POWER PLANTS Applications

Ash Hoppers Ash Slurry Tanks Boller Seal Skirts Cation Tanks Circulating Water Lines Clarifiers Coal Bunkers Coal Chutes Coal Exhauster Condenser Tube Sheets Condenser Water Boxes Cooling Tower Basins Cooling Tower Fans Cooling Water Pumps Crest Gates De- Aerators Tanks DM Plant Tank & Floors Duct Work Fuel Storage Tanks Guide Vanes Heat Exchangers Hydro Flood Tunnels Hydro Penstocks Hydro Scroll Cases Hydro Wicket Gates Steel Housing Travelling Water Screens

PAPER & PROCESS PLANTS Applications

Acid Slurry Tanks Alkali Storage Tanks Baghouse Hopper & Walls Black Liquor Tanks Centrifuges Chutes Concrete Corrosion Condensers Cooling Towers Cooling Water Pipelines DM Tanks Dust Collector Hoppers Green Liquor Tanks Heat Exchangers Paper Machine Surface Pump Casings / Impellers Reagent Storage Tanks Secondary Containment Substation Structures Transformer Leaks Valves White Liquor Tanks

STEEL PRODUCTION

Applications

Acid / Alkali Storage Tanks AVGF Tanks Chutes Circulation Water Pipelines Clarifier Arms CO Pipelines Cooling Gas Ducts Cooling Gas Packing Cooling Towers De-Watering Screens DM Water Tanks Dryer Cyclones Electrostatic Tar Precipators Gas Cooling Plant Scrubber GCP Pumps Hoppers Primary Gas Coolers Pumps Raw Water Tanks Scrubber SGP Filter Bed Structures SGP Stack SGP Structures Slag Reducer Cones Sludge Tanks Soft Water Tanks Suction Silencer Thickeners Top Gas Packing Scrubber Top Gas Venturi Scrubber Wet Screens

WASTE WATER TREATMENT PLANTS Applications

Acid / Alkali Storage Tanks Aeration Tanks Checker Plates Clarifier Arms Clarifier Tanks De-Watering Tanks Digesters Distribution Chambers Effluent Pipelines Influent Collection Channel Pump Casings Pump Impellers Secondary Containment Sedimentation Tanks Sewer Pipelines / Tunnels Sludge Thickeners Structural Steel Works Trenches

FGD SYSTEMS Applications

Baghouses Clarifiers Demister Sections De-Watering Tanks Effluent Lines Lime Storage Tanks Precipitators Process Floors Reaction Tanks Recirculation Pumps Scrubber Vessels Slurry Pipes Slurry Pumps Spray Driers Stacks Thickeners Valves Venturi Scrubbers

MARINE Applications

Ballast Tanks Bilges Bow & Stern Thruster Bulbous Noses Cargo Tanks Condensers Corroded Wet Liners Discharge Pipes Evaporators Foam Tanks Gas Fan Castings Gas Scrubbers Kort Nozzle Surface Non-Skid Floors Oil Coolers Pontoons Rudder Stacks Sea Water Pumps Sewage Tanks Shafts Sluice Gates Sluice Valves

ELECTRICITY TRANSMISSION & DISTRIBUTION Applications

Concrete Stubs Marshalling Boxes Substation Structures Transformer Oil Leakages Transmission Towers

PETROCHEMICAL Applications

Accommodation Modules Acid / Alkali Storage Tanks Brine Ponds Condensers Desulphurization Systems Heat Exchangers Mud System Tanks Offshore Platform Decks Pipeline Internal / External Process Vessels Secondary Containment Stacks

CEMENT

Applications

Acid / Alkali Tanks Additive Hoppers Bag house Doors Chemical Dosing Tanks Clinker Hopper / Chutes Clinker Silo Condensers Conveyor Structures Cyclone Ducts Duct Work Gypsum Hopper / Chutes Gypsum Silo Jetty Structures LRS Tanks Preheater Structures Pumps Raw Mill Fans / Casings Raw Water Tanks RCC Foundation Protection SEPAX Fan Casings Ship Loader Soft Water Tanks Substation Structures Transformer Oil Leakages

ProCoat Specialities provides TURN KEY SOLUTIONS to various problems related to Corrosion, Abrasion & Erosion caused due to working environment and medias in different equipment's. ProCoat Specialities analysis the problem, selects right product and executes the repair / coating work with thorough surface preparation, application and quality checks to ensure extended period of protection to the equipment.

