brat on curve may be used to further enhance performance. D agnost c rout nes constant y mon tor the FP-93ʼs performance, automat ca y d sp ay ng any detect on of a fau t. The FP-93 features a back t d sp ay that s readab e n a ght ng cond t ons. An ndustr a rated NEMA 4 enc osure s

ava ab e for protect on aga nst harsh env ronments.

am

e eea

7

4

1 2

/

6.00

2.50

5.92

6.30 6.50

6.06 ± 0.03

2.56 ± 0.03

3.00

RecommendedPanel Cutout

0.25

Dimensions and WeightsD mens ons are n nches

Panel Mount Enclosure

NEMA 4 Enclosure

Weight 1.25 lb Weight 15.0 lb

Description

Benefits• Calculates volume, mass, and heat flow for steam,

qu d, and gas• Single-board design for low cost and high reliability


TI-8-604-US 12 08


Fluid Types Steam condensate, water, water energy, qu d, a r, natura gas, dea gas, steamStorage Temperature –40 to 140°F

Operating Temperature 32 to 122°F Relative Humidity 0 to 95% (non-condens ng)Power Requirement The FP-93 power supp y, 24 VDC ±5% at 150 mA, s used for power ng externa transm tters.

Standard 10.5 to 36 VDC, 100 mA max mumOpt on 1 115 VAC ±15% @ 50/60 HzOpt on 2 230 VAC ±15% @ 50/60 Hz

2 x 3 x 1.75” w th 6ʼ cords VAC Power We ght-—1.25 b Input Signals

One Frequency Range 0 to 10 kHz Accuracy ±(0.01% of read ng + 1 count) Impedance 50 kΩ m n mum Trans t on Leve +3 vo ts nom na Hysteres s 0.25 vo ts S gna Amp tude 4 to 36 VDC

One D rect on Impedance 50 kΩ m n mum Trans t on Leve +3 vo ts nom na Hysteres s 0.25 vo ts S gna Amp tude ±36 vo ts max mum One 4-W re RTD Res stance Range 10 to 4000 Ω

Reso ut on—the greater of 0.05% of read ng or 0.1 Ω Accuracy 10 to 100 Ω ±0.15 Ω 100 to 2000 Ω ±0.15% of read ng

100 to 4000 Ω ±0 2% of read ng (extended range)Two Ana og (4 to 20 mA) Current Reso ut on 0.4 µA

Accuracy ±0.15% of fu sca e (±30 µA) Impedance 100 Ω A arm L m ts Overrange 21.6 mA Underrange 2.4 mAOutput Signals

OneIsolated4to20mACurrent Vo tage Range 15 to 40 VDC Reso ut on 6 µA Accuracy ±0.25% of fu sca e (±50 µA)

One Iso ated So d-State Re ay A max mum up to 60 VDCCommunications

Compat b ty EIA R232CMu t -Drop Capab ty Up to 10 un ts on a s ng e R232C port (RS423 compat b e)Programmab e Baud Rate 300, 600, 1200, 2400, 4800, 9600, 19200, or 38400 baudData B ts 7 or 8Par ty Even, odd, or noneStop B ts 1 or 2Connector Chass s mounted 9-p n D-subm n ature


The analog input can be configured for flow input in all applications except BTU measurements with two RTD temperature inputs. For BTU measurements, select frequency input for flow.


TI-8-604-US 12 08


Column #1

FluidSteam/condWaterWater energyLiquidAirNatural gasdeal gasSteam

Column #2

FlowFrequency4 to 20 mASubstituteFlowmeterLinearNon linearnsertionSmall turbineLarge turbinenterpolationLinearCubic SplineBidirectionalOn/OffSubstitute freqPipe diameterObscurationProfile factorK factorFull scale velFull scale freqDiff press calFrequency #1Velocity #1thruFrequency #8Velocity #8

Column #3

Temp inputNoneRTD4 to 20 mASubstituteSub temp #1RTD #1 cal ARTD #1 cal BRTD #1 cal RZero scaleFull scaleTemp nput #2NoneRTD4 to 20 mASubstituteSub temp #2RTD #2 cal ARTD #2 cal BRTD #2 cal RZero scaleFull scalePressure inputNone4 to 20 mASubstituteSub pressureZero scaleFull scaleAtm pressure

Column #4FluidParameters

Density fromTemp input #1Temp input #2Ref densitySpecific gravityMole frac CO2

Mole frac N2

SupercompViscosityTemperature #1Density #1thruTemperature #8Density #8

Column #5Totalizer

Total #1NoneVolume flowComp flowMass flowEnergy flowScale factorTotal #1NoneVolume flowComp flowMass flowEnergy flowScale factor #2

Column #6AnalogOutput

Analog outputNoneTemperatureTemp #2Diff TempPressureDensityVelocityVolume flowComp flowMass flowEnergy flowZero scaleFull scale

Column #7RelayOutput

Relay outputNoneTemp alarmTemp #2 alarmDiff Temp alarmPressure alarmDensity alarmVelocity alarmVol flow alarmComp flow alarmMass flow alarmEnergy alarmTotal #1Total #2Alarm limitLowHighSetpointHysteresis

Column #8DisplayedValues

Bar graphOff/OnDensityOff/OnTemperatureOff/OnTemp StatsOff/OnPressureOff/OnPressure statsOff/OnLine velocityOff/OnVolume flowOff/OnVol flow statsOff/OnComp vol flowOff/OnComp vol statsOff/OnMass flowOff/OnMass flow statsOff/OnEnergy flowOff/OnEnergy statsOff/OnAnalog outputOff/OnRelay outputOff/OnTotal #1Off/OnTotal #2Off/OnClock/CalendarOff/OnVerificationOff/On

Column #9DisplayUnits

Velocity unitsft/seccm/secm/secVolume unitscubic feetcubic inchesgallonsbarrelscubic cmliterscubic metersquartsMass unitspoundstonsgramskilogramsmetric tonsEnergy unitsBtukJcalkcalMcaltonkWMWGWFlow time base/second/minute/hour/dayTemp units˚F/˚R/˚C/KPressure unitspsiatmbarkg/cm2

mm HgPressure displayabsolutegaugeDensity unitslb/ft3

g/cckg/m3

Column #10System

Unit numberBaud rate38400192009600480024001200600300Data format7 Even7 Odd8 NoneStop bits1/2Comm handshakeNoneHardware (CTS)XON/XOFFBothModem CommOff/OnPasswordDisplay scanSync calcOff/OnTemperature TCPressure TCFlow TCA/D referenceA/D int countD/A zero countD/A span count

FP-93 Programmed Constants


TI-8-604-US 12 08

© S

pira

x Sa

rco,

Inc.

200

8

Category Suffix CodesModel

M croprocessor-Based F ow Processor FP-93 Enclosure

Pane Mount Un t P NEMA 4 Rated Enc osure N

Power Supply 10.5 to 36 VDC 0 115 VAC, 50/60 Hz 1 2305 VAC, 50/60 Hz 2

Relay Output DC Opt on D

Display Standard D sp ay SD sp ay w th Back ght ng B

Flow Input Frequency FAna og 4 to 20 mA A

Example FP-93- P- 0- D- F FP-93-P-0-D-F represents a pane mount un t, 10.5 to 36 VDC power supp y, DC opt on re ay output, standard d sp ay, w th frequency f ow nput.



67



TI-8-605-US 12 08

Temperature Sensor/Transmitter Model TEM

Features• RTD or 4–20 mA current output (linear)

• Factory calibrated over selected range • Rugged design • Thermowell included

TEM p at num res stance temperature sensors measure process f u d temperature for most app cat ons. The TEM uses a res stance temper-ature dev ce (RTD) to measure process temperature. RTDs operate on the pr nc p e that the res stance of the sens ng dev ce s proport ona to the temperature, produc ng a h gh y repeatab e and except ona y stab e res stance versus temperature re at onsh p.

The TEM may be se ected w th e ther a d rect RTD output or w th an ndustry standard 4-20 mA current output. The current output nc udes a preamp f er that s factory sca ed and ca brated to one of severa standard temperature ranges n e ther degrees Fahrenhe t or Ce s us.

The TEM s thermowe mounted to a ow nsta at on and remova w thout process shutdown. Severa mmers on engths are ava ab e to accommodate a w de range of p pe s zes.

RTD SensorAccuracy (Ice Point)± 0.12% (1000 ± 1.2 Ω)

InterchangeabilityAccuracy . . . . . . . ± 0.9 °F or 0.8% StabilityBetter than ± 0.45 °F per year

Sensing Element Coefficient0.00385 Ω/ Ω/°C

PreamplifierAccuracy± 0.1% of span

Ambient Temperature Effect Zero . . . . . . . . . . . 0.03 + 0.005% of span per °C

Span . . . . . . . . . . 0.02 + 0.003% of span per °C

Performance Specifications Operating Specifications

Output Preamplifier TemperatureModel Suffix Code Range

RTD Sensor RTD –40 to 800 °F (–40 to 426 °C)

Transm tter T09 32 to 68 °F(4 to 20 mA) T10 0 to 250 °F

T11 –40 to 150 °F T12 212 to 400 °F T14 212 to 500°F T13 212 to 800°F T20 –17.7 to 121.1 °C

T21 –40 to 65 °C T22 100 to 204 °C T24 100 to 260 °C T23 100 to 426 °C

Temperature Ranges

Description


Dimensions Table

Temperature Sensor/TransmitterModel TEM

Operating Specifications continuedTemperature Ranges

Ambient Temperature Limit–30 to 160 °F

Storage Temperature Limit–60 to 185 °F

Ambient Humidity Limit0 to 100% re at ve hum d ty

Thermowell Pressure Limit3500 ps g at 1140 °F

RTD SensorOutput3-w re RTD

Current1 mA recommended, 2 mA max mum

Insulation Resistance100 mΩ m n mum at 300 VDC at 75 °F

Optional PreamplifierOutput4 to 20 mA, 2-w re

Power Supply24 VDC nom na , operab e from 12 to 40 VDC

Load Resistance600 at 24 VDC; depends upon power supply voltage

MaterialsSensing Element1000 Ω th n f m p at num

RTD Sheath316 sta n ess stee

Junction BoxA um num

Thermowell316 sta n ess stee

Process Connection (Thermowell)

1/2” NPElectrical ConnectionJunct on box w th term na b ock for externa w r ng. 3/4” NPT fema e connect on for condu t.

Weight (with 6” Thermowell)3 b

Physical Specifications

Dimensions (in inches)

Thermowell B B CLength Model w/o Preamp w/ preampSuffix Code in. in. in.

2” 10.5 15 2

3” 11.5 16 3

4” 12.5 17 4

6” 14.5 19 6

Thermowell B B CLength Model w/o Preamp w/ preampSuffix Code in. in. in.

8” 16.5 21 8

10” 18.5 23 10

12” 20.5 25 12

TEM Probe without Preamp TEM Probe with Preamp Thermowell

TI-8-605-US 12 08


TI-8-605-US 12 08

© S

pira

x Sa

rco,

Inc.

200

8

Temperature Sensor/TransmitterModel TEM

Category Description Suffix CodesMode Prec s on RTD w th thermowe TEM-30 . . . . . . . . .

None (RTD output on y) . . . RTD . . . . . . Preamp f er sca ed from: 32 to 68°F ( qu d or gas) . . . T09 . . . . . . Preamp f er sca ed from: 0 to 250°F ( qu d or gas) . . . T10 . . . . . . Preamplifier scaled from: –40 to 150°F (liquid or gas) . . . T11 . . . . . .

Preamp f er sca ed from: 212 to 400°F ( qu d or gas) . . . T12 . . . . . .Preamp f er Preamp f er sca ed from: 212 to 500°F (steam) . . . T14 . . . . . .(Temperature Range) Preamp f er sca ed from: 212 to 800°F (steam) . . . T13 . . . . . . Preamplifier scaled from: –17.7 to 121.1°C (liquid or gas) . . . T20 . . . . . .

Preamplifier scaled from: –40 to 65°C (liquid or gas) . . . T21 . . . . . .

Preamp f er sca ed from: 100 to 204°C (steam) . . . T22 . . . . . . Preamp f er sca ed from: 100 to 260°C ( qu d or gas) . . . T24 . . . . . . Preamp f er sca ed from: 100 to 426°C . . . T23 . . . . . . Transm tters can be sca ed to accommodate . . . TXX . . . . . . spec a requests and bar sca ng

2” thermowe ength . . . . . . 2 . . . 3” thermowe ength . . . . . . 3 . . . 4” thermowe ength . . . . . . 4 . . .Thermowe Length 6” thermowe ength . . . . . . 6 . . . 8” thermowe ength . . . . . . 8 . . . 10” thermowe ength . . . . . . 10 . . . 12” thermowe ength . . . . . . 12 . . .

RTD wires Teflon, –4 to 400°F . . . . . . . . . T

(internal) Fiberglass, 150–800°F . . . . . . . . . F


Example TEM-30-T13-6-F

70



TI-8-606-US 12 08

Pressure Transmitter Model PT

Features• Process pressure range: 1.5 to 1,000 psig• Accuracy of ± 0.25% of full scale• Process temperature range: –40 to 250 °F• 2-wire, 4 to 20 mA output• CE Approved• FM Approved for Class I, Division 2, Groups A, B, C, D;

C ass II & III, D v s on 2, Groups F, G

DescriptionThe Mode PT comb nes m cro-mach ned s con d aphragms w th fu y we ded sta n-ess stee and haste oy pressure ports to prov de a h gh y accurate, stab e pressure transm tter. It s constructed w th the mater a s and env ronmenta protect on requ red for ndustr a app cat ons.

The s con sensors ncorporate deve opments der ved from aerospace app cat ons. These deve opments are used to decrease output no se, non- near ty, and hysteres s and to mprove ong term stab ty.

A detachab e, ndustr a , e ectr ca connector prov des access to the ndependent zero and span tr m contro s.

Each transm tter ncorporates RFI/EMC and e ectr ca sp ke protect on.

Accuracy± 0.25% of fu sca e (the best stra ght ne-determ ned from the comb ned effects of non- near ty, hysteres s, and repeatab ty).

Ambient Temperature EffectsFor ranges of 5 ps and above, the output w not dev ate from room temperature ca brat on by more than:

2.0% fu sca e over 15 to 122 °F3.0% full scale over –5 to 175 °F

Typ ca y:1.0% fu sca e over 15 to 122 °F

2.0% full scale over –5 to 175 °FFor ranges be ow 5 ps these va ues w ncrease pro-rata w th ca brated span.

Performance Specifications


Operating Temperature RangeAmbient Process Media Storage

–40 to 175 °F –40 to 250 °F –40 to 250 °F

ServiceL qu d, gas, and steam

Proof PressureThe rated pressure can be exceeded by 2X w thout degrad ng performance.

Operating Pressure RangePower Supply Requirements9 to 30 VDC, across red w re (pos t ve) and b ue w re (negat ve). Th s vo tage must appear across the transm tter term na s.

Output4 to 20 mA (2-w re conf gurat on) proport ona for zero to fu sca e pressure.


© S

pira

x Sa

rco,

Inc.

200

8

TI-8-606-US 12 08

Dimensions

Zero and Span Adjustments

Pressure Transmitter Model PT

Physical SpecificationsMaterials of ConstructionIso at ng D aphragm . . . . . . . Haste oy C®-276Transducer Body . . . . . . . . . . 316 sta n ess stee

Pressure Connection1/4” NPT fema e

Calibration StandardsTransm tters are ca brated aga nst prec s on pressure ca brat on equ pment traceab e to NIST.

Weight14 oz nom na

Electrical ConnectionTwo 22 AWG w res

SpanAdjustmentTrimpot

ZeroAdjustmentTrimpot

Red Wire

Plastic StrainRelief

Blue Wire

Zero and span adjustments are made us ng the tr mpots. To ga n access to tr mpots, d sassemb e the PT as fo ows:a. Remove the four screwsb. Gent y separate two

ha vesc. Adjust zero and span as

neededd. Rep ace the connect on

p ate back on the hous ng

S phon TubeTee

P ug

N pp e1/4" NPT

B eed Va ve

Mounting Kit


° .

1. Determ ne the pressure range that s the most appropr ate for your app cat on. Contact your oca representat ve for deta s.

2. Spec fy the typ ca serv ce cond t ons. A s phon tube on the PT s requ red for a app cat ons above 250 °F.

3. Not FM Approved.

72



Sono-Trak® Transit Time Clamp-on Ultrasonic Flow Meter

TI-8-607-US 12 08

DescriptionEngineered for performance excellence, the Sono-Trak® Transit Time ultrasonic flow meter combines non-invasive, bi-directional flow mea-surement with advanced ultrasonic technology. This easy-to-install and easy-to-program system provides the ideal solution for low-cost, reliable, and maintenance-free flow measurement.

Benefits• Fast and easy installation

• Rugged and maintenance-free with no moving parts

• Fits pipe sizes from 2 to 100” (50 to 2540 mm)

• Non-invasive, bi-directional flow measurement

• Reliable and accurate flow readings – provides ±2.0% of rate accuracy and ±0.1% repeatab ty

Features• Simple, clamp-on design

• Time domain expansion technology used to ncrease reso ut on

• Flexible, field-programmable EZ-Logic™ user nterface

• NEMA 6-rated transducer housings

• Flexible module I/O design

• Built-in infrared capability for opt ona PC nterface

ApplicationsIdea y su ted for:

• Deionized water

• Ultrapure water

• General water

• Acids

• Solvents

OverviewThe Sono-Trak® Trans t T me f ow meter de vers performance exce ence n a non- nvas ve, b -d rect ona , u trason c f ow meter ng system. Cons st ng of s mp e, c amp-on transducers and a menu-dr ven programmab e d sp ay, the system e m nates mechan ca wear, dr ft, and pressure drop prob ems assoc ated w th trad t ona techno og es—mak ng t the dea cho ce for new nsta at ons and system retrof ts. Th s except ona y compat b e, re ab e, and accurate f ow meter ng so ut on s su tab e for c ean, sw r -free qu ds n most ndustr a app cat ons.

Compatible and ReliableThe Sono-Trak® Trans t T me f ow meter f ts p pe s zes from 2 to 100” (50 to 2540 mm) and accommodates a w de var ety of p pe mater a s. In add t on, t can susta n h gh-temperature and h gh-pressure cond t ons. W th no or f ce p ates or other mov ng parts to wear, reca brate, or ma nta n, the Sono-Trak® Trans t T me f ow meter offers ±0.1% of f ow rate repeatab ty. Non-contact f u d measurement not on y a ows nsta at on dur ng f ow, but a so e m nates chem ca corros on, cak ng, and r sk of f u d contam nat on.

Highly AccurateThe Sono-Trak Trans t T me f ow meter uses advanced u trason c techno ogy for accurate measurement. Transducers operate as both transm tter and rece ver of s gna s, w th one transducer upstream and one downstream. By tak ng b -d rect ona measurement—transm tt ng h gh-frequency sound waves through the p pe nto the f ow stream n both d rect ons—the e ectron cs determ ne the d fference n t me (trans t t me) of the upstream and downstream s gna s.

Advanced d g ta s gna process ng trans ates the trans t t me and ca cu ates the average f u d ve oc ty—de ver ng ± 2.0% of rate accuracy n a typ ca f e d nsta at on. Response t me s user se ectab e from 0.3 to 30 seconds.


Sono-Trak® Transit Time

TI-8-607-US 12 08

Signal moving downstream Downstream velocity = speed of sound + fluid velocity

Signal moving upstream Upstream velocity = speed of sound - fluid velocity

Display ModuleAn easy-to-program, wa -mounted d sp ay emp oys f e d-programmable EZ-Logic™ software. The defau t data output a ternates between cont nuous, rea -t me f ow rate read ngs and tota f ow read ngs shown n Eng sh and Metr c user-se ectab e eng neer ng un ts.

W th buffet-sty e nput/output (I/O) modu e opt ons, the e ectron cs conf gurat on s eas y custom zed. Two I/O sockets w accept mu t p e modu es, nc ud ng pu se, ana og, re ay, RS-232, or RS-485. To stream ne conf gurat on, a bu t- n nfrared commun cat on port s ava ab e w th opt ona W ndows“-compat b e software, a ow ng mu t p e meters to be programmed w th a persona computer.

Optional Input/Output ModulesCustom e ectron cs conf gurat on s made poss b e through mu t p e I/O modu e opt ons:

• 4 to 20 mA Output – Field configurable as a 2-wire active or pass ve transm tter, 800 Ω max mum res stance

• Frequency Output – Open collector, field configurable for 0 to1000 Hz or 0 to 10,000 Hz output

• Dual Relay Output – Used for batching, high/low flow alarms, empty p pe detect on, and error nd cat on

• RS-232 Communication – Used to monitor flow information

• RS-485 Communication – Used to network up to 100 units together n a master/s ave conf gurat on

Installation ConsiderationsTransducer Mounting The Sono-Trak Trans t T me f ow meterʼs non- nvas ve des gn uses sta n ess stee qu ck c amps and heavy-duty cab es that are pre-term nated to fac tate fast and easy nsta at on. The transducers mount on the outs de of a process p pe w th one transducer upstream and one downstream. Insta at on s non- ntrus ve as no sensor s nserted nto the p pe. Transducer spac ng s dependent upon p pe s ze and s ca cu ated automat ca y dur ng set-up.

Stra ght run requ rements are typ ca y 10 d ameters upstream and 5 d ameters downstream. Accurate resu ts may be ach eved w th stra ght run of 5 d ameters upstream and 3 d ameters downstream. Upstream va ves and other p p ng conf gurat ons may requ re more stra ght run.

correct incorrect

flow

flow

flow

correct incorrect

flow

flow

Vertical Pipe MountingThe recommended f ow d rect on n a vert ca p pe s upwards.

