industrial automation technologies of welding · industrial automation.01 technologies of welding...

INDUSTRIAL AUTOMATION .01

TECHNOLOGIES OF WELDING .02CHIMNEY PIPES .03

AUTOMOTIVE .04

MEDICAL .05

COSMETIC .06

TECHNOLOGY OF SPREADING .07

TTENGINEERING

Imp. Welding 14-10-2008 11:46 Pagina 2

w w w . t t e n g i n e e r i n g . i t


- Automatic lines of production LASER technology CSL

- Automatic lines of production TIG technology

CST

- Automatic machines LASER welding SL 400/600

- Automatic machines TIG welding ST 400/600

- Special lines LASER technologies SPECIALS

- C.N.C. Roll forming machine Starts from sheet metal (blanks) TT2 -A

- C.N.C. Roll Forming machine Starts from coil

MATERIAL:Stainless steel Aisi type 300Stainless steel Aisi type 400Stainless steel AL 29-4CGalvanizeZinc aluminum / GalvalumeAluminumCopperMild Steel

TUBE

NEW LINE CSS

ROLL FORMING

TT2 -B

- New automatic lines of high production pipe from ø 40 to ø 400 x 2000mm CSS

Summary

pag. 6

pag. 5

pag. 5

pag. 6

pag. 6

pag. 7

pag. 7

pag. 8


Summary

ULTRASONIC WELDING

ROBOTIC CELLS

THIN WALL THICKNESS

CUSTOMIZED WELDING APPLICATION

- Special automatic lines SPECIAL

- Robotic Cells Full factory SPECIAL

- Automatic lines model CST/CSL or tube mill machines PTD

- Special automatic machines SPECIAL

ELBOWS

BRAZING

- “Workcell” for preparation and welding PCS+SCS

- Special automatic machines for brazing

SPECIAL

3D CUTTING- Automatic machine 3D laser cutting

- Automatic machine 3D plasma cutting

- Robotic workcell 3D cutting

TOP 600PLASMA

TOP 600ROBOT

TOP 600LASER

pag. 9

pag. 9

pag. 10

pag. 11

pag. 11

pag. 12

pag. 12

pag. 12

pag. 13


5

PERFECT ROUNDNESS without flat area.Machine is equipped with a C.N.C. control

system which allows you to roll bendround, oval and polygonal shaped

tubes. Sheet metal is loaded with oneor two stacker area can accept one,

two, three, four,... piles of blanks.Machine can be also supplied with

manual feeding.

Two roll bending technology provides you one Model TT2 A

PERFECT ROUNDNESS without flat area. Machine is equipped with a C.N.C. controlsystem which allows you to roll bend round, oval and polygonal shaped tubes. Material is

loaded starting from coil in connection with a cut to lenght machine.

TTEngineering designed the FLEX FORMER TECHNOLOGY world wide patented together with C.N.C. control you can produce different materials in a renge with

thichness between 0,2 - 1,5 mm max lenght 1550 NO TOOLS CHANGE.For different range we can propose other solutions.

The pipe is perfectly roundWith the FLEX FORMER you can cover thickness from 0,2 to 1 mm and ø range from 75to 400 mm - max lenght 1550 mm in option thickness range from 0,3 to 1,5 mm and ø

range from 120 to 400 - max lenght 1000 mm. Including any type of material like:S.S. AISI type 300 - AISI type 400 - Al 29/4C

Galvanize - zinc aluminum / galvalume - aluminum - copper - mild steel - zinc - alume.

Two roll bending technology provides you one

technical information

Model TT2 B

ROLL FORMING

C.N.C. Roll forming machine starts from sheet metal (blanks)C.N.C. Roll Forming machine starts from coil

Model TT2 AModel TT2 B


TUBE

Automatic line of production with laser welding technologyAutomatic line of production with tig welding technology Automatic machine with laser welding technologyAutomatic machine with tig welding technologySpecial production lines (laser/Tig technology)

We realized many solutions for a fully automatic tube weldingprocess. The loading of the material can be made directly starting from coil or starting from blank. Line is automaticallyfeeding the material, roll bending, transferring, welding andunloading towards others equipment of finishing. We experienced and integrated the most important LASER present in the market, with the application of different powerand technical solutions. Productivity and quality is very high.

Model CSLModel CST

Model SL 400/600Model ST 400/600

Model Special

Automatic line of production with laser welding technologyModel CSL

Also those lines has been studied with similar approachthe CSL is as above described where the only change isthe welding source: TIG technology of new generation.Reliability of those machines is very high.

6

Automatic line of production with tig welding technologyModel CST

Those machines has been studied for production wherethe loading/unloading of pieces is manual with possibilityto work the following sizes and lengths:- diameter till 400 mm over a length of 1550 mm- diameter till 650 mm over a length of 1550 mmWe experienced and integrated the most importantLASER present in the market, with the application of dif-ferent power and technical solutions.Productivity and quality is very high.