ProCoat products are best choice for arresting online oil leakages without draining oil from CT, PT, transformers, MOCB, OLTC top covers, bushings, radiators, conservator tanks, welding cracks, pin holes etc. in power transmission & generation industries.

ProCoat proven products applied over mild steel & galvanized iron structures in substations to protect them from aggressive corrosion caused due to exposure to saline salts, moisture, industrial pollutants, chemical gases and acid rain conditions. ProCoat team follows high quality standard system for surface preparation, application of coatings and quality checks in all stages of work execution. ProCoat coatings are extending life by more than 5 years.

ProCoat high performance advanced polymer coating systems offered to Electricity Boards along with application services to protect their huge transmission towers located in aggressive chemical, saline, industrially polluted environments where conventional paint systems like aluminium, epoxy, zinc rich paints fail in very short periods. In these environments ProCoat systems are absolutely protecting the transmission towers without any sign of rusting since almost 5 years with a life expectancy of 10 plus years.

ProCoat provides solution for external protection of marshalling boxes in switchyard of electricity department from saline and industrial exposure.

ProCoat products helps in arresting SF6 gas leakage from circuit breaker. Leakage is detected from cemented portion i.e., joining area of metal and ceramic. Step by step method used for leak arresting and after that reinforcement.

ProCoat coating system is applied over exposed portion of radiator fins, more specifically edges, which are prone to rapid corrosion due to welding, bending and jointing of mild steel. This protects radiator edges from corrosion and oil leakages.

ProCoat coating system has excellent dielectric strength which prevent electric shocks to people operating control panels. Coating works as insulation. Also, grip system can be provided for easy and safe movement.

ProCoat advanced polymer coating system has excellent resistance to oils, water, chemicals being spilled over concrete foundation. It acts as excellent barrier and prevents ingress, thereby extending life of concrete surface.

ProCoat advanced polymer coating system are best choice for external protection of structures, process tanks, DM water tanks, bulk acid & alkali storage tanks, concrete stubs etc. based on severity of corrosion and exposure to chemicals.

ProCoat high performance polymer coatings protects against external corrosion of AVGF and Compressor tanks from the effect of alkaline corrosion and water exposure from adjacent cooling towers

ProCoat high performance advanced polymer coating applied for internal protection of Blast Furnace sludge tank from corrosion and abrasion due to handling of corrosive and abrasive slurry.

ProCoat polymer coating protects Vibro-feeders externally and internally from corrosion and abrasion due to immersion in corrosive slag.

ProCoat advanced polymer coating protects Thickener internals against corrosion and abrasion due to slurry.

ProCoat advanced polymer coating protects external and internal corrosion and abrasion protection of Pumps from the effect of corrosive & abrasive slurry.

ProCoat advanced polymer coating protects MS moving conveyor of Slag Granulation Plant from high temperature steam and abrasive nature of slag.

ProCoat coating protects Silencer Tank internally against chemical corrosion & abrasion. High temperature chemical slurry causes metal loss resulting punctures.

ProCoat polymer coating protects against internal chemical corrosion & abrasion protection of these gas pipelines. ProCoat system extended life by 5 plus years of these ducts.

ProCoat high performance polymer coating protects pipelines and reducers against high abrasion and corrosion. These reducers and pipes handles high abrasive slag and slurry. Considerable life enhancement is established with ProCoat system.

ProCoat advanced polymer coating applied over submerged filter bed supporting channels and beams to protect them from abrasion, corrosion and hot water immersion effect as these working conditions causes high degree corrosion and erosion of structures.

ProCoat high performance polymer coating protects pipeline external against corrosion, abrasion and corrosive material. Below pipelines are in various different environment from mild to severe conditions and handling different medias like chemicals, water, gas etc. ProCoat products have withstood all conditions.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy pitting and cavities of Scrubber using ProCoat repair, rebuilding and reclamation product with high cross linking. Over reclaimed surface ProCoat advanced high performance polymer coating filled with Ceramic and Kevlar is applied to protect from high temperature gaseous slurry and water impingement. This coating has exceptionally high chemical resistance, abrasion resistance and can tolerate high temperatures. ProCoat system effectively extended life of this scrubber by 5 plus years without any deterioration.

Initially thorough chilled iron grit blasting is carried out followed by filling pitting and cavities of Scrubber using ProCoat repair, rebuilding and reclamation product exhibiting superior engineering properties. Next, ProCoat high functionality coating is applied to protect from high temperature gaseous slurry and water impingement. ProCoat system effectively extended life of this scrubber by 5 plus years without any deterioration.