Horizontal Pipe MountingTransducer shou d be mounted on a hor zonta p pe as shown.



TI-8-607-US 12 08

Zero Point AdjustmentFor best accuracy, a zero po nt sett ng must be made w th a fu p pe at no f ow dur ng n t a start-up.

Air/Gas EntrapmentExcess gas entrapment can scatter or ref ect the sound wave, caus ng naccurate measurement. A owab e a r/gas entrapment s 2%.

“W” “V” “Z”

Pipe MaterialThe property of the p pe mater a can affect the performance of the meter.

Good Results Caution Needed Do Not Use On

Most meta c Cast ron Cement

P ast c L ned p pes P pes w th nterna depos ts or severe corros on

Sonic Wave FormsTo obta n the best poss b e s gna strength, the fo ow ng mount ng opt ons are recommended:

• 2 to 2.5” (DN50 to DN65) = W

• 3 to 12” (DN80 to DN300) = V

• 14 to 100” (DN350 to DN2500) = Z

CablingThe Sono-Trak® Trans t T me nc udes a standard cab e ength of 25ʼ (76 m) and opt ona engths of 50ʼ (15.2 m) and 75ʼ (22.8 m). Custom cab e engths of 76 to 1000ʼ (23.1 to 304.8 m) are a so ava ab e.



TI-8-607-US 12 08

SpecificationsPerformanceAccuracy Factory tested at ±0.5% of f ow rate.1

Typ ca f e d nsta at on s ±2.0% of f ow rate. F e d performance s dependant on the accuracy of the p peʼs nterna d ameter and wa th ckness measurements as we as stra ght run cond t ons.

Repeatability ±0.1% of f ow rateResponse Time Adjustab e from .3 to 30 seconds

1 Factory test cond t ons: water at 70°F (21°C), flow ve oc ty > 1 ft/sec on a 6” sta n ess stee p pe

Physical

Materials Wetted parts None

E ectron cs hous ng Re nforced po ycarbonate w th sta n ess stee hardware NEMA 4X (IP65)

Transducer hous ng 400°F (204°C): Tor on®/Vespe ®/Sta n essSteel; NEMA 6 (IP68)

250°F (121°C): De r n®/U tem®/Sta n essSteel; NEMA 6 (IP68)

Sensor cab es Po yurethane armored coax a

C amps Sta n ess Stee

Cable Lengths Standard 25 (7.6 m)

Opt ons 50 (15.2 m)

75 (22.8 m)

Custom 76 to 1000 (23.1 to 304.8 m)

Weight E ectron cs 4.5 b (2 kg)

Transducers 4.5 b (2.05 kg) for two transducers w th 25 (7.6 m) of cab e

Size E ectron cs 7" (H) x 7" (W) x 5" (D)177.8 mm (H) x 177.8 mm (W) x 127 mm (D)

Transducer 2" (H) x 3.25" (W) x 1.45" (D)50.8 mm (H) x 82.6 mm (W) x 36.8 mm (D)

Maximum Transducer Cable Length 1000 (304.8 m)

Cable Connection Standard submers b e

Mounting E ectron cs Remote wa

Transducer Externa , adjustab e c amp

CSA Approval C ass I D v II Groups A, B, C, DC ass II and C ass III Groups E, F


TI-8-607-US 12 08


Specifications (continued)


Applied Pipeline Sizes 2 to 100" (50 to 2540 mm)

Measurable Fluids Most common qu ds from waste water to petrochem ca products

Measurable Flow Velocities L qu d -40 to 40 ft/sec (-12 to12 m/sec)

Ambient Temperature Limit -40 to 140ºF (-40 to 60ºC)

Process Temperature Limit Standard -40 to 250ºF (-40 to120ºC)

H gh temp opt on -40 to 400ºF (-40 to 205ºC)

Ambient Humidity Limit Up to 95% RH, non-condens ng

Process Pressure Limit Not app cab e

Power Requirements F e d conf gurab e for AC or DC operat on

12 to 24 VDC115 VAC, 50/60 Hz (± 10%)230 VAC, 50/60 Hz (± 10%)

Power Consumpt on > 5 W

Input/Output Modules A max mum of two outputs can be se ected. A nput/output modu es are opt ca y so ated up to 2,500 V aga nst ground oops and e ectr ca surges.

4 to 20 mA Output F e d conf gurab e as a 2-w re act ve or pas-s ve transm tter, 800 Ω max mum res stance

Frequency Output Open co ector, f e d conf gurab e for 0 to 1000 Hz or 0 to 10,000 Hz output, 20 mA max mum (50% of duty cyc e)

Dua Re ay Output Two SPDT form C contacts ndependent y controlled; 175 V, ¼ A switch, 1 A carry cur-rent, 0.2 Ω res stance. Used for batch ng, h gh/ ow f ow a arms, empty p pe detect on, and error nd cat on

RS485 Interface Used to network up to 100 un ts together n a master/s ave conf gurat on us ng bu t- n soft-ware and commun cat ons protoco . Supports 57.6 kb commun cat ons, up to 1000 (304.8 m)

RS232 Interface Used to mon tor f ow nformat on. Supports up to 57.6 kb commun cat ons, (19.2 kb @ 50 )

Standard Interface LCD back t d sp ay w th 8-character arge numer c and 8-character sma a phanumer c. Four button menu-driven EZ-Logic™ nterface for programm ng

Flow Units Eng sh un ts User-se ectab e from ga ons, cub c feet, m -ons of ga ons,

o barre s, qu d barre s, feet, and pounds. Note: Ga ons refers to U.S. Ga ons.

Metr c un ts L ters, meters, cub c meters, and k ograms

Time Units User-se ectab e from seconds, m nutes, hours and days


TI-8-607-US 12 08


Model SelectionCategory Suffix CodesElectronics

2- ne back t d sp ay w th 4-button keypad

ST-30

I/O Port 1None N4-20 mA output AFrequency output FDua re ay output (dry contact) RRS-232 nterface RS2RS-485 nterface RS4

I/O Port 2None N4-20 mA output AFrequency output FDua re ay output (dry contact) RRS-232 nterface RS2RS-485 nterface RS4

Process Temperature-40 to 250ºF (-40 to 120ºC) 250-40 to 400ºF (-40 to 205ºC) 400

TransducersSubmers b e 1

Cable Length (specify length)25 (7.6 m) 2550 (15.2 m) 5075 (22.8 m) 7576 to 1000 (23.1 to 304.8 m) xx

Pipe Clamp (specify pipe size)2 to 12" (50 to 300 mm) 1214 to 24" (350 to 600 mm) 2426 to 36" (650 to 900 mm) 3638 to 100" (950 to 2540 mm) xx

Example ST-30- A- N- 250- 1- 25- 12

AccessoriesDescription Part NumberW ndows® commun cat on software for IR Port/RS232/RS485 modu es 6001100Infrared ser a commun cator for w re ess PC nterface 1-800-138Transducer cab e condu t adapter ¾" NPT (requ res 2 p eces) 340790Low temp transducer and 25 of cab e -40 to 250ºF (-40 to 120ºC)* 011143-125H gh temp transducer and 25 of cab e -40 to 400ºF (-40 to 205ºC)* 011143-225

* If a pa r of transducers s requ red, two un ts of the same part number must be ordered.

78



Sono-Trak® Doppler Clamp-on Ultrasonic Flow Meter

TI-8-608-US 12 08

DescriptionThe Sono-Trak® Doppler ultrasonic flow meter is a non-invasive, ultrasonic flow metering system. Based on the principles of the Doppler effect, it calculates flow velocity by sensing and measuring the frequency shift in motion from reflective materials within a liquid.

Benefits• Non-invasive design

• Low-cost, simple installation

• Fits pipe sizes from 1 to 100” (25 to 2540 mm) outs de d ameter

• Rugged and maintenance-free—no moving parts

• No pressure drop and no costly process shutdowns

• Reliable and accurate flow readings—typically provides ±2.0% fu sca e accuracy and ±0.1% repeatab ty

Features• Automatic gain control—as flow profile changes so does the

e ectron cs s gna

• Noise immunity to variable frequency drive (VFD)

• User-friendly, easy-to-program display with on-screen prompting and keyboard entry

• Digital signal—allows for cable lengths up to 5000’ (1524 m)

• AC or DC operation

• Fixed and portable units available

OverviewThe Sono-Trak® Doppler flow meter uses advanced signal processing technology that dramatically increases the accuracy of flow rate measurement. Its accuracy ratings are typically ±2.0% of full-scale accuracy, and repeatability is ±0.1% of reading.

This flow metering system uses two transducers mounted side by side, operating as ultrasonic signal transmitters and receivers. The measurement is obstructionless and produces no associated pressure drops. With no moving parts to wear over time, the Sono-Trak® Doppler flow meter is virtually maintenance-free and is available in both fixed and portable units.

Suitable FluidsThe Sono-Trak® Doppler flow meter is suitable for fluids containing suspended particles or bubbles with at least 35 parts per million (ppm) at 40 µ or larger, and a minimum of at least 0.2% density difference from liquid medium.

Applications• The Sono-Trak® Dopp er f ow meter eas y measures most a qu ds

conta n ng part c es or a r bubb es. Some mater a s we su ted for measurement nc ude:

• Agricultural water

• Abrasives

• Asphalts

• Concrete

• Drudge flows

• Drilling mud

• Large contaminates

• Extremely viscous substances

• Grout

• Hazardous wastes

• Municipal sludge and wastes

• Paper pulp

• Rendering products

• Reservoirs and runoffs

• Rivers and streams

• Sludge

• Slurries

• Suspended solids


Sono-Trak® Doppler Installation ConsiderationsThe Sono-Trak® Dopp er f ow meter s ava ab e n f xed and portab e un ts. The f xed un t cons sts of:

• E ectron cs enc osure

• D g t zer

• Two transducers and 25ʼ cab e (7.6 m)

• T edown k t

• Son c coup ng ge

• User manua

In add t on, portab e un ts nc ude:

• 12 V, 2.2 AH battery

• 110 VAC battery charger

• Tote hand e and s de atch

• F e d transport case

Customcablelengthsofupto5000’(1524m)areavailable.

Doppler PlacementThe dea p acement of the Sono-Trak® Dopp er f ow meter s w th n 20 d ameters of stra ght run upstream and 10 d ameters of stra ght run downstream between the meter and any d sturbance of the flow; however, the meter has worked with straight runs of as little as 5 d ameters upstream and 2 d ameters downstream.

TI-8-608-US 12 08

Piping Conditions• The Sono-Trak® Dopp er f ow meter f ts p pe d ameters from 1 to

100” (25 to 2540 mm).

• P pes shou d be c eaned w th a pa nt and sca e removed.

• Hor zonta p pe mount ng s recommended.

Clamp-on mountingThe Sono-Trak® Dopp er f ow meter s conf gured w th c amp-on transducers. When nsta ed, the transducers sense f u d f ow through a p pe and send th s nformat on to the system e ectron cs. The e ectron cs then convert, transm t, and d sp ay the rece ved data.

Externa c amp-on sensors are dea for smooth, c ean p pe surfaces and are nsta ed w thout shutt ng down f ow. When c amp-mount ng the f ow meter, attach the sensors s de by s de n a pos t on approx mate y 7 to 11 oʼc ock on the outs de of the p pe. Use sta n ess straps, ny on be ts, or bungee straps and a stee cha n to secure the c amps n p ace.

Use only a sonic coupling medium to transmit the energy from the transducer crystals through the pipe wall and into the flow to be measured. Any type of non-fibrous grease or gel will suffice.

FF

W

R

R

HR RE E

4 5 6

2 3

7 8

0

N

P WER

H H

R

E H

S T D

Transducers

Cross-Section of Pipe with Mounted Transducers

6 O c ock Position

12 O c ock Position

E ectronics Enc osure

2719

Figure 1: Mount the transducers s de by s de between 7 and 11 oʼc ock.

Figure 2: Secure the transducers n p ace

CablingThe standard cab e ength between the e ectron cs enc osure and the transducers s 25ʼ (7.6 m). Custom cab e engths up to 5000ʼ (1524 m) are ava ab e.

Display ModuleA user-fr end y, easy-to-read d sp ay prov des cont nuous, rea -t me f ow rate, ve oc ty, and tota zat on measurements n user-se ectab e eng neer ng un ts.

On-screen prompt ng and a fu -funct on, 32-character, dua - ne, a phanumer c keypad entry make programm ng effort ess.

The d sp ay reads pu se, vo tage, and ana og rates, and t nc udes bu t- n h gh/ ow m t a arms, 4 to 20 mA s gna s, and an echo ght to nd cate whether the s gna s produc ng accurate read ngs.


Sono-Trak® Doppler

TI-8-608-US 12 08

Specifications

Fluid Conditions

Measured Fluid Homogenous qu ds w th Newton an f ow prof es (s udges, s urr es, sewage, wastewater, and other f u ds conta n ng suspended part c es)

State of Flow Ax s-symmetr c f ow n p pe f ed w th f u d

Fluid Type L qu ds conta n ng suspended part c es of at east 35 ppm at 40 µ at 0.2% dens ty of und sso ved so ds or a r bubb es

Measurable Fluid Temperature Range

-40 to 300°F (-40 to 149°C)

Velocity Range 0.1 to 40 fps (0.04 to 12.19 mps)

Flow Sensitivity 0.05 fps (0.02 mps)

Piping Conditions

Pipe Diameter Range Vo umetr c nd cat on 1 to 100" (25 to 2540 mm) d ameter

Pipe Inc ud ng, but not m ted to, carbon stee , sta n ess stee , duct e ron, cast ron, FRP, PVC, f berg ass, Tef on®, and most concrete- ned or coated p pes

Pipe Lining Inc ud ng, but not m ted to, tar, epoxy, mortar, rubber, Tef on®, PVC, and g ass

Measurement Accuracy

Accuracy

Note: Accuracy is a function of flow profile.

Typ ca y ±1% to ±3% of fu sca e, based on stra ght run of p p ng of 20 d ameters upstream and 10 d ameters downstream

±3% to ±5% of fu sca e based on stra ght run of 10 d ameters upstream and 5 d ameters downstream

±5% to ±10% of fu sca e based on stra ght run of 5 d ameters upstream and 3 d ameters downstream

Linearity ±0.5% of fu sca e

Repeatability ±0.1% of fu sca e

Response Time ≤ 1 sec

Electronics Enclosure

Dimensions 9.21” (H) x 7.21" (W) x 5.09" (D) (285 mm x 183 mm x 129 mm)

Weight 12 b (5.45 kg)

Materials F ame-retardant, f berg ass-re nforced po yester w th ockab e atch, gray n co or

Environmental Rating NEMA 4X (IP65)

Ambient Temperature Range -13 to 132°F (-25 to 55°C)

Ambient Humidity < 100% RH


Sono-Trak® Doppler

TI-8-608-US 12 08


Transducers

DimensionsTransducer heads 4.85" (L) x 1.33" (W) x 1.35" (D)

(123 mm x 33.8 mm x 34.3 mm)

D g t zer 4.45" (L) x 2.50" (W) x 1.10" (D)(113 mm x 63.5 mm x 28 mm)

Weight 2.3 b (1 kg)

Housing Material Cast a um num

Mounting Mount to the outs de of p pe by means of sta n ess straps, ny on be ts, or bungee and stee cha n

Crystal Wedge Material Epoxy res n (a transducer mode s)

Environmental Rating NEMA 6 (IP67)

Ambient Temperature Range -4 to 130°F (-20 to 54°C)

Ambient Humidity < 100% RH

Transducer Cable

Standard Cable 25 (7.6 m), 2 tw sted pa rs, 24 AWG, be fo sh e dNote: Custom cab e engths are ava ab e.

Maximum cable length 5000 (1524 m)

Power

Fixed Units110 VAC or 220 VAC at 50/60 Hz (AC ne vo tage se ectab e v a nterna se ector sw tch)

12 VDC (DC operat on enab ed by nterna se ector sw tch)

Portable UnitsInternal gel-cell, 8-hour continuous operation; built-in batteryRecharge t me s 12 hours us ng the externa power adapter/charger or DC auto c garette ghter.

Power Adapter/ChargerStandard adapter 115 VAC, 50/60 Hz (± 10%) nput de ver ng

12 VDC, 500 mA output

Opt ona adapter 230 VAC, 50/60 Hz (± 10%) nput de ver ng 12 VDC, 500 mA output

Power Consumption 10 W typ ca

Analog Output Signal 4 to 20 mA DC, 700 max mum oad res stance, nterna y fused, act ve output

Alarm Output

When on AC power

15 VDC = Act ve a arm

H gh a arm sw tched +15 VDC, 500 mA

Low a arm sw tched +15 VDC, 500 mA

When on battery power

12 VDC = Act ve a arm

H gh a arm sw tched +12.0 VDC, 500 mA

Low a arm sw tched +12.0 VDC, 500 mA

Power Failure Backup An nterna super-capac tor a ows the e ectron cs assemb y to reta n a parameter nformat on and current tota zer va ue for up to ten days.


TI-8-608-US 12 08

Sono-Trak® Doppler

Standard Interface

LCD Display 2- ne, 16 characters per ne, h gh reso ut on

LED Indicators

Ye ow Echo s gna rece ved

Red H gh a arm or ow a arm act vated

Green Power ava ab e

Keypad 12 keys, tact e feedbackNote:Keypadlockoutisavailablethroughinternalswitch.

Display Panel

Rate se ect on

Tota zer se ect on

K factor se ect on

Ana og output set

Low-f ow cutoff set

Update t me (damp ng) set

H gh/ ow a arm set

Fps or mps se ect on

Tota zer reset

Output Setting Function 4 to 20 mA output sca ng (set n ve oc ty from keypad)

Alarm Setting Function H gh and ow a arm set po nts (entered n ve oc ty from keypad)

Rate Indication

4-d g t LCD, ve oc ty or vo ume (user se ectab e)

Eng sh un ts

Feet per second (fps), ga ons per m nute (gpm), cub c feet per second, and m on ga ons per dayNote: Gallons refers to U.S. gallons.

Metr c un tsMeters per second (mps), ters per second ( ps), and cub c meters per second

Totalizer Indication

11-d g t LCD

Eng sh un tsGa ons, cub c feet, acre feet, and m ons of ga onsNote: Gallons refers to U.S. gallons.

Metr c un ts L ters and cub c meters

Update Time (Damping) 0 to 99 sec, entered from keypad

Low-Flow Cutoff 0 to 2.5 fps (0 to 0.76 mps), entered from keypad

K Factor A value of 1 to 256, entered from the keypad depending upon sensor type; default is 90 Hz (correct on factor)

Totalizer Reset Tota zer can be manua y reset to zero from the keypad.



TI-8-608-US 12 08

Sono-Trak® Doppler

OFF

FPS

233.93 mm9.21"

183.13 mm7.21"

2723

LOW

ALARM

K FAC

M A L RC

UT

HI/LOALARM

TOTRESET

45

6

12

3

78

0

9

ON

POWER

HIGH

ALARM

ECHO

Sono-Trak Doppler

129.29 mm5.09"

183.13 mm7.21"

Power CableAccess

Transducer CableAccess

Alarms (4 to 20 mA)Access (fixed unit options only)

Figure 4-1: D mens ons

Fixed and Portable ModelsThe Sono-Trak® Doppler flow meter is available in fixed, wall-mounted models or portable models.

Fixed Sono-Trak® Doppler Inclusions

C5F ModelPart Number 3153140-001

1 set of e ectron cs n a NEMA 4X case w th an LCD d sp ay

2 transducers w th 25 (7.6 m) of cab e

Transducer t edown k t

Son c coup ng ge

Operat ng manua

Portable Sono-Trak® Doppler Inclusions

C5P ModelPart Number 3153141-001

1 set of e ectron cs n a NEMA 4X case w th an LCD d sp ay

2 transducers w th 25 (7.6 m) cab e

Transducer t edown k t

Son c coup ng ge

Operat ng manua

12 V, 2.2 AH battery

120 VAC battery charger

NEMA enc osure w th tote hand e and s de atch

F e d transport case

84



UniMag® M Magnetic Flow TubesElectromagnetic Flow Meter for Standard Media and Conditions

DescriptionEMCO Un Mag® M flow meters are compr sed of the flow tube (spoo p ece), sensors and junct on box. Un Mag M flowtubes have no ner, and therefore have no r sk of fa ure due to a defect ve ner.

Each sensor nc udes an exc ter co and reference co . Vo tage s gen-erated n the flow tube by the med a n accordance w th Faradayʼs Law, from wh ch vo umetr c flow s ca cu ated.

FeaturesEMCOʼs Un Mag® M Magnet c F ow Meter System spec fica y meets the requ rements of the Water and Wastewater ndustry. The comp ete M system cons sts of a patented Un Mag® flow meter assemb y and a remote 4411e transm tter.