Automatic machine with laser welding technologyModel SL 400/600


We’ve installed worldwide, special production lines for working several type ofmaterials, diameters and length of tube, OVERTAKEN ALL THE EXISTING

TECHNOLOGICAL LIMITS. That was possible thanks to the strong ECONOMICand TECHNICAL effort that TTENGINEERING is promoting to build that kind of

solutions, always with more innovation and matching our customers needs.

7

Those machines has been studied for production where theloading/unloading of pieces is manual with possibility to work

the following sizes and lengths:- diameter till 400 mm over a length of 1550 mm- diameter till 650 mm over a length of 1550 mm

This type of machine is similar to model SL 400/600, but withthe only change of the welding source which is using a TIG

technology of new generation.Reliability of those machines is very high.

Automatic machine with tig welding technology Model ST 400/600

Technical Information

Special production lines (laser/tig technology) Model Special

TUBE

Production of welded tube is an union of three different technologies:- CUT of the material - FORMING (roll bending) - WELDING (LASER/TIG/PLASMA)

Our equipments are executing those processes in a very safe and optimal way, utilizing themost modern technologies available in conjunction with our proved “know-how”, capability

and experience in study innovative solutions and build it with high “TOP” class.Materials we tested and worked are the following:

- Stainless steel AISI type 300/400 - Stainless steel AL 29/4C- GALVANIZE - ZINC ALUMINUM / GALVALUME - ALUMINUM - COPPER - MILD STEEL

Variation in diameter, in length and in thickness is remarkable (just to give you an idea wemanufacture lines which are working and welding the diameter 75 mm - 3 inch - over a length

of 1550 mm - 60 inches - with a thickness of 0,3 mm - 0,012 gauge).Productivity is very high and is depending on type of machine you consider.


TUBE

NEW automatic lines of high productionpipe from ø 40 to ø 400 x 2000mm

Model CSS

8

Technical Information - ø pipes from 40 to 400 mm- thickness from 1 to 2 mm (also on ø 40)- max lenght up to 2000 mm- high productivity

These lines were designed for the production of pipes with ø range from 40to 400 mm, thickness from 1 to 2 mm and max lenght of 2000 mm.Line can produce multiply pipes at the same time. Accuracy of pipe is veryhigh. This solution was possible thanks to "new patents" designed byTTEngineering.Welding technology can be LASER or TIG.


9

TTengineering special "experience and skill" was dedicate to develop and produce thin wall thickness

from 0,15 to 2 mm with variable materials.


THIN WALL THICKNESS

Production of pipes with thin wall thickness isrequiring special technology approach both for

continuous forming and two roll forming, and inthe welding area too.

These machines are basically "tailored" looking atthe production needs of customers (end-user).

TTengineering builts machines covering ø rangefrom 12 to 200 mm and thickness range from

0,15 up to 0,30 mm.

Automatic lines model CST/CSL or tube mill machines Model PTD/CST

TTengineering has an important experience in manufacturingand design special machines for industrial automation and for

technologies of welding as but welding and/or overlapping.Most of manufactured pieces are for the automotive industry.

Special automatic machines Model Special

Automatic lines model CST/CSL or tube mill machinesSpecial automatic machines

Model PTD/CSTModel Special



ELBOWS

ÒWorkcell ” for the production of but welded elbows

This line is studied for:- a very high production speed- fully automation of each operation- welding of elbows with different inclination angles- just one operator

MODEL PCSFirst machine (see picture 1) is preparing the sector flanging (we can accept and start from any kind of cutting technology).

MODEL SCSSecond machine (see picture 2) is welding the sectors together.

Model PCS + SCS

Automatic workcell for the production of the welded elbows.

Model SCS

10

Model PCS

The working diameter range is from 80 to 400 mm and thickness from 0,4 to 1 mm.

Material to be work can be stainless steel AISI 304/316.

The tools changeover is very fast.

The production speed of the machine for a complete 90° elbow (with 3 sectors) is 80 secondsIncluding manual loading/unloading by the operator.


11

Technical InformationThe above solution are designed and developed according to customer’s needs.

BRAZING ULTRASONIC WELDING

TTengineering has an important experience in manufacturing anddesigning special machines for industrial automation together with

knowledge of brazing process.

Special automatic machines for brazing Model Special

Detail of special line showing a system withultrasonic welding station.

Special automatic lines Model Special

Special automatic machines for brazingSpecial automatic lines

Model SpecialModel Special

Rotary table machines

Linear machines



3D CUTTING12

Our machine can work pipes with a range diameter from 60 up to 600 mm.Length of pipe to be work is 1000 mm on the version TOP 600/1 and 1500 mm on the version TOP 600/2.

We can work the following materials: • Stainless steel (AISI 304/316/430/etc)• Mild steel• Galvanize/Galvalume/Zinkalume• Aluminum• Copper

Thickness range between 0,3 mm up to 2 mm.