Primary Gas Coolers (PGC) are exposed to ammonia vapours, hot humid steam and other corrosive emissions leading to severe chemical corrosion and metal loss. High condensation over this structure accelerates corrosion phenomena. ProCoat polymer coating provides long term protection to PGC’s. Coating applied after thorough contamination removal, copper slag blasting and with all relevant quality checks to ensure barrier protection from the given working conditions.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy pitting and cavities of guide vanes using ProCoat repair, rebuilding and reclamation product exhibiting superior engineering properties and high cross linking. Over reclaimed surface ProCoat advanced high performance polymer coating filled with Ceramic is applied to protect from high volume and high velocity water flow from spiral casing of hydro turbine.

ProCoat high performance polymer protects against corrosion and abrasion. Also, reduces friction.

After thorough surface preparation ProCoat high performance advanced coating is applied to protect against corrosion from hydrochloric acid. Coating is amine cured with high resistance to chemicals and acids.

After thorough surface preparation ProCoat advanced polymer coating is applied to protect against corrosion from aggressive chemicals and fumes from process.

After thorough surface preparation ProCoat polymer coating is applied to protect against corrosion from aggressive chemicals and fumes from process.

ProCoat polymer coating is applied to protect external surface of this huge equipment against chemical corrosion due to exposure to ammonia vapours in presence of moisture and temperature.

ProCoat high performance polymer coating is applied to protect internal and external surface of cooling water pump column, casing, bowl etc. against corrosion and abrasion due to silt in water. Surrounding environment is also corrosive.

ProCoat polymer coating is applied to protect these screens from severe attack of corrosion and abrasion caused due to handling abrasive iron ore slurry.

ProCoat high performance polymer coating protects this huge sludge tank (11 mtr x 11 mtr) from severe attack of corrosion, erosion and abrasion. This phenomenon is caused due to sludge coming from furnace.

ProCoat polymer coating protects this iron oxide ore handling tank from severe attack of corrosion and abrasion due to iron oxide ore.

ProCoat high performance advanced polymer coating applied after thorough surface preparation to protect against severe corrosion, abrasion and temperature 250oC.

ProCoat high performance advanced polymer coating applied after grit blasting and contamination removal to protect against severe attack of corrosion.

ProCoat high performance advanced polymer coating, amine curing with resistance to cold wall effect is applied after grit blasting and contamination removal to protect against severe attack of corrosion and abrasion.

ProCoat polymer coating protects bag house doors against extreme corrosion due to sulphuric acid and temperature.

ProCoat polymer reinforced with ceramic carbide is used for rebuilding faced areas of Sepax fan. It protects against impingement and abrasion due to fine dust.

ProCoat polymer coating applied to hot water tank in a five star hotel to protect against corrosion.

ProCoat polymer coating protects external surface of Silo from saline corrosion due to saline environment and temperature fluctuations.

ProCoat polymer coating protects these I - beams & mild steel frames from severe corrosion due to continuous exposure to high temperature steam generated due to quenching of molten steel.

ProCoat polymer with Kevlar reinforcement is used for reclaiming damaged portions, edges and cavities of impeller handling abrasive slurry. It provides mechanical strength and protects against corrosion & abrasion.

ProCoat polymer coating protects these towers from severe corrosion due to variable temperature, continuous condensation, cyclic wet & dry condition on external surface.

ProCoat high performance polymer coating is applied internally to protect against abrasion and externally to protect against corrosion.

ProCoat high performance polymer coating protects this critical furnace cooling system from severe corrosion due to continuous spills of hot water.

ProCoat high performance polymer coating is applied after grit blasting and contamination removal to protect against corrosion due to chemical attack.

ProCoat polymer coating is applied after grit blasting and contamination removal to protect against corrosion due to continuous contact of acidic and alkaline waste liquids, mud and moderate temperature.

ProCoat advanced polymer coating is applied to pump impeller to ensure protection against pitting, corrosion and abrasion.

ProCoat advanced high performance polymer coating is applied to this huge thickener having surface area of 1250 square metres to protect entire mechanism like rack arms, feed wall tank, centre shaft, cones etc. from severe corrosion and abrasion due to continuous immersion and presence of high solids in slurry. Coating applied after thorough contamination removal, copper slag blasting and with all relevant quality checks to ensure barrier protection from the given working conditions. Surface profile of SA 2.5 (75 microns) achieved. Salt checks, detergent washing, wet film thickness, dry film thickness and holiday spark testing was done to ensure quality.