• Totally encapsulated sensor components

• No liner; M flow tubes are fusion bonded epoxy coated and approved by NSF61 and AWWA C213 for dr nk ng water

• No liner means no meter failure due to a defective liner

• Low conductivity media > 0.08 µS/cm

• Patented AC coil excitation (high coil current and high pulsation frequency)

• Field replaceable sensors

• Sensor reference coils

• Internal grounding electrodes

• Carbon steel flow tubes for powerful magnetic field retention

• Accuracy unaffected by media coatings such as calcium carbonate, raw sewage, grease, a gae and s m ar

• High signal-to-noise ratio for immunity to media noise

Application GuideTemperature Range Maximum Pressure1

Notes°F °C psi bar

Coating Fusion Bonded Epoxy 40 to 240 40 to 116 based on sensor Conforms to USA National Sanitation Foundation Standard NSF61 and AWWA Standard C213 for drinking water

Sensors PVDF (2” - 14” / 50 - 350mm) 240 max 116 max 150 10Full vacuum capability Temperature rating is for water and may be lower for other media PVDF is approved by the US FDA #21 CFR 177 2510

SensorNotes

Sensor assembly includes a non wetted carbon steel cover flange fusion bonded polyethylene protected Sensor assemblies are supplied with outer cover flanges 50 feet (15m) cables re enterable potting gel junction box conduit and stainless steel bolts Special length cable on request Standard 2 year warranty against material defects and bad workmanship not including media compatibility erosion and abrasion or for media > 180ºF / 80ºC

1 Maximum pressure at maximum temperature with appropriate connection.

TI-8-609-US 12 08


UniMag® M Magnetic Flow Tubes Electromagnetic Flow Meter for Standard Media and Conditions

Performance SpecificationsAccuracy and Traceability

DTM AccuracyFlow Tubes 2" to 6" (50mm to 150mm)

±0.5% of rate for f ows ≥ 2 fps (0.6 m/s) ±0.0075 fps (± 0.00225 m/s) for f ows < 2 fps (0.6 m/s)

DTM AccuracyFlow Tubes 8" to 14" (200mm to 350mm)

±0.5% of rate for f ows ≥ 1.5 fps (0.45 m/s) ±0.0075 fps (± 0.00225 m/s) for f ows < 1.5 fps (0.45 m/s)

Traceability Accuracy s traceab e to the Nat ona Inst tute of Sc ence and Techno ogy. A NIST trace-ab e Ca brat on Cert f cate s prov ded w th each f ow tube.

Accuracy Notes Accuracy s unaffected by e ectrode coat ngs such as sewage, grease, ca c um carbon-ate, a gae or s m ar.

1 For media such as ferric chloride, ferric sulfate (Odophos) or similar highly conductive media, flow meter performance can be adversely affected. Please consult EMCO for these types of applications, otherwise performance guarantee is null and void.

Media ConductivityTyp ca requ red conduct v ty: ≥ 5 µS/cm (5 m cromhos/cm) Low conduct v ty opt on: for conduct v t es > 0.80 or < 5 µS/cm use the

Operating Specifications: 2-6" (50 to 150 mm)Flow Range Minimum Maximum Notesft/s and m/s 2 ft/s (.6 m/s) 32 ft/s (9.75 m/s)gpm 4.896D2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nches.m3/h .00172D2 m3/hr .02757D2 m3/hr Where D s the I.D. of the p pe n m meters.

Operating Specifications: 8-14" (200 to 350mm)Flow Range Minimum Maximum Notesfps and m/s 1.5 ft/s (.4572 m/s) 32 ft/s (9.75 m/s)gpm 3.672D2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nches.m3/h .00129D2 m3/hr .02757D2 m3/hr Where D s the I.D. of the p pe n m meters.

Power Requirements for 4411e Flow TransmitterPower Supply Options 120V, 60Hz 230V, 50Hz 120V, 50HzAnalog Output 2 x 4-20 mA 2-w re systemPulse Output 2-w re potent a -free output

Physical SpecificationsMaterials of Construction F anges and f ow tubes: Carbon stee . F anges have sta n ess stee retent on bo ts.

Flange Notes Max mum pressure and temperature rat ng of the f ow tube may be m ted by the f ange type se ected. F ow tubes can be spec a y ordered w th p a n ends or w th butt we d ends.

Installation NEMA 6/IP68 ndef n te y submers b e to 30 foot water co umn up to 175°F (80°C)

Process Connections ANSI 150 RF

Un Mag® pre-amp fier opt on For de on zed, d st ed or dem nera zed water, consu t EMCO.

TI-8-609-US 12 08



Measurable Flow Rates at 0.5% AccuracyLine Size Minimum Flow Rate Velocity Maximum Flow Rate Velocity Maximum Pressure

inches mm fps gpm fps gpm psi2 50 2 21 32 335 1503 80 2 46 32 737 1504 100 2 79 32 1,270 1506 150 2 180 32 2,882 1508 200 1.5 234 32 4,990 15010 250 1.5 369 32 7,865 15012 300 1.5 529 32 11,280 15014 350 1.5 645 32 13,753 150

Straight Run Piping RequirementsPiping Upstream Downstream Upstream DownstreamMinimum requirement 5 D 3 D 5 D 3 DSingle elbow or tee upstream 10 D 5 D 5 D 3 DTwo elbows, coupled in the same plane 10 D 5 D 5 D 3 DTwo elbows, close coupled and out of plane 20 D 5 D 10 D 3 DPump, blending point, control valve upstream 30 D 5 D 20 D 3 DPump, control valve downstream 10 D 5 D 10 D 5 D

D is equal to the internal diameter of the pipe


Mounting RecommendationsThe Un Mag may be mounted nto a p pe ne n any att tude, tak ng note of the flow d rect on arrow on the flow tube. To obta n accurate measure-ment, the p pe must be comp ete y fu and a r must not be entra ned n the flow.

Straight Run RequirementsFor part cu ar y poor ve oc ty profi es caused, for examp e, by upstream bends n two or more p anes or part a y open va ves, the Un Mag M DTM requ res a m n mum of 10 p pe d ameters of stra ght p pe upstream from the flow tube, and a m n mum of 5 d ameters downstream.

Non-Homogenous MediaFor part cu ar y non-homogenous s urr es, pu ps or pastes, the flow tube shou d be mounted n a vert ca p pe to obta n the most even d str bu-t on of so ds and fibers. There must be a m n mum of 20 p pe d ameters between any med a m x ng po nt and the Un Mag M flow tube.

Partially Closed ValvesIf the p p ng s hor zonta and nc udes a part a y c osed va ve, the va ve shou d a ways be nsta ed downstream of the Un Mag. Th s w a ow the head pressure n the system to be adjusted, reduc ng the chance of a r entra nment n the flow, and w prevent excess ve rregu ar profi es form-ng upstream of the flow tube.

Vacuum ConditionsThe fus on bonded epoxy coat ng on Un Mag M flow tubes s su tab e for vacuum cond t ons caused, for examp e, by a pump downstream from the flow tube.

TI-8-609-US 12 08



WW/2

D

(Clearance Over Bolts) (Over Raised Face)

LL/2 Sample

or pressure port downstream of sensors

Flange SizeLifting lugs

for flow tubes > 6” diameter

Dimensionsand Weights

Nominal Size D Dimension L* Dimension W Approximate WeightInches mm Inches mm Inches mm LB KG

2 50 10 250 9 250 35 16

3 80 10 250 11 250 45 20

4 100 12 300 12 300 65 30

6 150 12 300 15 350 84 38

8 200 18 450 21 550 185 84

10 250 18 450 24 600 225 102

12 300 18 450 26 650 301 137

14 350 18 450 27 700 335 152

TI-8-609-US 12 08


Model and Suffix Codes Items in Grey Highlight are normally stocked and have standard lead times.

Category Description

Un Mag® M Un Mag® M DTM . . . . . . . . . . . . . . . . . . . . .

L ne S ze 2 50 . . . 02 . . . . . . . . . . . . . . . . . . . . .

2-14" (50-350mm) 3 80 . . . 03 . . . . . . . . . . . . . . . . . . . . .

4 100 . . . 04 . . . . . . . . . . . . . . . . . . . . .

6 150 . . . 06 . . . . . . . . . . . . . . . . . . . . .

8 200 . . . 08 . . . . . . . . . . . . . . . . . . . . .

10 250 . . . 10 . . . . . . . . . . . . . . . . . . . . .

12 300 . . . 12 . . . . . . . . . . . . . . . . . . . . .

14 350 . . . 14 . . . . . . . . . . . . . . . . . . . . .

F owtube/F ange Carbon Stee F owtube and F anges C . . . . . . . . . . . . . . .

Sensors, sea s, gaskets PVDF Sensor, E astomer Gaskets, V ton E ectrode Sea s < 16" (400mm) E . . . . . . . . . . . . . . .

E ectrodes/Ground ng AISI 316 Sta n ess Stee E ectrodes and Ground ng . . . T . . . . . . . . . . . .

F owtube ner/coat ng Fus on Bonded Epoxy ns de and outs de (note 1) . . . . . . X . . . . . . . . .

Insta at on Indef n te y submers b e to 30 ft. (10m) water co umn to NEMA 6/IP68 w th 50 ft cab es (15m) . . . . . . . . . R . . . . . .

Extra cab e ength (up to 150ft max.) . . . . . . . . . E . . . . . .

Process connect ons ANSI 150rf Process F anges . . . . . . . . . 1 . . .

Co Supp y 120V Co s . . . . . . . . . . . . . . . A

EXAMPLE DTM 03- C- E- T- X- R- 1- A


NOTES:

1. Approved by NSF61 and AWWA C213 for drinking water

2. 4411e transmitter must be ordered as a separate line item and is included in the price

3. All flowtubes will be supplied with a 3/4" sample port

4. Currently EMCO products are NOT PED approved for sales into European Union countries

TI-8-609-US 12 08

89



UniMag® DT Series Electromagnetic Flow Tubes

DescriptionEMCOʼs UniMag® DT Magnetic Flow Meter System consists of the patented UniMag Flow Tube and 4411e Transmitter. UniMag sensors are unique because they do not require a liner and can be replaced in the field.

EMCO Un Mag® DT flow meters are compr sed of the flow tube (spoo p ece), sensors and junct on box. L ner opt ons are ava ab e but are not necessary for operat on.

Each sensor nc udes an exc ter co and reference co . Vo tage s generated n the flow tube by the med a n accordance w th Faradayʼs Law, from wh ch vo umetr c flow s ca cu ated.

Features• Tota y encapsu ated sensor components

• No liner required for flow tube operation; liners available for abras ve med a

• Low conduct v ty med a > 0.08 µS/cm

• Patented AC co exc tat on (h gh co current and h gh pu sat on frequency)

• Large con ca e ectrodes to project through non-f u d c coat ngs

• F e d rep aceab e sensors

• Inherent redundancy from mu t p e sensors

• Sensor reference co s

• Interna ground ng e ectrodes

• F ow tubes can be manufactured to any ength

• Var ous f ow tube mater a s, nc ud ng carbon stee for powerfu magnet c f e d retent on

UniMag SensorUniMag Sensors are completely encapsulated, solid-state, and do not depend on a liner for insulation.

UniMag Magnetic FieldLarge UniMag sensors create a magnetic field over the entire flow tube cross section. The flow signal represents the true weighted velocity of the media and is highly insensitive to velocity profile distortion and swirl effects.

UniMag Sensor UniMag Sensor

Flow TubeMagnetic Field

The Un Mag DT, shown w th 2 sensors ( eft) and 4 sensors (r ght).

• Accuracy unaffected by med a coat ngs such as ca c um carbonate, raw sewage, grease, a gae and s m ar

• H gh s gna -to-no se rat o for mmun ty to med a no se

TI-8-610-US 12 08



Application GuideTemperature Range Maximum Pressure1

Notes°F °C psi bar

Liners and Coatings

Fusion Bonded Epoxy -40 to 240 -40 to 116 based on sensorConforms to USA Nat ona San tat on Foundat on Standard NSF61 and AWWA Standard C213 for dr nk ng water.

Polyurethane2 175 max. 80 max. based on sensorConforms to NSF61 and AWWA C213 for dr nk ng water. Heavy duty po yurethane s su tab e for m n-ng s urr es and s m ar med a.

TefzelTM 240 max. 115 max. based on sensorTemperatures based on water. Not recommended for h gh vacuum app cat ons. Other med a may reduce th s temperature.

RytonTM 250 max. 121 max. based on sensor Used for paper m quors, me muds and s m ar h gh conduct v ty med a.

Sensors

Polyurethane 175 max. 80 max. 150 10Conforms to NSF61 and AWWA C213 for dr nk ng water.

PVDF 240 max. 115 max. 150 10Fu vacuum capab ty. Temperature rat ng s for water and may be ower for other med a. PVDF s approved by the US FDA #21 CFR 177.2510

UHMWPE 175 max. 80 max. 150 10

PEEK 250 max. 121 max. 356 25 Fu vacuum capab ty.

Sensor Notes

Sensor assemb y nc udes a non-wetted carbon stee cover f ange, fus on bonded po yethy ene protected. Sensor assemb es are supp ed w th outer cover f anges, 30 feet (10m) cab es, re-enterab e pott ng ge , junct on box, condu t and sta n ess stee bo ts. Spec a ength cab e on request. Standard 2-year warranty aga nst mater a defects and bad workmansh p, not nc ud ng med a compat b ty, eros on and abras on, or for med a > 180ºF / 80ºC.

1 Maximum pressure at maximum temperature with appropriate connection.2 Temperature differential between process and ambient limited to 140ºF / 60ºC for polyurethane sensor, and 212ºF / 100ºC for PVDF sensor.

Media ConductivityTypical required conductivity: > 1 µS/cm (1 micromho/cm) Low conductivity option: for conductivities > 0.08 or < 5 µS/cm use the UniMag pre-amplifier option For deionized, distilled or demineralized water, consult EMCO.

Performance SpecificationsAccuracy and TraceabilityAccuracy ±0.5% of rate for f ows ≥ 1.5 fps (0.45 m/s)

±0.0075 fps (± 0.00225 m/s) for f ows < 1.5 fps (0.45 m/s)Traceability Accuracy s traceab e to the Nat ona Inst tute of Sc ence and Techno ogy. A NIST traceab e Ca brat on Cert f cate s

prov ded w th each f ow tube.Accuracy Notes Accuracy s unaffected by e ectrode coat ngs such as sewage, grease, ca c um carbonate, a gae or s m ar.

1 For media such as ferric chloride, ferric sulfate (Odophos) or similar highly conductive media, flow meter performance can be adversely affected. Please consult EMCO for these types of applications, otherwise performance guarantee is null and void.

TI-8-610-US 12 08



Operating Specifications - 2-6" (50 to 150 mm)Flow Range Minimum Maximum Notesft/s and m/s 2 ft/s (.6 m/s) 32 ft/s (9.75 m/s)gpm 4.896D2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nchesm3/hr .00172D2 m3/hr .02757D2 m3/hr Where D s the I.D. of the p pe n m meters

Operating Specifications - 8-80" (200 to 2000 mm)Flow Range Minimum Maximum Notesft/s and m/s 1.5 ft/s (.4572 m/s) 32 ft/s (9.75 m/s)gpm 3.672D2 gpm 78.34D2 gpm Where D s the I.D. of the p pe n nchesm3/hr .00129D2 m3/hr .02757D2 m3/hr Where D s the I.D. of the p pe n m meters

Power Requirements for 4411e Flow Transmitter

Power Supply Options120V, 60Hz 230V, 50Hz 120V, 50Hz

Analog Output 2 x 4-20 mA 2-w re systemPulse Output 2-w re potent a -free output

Physical SpecificationsMaterials of Construction F anges and f ow tubes: Carbon stee , 316 sta n ess stee or HDPE (h gh dens ty po yethy ene)

Flange NotesMax mum pressure and temperature rat ng of the f ow tube may be m ted by the f ange type se ected. F ow tubes can be spec a y ordered w th p a n ends or w th butt we d ends. For pressure and temperature rat ngs of HDPE f ow tubes, consu t EMCO.

Installation Options

NEMA 6/IP68 ndef n te y submers b e to 30 foot water co umn up to 175°F (80°C)NEMA 4X/IP65 for temperatures greater than 175°F (80°C)Ente a approved to NEC/CSA C ass 1, D v s on 2, Groups C, D, Temp. T4Entela approved to ATEX Zone 2 explosive atmospheres

Process Connections

ANSI 150 RF (<28 in.); ANSI/AWWA C207 Class D FF (≥28 n.)ANSI 300 RFAWWA FF (spec fy c ass)DIN/BS4504 PN6DIN/BS4504 PN10DIN/BS4504 PN16JIS10krfBS/AS2129 Tab e DBS/AS2129 Tab e E

TI-8-610-US 12 08



Measurable Flow Rates at 0.5% AccuracyLine Size Minimum Flow Rate Velocity Maximum Flow Rate Velocity Maximum Pressure

inches mm fps gpm fps gpm psi2 50 1.5 16 32 335 1503 80 1.5 35 32 737 1504 100 1.5 60 32 1,270 1506 150 1.5 135 32 2,882 1508 200 1.5 234 32 4,990 15010 250 1.5 369 32 7,865 15012 300 1.5 529 32 11,280 15014 350 1.5 645 32 13,753 15016 400 1.5 854 32 18,218 15018 450 1.5 1,093 32 23,310 15020 500 1.5 1,361 32 29,028 15024 600 1.5 1,985 32 42,345 15028 700 1.5 2,727 32 58,169 14030 760 1.5 3,142 32 67,02132 800 1.5 3,586 32 76,50036 900 1.5 4,563 32 97,337 9042 1000 1.5 6,248 32 133,293 6048 1200 1.5 8,198 32 174,88954 1400 3556 1450 1.5 11,209 32 239,12560 1600 1.5 12,891 32 275,00366 1675 1.5 15,634 32 333,51972 1800 1.5 18,641 32 397,676 3080 2000 1.5 23,062 32 491,993

Straight Run Piping RequirementsPiping Upstream Downstream

Minimum requirement 5 D 3 D

Single elbow or tee upstream 5 D 3 D

Two elbows, coupled in the same plane 5 D 3 D

Two elbows, close coupled and out of plane 10 D 3 D

Pump, blending point, control valve upstream 20 D 3 D

Pump, control valve downstream -- 5 D

D is equal to the internal diameter of the pipe

TI-8-610-US 12 08




Mounting RecommendationsThe Un Mag may be mounted nto a p pe ne n any att tude, tak ng note of the flow d rect on arrow on the flow tube. To obta n accurate measurement, the p pe must be comp ete y fu and a r must not be entra ned n the flow.

Straight Run RequirementsFor particularly poor velocity profiles caused, for example, by upstream bends in two or more planes or partially open valves, the UniMag DT requires a minimum of 10 pipe diameters of straight pipe upstream from the flow tube, and a minimum of 5 diameters downstream.

Non-Homogenous MediaFor particularly non-homogenous slurries, pulps or pastes, the flow tube should be mounted in a vertical pipe to obtain the most even distribution of solids and fibers. There must be a minimum of 20 pipe diameters between any media mixing point and the UniMag DT flow tube.

Partially Closed ValvesIf the piping is horizontal and includes a partially closed valve, the valve should always be installed downstream of the UniMag. This will allow the head pressure in the system to be adjusted, reducing the chance of air entrainment in the flow, and will prevent excessive irregular profiles forming upstream of the flow tube.

Vacuum ConditionsFor vacuum conditions caused, for example, by a pump downstream from the UniMag flow tube, use internally coated fusion bonded epoxy, or no liner at all. For full vacuum, use PEEK sensors only.

TI-8-610-US 12 08



WW/2

D

(Clearance Over Bolts) (Over Raised Face)

LL/2 Optional sample

or pressure port downstream of sensors

Flange SizeLifting lugs

for flow tubes > 6” diameter

Dimensionsand Weights

Nominal Size D Dimension L* Dimension W Approximate WeightInches mm Inches mm Inches mm LB KG

2 50 10 250 9 250 35 16

3 80 10 250 11 250 45 20

4 100 12 300 12 300 65 30

6 150 12 300 15 350 84 38

8 200 18 450 21 550 185 84

10 250 18 450 24 600 225 102

12 300 18 450 26 650 301 137

14 350 18 450 27 700 335 152

16 400 20 500 30 750 490 223

18 450 20 500 32 800 515 234

20 500 20 500 35 900 615 280

24 600 24 600 39 1000 840 382

28 700 30 800 42 1000 980 445

30 750 30 800 44 1100 1280 582

32 800 30 800 46 1150 1310 595

36 900 30 800 50 1300 1625 739

42 1050 40 1000 56 1450 1980 900

48 1200 40 1000 63 1600 2210 1005

54 1350 48 1200 66 1700 2500 1136

56 1400 48 1200 71 1800 2860 1300

60 1500 48 1200 79 2000 2930 1332

66 1700 48 1200 85 2150 3270 1486

72 1850 48 1200 90 2300 3609 1640

80 2050 48 1200 98 2501 3898 1772

TI-8-610-US 12 08


Wiring Diagrams - Junction Box Wiring (1 or 2 Sensors)

Color Key

Fiel

dEl

ectro

des

Sens

or 1

FieldElectrodes

Sensor 2

To Sensor 1(Routed undercircuit board)

To Sensor 2(Routed undercircuit board)

To F e d E ectrode

BLACK

SHIELD

RED or CLEAR


TI-8-610-US 12 08


Wiring Diagrams - Junction Box Wiring (4 Sensors)

Notes1. E ectrodes are connected n para e . 2. Co s are connected w th oppos te pa rs n para e , each pa r n ser es. 3. Two reference co s make one set.

Sensor 1

Sensor 3

Sensor 2

Sensor 4

Sen

sor

1 Senso

r 2Se

nso

r 3

Senso

r 4

ELE

C

ELE

C

ELEC

REF COIL

REF

CO

IL

REF

CO

IL

ELE

C

ELE

C

ELEC

REF COIL

REF

CO

IL

REF

CO

IL

J8

J9

J14

J7

J2

J1

J17

J18

J16

J11

J13

J10

J8

J9

J14

J7

J2

J1

J17

J18

J16

J11

J13

J10

-

+

S

S

+

-

-

+

S

S

+

-

+ - S

JP3

JP2

JP5 JP1

+

-

S

SH

SH

+ -S SHSH

+

-

S

SH

SH

+ - S

JP4

-

+

S

S

+

-

+ - S

JP3

JP2

JP5 JP1

+

-

S

SH

SH

+ -S SHSH

+

-

S

SH

SH

+ - S

JP4

-

+

S

S

+

-

Color Key+

-

S (Shield)

ELEC = Electrodes

REF = Reference Coils

COIL = Coils


TI-8-610-US 12 08




Type DT Type F owtube: Mu t p e Sensors DT . . . . . . . . . . . . . . . . . . . . . . . . . . .