Automatic machine 3D laser cuttingAutomatic machine 3D plasma cuttingRobotic workcell 3D cutting

This machine was developed to reach a very HIGH DEFINITION during the 3D cut-ting of tubes while maintaining a high quality surface in the cut area. This task isaccomplished with the following three state-of-the-art machine components:· MECHANICAL· ELECTRONIC (use of the state-of-the-art electronic control system available in the

machine tool business today)· SOFTWARE use friendly software deploying touch-screen icons.The machine capabilities are compliant with all standard tube ranges in theChimney and HVAC tube industry. Tube features included in your drawings may beuploaded for programming from a connected media device (Personal computer,hard drive or CD).The NESTING of cut pipe is INCLUDED.

VERY IMPORTANT NEWS· AUTOMATIC UNLOADING for the cut pieces.The automatic unloading operation save time and therefore translates into higherproductivity. While the operator is placing pieces into packaging the machine isalready cutting the next pipe.

This is a TTE patent.NOTE: this machine can accept both PLASMA or LASER (CO2/YAG) cuttingtechnology.For both cutting sources TTE tested with the world’s best suppliers.

We built FULLY AUTOMATIC/ROBOTICWORKCELLFor LOADING/UNLOADING of pieces.

Model TOP 600 LaserModel TOP 600 Plasma

Model TOP 600 Robot

Model TOP 600


13

Robotic cells full factory Model Special


ROBOTIC CELLFULL FACTORY

Production of welded tube is an union of three different technologies:CUT of the material - FORMING (roll bending) - WELDING (LASER/TIG/PLASMA)

Our equipments are executing those processes in a very safe and optimal way, utilizing themost modern technologies available in conjunction with our proved “know-how”, capability and

experience in study innovative solutions and build it with high “TOP” class.Materials we tested and worked are the following:

- Stainless steel AISI type 300/400 - Stainless steel AL 29/4CGALVANIZE - ZINC ALUMINUM / GALVALUME - ALUMINUM - COPPER - MILD STEEL

Variation in diameter, in length and in thickness is remarkable (just to give you an idea wemanufacture lines which are working and welding the diameter 75 mm - 3 inch - over a length

of 1550 mm - 60 inches - with a thickness of 0,3 mm - 0,012 gauge).Productivity is very high and is depending on type of machine you consider.

Putting together several working processes and technical knowledge TTEngineering designs and manufactures automatic cells for forming, cutting,

welding joining a complete handling of the product TURN KEY SOLUTION.Taking care of production cost optimizing and looking at a fully automation ofthe industrial process in the direction of just in time. Machines and lines with

this configuration are installed and set-up at customers' plants.


We project_We develop_We manufacture

Our worldwide customers consider us like a "COMPANY LEADER" in this field, because we've the whole know-how of the productive process, a fully knowledge of rules/standard and in addition to that we're aware of the request of the worldwide market. We can provide and take care of manufacture fully factories dedicate to that field, working in relationship with our customers in order to solve all the productive requirement (machinery, lines...), take care of all the training of their operators and all the technologic solution of the product itself.

Because of the fact that field is very large, we had the chance to make experiment with many different technologies, and at the same time we put that experience in connection and relation with our technology background; our solutions and our technical preparation allow us to study automatic machines or complete fully working lines with features of very high working speed, reliability and simplicity of use.In that industrial sector we were faced of with the most various request and operations like for example: assembly, control, mechanic working, special welding, using and working with very special and various materials… Robotic is one operative tool of that field, together with our professional talent and our experience allows us to face the most several requirements in cooperation with our customers.

Our Company has developed very specific knowledge about welding process with several LASER type approach, TIG/PLASMA technology, brazing ecc. Thus TTEngineering has developed fully and important knowledge of preparation and forming of pieces before welding process for many different types of materials.


We project_We develop_We manufacture

TTENGINEERING experience in the industrial and the knowledge of analysis processes are transferred and developed into the automotive

industry which is requiring high standard level of quality and reliability of the product.

Cosmetic for definition is requiring max care and attention of the products and a very high standard level of production.

It really needs to project and study machines in order to find the right solutions considering the delicacy of the worked product.

Manufacturing machines and automatic lines, we had the necessity of automatically produce various pieces, with very often request of

spreading hot and cold glues soluble in water and/or in solvent, on very different support materials.

We’re at your complete disposal to provide our know-how in that field.

Performance, accuracy and care of the products; that are the important requirements of this industrial field. It is very important to guarantee an high reliability over all the manufacture machines, together with a very

high control of each phase of the productive process.


Vicolo Cirimido, 722074 Lomazzo (CO) Italy

Tel. +39 02 96778262 - Fax +39 02 96778290e-mail: [email protected] - www.ttengineering.it


North American Agent:

4964 Ravine Ct.Ann Arbor, MI 48105

[email protected]

Peter Beierling+1 734 995 7204 P+1-734-995-7204 P+1-248-225-3396 C+1-734-995-7284 F

industrial automation technologies of welding · industrial automation.01 technologies of welding...

Documents