L ne S ze 2 50 02 . . . . . . . . . . . . . . . . . .

3 80 03 . . . . . . . . . . . . . . . . . .

4 100 04 . . . . . . . . . . . . . . . . . .

6 150 06 . . . . . . . . . . . . . . . . . .

8 200 08 . . . . . . . . . . . . . . . . . .

10 250 10 . . . . . . . . . . . . . . . . . .

12 300 12 . . . . . . . . . . . . . . . . . .

14 350 14 . . . . . . . . . . . . . . . . . .

16 400 16 . . . . . . . . . . . . . . . . . .

18 450 18 . . . . . . . . . . . . . . . . . .

20 500 20 . . . . . . . . . . . . . . . . . .

24 600 24 . . . . . . . . . . . . . . . . . .

28 700 28 . . . . . . . . . . . . . . . . . .

30 760 30 . . . . . . . . . . . . . . . . . .

32 800 32 . . . . . . . . . . . . . . . . . .

36 900 36 . . . . . . . . . . . . . . . . . .

42 1000 42 . . . . . . . . . . . . . . . . . .

48 1200 48 . . . . . . . . . . . . . . . . . .

54 1400 54 . . . . . . . . . . . . . . . . . .

56 1450 56 . . . . . . . . . . . . . . . . . .

60 1600 60 . . . . . . . . . . . . . . . . . .

66 1675 66 . . . . . . . . . . . . . . . . . .

72 1800 72 . . . . . . . . . . . . . . . . . .

80 2000 80 . . . . . . . . . . . . . . . . . .

F owtube/F ange Carbon Stee (Water & Waste) . . . C . . . . . . . . . . . . . . . . . . . . .

Mater a s 316 Sta n ess Stee F owtube, Carbon Stee F anges . . . A . . . . . . . . . . . . . . . . . . . . .

Model and Suffix Codes (Items in Grey Highlight are normally stocked and have standard lead times.)

TI-8-610-US 12 08





Mater a s (cont.) A AISI 316 Sta n ess Stee . . . T . . . . . . . . . . . . . . . . . . . . .

Non-Standard P pewa Th ck-ness . . . W . . . . . . . . . . . . . . . . . . . . .

Sensor Gasket Sea L ne S ze

Sensor, PVDF E astomer V ton 2-14" (50-350mm) E . . . . . . . . . . . . . . . . . .

Gasket, and PVDF Teflon V ton 2-14" (50-350mm) D . . . . . . . . . . . . . . . . . .

Sea Mater a s Po yurethane E astomer V ton > 16" (400mm) P . . . . . . . . . . . . . . . . . .

by ne s ze PVDF Teflon Ka rez 2-14" (50-350mm) F . . . . . . . . . . . . . . . . . .

(note 1,5) Peek K nger Chemraz 2-14" (50-350mm) K . . . . . . . . . . . . . . . . . .

UHMWPE E astomer V ton 2-14"(50-350mm)(note 5)CONCAVE U . . . . . . . . . . . . . . . . . .

Peek K nger Fused 2-14" (50-350mm)(note 2) H . . . . . . . . . . . . . . . . . .

Po yurethane E astomer V ton > 16" (400mm) CONCAVE C . . . . . . . . . . . . . . . . . .

Spec a S . . . . . . . . . . . . . . . . . .

E ectrodes AISI 316 Sta n ess Stee (Water & Waste) . . . . . . . . . T . . . . . . . . . . . . . . .

(note 3) Haste oy B (Sma ) . . . . . . . . . B . . . . . . . . . . . . . . .

Haste oy C (Sma ) . . . . . . . . . C . . . . . . . . . . . . . . .

T tan um . . . . . . . . . I . . . . . . . . . . . . . . .

Haste oy C (Large - note 4) . . . . . . . . . W . . . . . . . . . . . . . . .

Haste oy B (Large- note 4) . . . . . . . . . X . . . . . . . . . . . . . . .

Tanta um . . . . . . . . . A . . . . . . . . . . . . . . .

Haste oy C fused n (note 2) . . . . . . . . . H . . . . . . . . . . . . . . .

F owtube ners Fus on Bonded Epoxy Coat ng Ins de and outs de . . . . . . . . . . . . X . . . . . . . . . . . .

and Coat ngs Po yurethane ns de and outs de (note 6) . . . . . . . . . . . . P . . . . . . . . . . . .

Heavy Duty Po yurethane ns de, Epoxy Ename outs de (note 7) . . . . . . . . . . . . M . . . . . . . . . . . .

Heavy Duty Tefze (ETFE) (note 8) . . . . . . . . . . . . Z . . . . . . . . . . . .

No Coat ng ns de, Fus on Bonded Epoxy outs de (note 9) . . . . . . . . . . . . N . . . . . . . . . . . .

Ryton Coated ns de, Epoxy Ename outs de (note 18) . . . . . . . . . . . . R . . . . . . . . . . . .

Insta at on 50 feet (15m) cab es NEMA 6/IP68 (note 14) . . . . . . . . . . . . . . . R . . . . . . . . .

Extra ength cab es . . . . . . . . . . . . . . . E . . . . . . . . .

TI-8-610-US 12 08





ProcessANSI 150 RF (<28",700mm) ANSI/AWWA C207 C ass D FF (> 28", 700mm)

. . . . . . . . . 1 . . . . . .

Connect ons ANSI 300 RF . . . . . . . . . . . . . . . . . . 2 . . . . . .

and F anges DIN/BS4054 PN 6 . . . . . . . . . . . . . . . . . . 4 . . . . . .

DIN/BS4504 PN 10 (note 12) . . . . . . . . . . . . . . . . . . 5 . . . . . .

DIN/BS4504 PN 16 (note 12) . . . . . . . . . . . . . . . . . . 6 . . . . . .

Spec a . . . . . . . . . . . . . . . . . . S . . . . . .

Opt ons Pre-Amp fier (note 10) . . . . . . . . . . . . . . . . . . . . . A . . .

Extra-Long 316 Sta n ess Stee E ectrodes (note 11) . . . . . . . . . . . . . . . . . . . . . B . . .

(note 22) Spec a Lay Length (note 20) . . . . . . . . . . . . . . . . . . . . . L . . .

No Opt ons . . . . . . . . . . . . . . . . . . . . . O . . .

Spec a (note 21) . . . . . . . . . . . . . . . . . . . . . S . . .

Co Supp y 120V supp y . . . . . . . . . . . . . . . . . . . . . . . . A

230V supp y . . . . . . . . . . . . . . . . . . . . . . . . B

Example DT- 03- C- E- T- X- R- 1- A- A

NOTES: 1 For PVDF PEEK UHMWPE and Teflon sensors greater than 14 inch (350

mm) diameter consult EMCO 2 Use H electrodes on fluids with temperature greater than 200°F (93°C) Use

with H sensors and R (Ryton) coating only3 Extra Long electrodes are provided for thick non fluidic coating applications

Advise Thickness For other materials consult EMCO4 Use W or X electrodes with K (PEEK) sensors only 5 For highly abrasive materials used with NON COATED internal flowtubes as a

lower cost alternative to M (Heavy Duty Polyurethane) liners6 Option P (Polyurethane) is intended as an alternative in the Water & Waste

industry only to meet inferior engineering specifications t is not as effective as an X (Fusion Bonded Epoxy) coating and is not intended for abrasive material

7 Recommended for mining slurries and similar fluids Please include internal piping diameter of mating pipe so the UniMag® can be manufactured to match

8 Tefzel is a fusion bonded ETFE similar to Teflon t is intended for use with acids or similar non abrasive but corrosive media

9 Non internally coated flowtubes are intended for use with concave sensors normally up to 8 inches flowtube diameter for highly abrasive media The wear rate of the sensor equals the wear rate of the flowtube This is a lower cost alternative to M liner flowtubes but service life is typically 25% less than with an M liner Their internal diameter must match the i d of the mating pipework

10 A Pre amplifier is required in the junction box for media conductivity <5 µS/cm or for cables 150 feet (50m) or greater

11 Extra long electrodes are provided for thick non fluidic coating applications Advise thickness For other materials consult EMCO

12 Options 5 and 6 have the same dimensions up to 6 inches (150mm)13 Round all % increases up to the nearest dollar14 ndefinitely submersible to 30 foot water column15 Water & Waste notifies the recommended standard option for water raw sew

age and similar applications 16 For media such as ferric chloride ferric sulphate and similar consult EMCO17 Stainless steel tags (tag number only) available upon request additional

charge18 Ryton coating is used for media normally found in the paper industry

We recommend Ryton coating as follows Maximum 220° F (104°C) Use K sensors with W or X electrodes and

grounding Maximum 250° F (176°C) Use H sensors with H electrodes and grounding

19 For acids always specify % in solution with water and operational temperature range with inquiries

20 Consult EMCO for non standard flowtube lengths up to double length21 All special orders must include a complete description along with the ordering

code Use special option for combinations22 All flowtubes will be supplied with a sample port For line sizes < 24” (600mm)

the sample port will be 3/4” for line sizes >28” (700mm) the sample port will be 1 ”

23 Currently EMCO products are NOT PED approved for sales into European Union countries

23 4411e is NOT included in the price & must be a separate line item on your order

TI-8-610-US 12 08

101



4411e Magnetic Flow Transmitter

DescriptionEMCOʼs 4411e flow transm tter produces a c ean and powerfu b -d rec-t ona flow s gna w th unsurpassed fast response and a un que y h gh s gna strength.

The 4411e flow transm tter uses an nnovat ve and patented Pu sed Hy-br d method of co exc tat on to create an u tra stab e flow s gna to med a no se rat o up to 50 t mes h gher than other magmeter techno og es.

The 4411e s a versat e and advanced magmeter transm tter w th a user-fr end y keypad for programm ng, a 10-year memory, batch contro , RS232 nterface, two 4 x 20mA outputs and a sca eab e pu se frequency output.

Features• High excitation current (to 5.5 base to peak) and high exciter fre-

quency (40 Hz or 33 Hz) for a s ze Un Mag Sensors

• Suitable for problem media (mining, slurries, pulps, liquors and low conduct v ty med a)

• 4 lines of 20 character alphanumeric, backlit LCD display with sealed, tact e feedback and vanda -res stant keyboard

• Noise countervailence and auto-zero circuits with RF and VFD filtra-t on

• Virtually immune to common noise effects, including eddy current dr ft, rad o frequency, var ab e frequency dr ves and s m ar

• Bi-directional flow measurement; accurately eliminates back flow from net tota s

• Reference coils to compensate for media temperature

• Fast time constant of 0.30 seconds

• Comprehensive alarm relays and setpoints

Dimensions and Weight

TI-8-611-US 12 08

9.750248

9.37

523

8

11.3

7528

9

6.227158

1/4" MOUNTING POINTS (6MM)

4.374111

1.55039

0.77520

1.25

032

1.34

234 7 HOLES FOR

1/2 CONDUIT



4411e Specifications

Enclosure Wa mounted, UV res stant f berg ass.

Display Four lines of 20 characters; waterproof, back-lit LCD display.

Front Panel Keypad Tact e feedback, waterproof sea ed.

Environmental Protection NEMA 4X and IP65

Ambient Temperature1 -4ºF to 140ºF (-20ºC to 60ºC)

Supply Voltage 120V, 60Hz; 120V, 50Hz; 230V, 50Hz

Power Consumption 20 watts typ ca , nc ud ng sensors.

Diagnostics A necessary d agnost cs, read ngs and system status are ava ab e v a the front pane keypad w th-out open ng the door. A user secur ty password s programmab e, a ow ng reva dat on of the mag-meterʼs NIST traceab e Ca brat on Cert f cates. A separate ca brat on box s not necessary.

Windows Interface Program Computer nterface v a ser a connect on, enab ng programm ng of setup, the ab ty to up oad new f rmware and down oad d agnost cs and status.

Magnetizing Current Up to 5.5A, depend ng on sensor s ze.

Exciter Frequency 40Hz (w th 60Hz) or 33Hz (w th 50 Hz)

Time Constant (T) M n mum 30 m seconds

Signal Averaging (5T) Inf n te y adjustab e 150ms to 300 seconds.

Optional Batch Control For batch contro , the tota set amount s entered v a the keypad and d sp ayed. Keypad actuat on of batch f ow v a a 4411e re ay n t ates f ow, count ng from zero to the tota set amount.

Frequency Mode 0 to 1000Hz, up to 10,000Hz square wave. The externa so ated outputs are rated 30V DC max -mum, current of 250mA.

Analog Outputs2 Two 4-20mA outputs from separate term na s are ava ab e for b -d rect ona f ow. E ther may be con-f gured as an nterna y powered 2-w re output or an externa y powered 2-w re output.

Pulsed Outputs An externa y powered, 2-w re sca ed output (for tota z ng f ow) or frequency output (for rate of f ow) s ava ab e as fo ows: • Slow speed: 100 ms pulse width, 5Hz maximum frequency • Medium speed: 50 ms pulse width, 10Hz maximum frequency • Fast speed: 5 ms pulse width, 100Hz maximum frequency

Communication Outputs RS-232 and RS-485 are ava ab e as standard.

Relay Outputs Two user conf gurab e form C (changeover) re ays w th contact rat ng 125V AC, 1A, 30VA.

Contact Inputs Two user conf gurab e nputs, rated 12V DC, 10mA. These nputs requ re a contact c osure or tran-s stor sw tch between the term na s.

Input Impedance 1012 Ohms

Pre-Amp Supply A pre-amp s nterna y supp ed on a DM Ser es Dem Mags as standard. On other magmeters, an nterna booster pre-amp s recommended for med a cond ct v ty < 5 uS/cm.

Analog Inputs (Including Level)3 Two 4 - 20mA nputs w th 2 w re, 18V DC supp y.

Maximum Cable Length 50 feet (15m) for conduct v t es < 3 µS/cm (m cromhos/cm) or 300 feet or 10 x C (90m or 3 x C) for conduct v t es > 3 µS/cm, wh chever s ess, where C s the conduct v ty n µS/cm (preamp f er requ red over 150 feet).

See footnotes on next page.

TI-8-611-US 12 08



Model and Suffix Codes- Items Grey H gh ght are norma y stocked and have standard ead t mes


Type 4411e transm tter w th RS232 commun cat on DSM . . . . . . . . .

Approvals1 Pend ng UL and CSA . . . 1 . . . . . .

Power Supply2 120V AC, 60Hz . . . . . . 1 . . .

120V AC, 50 Hz . . . . . . 2 . . .

230V AC, 50Hz . . . . . . 3 . . .

Options No Further Opt ons . . . . . . . . . O

2-W re Leve ,12-30V DC Supp y / 4-20mA Input (note 3) . . . . . . C

CE transm tter for use w th Channe Mag and NFP ONLY (note 3) . . . E

Spec a for use w th comb nat ons (note 4) S

Examp e DSM- 1- 1- O

Notes:

1 The 4411e Transm tter must be n the safe area.

2 For dredg ng app cat ons w th 120V / 230V AC, a ways recommend us ng EGS So a Hev Duty Power Cond t oner 63 ser es on quotat ons.

3 For use w th Un Mag® NFP, Channe Mag PM2, and Channe Mag CM2

4 A spec a orders must nc ude a comp ete descr pt on a ong w th the order ng code. Use spec a opt on for comb nat ons.

5 Current y, EMCO products are NOT PED approved for sa es nto European Un on countr es.

TI-8-611-US 12 08

105



Model MAGFLO®

Sensor Model Mag 1100, MAG 1100 Food and MAG 3100 Signal Converter Model MAG 6000 and MAG 5000

DescriptionMAGFLO® e ectromagnet c flowmeters emp oy Faradayʼs aw to measure the vo umetr c flow rate of conduct ve qu ds. EMCO offers a w de var ety of e ectromagnet c flowmeters. In add t on to standard meters for typ ca app cat ons, we have specialized meters, like our sanitary MAG 1100 FOOD–for app cat on-spec fic flow measurement.

Features

6000 signal converter (electronics)• 0.25%accuracy• Compactandpracticaldesign• User-friendlydesign• SENSORPROM™ Technology• Bidirectionalmeasurement• Self-diagnostic• Backlitdisplay• HARTprotocolavailable• EmptyPipeCut-Off• BatchControlFunction• ElectrodeCleaningavailable

5000 same features as 6000 except• 0.5%accuracy• LessBatchControlFunction

1100 sensor• Universalsensor• Highliquidtemperature• Withstandsrigorouscleaning• Foodversion

• 3A and FDA approved• Steam CIP cleanable• Withstands rigorous cleaning• Sanitary Design• Tri-clamp connections

• Linesizes• Standard: 1/4" to 4"• High temperature: 1/2" to 4"• Food: 3/8" to 4"• Wafer connection

3100 sensor• LineSizes:1/2"to80"• SeveralLinerandElectrodeMaterialsAvailable• NEMA6(AccidentalSubmersible)• FlangeConnection

ApplicationsMAGFLO® e ectromagnet c flowmeters offer mportant advan-tages such as no pressure drop, no mov ng parts, h gh accuracy, and a w de var ety of mater a s of construct on. They have been successfu y used n many ndustr es nc ud ng food, beverage, pharmaceut ca , chem ca , power, heat, pu p & paper, stee and water treatment. No ma ntenance, ow cost of ownersh p, and h gh re ab ty make MAGFLO® the flowmeter of cho ce for many flow measurement app cat ons.

TI-8-612-US 12 08


Performance SpecificationsMag 6000 signal converter

Accuracy

• Better than ± 0.25% of rate

Compact and practical design

The NEMA 6 signal converter can be installed either integrally

on the sensor or remote on a wall or pipe. Front and back panel

NEMA 4x converters are also available as an option.

User-friendly design

Alphanumeric display

Electronic unit and display can be rotated for easy viewing.

Sensorprom™ technology

Easy to start up–sensor data is downloaded from the SENSORPROM™

located in the terminal box to the signal converter. After power

failure or converter replacement, all settings are automatically

downloaded from the SENSORPROM™ to the MAG 5000

–no need for reprogramming.

Self-diagnostic

Operating malfunctions are indicated in the display and error relays

are activated. The last 10 errors are stored in Error Pending and

Error Log.

Backlit display

Hart protocol available

Electrode cleaning

Converter can control an optional external electrode cleaning

unit–output and display values are maintained during cleaning.

Bidirectional

Flow can be measured in both forward and reverse directions using

a relay output to indicate direction changes.

Empty-pipe cut-off

If the sensor is drained, the converter automatically suppresses the

input and indicates zero flow.

Batch function

Mag 5000 signal converter

Accuracy

± 0.5% of rate

Compact and practical design

The NEMA 6 signal converter can be installed either integrally

on the sensor or remote on a wall or pipe. Front and back panel

NEMA 4x converters are also available as an option.

User-friendly design

Alphanumeric display

Electronic unit and display can be rotated for easy viewing.

Sensorprom™ technology

Easy to start up–sensor data is downloaded from the

SENSORPROM™ located in the terminal box to the signal con-

verter. After power failure or converter replacement, all settings are

automatically downloaded from the SENSORPROM™ to the MAG

5000–no need for reprogramming.

Bidirectional

Flow can be measured in both directions with two internal

totalizers.

Self-diagnostic

Operating malfunctions are indicated in the display and

error relays are activated. The last 10 errors are stored

in Error Pending and Error Log.

Backlit display

Hart protocol available

Model MAGFLO®


TI-8-612-US 12 08


Mag 1100 sensor

(standard, high temp and food)

Universal sensor

Ceramic Liner with platinum electrodes

High liquid temperature

Standard 302° F, optional 390° F

Withstands rigorous cleaning

External construction in stainless steel, and enclosure meets NEMA

6 (accidental submersible), and can be steam cleaned.

Food version

• 3A and FDA approved

• Steam CIP cleanable

• Withstands Rigorous Cleaning:

• External construction in stainless steel.

• Enclosure meets NEMA 6 (accidental submersible).

• Sanitary Design:

The electrodes are fused into the ceramic liner

–no crevices where bacteria can grow

• Tri-clamp connections

Line sizes

• Standard: 1/4” to 4”

• High temperature: 1/2” to 4”

• Food: 3/8” to 4”

Model MAGFLO®


Mag 3100 sensor

Line sizes:

1/2” to 80”

Several liner and electrode materials available

See following pages for selection

Nema 6 (accidental submersible)

Can easily be upgraded to NEMA 6P (continuously submersible to

30 ft of water)

Fully welded sensor construction

Flange version

ANSI Class 150, 300 or AWWA class D

TI-8-612-US 12 08


Model MAGFLO®


Specifications - Sensor Mag 1100

Type Flangeless sensor (Wafer)Nominal size 1/4" 3/8" 1/2" 1" 11/2" 2" 3" 4" 3/8" 1/2" 1" 11/2" 2" 3" 4"Operating pressure 1/4" 21/2" 600 psi 3" 560 psi

isp 003isp 054 "4Vacuum 1 5 × 10-5 isp 30isp

Temperature of PFA −20°F to +265°Fmedium Ceramic 0°F to +300°F

High temperature version 0°F to +400° 003 ta noitazilirets maets rof elbatiuSF °FTemperature shock (Duration > 1 min ) Max ±210°F momentarily(Ceramic liner) 1/4" 3/8" 1/2" 1"

Max ∆T ≤ 60° nim/F11/2" 2" 21/2" Max ∆T ≤ 50° nim/F3" 4" Max ∆T ≤ 40° nim/F(Duration ≤ nim 1

)tser nim 01 yb dewollof1/4" 3/8" 1/2" 1" Max ∆T ≤ 175°F11/2" 2" 21/2" Max ∆T ≤ 160°F3" 4" Max ∆T ≤ 140°F

Ambient temperature Remote mount signal converter −40°F to +210°Fntegral mount signal converter −5°F to +120°F

Liner Aluminum oxide Al2O3 (ceramics) Reinforced PFA (Teflon)Electrodes 672C yolletsaHgnizarb muinatit/dlog htiw munitalP

alloyEnclosure Stainless steel A S 316L (1 4404) Stainless steel A S 316 (1 4436)

Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide(Remote installation only)High temp. Stainless steel A S 316 (1 4436) Stainless steel A S 316L (1 4404)Studs & nuts )10341( 403 SA leets sselniatS

1052 ND ot ezis dna rebmuNMating flanges D N 2501 (150 600 psi) ANS B16 5 class 150 and 300 or equivalent

Option 1/4 & 3/8 1/2 NPT threaded adaptorGaskets Standard EPDM (max 300° )isp 006 F

Option Graphite (max 390° )isp 006 FOption PTFE (max 210° )isp 003 F

Cable entries 4 pcs PG 13 5Enclosure rating Standard NEMA 4X / 6 (3 ft submersion for 30 min)

Option NEMA 6P (30 ft continuous submersion)Mechanical load (vibration) 18 1000 Hz random 3 17 G rms in all directions to EN 60068 2 36

Test pressure 1200 psi (2 × nominal) 600 psi (2 × nominal) Ex approvals

Excitation frequency 1/4" 21/2" 15 Hz 3/8" 21/2" 15 Hzprogrammable zH 57 "4 "3zH 57 "4 "3

MAG 1100 Ceramic MAG 1100 PFA

TI-8-612-US 12 08


Model MAGFLO®


Specifications - Sensor Mag 1100 FOOD

Adapters Stainless steel AISI 316 PressurePipe connection/ Adapter for direct welding into pipe:Operating Tri-Clover SO 2037 D N 11850 SMS 3008 BS 4825 1pressure 3/8" 1/2" 1" 11/2" 2" 3" 600 psi

isp 053"4Clamp adapter:Tri-Clamp SO 2852 D N 32676 SMS 3016 BS 4825 3

3/8" 1/2" 1" 11/2" 2" 200 psi21/2 isp 051"4 "3 "

Thread adapter:D N 11851: 3/8" 1/2" 1" 11/2" 600 psi

2" 21/2" 3" 4" 350 psiSO 2853 SS 3351 BS 4825 4: 3/8" 1/2" 1" 11/2" 2" 3" 4" 200 psi

1 "1:5411 SMS 1/2" 2" 21/2" 3" 80 psiGasket Standard EPDM (ethylene propylene rubber) (−5 °F to 300 °F)

Option NBR (nitrile butadiene rubber) (−5 °F to 210 °F)Material Stainless steel A S 304 SO 2852

Type Hygienic sensorNominal size 3/8" 1/2" 1" 11/2" 2" 3" 4"Process connection Hygienic adapters available for:

♦ Direct welding in ♦ Clamp fitting ♦ Threaded fittingOperating pressure 3/8" 21/2" 600 psi 3" 560 psi 4" 450 psi 300 psi

Vacuum 1 5 × 10-5 isp 30isp Temperature of medium 0°F to +300°F −20°F to +270°F

003 ta noitazilirets maets rof elbatiuSnoitazilirets maets rof elbatiuS °FTemperature shock (Duration > 1 min ): Max ±212°F momentarily

3/8" 1/2" 1" Max ∆T ≤ 60°F/min11/2" 2" 21/2" Max ∆T ≤ 50°F/min

xaM"4 "3 ∆T ≤ 40°F/min(Duration ≤ 1 min followed by 10 min rest):3/8" 1/2" 1" Max ∆T ≤ 175°F11/2" 2" 21/2" Max ∆T ≤ 160°F3" 4" Max ∆T ≤ 140°F

Ambient temperature Remote mount signal converter: −40°F to +210°F Remote mount signal converter: −40°F to +210°Fntegral mount signal converter: −5°F to +120°F ntegral mount signal converter: −5°F to +120°F

Liner Aluminum oxide Al2O3 (ceramic) Reinforced PFA (Teflon)Electrodes Platinum with gold/titanium brazing alloy Hastelloy C 276Enclosure Stainless steel A S 316L (1 4404) Stainless steel A S 316L (1 4404)Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide(Remote installation only) Option Stainless steel A S 316 (1 4436) Stainless steel A S 316 (1 4436)Cable entries 531 GP scp 4531 GP scp 4Enclosure rating Standard NEMA 4X / 6 (3 ft submersion for 30 min) NEMA 4X / 6 (3 ft submersion for 30 min)

Option NEMA 6P (30 ft continuous submersion) NEMA 6P (30 ft continuous submersion)Mechanical load (vibration) 18 1000 Hz random 3 17 G rms in all directions 18 1000 Hz random 3 17 G rms in all directions

63286006 NE ot63286006 NE otTest pressure 1200 psi (2 × 2( isp 006)lanimon × nominal)Approvals A3GDEHE A3Excitation frequency 3/8" 21/2": 15 Hz 3/8" 21/2": 15 Hzprogrammable zH 57 :"4 "3zH 57 :"4 "3

AFP DOOF 0011 GAMDOOF 0011 GAM

AccessoriesMAG 1100 FOOD

NoteIt s a ways a system so p ease state system max. pressure and not MAG 1100 or adapter.

TI-8-612-US 12 08


MAG 3100Type Sensor with flanges

Nominal Size 1/2" to 80"

Measuring Range Adjustable from 0-0.8 ft/s to 0-33 ft/s

Coil Current Pulsating DC with one of the following frequencies: 6 1/4 Hz or 12 1/2 Hz depending on sensor size

Process Temperature(Pressure ≤ 580 psi)

Neoprene: 32° to 158° F Linatex Rubber: -40° to 160° FPTFE®: -5° to 210° F ** Ebonite: 32° to 200° FHigh Temp PTFE 0 to 355˚ F EPDM: -15 to 158° F

Ambient Temperature Remote Signal Converter -40° F to 210° FIntegral Signal Converter -40° F to 120° F

Pipe ConnectionStandard 1/2" to 24" ANSI B 16.5 Class 150 28" to 80" AWWA C-207 Class D (150 psi)

Option 1/2" to 24" ANSI B 16.5 Class 300Others on request

Process Vacuum Maximum process vacuum depends on liner material:

Neoprene, Ebonite, EPDM, Natural rubber: 7.25 psia

LinerStandard Neoprene

Option Teflon®, Natural rubber, EPDM, Ebonite

ElectrodesStandard Stainless steel 316 Ti

Option Hastelloy C276, Platinum, Titanium, Monel, Tantalum, AISI 316Ti coated

EnclosureStandard Carbon steel, corrosion-resistant two-component coating

Option Stainless steel AISI 316

Measuring Pipe Stainless steel AISI 304

Enclosure RatingStandard NEMA 6 accidental submersible (tested to 10 ft of water 72h)

Option NEMA 6 submersible, tested to 30 ft of water (no time limit if

NEMA 6P submersible kit is being used)

Cable Entries 2 Pg 13.5 – 2 others available

Mechanical Load Design Pressure

3 G, 1-800 Hz sinusoidal in all directions1.5 x flange rating

ConductivityCompact installation Liquids with an electric conductivity ≥ 5 µs/cm

For a conductivity between 1 and 5 µs/cm, the accuracy may degrade to ±0.5% of actual flow.

Remote installation

5

100

200

300

300 600 950

[µS/cm]

[ft]

Cable length

Standard Cable

50

[µS/cm]

[ft]150 300 600 900

Cable length1200 1500

40

30

20

105

Special Cable

Note:For detection of empty sensor the min. conductivity must always be ≥ 20 µs/cm and the max. length of electrode cable when remote mounted is 150 ft. Special cable must be used.

* -5 to 120° F with signal converter mounted on sensor ** Each temperature class assumes a maximum ambient temperature of 105° F.

Model MAGFLO®


TI-8-612-US 12 08


Model MAGFLO®


MAG 3100 Liner Selection Guide

Liner Applications

Neoprene General purpose, sewage, drinking water and district heating

EPDM Drinking water, sea water

PTFE Agressive chemicals, paper and pulp, high temperature applications

Linatex® Abrasive media and mining slurries

Ebonite Drinking water, high pressure applications and district heating

Electrode Selection Guide

Electrodes Applications

AISI 316 Ti General purpose, water, sewage and district heating

AISI 316 Ti Ceramic coated

High content of fibres, paper pulp

Hastelloy C-276 Good chemical proporties, sea water

Monel Salt, brine and alkaline solutions

Titanium Chlorine, chlorite, nitric and chromic acids.

Textile bleaching industry

Tantalum Almost any acid solution

Platinum and platinum/irridium

The ultimate electrode material.

Unaffected by most liquids

TI-8-612-US 12 08


Model MAGFLO®


MAG 6000 Signal Converter: 0.25% MAG 5000 Signal Converter: 0.5% accuracy

Functions Display flowrate, 2 totalizers, low flow cuf-off, empty pipe cut-off, flow direction, error system, operating time uni/bidi-rectional flow, limit switches, pulse output, control for clean-ing unit and batch

Display flowrate, 2 totalizers, low flow cuf-off, empty pipe cut-off, flow direction, error system, operating time, uni/bidirectional flow, limit switches, pulse output, control for cleaning unit

Current Output

Current 0-20 mA or 4-20 mA 0-20 mA or 4-20 mA

Load < 800 ohm < 800 ohm

Time Constant 0.1-30 s adjustable 0.1-30 s adjustable

Frequency/Pulse Output

Short-circuit-protected Short-circuit-protected

Frequency 0-10 kHz, 50% duty cycle 0-10 kHz, 50% duty cycle

Pulse Width 50 ms, 500 ms, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 50 ms, 500 ms, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s

Time Constant 0.1-30 s adjustable 0.1-30 s adjustable

Active 24 V DC 24 V DC supplied by the signal converter

≤ 1 Hz ≤ 10 kHz 0-2 Hz: load: 125 ohm to 100 kohm

Min. Rload 150 Ω 1 KΩ 0-10 kHz: load: 125 ohm to 100 kohm

Passive Max. Rload ≤ 10 KΩ ≤ 10 KΩ

3-30 V DC External supply of 5-50 V DC (max. current: 200 mA)

U = 3 V U = 30 V 0-10 kHz: load: 125 ohm to 10 kohm

Min. Rload 10 Ω 225 Ω

Max. Rload ≤ 10 KΩ ≤ 10 KΩ

Relay Switch relay to indicate flow direction or fault Switch relay to indicate fault

Load Max.: 42 V/ 2 A, 24 Vd.c./1 A Max.: 42 V/2A, 24 Vd.c./1A

Time Constant Flow direction: 5 s; Fault : 1 s 1 s

Digital input 11-30 V d.c., Ri = 4.4 KΩ(reset Totalizer, Force Output and Batch Control)

11-30 V d.c., Ri = 4.4 KΩ (reset Totalizer, Force Output)

Activation time 50 msec. 50 msec

Current I11 V d.c. = 2.5 mA, I30 V d.c. = 7 mA I11 V d.c. = 2.5 mA, I30 V d.c. = 7 mA

Galvanic Isolation All inputs and outputs are galvanically isolated All inputs and outputs are galvanically isolated

Cut-off

Low-flow 0 – 9.9% of maximum flow 0 – 9.9% of maximum flow

Empty Pipe Detection of empty pipe. (special cable required) detection of empty pipe. (special cable required)

Counter Two internal eight-digit counters for forward, net or reverse flow source

TI-8-612-US 12 08


MAG 6000 Signal Converter: 0.25% MAG 5000 Signal Converter: 0.5% accuracy

Electrode Cleaning For process liquids which can leave insulating deposits on the sensor’s electrodes, or leave conductive deposits on the inside of the sensor.

N/A

Electrode cleaning requires a special 19" rack cleaning unit.

Display Backlit alphanumeric text, 3 x 20 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign.

Backlit alphanumeric text, 3 x 20 characters to indicate flow, volume, settings and faults.Reverse flow indicated by negative sign.

Zero Point Adjustment

Automatic Automatic

Input Impedance > 1 x 1014 Ω > 1 x 1014 Ω

Exitation Frequency Pulsating DC current with one of the following frequencies: 1 9/16 Hz, 3 1/8 Hz, 6 1/4 Hz or 12 1/2 Hz, 25 Hz

Pulsating DC current at a frequency of 3 1/8 Hz

Ambient Temperature

During operation -5° to 120° F During operation -5° to 120° F

During storage -40° to 160° F (RH max. 95%) During storage -40° to 160° F (RH max. 95%)

Supply Voltage

AC 115/230 V AC. +10% to -15%, 50-60 Hz, 9 VA 115/230 V AC +10% to -15%, 50-60 Hz, 9 VA

DC 11-30 V DC/11-24 V AC, 9 W 11-30 V DC/11-24 V AC 9 W

Integral/Remote Can be mounted integrally on sensor, or remote on pipe or wall

Can be mounted integrally on sensor, or remote on pipe or wall

Material Fiberglass-reinforced polyamide or optional stainless steel Fiberglass-reinforced polyamide or optional stainless steel

Rating NEMA 6, accidental submersible (3ft of water for 30 min.) NEMA 6, accidental submersible (3 ft of water for 30 min.)

Mechanical Load

3.17 G, 18-1000 Hz random in all directions 3.17 G, 18 – 1000 Hz random in all directions

19" insert Insert fits in a 19" rack or wall, front, back panel unit Insert can be fitted in a 19" rack or wall, front, back panel unit

Material Standard 19" insert of Aluminum/steel Standard 19" insert of Aluminum/steel

Rating 19" Insert and back panel mount: NEMA 1 19" Insert and back panel mount: NEMA 1

Front panel and wall mount unit: NEMA 4X Front panel and wall mount unit: NEMA 4X

Mechanical Load

115/230 V AC version: 1 G, 1-800 Hz sinusoidal in all direc-tions

115/230 V AC version: 1 G, 1-800 Hz sinusoidal in all direc-tions

24 V DC version: 1 G, 1-800 Hz sinusoidal in all directions

Communication

Standard Prepared for client mounted add-on modules Without serial communication

Optional HART® as add on module HART®

Model MAGFLO®


TI-8-612-US 12 08


Model MAGFLO®


60 V.AC

i ≤ 80 mA

AC CleaningAC Cleaning is used to remove greasy deposits on the electrodes

caused from measurement of waste water flows from abattoirs or

water containing oil residues. During cleaning, heat is generated

on the electrode surface, softening the greasy particles. This

causes gas bubbles which remove the deposits from the

electrode surface.

30 V.DC i † 20 mA

DC CleaningDC cleaning is used to remove conductive deposits from the

meter pipe. When measuring district heating water flows,

conductive magnetite deposits can accumulate. If the water’s

conductivity is below approx. 250µS/cm, these deposits can

short the electrode signal and cause measuring error. This

cleaning method involves electrolysis in which the electron flow

leads the deposited particles away from the area around the

electrodes.

MAGFLO® Cleaning Unit

Application For use with MAG 6000 and MAG 5000 19" insert to clean the electrodes on MAG 1100 and MAG 3100.

Cleaning Voltage

AC cleaning: 60 V a.c.

DC cleaning: 30 V d.c.

Cleaning Period 60 sec + 60 sec. pause period

Relay Switch relay indicating cleaning in prog-ress

Load: 42 V/2A

Indicator Lamps LEDs: “ON” and “CLEANING”

Supply Voltage

AC 115/230 V AC +10% to -15%, 50-60 Hz, 7 VA cleaning, 5 VA stand by

DC 18-30 V DC, 17 W cleaning, 3 W stand by

Ambient Temperature

During operation: -5 to 120° F

During storage: -5 to 160° F

19" insert 19" insert for MAG 6000 and MAG 5000 in either a front, back or wall mount unit

Enclosure material: Standard 19" insert in Aluminum/steel

Enclosure rating: NEMA 1; if front or wall mount kit is used: NEMA 4X

Mechanical load: 1 G, 1-800 Hz sinusoidal in all directions

MAG 6000 can be MAG 5000 can be mounted with the Cleaning Unit. The electronic package can be mounted in either a wall, front, or back panel unit.

TI-8-612-US 12 08


Model MAGFLO®


Sensor size selection guideThe table shows the relationship between flow velocity V, flow

quantity Q, and sensor size.

Guidelines for selection of sensorMin. measuring range: 0-0.8 ft/s

Max. measuring range: 0-33 ft/s

Normally the sensor is selected with a nominal flow in the measuring

range of 3-5 ft/s.

TI-8-612-US 12 08


Model MAGFLO®


AccuracyMeter uncertainty under reference conditions (display/frequency/

pulse output)

MAG 6000

1.5

0

0.25

0.5

1.0

0.3 36 30151.5

± %E

V < 1.5 ft/sec. E: ±0.25% of actual flowV < 1.5 ft/sec. E: ±1.5ft/sec. [%] of actual flow( )

V: Actual flow velocity [ft/sec]E: Meter uncertainty as a percentage of actual flow

0.82

v [ft/sec.]

ft/sec

3.0

0

0.5

1.0

1.5

2.0

2.5

0.3 36 30151.5

± %E

V < 1.5 ft/sec. E: ±0.5% of actual flowV < 1.5 ft/sec. E: ±1.5ft/sec. [%] of actual flow1.41

v [ft/sec.]

V: Actual flow velocity [ft/sec]E: Meter uncertainty as a percentage of actual flow

( )

ft/sec.

MAG 5000

Reference Conditions (ISO/DP9104)

Temperature of medium 68° F ±4 °F

Ambient temperature 68° F ±4 °F

Supply voltage Un ±1%

Warm-up time 30 min

Incorporation in pipe section in accordance with reference conditions (ISO)

Inlet section 10 x DN

Outlet section 5 x DN

Sensor optimally grounded and centered

For further information con-tact EMCO

Flow conditions Fully developed flow profile

Other Accuracy Statements

Current output Pulse output: ±(0.1% of actual flow +0.05% FSO)

Effect of ambient temperature

Display/frequency/pulse output: < ±0.003% / Kelvin

Current output: < ±0.005% / Kelvin

Effect of supply voltage

< 0.005% of measuring value on 1% change

Repeatability ±0.1% of actual flow for V ≥ 1.5 ft/s

Inlet and outlet conditionsFor accurate flow measurement, it is essential to have sufficient

straight run of inlet and outlet pipes, and a certain distance

between pumps and valves.

It is also important to center the flowmeter in relation to the pipe

flanges and gaskets.

min 5 x Di • min 3 x Di

DA

NFO

SSA

83G

291.

11

TI-8-612-US 12 08


Model MAGFLO®


PE

N

L L

N

PE

Supply voltage 115 230 V a c

PE

PE

11 30 V d c or 11 24 V a c

Error/flow direction

Current

Counter (pic)

0 4 20mAload 800 W

24 V selectablefrequency or pulse

1 Hz 10kHz

Min RLoad 150W 1kW

Max RLoad 10kW 10kW

Frequencypulse output

50

51

52

44

45

46

31

32

Active outputMax 30mA

24 V

PLC/counter

U 2)

1)

NPN input mode(Negative switching)

50

5251 U 2)

1)

PNP input mode(Pos tive switching)

RLoad

RLoad

) If RLoad exceeds 0kΩ it is ecommended to connect an

exte nal 0kΩ load es sto as shown above

*U-3V *U 30V

Min RLoad 0 Ω 225 Ω Max RLoad ≤ 0kΩ ≤ 0kΩ

2) U 3 30 V d c

PLC/counter

50

5

52

Electrical connection mag 6000 and mag 5000Signal converter MAG 6000 and MAG 5000 integrally mounted on sensor

Connection of electromechanical counter

(active output), current output, power

supply.

Other pulse-frequency output

connection options using passive

mode.

Signal converter mag 6000 and mag 5000 remote mounted on sensor (other connections as shown above)

1) EMC immunity: In areas with severe electrical

interference, the shield on the electrode and coil

cables must be grounded at both ends.

Signal converter remote mounted

using a standard electrode cable.

MAG 6000 NEMA 6 version

with special electrode cable

for empth pipe detection.

MAG 6000 NEMA 6 version with

special electrode cable for empth

pipe detection.

19 insert remote mounted using

special electrode cable. empty

pipe detection.

82

84

81

083

8685

82

84

81

083

Standard electrode cable

Coil cable

Blue

Black

Brown

Black

Brown

Blue

1)

Blue

Black Black

Brown (N/C)

Blue

Brown (N/C)

1)

8685

82

84

81

083

8685

82

84

81

083

Special electrode cable

Coil cable

Green

White

Brown

1)

Blue

Black Black

Brown (N/C)

Blue

Brown (N/C)

1)

8685

Green

White

Brown

82

84

81

083

8685

82

84

81

083

Standard electrode cable

Coil cable

Blue

Black

Brown

Black

Brown

Blue

1)

Blue

Black Black

Brown (N/C)

Blue

Brown (N/C)

1)

8685

SHIELD

SHIELD

82

84

81

083

8685

82

84

81

083

Special electrode cable

Coil cable

Green

White

Brown

1)

Blue

Black Black

Brown (N/C)

Blue

Brown (N/C)

1)

8685

Green

White

Brown

SHIELD

SHIELD

TI-8-612-US 12 08


Model MAGFLO®


DimensionsSensor MAG 1100 Standard and high

temperature

MAG 1100, integral/remote

The total built-in length "L", depends on the gasket selected.

Size A1 B1 A1 B1 D Di

(Al2O3)

Dp DG Weight2 EPDM Graphite PTFE (Teflon)

Without gasket

Earthing Ring

.25" 6.14" 7.13" 12.16" 13.15" 1.90" 0.24" 0.68" 1.34" 4.8" 2.52 2.60 2.75 2.52 3.03

.375" 6.14" 7.13" 12.16" 13.15" 1.90" 0.39" 0.68" 1.34" 4.8" 2.52 2.60 2.75 2.52 3.03

.5" 6.14" 7.13" 12.16" 13.15" 1.90" 0.59" 0.68" 1.57" 4.8" 2.56 2.60 2.75 2.52 3.031" 6.46" 7.72" 12.48" 13.74" 2.50" 0.98" 1.12" 2.20" 4.9" 3.15 3.19 3.35 3.10 3.621.5" 6.93" 8.58" 12.95" 14.61" 3.31" 1.57" 1.71" 2.95" 7.5" 3.74 3.78 3.94 3.70 4.212" 7.24" 9.25" 13.27" 15.27" 4.00" 1.97" 2.15" 3.54" 9.2" 4.13 4.17 4.33 4.05 4.612.5" 7.64" 10.00" 13.66" 16.02" 4.72" 2.56" 2.68" 4.41" 12.0" 5.12 5.15 5.31 5.05 5.59 3" 7.87" 10.47" 13.90" 16.50" 5.24" 3.15" 3.25" 4.88" 15.0" 6.10 6.14 6.30 6.00 6.574" 8.39" 11.50" 14.41" 17.52" 6.26" 3.94" 4.22" 5.91" 22.0" 7.28 7.31 7.48 7.20 7.76

1 0.5" shorter when the AISI terminal box is used. (High temperature version 390°F).

2 With signal converter MAG 5000 or MAG 6000 installed, weight is increased by approx. 1.8 lbs.

The MAG 1100 1/4" and 3/8" can be assembled with a 1/2" NPT SS fitting

instead of wafer mount.

Without gasket EPDM Graphite Teflon

L 5.9" 5.9" 6.0" 6.1"

TI-8-612-US 12 08


Model MAGFLO®


DimensionsSensor mag 1100 food

L A B A1 B1 D Weight *

.375" 2.60" 5.63" 6.89" 11.8" 13.1" 2.52" 4.8"

.5" 2.60" 5.63" 6.89" 11.8" 13.1" 2.52" 4.8"1 3.19" 5.94" 7.48" 12.1" 13.6" 3.05" 4.9"1.5" 3.78" 6.34" 8.15" 12.5" 14.3" 3.58" 7.5"2 4.17" 6.69" 9.06" 12.8" 15.2" 4.69" 9.2"2.5" 5.24 7.01" 9.57" 13.2" 15.7" 5.12" 12"3 6.22" 7.32" 10.40" 13.5" 16.6" 6.10" 15"4 7.40" 8.43" 12.04" 14.6" 18.2" 7.20" 22"

* With signal converter MAG 5000 or MAG 6000 installed weight is increased by approx. 4.4 lbs.

Built-in length

Sensor Size A L **

.375 3.90" 5.75"

.5 3.90" 5.75"1 4.45" 6.34"1.5 4.96" 6.93"2 6.06" 7.32"2.5 6.50" 8.78"3 7.87" 10.5"4 8.86" 11.34"

** The total built-in length “L” is

independent of the adapter type

selected.

AccessoriesMag 1100 food

Di Do Di Do

Tri-Clover® Tri-Clamp®

Sensor Size Di Do Di Do

.5 0.53 0.63

1 0.89 2

1.5 1.40 1.52 1.4 2

2 1.91 2.03 1.91 2.52

2.5 2.37 2.52 2.37 3.05

3 2.87 3.02 2.87 3.58

4 3.85 4.04 3.85 4.69

TI-8-612-US 12 08


Model MAGFLO®


DimensionsSensor mag 3100

Size A1 A1 B D1 L2 TC 3 TE

3 Weight4

ANSI 16.5 AWWAC-207

Class 150

Class 300

Class D

.5" 7.36" 13.31" 2.32" 4.09" 7.87" 7.87" - 0.24" 11"1" 7.36" 13.31" 2.32" 4.09" 7.87" 7.87" 0.05" 0.24" 13"1.5" 7.76" 13.70" 3.23" 4.88" 7.87" 7.87" 0.05" 0.24" 17"2" 8.07" 14.01" 2.83" 5.47" 7.87" 7.87" 0.05" 0.24" 28"2.5" 8.35" 14.29" 2.83" 6.06" 7.87" 10.71" 0.05" 0.24" 30"3" 8.74" 14.69" 2.83" 6.85" 10.71" 10.71" 0.05" 0.24" 33"4" 9.53" 15.47" 3.35" 8.43" 9.84" 12.20" 0.05" 0.24" 44"5" 10.04" 15.98" 3.35" 9.41" 9.84" 13.10" 0.05" 0.24" 55"6" 10.87" 16.81" 5.39" 11.10" 11.81" 11.81" 0.05" 0.24" 66"8" 11.97" 17.91" 5.39" 13.31" 13.78" 13.78" 0.05" 0.31" 110"10" 13.07" 19.02" 5.39" 15.47" 17.72" 17.72" 0.05" 0.31" 155"12" 14.05" 20.00" 5.39" 17.48 " 19.69" 19.69" 0.06" 0.31" 176"14" 14.25" 20.20" 10.63" 17.76" 21.65" 21.65" - 0.06" 0.31" 242"16" 15.24" 21.18" 10.63" 19.76" 23.62" 23.62" - 0.06" 0.39" 275"18" 16.45" 22.40" 12.20" 22.16" 23.62" 25.20" - 0.06" 0.39" 385"20" 17.44" 23.39" 13.78" 24.17" 26.77" 28.70" - 0.06" 0.39" 440"24" 19.45" 25.39" 16.93" 28.15" 32.28 33.80" - 0.06" 0.39" 660"28" 21.42" 27.36" 19.69" 32.13" - - 34.5" 0.08" - 770"30" 22.48" 28.43" 21.89" 34.21" - - 36.9" 0.08" - 880"32" 23.86" 29.80" 22.05" 36.50" - - 39.4" 0.08" - 1045"36" 25.71" 31.65" 24.80" 40.63" - - 44.3" 0.08" - 1233"40" 27.72" 35.67" 26.38" 44.72" - - 49.2" 0.08" - 1541"44" 29.72" 35.67" 30.31" 48.74" - - - 0.08" -48" 31.89" 37.83" 31.18" 53.07" - - 59.1" 0.08" - 2751"56" 36.42" 42.36" 39.37" 65.94" - - 68.9" 0.12" - 3211"60" 38.27" 44.21" 40.15" 65.83" - - 73.8" 0.12" - 3731"64" 40.35" 46.30" 44.49" 75.39" - - 78.7" 0.12" - 4257"72" 44.21" 50.16" 49.21" 77.72" - - 88.5" 0.12" - 5291"80" 48.15" 54.09" 54.13" 85.59" - - 98.4" 0.12" - 7492"

1 0.5" shorter with AISI terminal box (Ex and high temperature)

2 When earthing flanges are used the thickness of the earthing flange must be added to

the built-in length

3 TC = Type C grounding ring, TE = Type E grounding ring

4 Weights are approx and for ANSI 150 without signal converter.

D = Outside diameter of flange, see flange tables

Eathing/protection flange

Size t1 t2 Weight (lbs)

1" to 10" 0.05" 0.6" 0.07-0.9

12" to 24"

0.06" 0.8" 1.3-5.7

28" to 48"

0.08" 1.0" 6.6-11.0

56" to 80"

0.12" 1.6" 20.0-35.0

Size t1 Weight

.5" 0.2 0.15

1" to 6" 0.2 0.7-3.0

8" to 14" 0.3 3.7-9.0

16" to 24" 0.4 14.0-28.0

Type C flanges for liners of neoprene,

EPDM, linatex® and ebonite.

Type E flanges for liners of PTFE.

MAG 3100 high temperature (PTFE) is

always equipped with 2 pcs. type E

earthing flanges.

TI-8-612-US 12 08


Model MAGFLO®


Signal converter compact polyamid— standardSignal converter installed in compact mode

weight: mag 6000

and mag 5000: 1.65 lbs

Signal converter installed remote

weight: wall bracket: 2.0 lbs

Wall mounting box 21 TE (for optional 19" insert signal converter)

Weight excl. signal converter: 7.56 lbs

Wall mounting box 42 TE (for optional 19" insert signal converter and electrode cleaning unit)

Weight excl. signal converter: 6.4 lbs

TI-8-612-US 12 08

122



Hydro-Flow 1200 Inline Vortex Flow Meter

DescriptionThe Hydro-Flow Model 1200 inline vortex flow meter was designed specifically for water flow measurement, containing no moving parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 1 to 3 inches (25 to 76 mm), the Hydro-Flow Model 1200 is a full bore, inline flow meter that measures water, water/glycol mixtures, and condensate.

Benefits• Fast and easy installation

• Rugged and maintenance-free with no moving parts

• Fits line sizes from 1 to 3” (25 to 76 mm)

• Reliable and accurate flow readings—provides ±0.5% of fu -sca e accuracy and 15:1 turndown rat o

Features• 2-year extended warranty is the best in the industry

• Ultra low-flow measurement capability

• Reliably processes vortex signals smaller than permitted by other techno og es

Applications• The Hydro-Flow Model 1200 flow meter is ideally suited for:

• Water

• Water/Glycol Mixtures

• Condensate

Ultra Low-Flow Measurement CapabilityHydro-F owʼs un que and propr etary m croprocessor based p ezo-res st ve sensor can accurate y and re ab y process vortex s gna s that are 25 t mes sma er than perm tted by other techno og es, produc ng a f ow meter of unequa performance and re ab ty.

Condensate and Hot WaterThe Hydro-F ow 1200 s dea for measur ng condensate, w thstand ng process temperatures up to 160°F (71°C). The Hydro-F ow 1200 conta ns no mov ng parts, so excess ve mechan ca oads on the f ow meter (caused by cont nuous start-stop f ow) do not affect the accuracy or mechan ca re ab ty of the f ow meter. Add t ona y, the f ow meter s not affected by poss b e ron, sa t, or other depos ts found n the water f ow.

TI-8-613-US 12 08


Hydro-Flow 1200 Specifications

Performance

Accuracy Comb ned near ty and repeatab ty s ±0.5% of fu sca e.

Electrical

Enclosure Re nforced po ycarbonate, NEMA 6

Output Signal Options

Pulse Output Frequency proport ona to f ow rate.

Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 mA.

Max mum pu se w dth s 5 ms. Other sett ngs can be conf gured by the factory or reconf gured n the f e d us ng Hydro-F ow F e d-Pro software.

Analog Output 4 to 20 mA ana og current oop. Current proport ona to f ow rate.

Power supp y: 10 to 32 VDC comp ance

4 mA = zero flow; 20 mA = maximum flow. Other 20 mA settings can be reconfigured in the field using Hydro-F ow F e d-Pro software.

No Output D sp ay on y

Power supp y: 8 to 32 VDC

4 mA max mum

Display Option LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow.

Mechanical

Type Fu bore, n ne

Measurable Fluids Water, water/g yco m xtures, condensate

Pipe Sizes 1" (25 mm) 1.5" (38 mm) 2" (51 mm) 2.5" (64 mm) 3" (76 mm)

Fluid Temperature 32 to 160°F (0 to 71°C)

Fluid Pressure 150 ps (10.3 bar) max mum

Ambient Temperature -20 to 140°F (-20 to 60°C)

Flow Range 1 (0.3 m) per second, m n mum

15 (4.5 m) per second, max mum

Measuring Units Eng sh = ga ons

Metr c = cub c meters

Other measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F e d-Pro, PC compat b e conf gurat on software.

Wetted Parts

Vortex Sensor U tem® (p ast c)

Shedder Bar 316 sta n ess stee

Flow Meter Body Brass

Stem Brass

O-rings EPDM

Pipe Connection Brass—NPTF

Straight Run Piping Typ ca 10 d ameters upstream, 5 d ameters downstream

TI-8-613-US 12 08


Hydro-Flow 1200

Measurable Flow RatesLine Size 1" (25 mm) 1.5" (38 mm) 2" (51 mm) 2.5" (64 mm) 3" (76 mm)

Gallons Per Minute

M n mum F ow 2.6 5.4 10.6 14.0 23.4

Max mum F ow 40 80 160 210 350

Cubic Meters Per Hour

M n mum F ow 0.60 1.22 2.42 3.18 5.30

Max mum F ow 9.1 18.2 36.3 47.7 79.5

Pu ses/Ga on1 250 100 50 50 25

Pu ses/Cub c Meters1 75000 25000 15000 15000 6000

1 When flow meter is configured for pulse output.

DimensionsElectronics enclosure

Vortex sensor

L

BStem

NPTF

Wire entry .5" NPT

Meter Size L B

1.0" (25 mm) 3.44" (87.4 mm) 3.85" (97.8 mm)

1.5" (38 mm) 3.63" (92.2 mm) 4.25" (108.0 mm)

2.0" (51 mm) 3.82" (97.0 mm) 4.40" (111.8 mm)

2.5" (64 mm) 4.31" (109.5 mm) 4.90" (124.5 mm)

3.0" (76 mm) 4.55" (115.6 mm) 5.20" (132.1 mm)

TI-8-613-US 12 08


Hydro-Flow 1200

Model and Suffix CodesCategory Suffix CodesType

In ne 1200Line Size

1.0" (25 mm) 101.5" (38 mm) 152.0" (51 mm) 202.5" (64 mm) 253.0" (76 mm) 30

ConnectionBrass-NPTF 1

OutputPu se 1Current: 4 to 20 mA

2

No Output 3Display

No D sp ay 1Rate/Tota D sp ay

2

Measuring UnitsEng sh 1Metr c 2

Example 1200- 20- 1- 2- 2- 2Hydro-F ow 1200-20-1-2-2-2 represents a 2" n ne f ow meter w th a brass tee f tt ng, 4 to 20 mA ana og output and a rate/tota d sp ay w th Metr c measur ng un ts

1 Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard Metric measuring units for flow rate and totalized flow are cubic meters per hour (m3/h) and cubic meters (m3), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acre-feet, cubic feet, barrels, and liters are available and can be set by the factory.

2 Watertight cable connector and direct burial lead wires are available. See Accessories section for more information.

Accessories/OptionsDescription Part Number

BTU-121 BTU/Energy Measurement System for Ch ed and Hot Water Contact rep or factory

F e d-Pro Conf gurat on Program: Software 011110

Commun cator Hardware 011113

Hydro-F ow Re ay Output Modu e 011121

AC to DC Converter/Power Supp es 011138

Water-T ght Cab e Connector and 18" D rect Bur a Cab e 011142

A um num enc osure Add AL to end of product str ng

TI-8-613-US 12 08

126



Hydro-Flow 2200 Fixed Insertion Vortex Flow Meter

DescriptionThe Hydro-Flow Model 2200 fixed insertion vortex flow meter was designed specifically for water flow measurement, containing no mov-ing parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 2 to 20 inches (51 to 508 mm), the Hydro-Flow Model 2200 is a fixed insertion flow meter that mea-sures water, water/glycol mixtures, and agriculture/Reuse water.

Benefits• Fast and easy nsta at on

• Rugged and ma ntenance-free w th no mov ng parts

• F ts ne s zes from 2 to 20” (51 to 508 mm)

• Re ab e and accurate f ow read ngs—prov des ±1.0% of fu -sca e accuracy and 15:1 turndown rat o

Features• 2-year extended warranty s the best n the ndustry

• Re ab y processes vortex s gna s sma er than perm tted by other techno og es


• Water

• Water/glycol mixtures

• Agriculture/Reuse water

Ultra Low-Flow Measurement Capability Hydro-Flowʼs unique and proprietary microprocessor based piezo-resistive sensor can accurately and reliably process vortex signals that are 25 times smaller than permitted by other technologies, producing a flow meter of unequal performance and reliability.

Diverse Water ApplicationsThe Hydro-Flow 2200 is ideal for measuring water applications, withstanding process temperatures 32-160°F (0-71°C). The Hydro-Flow 2200 contains no moving parts, so excessive mechanical loads on the flow meter (caused by continuous start-stop flow) do not affect the accuracy or mechanical reliability of the flow meter. An optional aluminum electronics enclosure can ensure performance in wet environments. Additionally, the flow meter is not affected by possible iron, salt, or other deposits found in the water flow.

TI-8-614-US 12 08



SpecificationsPerformanceAccuracy Comb ned near ty and repeatab ty s ±1.0% of fu sca e.

ElectricalEnc osure Re nforced po ycarbonate, NEMA 4XOutput S gna Opt ons

Pu se Output Frequency proport ona to f ow rate.Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 mA.Max mum pu se w dth s 5 ms. Other pu se output sett ngs can be conf gured by the factory or recon-f gured n the f e d us ng Hydro-F ow F e d-Pro software.

Ana og Output 4 to 20 mA ana og current oop. Current proport ona to f ow rate.Power Supp y: 10 to 32 VDC comp ance4 mA = zero flow; 20 mA = maximum flow.

No Output D sp ay on yPower supp y: 8 to 32 VDC4 mA max mum

D sp ay Opt on LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow.

MechanicalType F xed Insert onMeasurab e F u ds Water, water/g yco m xtures, condensateP pe S zes 2 to 20" (51 to 508 mm)F u d Temperature 32 to 160°F (0 to 71°C) a connect onsF u d Pressure 400 ps (27.5 bar) max mum for thread-o- et

300 ps (20.7 bar) max mum for sadd e connect on150 ps (10.3 bar) max mum for tee connect on

Process Temperature 32 to 160°F (0 to 71°C)F ow Range 1 (0.3 m) per second, m n mum

15 (4.5 m) per second, max mumMeasur ng Un ts Eng sh = ga ons

Metr c = cub c metersOther measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F ed-Pro, PC compat b e conf gurat on software.

Wetted PartsVortex Sensor U tem® (p ast c)Shedder Bar 316 sta n ess steeCompress on F tt ng BrassStem 316 Sta n ess SteeO-r ngs EPDM

Stra ght Run P p ng Typ ca 10 d ameters upstream, 5 d ameters downstreamMount ng Opt ons Carbon stee sadd e for stee or PVC p pes

Carbon stee thread-o- etBrass tee f tt ngPipe connection – 1.5'' NPTF

TI-8-614-US 12 08


Measurable Flow RangesLine Size 2"

(51 mm)3"

(76 mm)4"

(102 mm)6"

(152 mm)8"

(203 mm)10"

(254 mm)

Gallons per Minute

M n mum F ow 10.6 23.4 40.0 100.0 166.6 266.6

Max mum F ow 160 350 600 1500 2500 4000

Cubic Meters per Hour

M n mum F ow 2.4 5.4 9.2 22.8 38.0 60.6

Max mum F ow 36.3 79.5 136.3 340.7 556.8 908.5

Pu ses/Ga on1 50 25 15 6 4 2

Pu ses/Cub c Meters1 15000 6000 5000 2000 1000 500

Line Size 12" (305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm)

Gallons Per Minute

M n mum F ow 368 418 568 734 934

Max mum F ow 5500 6250 8500 11000 14000


M n mum F ow 83.4 94.8 128.8 166.6 212

Max mum F ow 1249.2 1419.5 1930.6 2498.4 3179.7

Pu ses/Ga on1 2 1 1 1 0.5

Pu ses/Cub c Meters1 500 500 200 200 200



TI-8-614-US 12 08



9 max.(228.6 max.)

ElectronicsEnclosure

Wire Entry0.5" NPT

CompressionFitting

1.5" NPT

Thread-o-let(3" or larger)

Tee(2 & 3" only)

Saddle(3" or larger)

Stem

Vortex Sensor

4 2"(107 mm)

3 9"(99 mm)

Hardware InstallationThe Hydro-F ow mode 2200 s a f xed nsert on f ow meter w th a 1-½ʼʼ NPT mount ng thread. The p pe must be depressur zed pr or to f ow meter nsta at on and/or remova . Three standard accessory mount ng f tt ngs are recommended for f ow meter nsta at on.

• Thread-o-let: The thread-o- et s recommended for permanent nsta at on requ r ng m n ma serv ce and s good for h gh-pressure (up to 400 ps ) app cat ons.

• Tee Fitting: The tee f tt ng s nsta ed on y for 2ʼʼ and 3ʼʼ p pe s zes. Insta at on requ res no spec a mach n ng, ho e cutt ng or we d ng. Pressure s m ted to 150 ps

• Saddle Clamp: The sadd e c amp s recommended when we d ng s not feas b e. Sadd es can be used for stee and PVC p pe. Pressure s m ted to 300 ps .

Model 2200 Hydro-Flow mechanical drawing with condulet detail

TI-8-614-US 12 08



Making Electrical ConnectionsCabling (Pulse Output)The cab e may be up to 2000 feet of #20 AWG or arger sh e ded two-conductor cab e. The sh e d ead from the meter may be con-nected to an earth ground, such as a copper co d water p pe. The sh e d mproves no se mmun ty and prov des a return path for e ectr ca surges. Its use s opt ona n nsta at ons n wh ch e ectr ca trans ents and no se are not a prob em.

Current Limiting Resistor (Pulse Output)The current m t ng res stor s requ red to m t the norma operat ng current n the f ow meter to a va ue between 5 mA and 20 mA (w th a meter vo tage of 8 vo ts and ess than 25 mA). The va ue of the res stor s determ ned by the power supp y vo tage, the operat ng meter current, and the cab e res stance.

Tab e 1 sts standard ½ watt 5% res stor va ues wh ch w work n most nsta at ons. For power supp y vo tages between those n the tab e, use the ower va ue of res stor.

Caution: If the flow meter is wired backwards to the current-limited power source, the flow meter will not be damaged but it will not function properly.

Cabling (4 mA to 20 mA Output or No Output)The flow meter may be connected w th up to 2000 feet of #22 AWG or arger cab e. Sh e ded cab e may be necessary n some environments to reduce electrical noise; if used, the shield should be connected at one end on y to an earth ground po nt, such as a copper co d water p pe.

Supply Voltage (DC) Current Limiting Resister Values (Ω)

Minimum Maximum

10 400 400

12 480 800

14 560 1200

16 640 1600

18 720 2000

20 800 2400

22 880 2800

24 960 3200

26 1040 3600

28 1120 4000

30 1200 4400

32 1280 4800

Tab e 1. Current m t ng res stor for pu se outputM

AX

. LO

AD

RE

SIS

TAN

CE

(o

hm

s)

POWER SUPPLY VOLTAGE (VDC)

LOAD = 50 (VS - 10)

Permissable LoadResistance Range

1200

10001100

750

500

250

00 5 10 15 20 25 30 32

TI-8-614-US 12 08



Category Suffix CodesType

F xed Insert on 2200Line Size

2" (51 mm) through 20" (508 mm) 02 to 20Mounting

Thread-o- et (3" and arger) 1Sadd e for Stee P pe (3" and arger) 2Sadd e for PVC P pe (3" and arger) 3Tee (2" and 3" on y) 4None (retrof t) 5

OutputPu se 1Current: 4 to 20 mA 2No Output 3

DisplayNo D sp ay 1Rate/Tota D sp ay 2

Measuring UnitsEng sh 1Metr c 2

Example 2200- 08- 3- 1- 2- 1Hydro-F ow 2200-08-3-1-2-1 represents an 8" f xed nsert on f ow meter w th sadd e mount ng for PVC p pe, pu se output and a rate/tota d sp ay w th Eng sh measur ng un ts.

1 Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard metric measuring units for flow rate and totalized flow are cubic meters per hour (m3/h) and cubic meters (m3), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acre-feet, cubic feet, barrels, and liters are available and can be set by the factory.

2 Watertight cable connector and direct burial lead wires are available. See Accessories section for more information.

3 Please specify pipe size, material, and schedule (or outside and inside diameter of pipe).

4 To order the Aluminum electronics enclosure put AL on the end of the product string.

Aluminum Electronics Enclosure Advantages and Uses:

• Solid Enclosure—NEMA 6P environmental protection (prolonged submersion)

• Field Serviceable

• Designed to withstand wet environments, direct burial, and heavy industrial installations

• Fluid Temperature 32 to 160°F (0 to 71°C)

• Accuracy ±1% of full scale

• Line size 2 to 20" (50 to 500mm)

AccessoriesDescription Part NumberBTU-121 BTU/Energy Measurement System for Ch ed and Hot Water Contact rep or factoryF e d-Pro Conf gurat on Program: Software 011110Commun cator Hardware 011113Hydro-F ow Re ay Output Modu e 011121AC to DC Converter/Power Supp es 011138Water-T ght Cab e Connector and 18" D rect Bur a Cab e 011142

TI-8-614-US 12 08

133




DescriptionThe Hydro-Flow Model 2300 insertion vortex flow meter was designed specifically for water flow measurement, containing no moving parts like traditional paddlewheel and impeller-type flow meters. Specifically designed for line sizes of 0.5 to 8 inches (13 to 203 mm), the Hydro-Flow Model 2300 is an insertion flow meter that measures ultrapure water, dionized water, acids, and solvents.

Benefits• Fast and easy nsta at on

• Fits line sizes from 0.5 to 8” (13 to 203 mm)

• Rugged and ma ntenance-free w th no mov ng parts

• Re ab e and accurate f ow read ngs—prov des ±1.0% of fu -sca e accuracy and 15:1 turndown rat o

Features• 2-year extended warranty

s the best n the ndustry

• U tra ow-f ow measurement capab ty

• Re ab y processes vortex s gna s sma er than perm tted by other techno og es


• Ultrapure Water

• Dionized water

• Acids

• Solvents

• Water

Ultra Low-Flow Measurement CapabilityHydro-Flowʼs unique and proprietary microprocessor based piezo-resistive sensor can accurately and reliably process vortex signals that are 25 times smaller than permitted by other technologies, producing a flow meter of unequal performance and reliability.

Ultrapure Water, Deionized Water, Acids, and SolventsThe Model 2300 is manufactured from PVDF for flow measurement of ultrapure water, deionized water, acids, solvents, and other corrosive fluids, making it an idea solution for use in semi-conductor and chemical wet processes. The Model 2300 design has no internal crevices, or “dead space”, eliminating the risk of bacterial growth and contamination. Unlike traditional paddlewheel and impeller type flow meters, which can wear over time or shed particles into the system, Hydro-Flowʼs no moving parts technology eliminates the possibility of fluid and process contamination. The Model 2300 is designed to retrofit into most +GF+ Signet fittings without modifications to the existing piping system.

TI-8-615-US 12 08



SpecificationsPerformanceAccuracy Comb ned near ty and repeatab ty s ±1.0% of fu sca e.

ElectricalEnclosure Re nforced po ycarbonate, NEMA 6Output Signal Options

Pulse Output Frequency proport ona to f ow rate.Power supp y: 10 to 32 VDC w th current m ted by ser es res stance to between 5 and 20 mA.Max mum pu se w dth s 5 ms. Other pu se output sett ngs can be conf gured by the factory or recon-f gured n the f e d us ng Hydro-F ow F e d-Pro software.

Analog Output 4 to 20 mA ana og current oop. Current proport ona to f ow rate.Power Supp y: 10 to 32 VDC comp ance4 mA = zero flow; 20 mA = maximum flow.

Display Option LCD d sp ay a ternate y shows 4-d g t rate and 8-d g t tota f ow.

MechanicalType Insert onMeasurable Fluids U trapure water, d on zed water, ac ds, so vents, waterPipe Sizes 0.5 to 8" (13 to 203 mm)Fluid Temperature 32 to 160°F (0 to 71°C) (See Graph 1)Ambient Temperature -20 to 140°F (-29 to 60°C)Flow Range 1 (0.3 m) per second, m n mum

15 (4.5 m) per second, max mumMeasuring Units Eng sh = ga ons

Metr c = cub c metersOther measur ng un ts ava ab e upon request or measur ng un ts can be reconf gured us ng Hydro-F ow s F e d-Pro, PC compat b e conf gurat on software.

Wetted PartsSensor/Bar/Stem PVDFO-rings V ton®

Straight Run Piping Typ ca 10 d ameters upstream, 5 d ameters downstreamMounting Options Retrof t: F ts ex st ng +GF+ S gnet tee f tt ng

Un on tee f tt ng: PVDF or PP for 0.5 to 2"Tee f tt ng: CPVC or PVC for 0.5 to 1.5"

TI-8-615-US 12 08


Measurable Flow RangesLine Size 0.5"

(13 mm)0.75"

(19 mm)1"

(25 mm)1.25"

(32 mm)1.5"

(38 mm)2"

(51 mm)

Gallons per minute

Minimum Flow 1.0 1.6 2.6 4.0 7.0 11.4

Maximum Flow 13.7 23 40 60 103 168


Minimum Flow 0.24 0.36 0.6 0.9 1.6 2.6

Maximum Flow 3.1 5.2 9.1 13.8 23.5 38.1

Pulses/Gallon1 550 330 200 125 75 45

Pulses/Cubic Meters1 150000 85000 55000 35000 20000 12000

Line Size 2.5" (64 mm)

3" (76 mm)

4" (102 mm)

5" (127 mm)

6" (152 mm)

8"(203 mm)

Gallons Per Minute

Minimum Flow 15.4 23.4 36.6 56.6 81.6 146.6

Maximum Flow 228 348 558 855 1226 2204


Minimum Flow 3.6 5.4 8.4 13.0 18.6 33.4

Maximum Flow 51.9 78.1 126.7 194.4 278.5 500.6

Pulses/Gallon1 35 20 15 10 5 3

Pulses/Cubic Meters1 9000 6000 3500 2500 1500 1000


Graph 1. Process Pressure/Temperature


TI-8-615-US 12 08


Hydro-Flow 2300 Fixed Insertion Vortex Flow MeterCabling (Pulse Output)The cab e may be up to 2000 feet of #20 AWG or arger sh e ded two-conductor cab e. The sh e d ead from the meter may be connected to an earth ground, such as a copper co d water p pe. The sh e d mproves no se mmun ty and prov des a return path for e ectr ca surges. Its use s opt ona n nsta at ons n wh ch e ectr ca trans ents and no se are not a prob em.

Current Limiting Resistor (Pulse Output) The current m t ng res stor s requ red to m t the norma operat ng current n the f ow meter to a va ue between 5 mA and 20 mA (w th a meter vo tage of 8 vo ts and ess than 25 mA). The va ue of the res stor s determ ned by the power supp y vo tage, the operat ng meter current, and the cab e res stance.

Tab e 1 sts standard 1/2 watt 5% res stor va ues wh ch w work n most nsta at ons. For power supp y vo tages between those n the tab e, use the ower va ue of res stor.

Supply Voltage (DC) Current Limiting Resister Values (Ω)Minimum Maximum

10 400 400

12 480 800

14 560 1200

16 640 1600

18 720 2000

20 800 2400

22 880 2800

24 960 3200

26 1040 3600

28 1120 4000

30 1200 4400

32 1280 4800

Figure 1. Wiring Diagram (Pulse Output)

MA

X. L

OA

D R

ES

ISTA

NC

E (

oh

ms)

POWER SUPPLY VOLTAGE (VDC)

LOAD = 50 (VS - 10)

Permissable LoadResistance Range

1200

10001100

750

500

250

00 5 10 15 20 25 30 32

Table 1. Current limiting resistor (pulse output)

Load Resistances (4 mA to 20 mA Output)

TI-8-615-US 12 08



Mechanical Illustrations

Electronics Enclosure

11/4" NPSM Wire Entry

Fluidyne

O-Ring

5.6"

Vortex Sensor

Shedder

Sensor-Wing 4.2"

(107 mm)

3.9" (99 mm)

Figure 3. Model 2300 mechanical drawing and condulet (with display) dimensions

Union Tee FittingMeter Size

Inches (mm)0.5"(15)

0.75"(20)

1"(25)

1.25"(30)

1.5"(40)

2”(50)

L 5.05(128)

5.59(142)

6.14(156)

6.33(161)

6.93(156)

7.64(194)

H 3.43(87)

3.57(91)

4.17(106)

4.35(111)

6.26(159)

5.75(146)

Tee FittingMeter Size

Inches (mm)0.5"(15)

0.75"(20)

1"(25)

1.25"(30)

1.5"(40)

H 3.73(95)

3.93(100)

4.30(109)

4.35(111)

4.90(124)

W 3.81(97)

4.06(103)

4.17(106)

4.38(111)

4.60(117)

TI-8-615-US 12 08



Retrofit Compatibility to Signet Fittings

Size Material*

CPVC PVC PVDF Po ypropy ene

0.5" (13 mm) Not compat b e Not compat b e SFMT005 Un on Tee PPMT005 Un on Tee

0.75" (19 mm) Not compat b e Not compat b e SFMT007 Un on Tee PPMT007 Un on Tee

1" (25 mm) Not compat b e Not compat b e SFMT010 Un on Tee PPMT010 Un on Tee

1.25" (32 mm) CPV8T012F TeeCPV8T012 Sadd e

CPV8T012F TeeCPV8T012 Sadd e

SFMT012 Un on Tee PPMT012 Un on Tee

1.5" (38 mm) CPV8T015F TeeCPV8T015 Sadd e

CPV8T015F TeeCPV8T015 Sadd e

SFMT015 Un on Tee PPMT015 Un on Tee

2" (51 mm) N/A N/A SFMT020 Un on Tee PPMT020 Un on Tee

2.5" (64 mm) N/A N/A SFMT025 Wafer PPMT025 Wafer

3" (76 mm) N/A N/A SFMT035 Wafer PPMT030 Wafer





AccessoriesDescription Part NumberBTU-121 BTU/Energy Measurement System for Ch ed and Hot Water Contact rep or factoryF e d-Pro Conf gurat on Program: Software 011110Commun cator Hardware 011113Hydro-F ow Re ay Output Modu e 011121AC to DC Converter/Power Supp es 011138Water-T ght Cab e Connector and 18" D rect Bur a Cab e 011142

* Consult factory for stainless steel tee fitting retrofits.

TI-8-615-US 12 08


Hydro-Flow 2300 Fixed Insertion Vortex Flow MeterModel and Suffix Codes

Category Suffix CodesType

F xed Insert on - PVDF 2300Line Size

0.5" (13 mm) 050.75" (19 mm) 071" (25 mm) 101.25" (32 mm) 121.5" (38 mm) 152" (51 mm) 202.5" (64 mm) 253" (76 mm) 304" (102 mm) 405" (127 mm) 506" (152 mm) 608" (203 mm) 80

MountingSupp ed by EMCO

EMCO CPVC (0.5”to1.5”linesizesonly)

02

EMCO PVC (0.5”to1.5”linesizesonly)

03

EMCO PVDF(0.5”to2.0”linesizesonly)

04

EMCO Polypropylene(0.5”to2.0”linesizesonly)

05

Retrof t to +GF+S gnet f tt ng and no EMCO mount ngs requ red

Retrofit to +GF+Signet CPVC fitting 2RRetrofit to +GF+Signet PVC fitting 3RRetrofit to +GF+Signet PVDF fitting 4RRetrofit to +GF+Signet polypropylene fitting

5R

Output/DisplayPu se/No D sp ay 14 to 20 mA/Rate and Tota D sp ay 2Pu se Rate and Tota D sp ay 34 to 20 mA/No D sp ay 4

Measuring UnitsEng sh 1

Metr c 2

Example 2300- 12- 04- 2-

Hydro-F ow 2300-12-04-2-1 represents a 1.25” PVDF f xed nsert on f ow meter w th a PVDF un on tee f tt ng and 4 to 20 mA ana og output w th a rate/tota d sp ay w th Eng sh measur-ng un ts.

Retrof t Examp e: Hydro-F ow 2300-40-4R-2-1 represents a 4” PVDF f xed nsert on vortex f ow meter to be retrof t to ex st ng PVDF f tt ng (S gnet p/n SFMT040 wafer) w th current, 4 to 20 mA output, w th a rate/tota d sp ay w th Eng sh measur ng un ts.

Ordering Considerations1 Consu t factory for sta n ess stee tee

f tt ng retrof ts.

2 Standard Eng sh measur ng un ts for f ow rate and tota zed f ow are ga ons per m nute (gpm) and ga ons, respect ve y. Standard metr c measur ng un ts for f ow rate and tota zed f ow are cub c meters per hour (m3/h) and cub c meters (m3), respect ve y. P ease spec fy other des red measur ng un ts for wh ch the f ow meter shou d be conf gured. Other un ts, such as acre-feet, cub c feet, barre s, and ters are ava ab e and can be set by the factory.

3 Watert ght cab e connector and d rect bur a ead w res are ava ab e. See Accessor es sect on for more nformat on.

4 P ease spec fy p pe s ze/mater a and p pe schedu e and OUTSIDE ANDINSIDE DIAMETER OF PIPE.

TI-8-615-US 12 08

140


Engineering Data

Engi

neer

ing

Dat

a

141

Gauge Temper- Heat in Btu/lb SpecificPressure ature Volume

psig ˚F Sensible Latent Total ft3/lb

25 134 102 1017 1119 14220 162 129 1001 1130 73.915 179 147 990 1137 51.310 192 160 982 1142 39.4

5 203 171 976 1147 31.80 212 180 970 1150 26.81 215 183 968 1151 25.22 219 187 966 1153 23.53 222 190 964 1154 22.34 224 192 962 1154 21.45 227 195 960 1155 20.16 230 198 959 1157 19.47 232 200 957 1157 18.78 233 201 956 1157 18.49 237 205 954 1159 17.1

10 239 207 953 1160 16.512 244 212 949 1161 15.314 248 216 947 1163 14.316 252 220 944 1164 13.418 256 224 941 1165 12.620 259 227 939 1166 11.922 262 230 937 1167 11.324 265 233 934 1167 10.825 267 234 933 1169 10.326 268 236 933 1169 10.328 271 239 930 1169 9.8530 274 243 929 1172 9.4632 277 246 927 1173 9.1034 279 248 925 1173 8.7535 281 250 924 1174 8.636 282 251 923 1174 8.4238 284 253 922 1175 8.0840 286 256 920 1176 7.8242 289 258 918 1176 7.5744 291 260 917 1177 7.3145 292 261 916 1177 7.2146 293 262 915 1177 7.1448 295 264 914 1178 6.9450 298 267 912 1179 6.6855 300 271 909 1180 6.2760 307 277 906 1183 5.8465 312 282 901 1183 5.4970 316 286 898 1184 5.1875 320 290 895 1185 4.9180 324 294 891 1185 4.6785 328 298 889 1187 4.4490 331 302 886 1188 4.2495 335 305 883 1188 4.05

100 338 309 880 1189 3.89105 341 312 878 1190 3.74110 344 316 875 1191 3.59115 347 319 873 1192 3.46120 350 322 871 1193 3.34125 353 325 868 1193 3.23130 356 328 866 1194 3.12140 361 333 861 1194 2.92145 363 336 859 1195 2.84150 366 339 857 1196 2.74155 368 341 855 1196 2.68

Gauge Temper- Heat in Btu/lb SpecificPressure ature Volume

psig ˚F Sensible Latent Total ft3/lb

160 371 344 853 1197 2.60165 373 346 851 1197 2.54170 375 348 849 1197 2.47175 377 351 847 1198 2.41180 380 353 845 1198 2.34185 382 355 843 1198 2.29190 384 358 841 1199 2.24195 386 360 839 1199 2.19200 388 362 837 1199 2.14205 390 364 836 1200 2.09210 392 366 834 1200 2.05215 394 368 832 1200 2.00220 396 370 830 1200 1.96225 397 372 828 1200 1.92230 399 374 827 1201 1.89235 401 376 825 1201 1.85240 403 378 823 1201 1.81245 404 380 822 1202 1.78250 406 382 820 1202 1.75255 408 383 819 1202 1.72260 409 385 817 1202 1.69265 411 387 815 1202 1.66270 413 389 814 1203 1.63275 414 391 812 1203 1.60280 416 392 811 1203 1.57285 417 394 809 1203 1.55290 418 395 808 1203 1.53295 420 397 806 1203 1.49300 421 398 805 1203 1.47305 423 400 803 1203 1.45310 425 402 802 1204 1.43320 427 405 799 1204 1.38330 430 408 796 1204 1.34340 433 411 793 1204 1.31350 435 414 790 1204 1.28360 438 417 788 1205 1.24370 441 420 785 1205 1.20380 443 422 783 1205 1.18390 446 425 780 1205 1.14400 448 428 777 1205 1.12450 460 439 766 1205 1.00500 470 453 751 1204 .89550 479 464 740 1204 .82600 489 473 730 1203 .75650 497 483 719 1202 .69700 505 491 710 1201 .64750 513 504 696 1200 .60800 520 512 686 1198 .56900 534 529 666 1195 .49

1000 546 544 647 1191 .441250 574 580 600 1180 .341500 597 610 557 1167 .231750 618 642 509 1151 .222000 636 672 462 1134 .192250 654 701 413 1114 .162500 669 733 358 1091 .132750 683 764 295 1059 .113000 696 804 213 1017 .08

INS.

VAC

.Properties of Saturated Steam

142

When the norma condensate oad s not known, the oad can be approx mate y deter-m ned by ca cu at ons us ng the fo ow ng formu ae.

General Usage Formulae

Heat ng water w th steam (Exchangers)*

b/h Condensate = GPM2 x (1.1) x Temperature R se F

b/h Condensate = GPM4 x (1.1) x Temperature R se F

Heat ng fue o w th steam

b/h Condensate = CFM800 x Temperature R se F

Heat ng a r w th steam co s

b/h Condensate = BTU/HRLatent Heat at Operat ng Pressure

Steam Rad at on

*De ete the (1.1) factor when steam s njected d rect y nto water.

Specialized Applications

Sterilizers, Autoclaves, Retorts Heating Solid Material

Steam Jacketed Dryers

b/h Condensate = W x Cp x ∆TL x t

W = We ght of mater a — bs.Cp = Spec f c heat of the mater a∆T = Temperature r se of the mater a FL = Latent heat of steam Btu/ bt = T me n hours

G = Ga ons of qu d to be heateds.g. = Spec f c grav ty of the qu dCp = Spec f c heat of the qu d∆T = Temperature r se of the qu d FL = Latent heat of the steam Btu/ bt = T me n hours

Heating Liquids in Steam Jacketed Kettles and Steam Heated Tanks

b/h Condensate = G x s.g. x Cp x ∆T x 8.3L x t

A = Area of the heat ng surface n square feetU = Heat transfer coeff c ent (2 for free convect on)∆T = Steam temperature m nus the a r temperature FL = Latent heat of the steam Btu/ b

Note: The condensate oad to heat the equ pment must be added to the condensate oad for heat ng the mater a . Use same formu a

Heating Air with Steam; Pipe Coils and Radiation

b/h Condensate = A x U x ∆TL

b/h Condensate = 1000 (W - Wf) + (W x ∆T)L

W = In t a we ght of the mater a — pounds per hourWf = F na wether of the mater a — pounds per hour∆T = Temperature r se of the mater a FL = Latent heat of steam Btu/ b

Steam Tracing Lines:

Approx mate oad s 10 to 50 b/h for each 100 ft. of tracer

Recommended SafetyFactors for Steam Traps

Effect of Backpressure on Steam Trap Capacity

The actua safety factor to use for any part cu-ar app cat on w depend upon accuracy of:1. Est mated oad2. Est mated pressure at trap3. Est mated backpressureAny unusua or abnorma cond t ons must be taken nto cons derat on.

SafetySafety Factor by Type of Trap FactorBa anced-Pressure Thermo- 2 to 4stat c TrapsThermo-Mat c Thermostat cTraps 1.5 to 2.5L qu d Expans on Traps 2 to 4B meta c Traps 2 to 3F oat and Thermostat c Traps 1.5 to 2.5Inverted Bucket Traps 2 to 3Thermo-Dynam c® Traps 1.2 to 2

WithSafety Factor by Temp.Application General ControlMa ns Dra nage x 2 —Storage Heaters x 2 —Un t Heaters x 2 x 3A r Heat ng Co s x 2 x 4Submerged Co s ( oweve dra n) x 2 —Submerged Co s(s phon dra n) x 3 —Rotat ng Cy nders x 3 —Trac ng L nes x 2 —P aten Presses x 2 —Ru e of Thumb: Use factor of 2 on everyth ng except Temperature Contro ed A r Heater Co s and Converters, and S phon app cat ons

% Reduction in CapacityBackpressure Inlet Pressure PSIG

% of Inlet 5 25 100 20025% 6% 3% 0% 0%50 20 12 10 575 38 30 28 23

Calculating Condensate Loads

b/h Condensate = MBH x 1,000Latent Heat at Operat ng Pressure

b/h Condensate = Sq. Ft. E. D. R.4

143

Warm-up Load in Pounds of Steam per 100 ft of Steam Main (based on a start-up timer of 1 hour)Amb ent Temperature 70 F. Based on Sch. 40 P pe to 250 ps , Sch. 80 Above 250 Except Sch. 120 5” and Larger Above 800 ps .

Steam Pressure 0˚F Pressure Correction (psig) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” Factor*

0 6.2 9.7 12.8 18.2 24.6 31.9 48 68 90 107 140 176 207 208 1.505 6.9 11.0 14.4 20.4 27.7 35.9 48 77 101 120 157 198 233 324 1.44

10 7.5 11.8 15.5 22.0 29.9 38.8 58 83 109 130 169 213 251 350 1.4120 8.4 13.4 17.5 24.9 38.8 44 66 93 124 146 191 241 284 396 1.3740 9.9 15.8 20.6 29.3 39.7 52 78 110 145 172 225 284 334 465 1.3260 11.0 17.5 22.9 32.6 44 57 86 122 162 192 250 316 372 518 1.2980 12.0 19.0 24.9 35.3 48 62 93 132 175 208 271 342 403 561 1.27

100 12.8 20.3 26.6 37.8 51 67 100 142 188 222 290 366 431 600 1.26125 13.7 21.7 28.4 40 55 71 107 152 200 238 310 391 461 642 1.25150 14.5 23.0 30.0 43 58 75 113 160 212 251 328 414 487 679 1.24175 15.3 24.2 31.7 45 61 79 119 169 224 265 347 437 514 716 1.23200 16.0 25.3 33.1 47 64 83 125 177 234 277 362 456 537 748 1.22250 17.2 27.3 35.8 51 69 89 134 191 252 299 390 492 579 807 1.21300 25.0 38.3 51 75 104 143 217 322 443 531 682 854 1045 1182 1.20400 27.8 43 57 83 116 159 241 358 493 590 759 971 1163 1650 1.18500 30.2 46 62 91 126 173 262 389 535 642 825 1033 1263 1793 1.17600 32.7 50 67 98 136 187 284 421 579 694 893 1118 1367 1939 1.16800 38 58 77 113 203 274 455 670 943 1133 1445 1835 2227 3227 1.156

1000 42 72 86 126 227 305 508 748 1052 1264 1613 2048 2485 3601 1.1471200 47 72 96 140 253 340 566 833 1172 1407 1796 2280 2768 4010 1.1401400 52 79 106 155 280 376 627 922 1298 1558 1988 2525 3064 4440 1.1351600 57 87 117 171 309 415 692 1018 1432 1720 2195 2787 3383 4901 1.1301750 62 94 126 184 333 448 746 1098 1545 1855 2367 3006 3648 5286 1.1281800 63 97 129 189 341 459 765 1126 1584 1902 2427 3082 3741 5420 1.127

*For outdoor temperature of 0˚F, multiply load value in table for each main size by correction factor shown.

Condensate Load in Pounds per Hour per 100 ft. of Insulated Steam MainAmb ent Temperature 70 F — Insu at on 80% Eff c ent. Load Due to Rad at on and Convect on for Saturated Steam

Steam Pressure 0˚F Pressure Correction (psig) 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” Factor*

10 6 7 9 11 13 16 20 24 29 32 36 39 44 53 1.5840 8 9 11 14 17 20 26 32 38 42 48 51 57 68 1.5060 10 12 14 18 24 27 33 41 49 54 62 67 74 89 1.45

100 12 15 18 22 28 33 41 51 61 67 77 83 93 111 1.41125 13 16 20 24 30 36 45 56 66 73 84 90 101 121 1.36175 16 19 23 26 33 38 53 66 78 86 98 107 119 142 1.38250 18 22 27 34 42 50 62 77 92 101 116 126 140 168 1.36300 20 25 30 37 46 54 68 85 101 111 126 138 154 184 1.33400 23 28 34 43 53 63 80 99 118 130 148 162 180 216 1.32500 27 33 39 49 61 73 91 114 135 148 170 185 206 246 1.32600 30 37 44 55 68 82 103 128 152 167 191 208 232 277 1.31800 36 44 53 69 85 101 131 164 194 214 244 274 305 365 1.30

1000 43 52 63 82 101 120 156 195 231 254 290 326 363 435 1.271200 51 62 75 97 119 142 185 230 274 301 343 386 430 515 1.261400 60 73 89 114 141 168 219 273 324 356 407 457 509 610 1.251600 70 85 103 132 163 195 253 315 375 412 470 528 588 704 1.221750 77 93 113 145 179 213 278 346 411 452 516 580 645 773 1.221800 79 96 117 150 185 221 288 358 425 467 534 600 667 800 1.21

*For outdoor temperature of 0˚F, multiply load value in table for each main size by correction factor shown.

Warm-up and Condensate Load Tables

144

Heat Emission Coefficients from Pipes Submerged in Miscellaneous FluidsThe v scos ty of f u ds has a cons derab e bear ng on heat transfer char-acter st cs and th s var es n any case w th temperature. The fo ow ng f gures w therefore serve on y as a rough gu de.

Immersed steam co , med um pressure, natura convect on

Heat Emission Rates from Pipes Submerged in Water

Published Overall Heat Transfer Rates Btu/ft2 h ˚FTank Co s, Steam/Water 100 to 225(Temperature d fference 50 F)Tank Co s, Steam/Water 175 to 300(Temperature d fference 100 F)Tank Co s, Steam/Water 225 to 475Temperature d fference 200 FReasonable Practical Heat Transfer RatesTank Co s, 100ow pressure w th natura c rcu at onTank Co s, 200h gh pressure w th natura c rcu at onTank Co s, 200ow pressure w th ass sted c rcu at onTank Co s, 300h gh pressure w th ass sted c rcu at on

Average Heat Loss from Oil in Storage Tanks and Pipe Lines

* Heat Transfer Rate in Btu/ft2 h ˚F temperature difference between oil and surrounding air

Position Oil Temperature Exposed InsulatedTank She tered Up to 50 F 1.2 .3 Up to 80 F 1.3 .325 Up to 100 F 1.4 .35Tank Exposed Up to 50 F 1.4 .35 Up to 80 F 1.5 .375 Up to 100 F 1.6 .4Tank In P t A Temperatures 1.2 —P pe She tered Up to 80 F 1.5 .375L ne 80 to 260 F 2.3 .575P pe Exposed Up to 80 F 1.8 .45L ne 80 to 260 F 2.75 .7For maximum heat loss the “surrounding air temperature” may be 25˚F higher or lower according to country and locality.

For rough ca cu at ons t may be taken that 1 ton of fue o occup es 36 .4 ft3. The spec f c heat capac ty of heavy fue s 0.45 to 0.48 Btu/ b F.

Heat Transfer from Steam CoilsApprox mate y 20 Btu/h per square foot of heat ng surface per F d ffer-ence between o and steam temperature.

Heat Transfer from Hot Water CoilsApprox mate y 10 Btu/h per square foot of heat ng surface per F d ffer-ence between o and steam temperature.

Btu/ft2 h ˚F differenceL ght O s 30Heavy O s 15 to 20*Fats 5 to 10

Immersed steam co , med um pressure, natura convect on

Btu/ft2 h ˚F differenceL ght O s (220 SSU at 100 F) 100Med um O s (1100 SSU at 100 F) 60Heavy O s (3833 SSU at 100 F) 30

Heat Loss from Open Tanks

Heat Loss from Heat Lost throughLiquid Liquid Surface Tank WallTemp. Btu/ft2 h Btu/ft2 h

˚F Evap. Rad. Total Bare Insulation Loss Loss Steel 1” 2” 3”

90 80 50 130 50 12 6 4100 160 70 230 70 15 8 6110 240 90 330 90 19 10 7120 360 110 470 110 23 12 9130 480 135 615 135 27 14 10140 660 160 820 160 31 16 12150 860 180 1040 180 34 18 13160 1100 210 1310 210 38 21 15170 1380 235 1615 235 42 23 16180 1740 260 2000 260 46 25 17190 2160 290 2450 290 50 27 19200 2680 320 3000 320 53 29 20210 3240 360 3590 360 57 31 22

The above values are for open tanks in 60˚F still ambient air

Heat Transfer Calculations

145

Designing of Steam TracingRecommended number of 1/2” tracers to meet average requirements

Type A Type B Type CGenera frost Where so d - When so d f ca-

protect on or f cat on may t on may occur where so d - occur at temps. at temps. f cat on may between 75 - between 150 - occur at temps. 150 F 300 F be ow 75 FProduct Number of Number of Number of

L ne S ze 1/2” Tracers 1/2” Tracers 1/2” Tracers1” 1 1 1

1-1/2” 1 1 22” 1 1 23” 1 1 34” 1 2 36” 2 2 38” 2 2 3

10”-12” 2 3 614”-16” 2 3 818”-20” 2 3 10

As a general rule length of tracers to 3/8” size should not exceed 60 ft Larger size tracers should not exceed 150 ft in length

Steam Size Connections for Jacketed Lines

SteamProduct L ne Jacket D ameter Connect on

2-1/2” 4” 1/2”3” 6” 3/4”4” 6” 3/4”6” 8” 3/4”8” 10” 1”10” 12” 1”

Length of jacket should not exceed 20 ft n most cases 1/2” condensate outlet would be adequate but it is usual to make this same size as the steam connection as it simplifies installation

Recommended Header Size for Supplying Steam Tracer LinesHeader S ze Number of 1/2” Tracers

3/4” 21” 3 to 5

1-1/2” 6 to 152” 16 to 30

Recommended Header Size for Condensate Lines

Header S ze Number of 1/2” Tracers1” Up to 5

1-1/2” 6 o 102” 11 to 25

Sizing for Pressure Drop per 100 ft. in Schedule 40 PipeDivide “Allowable Drop” by pressure factor and use chart to select pipe size

100

Pres

sure

Dro

p ps

i/100

ft

Steam Flow lbs/h300200 400 500 1 000 2 3 4 5 10 000 2 3 4 5 6 7 8 100 000 2 3 4 5 1000000 2

1

2

3

456789

1 0

2 0

3 0

4 05 06 07 08 09 0

10 0

15 01/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 7" 8" 20"10" 12" 14" 16" 18"

24"

Based on 100 psig saturated steamFor other pressures, multiply chart ∆P by factor below

psig 0 2 5 10 15 20 30 40 60 75 90 100 110 125 150 175 200 225 250 300factor 6 9 6 0 5 2 4 3 3 6 3 1 2 4 2 0 1 5 1 3 1 1 1 0 0 92 0 83 0 70 0 62 0 55 0 49 0 45 0 38

350 400 500 6000 33 0 29 0 23 0 19

Steam Tracing

Steam Pipe Sizing

146

How to Size Steam Pipes for Various Pressure and Velocity ConditionsTo se ect p pe s ze n ong ma ns and wherever supp y pressure s cr t ca , use the pressure drop chart to assure t s w th n a owab e m ts. Most saturated steam nes may be s zed for a velocity of 4800 to 7200 ft/min; higher veloci-t es shou d be avo ded un ess apprec ab e superheat s present.

P p ng at pressure reduc ng stat ons shou d be s zed for the same ve oc ty on both s des of the PRV. Th s genera y resu ts n a va ve sma er than the supp y p p ng w th st arger down-stream pressure p p ng due to the ncrease n steam vo ume (see examp e be ow.)

Trap d scharge p p ng conta ns a b -phase f ash steam/condensate m xture, and a ower ve oc ty of 4000 to 6000 ft/m n to the rece ver encourages grav ty separat on. The rece ver vent ne s s zed for the amount of f ash vented at atmospher c pressure at a ve oc ty of 3000 to 4000 ft/m n.

Velocity Chart ExampleG ven a steam heat ng p p ng system w th a 100 ps g n et pressure ahead of a contro va ve w th a capac ty of 1,000 b/h of steam reduced to 25 ps g, f nd the sma est s zes of upstream and downstream p p ng for reason-ab e qu et steam ve oc t es.

Upstream Pressure Piping SizingEnter the ve oc ty chart above at A for steam f ow of 1,000 b/h. Go over to po nt B where the 100 ps g d agona ne ntersects. Fo ow up vert ca y to C where an ntersect on w th a d agona ne fa s ns de the 4,000-to-6,000 ft/m n ve oc ty band. Actua ve oc ty at D s about 4,800 ft/m n for 1-1/2” upstream p p ng. Se ect ng a sma er p pe s ze resu ts n greater steam ve oc ty and no se eve .

Downstream Piping SizingEnter the ve oc ty chart at A for 1,000 b/h. Go over to po nt E where the 25 ps g d agona ne ntersects. Fo ow up vert ca y to F where an ntersect on w th a d agona ne fa s ns de the 4,000-to-6,000 ft/m n ve oc ty band. Actua ve oc ty at G s 5,500 ft/m n for 2-1/2” down-stream p p ng.

Formula for Velocity of Steam in Pipes:

V 2.4Q VsA

=

Where:V = Ve oc ty n ft/m nQ = F ow b/h steamVs = Sp. Vo . n cu. ft3/ b at the f ow ng pressureA = Interna area of the p pe — n2

Steam Pipe Sizing

Mul iply char veloci yby fac or below o geveloci y in schedule

80 pipePipe Size Fac or

1/2"3/4" & 1"

1 1/4" & 1 1/2"2" o 16"

1 301 231 171 12

20000

12000100008000

6000500040003000

2000

1000

500004000030000

20000

1000080006000500040003000

2000

1000800600

100

200

300400500

Cap

acity

lb/h

ReasonableS eam Veloci ies

in Pipes

Process S eam8000 o 12000 f /min

Hea ing Sys ems4000 o 6000 f /min

Flash Ven Lines3000 f /min

Velo

city

ft/m

inSteam Pressure psig

(Saturated Steam)

Steam Velocity Chart

Pipe Size(Schedule 40 pipe)

2502001501251007550

25

1050

2502001501251007550

25

1050

16"14"

12"10"

8"

6"

4"

3"

2"

1"1-1/4"

5"

3/4"

1/2"

EA

DG

C

F

B

2-1/2"

1-1/2"

Steam Pipe Sizing

147

Condensate Recovery Sizing

Condensate return nes on the d scharge s de of steam traps must be ab e to accomodate the f ow of both water and f ash steam. Wh e the percentage, by we ght, of f ash steam may be rather ow, ts overa vo ume n compar son to the qu d s very arge. By determ n ng the quant ty of f ash steam and s z ng the return ne for ve oc t es between 4,000 and 6,000 ft/

m n, the two-phase f ow w th n the p pe can be accomodated. The nformat on requ red for s z ng s the condensate oad n b/h, n et pressure to steam trap(s) n ps g and return ne system pressure.

Example:S ze a condensate return ne from a 160 ps g steam trap d scharg ng to 20 ps g. f ash tank. Load s 3,000 b/h.1. Determ ne percent f ash steam produced

us ng tab e. W th a steam pressure of 160 ps g and a f ash tank pressure of 20 ps g read a va ue of 12.4%.

2. Next, mu t p y the condensate oad by the percent f ash from step #1 to determ ne the f owrate, of f ash steam produced.3,000 b/h x .124 = 372 b/h.

Percent Flash Steam Produced when Condensate is discharged to atmosphere or into a flash tank controlled at various pressures

Atmo- Pressure sphere Flash Tank Pressure — psig

psig 0 2 5 10 15 20 30 40 60 80 100

5 1 7 1 0 010 2 9 2 2 1 4 015 4.0 3.2 2.4 1.1 020 4.9 4.2 3.4 2.1 1.1 030 6.5 5.8 5.0 3.8 2.6 1.7 040 7.8 7.1 6.4 5.1 4.0 3.1 1.3 060 10 0 9 3 8 6 7 3 6 3 5 4 3 6 2 2 080 11 7 11 1 10 3 9 0 8 1 7 1 5 5 4 0 1 9 0100 13 3 12 6 11 8 10 6 9 7 8 8 7 0 5 7 3 5 1 7 0125 14.8 14.2 13.4 12.2 11.3 10.3 8.6 7.4 5.2 3.4 1.8160 16 8 16 2 15 4 14 1 13 2 12 4 10 6 9 5 7 4 5 6 4 0200 18.6 18.0 17.3 16.1 15.2 14.3 12.8 11.5 9.3 7.5 5.9250 20.6 20.0 19.3 18.1 17.2 16.3 14.7 13.6 11.2 9.8 8.2300 22 7 21 8 21 1 19 9 19 0 18 2 16 7 15 4 13 4 11 8 10 1350 24.0 23.3 22.6 21.6 20.5 19.8 18.3 17.2 15.1 13.5 11.9400 25.3 24.7 24.0 22.9 22.0 21.1 19.7 18.5 16.5 15.0 13.4

6000

3000

4000

2000

1000

600

100

66

50

33

50,000

30,000

20,000

10,0008000

20

30

405060

80100

200

300

500

8001000

2000

3000

5000

Flas

h St

eam

Flo

wra

te (l

b/h)

Velocity(ft/sec)

Velocity(ft/min)

Pressure in

condensate line or

flash tank (psig)

Pipe Size (schedule 40)

A

D

E

C

RecommendedService

Condensate ReturnLine Sizing

Vent Pipe Sizing

Flash TankDiameter Sizing

10

17

28"30"24"26"

20"18"

16"14"

12" 10" 8" 6" 5" 4" 3"2-1/2" 2"

1-1/2"1-1/4" 1" 3/4" 1/2"

B

1008060403020

1050

1008060403020

1050

1008060403020

1050

Multiply chart velocityby factor belowto get velocity

in schedule 80 pipePipe Size1/2"3/4" & 1"1-1/4" & 1-1/2"2" & 3"4" to 24"26" to 30"

Factor1.301.231.151.121.11.0

10

3. Enter Condensate Recovery S z ng chart at the f ash steam f owrate of 372 b/h at “A” and move hor zon-ta y to the r ght to the f ash tank pressure of 20 ps g “B”. R se vert -ca y to choose a con-densate return ne s ze wh ch w g ve a ve oc ty between 4,000 and 6,000 ft/m n, “C”. In th s exam-p e, an 1-1/2” schedu e 40 p pe w th a ve oc ty of approx -mate y 5,000 ft/m n. If schedu e 80 p pe s to be used, refer to tab e w th n body of chart. Mu t p y the ve oc ty by the factor to determ ne whether the ve oc ty s w th n acceptab e m ts.

Condensate Line Sizing

148

Model Designation Index

DIVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16DIVA System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19EL2270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34EL2271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34EL2600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36F50C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Gilflo - B Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Gilflo - ILVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Gilflo - ILVA System . . . . . . . . . . . . . . . . . . . . . . . . . 14Gilflo - Spool Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Gilflo - System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Hydro-Flow 1200. . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Hydro-Flow 2200. . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Hydro-Flow 2300. . . . . . . . . . . . . . . . . . . . . . . . . . . . 133M410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20M410 Compensated . . . . . . . . . . . . . . . . . . . . . . . . . . . 22M410 Customer Data Sheet. . . . . . . . . . . . . . . . . . . . . 25M410 Non-Compensated. . . . . . . . . . . . . . . . . . . . . . . 24M610 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32M800 Steam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26M800 Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28M750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304411e Magnetic Flow Transmitter . . . . . . . . . . . . . . 101MAGFLO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105S-FP-93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62S-PhD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38S-PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70S-TEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67S-Turbo-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54S-V-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Sono-Trak® Transit Ultrasonic . . . . . . . . . . . . . . . . . . 72Sono-Trak® Doppler Ultrasonic . . . . . . . . . . . . . . . . . 78UniMag® M Flow Tube . . . . . . . . . . . . . . . . . . . . . . . 84UniMag® DT Flow Tube . . . . . . . . . . . . . . . . . . . . . . 89

Flow Meters for Steam, Liquids and Gases

EMCO is a trademark of Spirax Sarco, Inc.

For information on EMCO industrial flow products, contact:

EMCO • 2150 Miller Drive Suite H • Longmont, CO 80501

T: 800.356.9362 or 303.682.7060 • F: 303.682.7069 • [email protected] • www.emcoflow.com

SPIRAX SARCO, INC.

1150 NOrTHpOiNT BLvD.

BLyTHEwOOD, SC 29016

t: 800.883.4411

or: 803.714.2000

f: 803.714.2222

www.spiraxsarco.com/us

SpC1008 printed in USA 12/2008. Copyright 2008 Spirax Sarco, inc.

industrial and hvac flow measurement product...

Documents