ProCoat polymer coating is protecting this ship loader against severe attack of corrosion due to saline environment as it is adjacent to sea.

ProCoat polymer for rebuilding is used to rebuild worn out shafts. It is machinable, exhibits excellent compressive strength and resistance to temperature on curing.

ProCoat polymer coating protects beams, pipelines, conveyor structure, bulk material handling equipment etc. from saline corrosion due to adjacent sea.

ProCoat polymer coating protects LRS tanks internal and external against severe attack of corrosion.

ProCoat repair, rebuilding and reclamation product is used to fill cavities after thorough blasting using chilled iron grit. Over reclaimed surface ProCoat advanced high performance polymer coating is applied to protect internal surface from severe corrosion and abrasion.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy pitting and cavities using ProCoat repair, rebuilding and reclamation product exhibiting superior engineering properties and high cross linking. Over reclaimed surface ProCoat advanced high performance polymer coating is applied to protect internal surface from severe corrosion and pitting.

ProCoat repair, rebuilding and reclamation product is used to fill cavities after thorough blasting using chilled iron grit. Over reclaimed surface ProCoat polymer coating is applied to protect internal surface from severe corrosion and abrasion.

ProCoat advance high performance polymer coating is applied to these two silencer tanks and four bends to protect against severe corrosion and abrasion.

ProCoat polymer coating is applied to this tank after thorough surface preparation to protect against concrete corrosion and seepage.

ProCoat polymer coating protects this clarifier from severe abrasion and corrosion.

ProCoat polymer coating is applied after thorough surface preparation to protect against cyclic temperature due to quenching of slag, abrasion and corrosion.

After thorough contamination removal, detergent washing and chilled iron grit blasting ProCoat advance high performance polymer coating is applied to this CG inlet cone to protect against corrosion due to cyclic dry and wet conditions.

ProCoat advance high performance polymer coating protects these ammonia solution tanks external surface against corrosion due to ammonia and corrosive atmosphere.

In order to ensure long term “absolute corrosion protection” to various substrates of critical equipment like vessels, scrubbers, ducts, pipes, pumps tanks, structures, equipment handling aggressive chemical & corrosive mediums, equipment exposed to humidity, steam, pollutants etc, ProCoat Specialities adopts stringent quality standards for surface preparation as well as coating application, to ensure a flawless coating system over structures to effectively resist corrosion phenomena. Step - 1: Surface contamination removal: In the above given corrosive environments, there are possibilities for deposition of alkaline, acidic or salt molecules over metal surface, which causes problem for adhesion of coating system. ProCoat adopts suitable methods for detecting presence of contamination by means of silver nitrate test / potassium ferricyanide test / litmus test etc. and adopts respective removal methods to ensure surface is free from contamination. If required chemical washing is done. Step - 2: Surface Cleaning: It is obvious that by using manual wire brush cleaning, corrosion / rust deposits cannot be removed completely and these left over ferrous oxide layer will be a problem in ensuring adhesion of coating system. ProCoat Specialities using an advanced method of surface cleaning by means of sand blasting / copper slag blasting / chilled iron grit blasting which is a process of cleaning metal with sand particles mixed with compressed air forced through nozzle and when directed to rusted surface it removes entire rust / corrosion deposits and virgin metal surface is exposed. This is called “Near White Metal Surface” as per Swedish standard SA2.5 finish. Blasting to an average surface roughness of 75 to 100 micron profile is highly effective in ensuring excellent bonding of ProCoat coating system. Step - 3: ProCoat coating application: Over the well prepared surface, ProCoat coating system will be applied initially by thin wetting coat with high hand pressure with the help of Roller / Tynex bristle brush to ensure complete wetting and covering the prepared surface. Once wetting is completed, second coat will be applied immediately to ensure recommended thickness of coating. Also, airless spray is used for coating. ProCoat coating systems are formulated with 100% solids. This means, there is no solvent in it and no addition of thinner while application. Since the coating is solvent free, wet film given over the surface will remain same even after complete curing without shrinking and loss of film thickness. ProCoat engineers are equipped with wet film gauges as well as dry film thickness gauges for checking during application. Step - 4: Coating Film Thickness Check: ProCoat Coatings being 100% solids, there will not be any kind of solvents in it which influence shrinkage of film on curing. Therefore the Wet Film Thickness and Dry Film Thickness remains same. Application engineers keep measuring Wet Film thickness by means of WFT gauge in order to comply the recommended thickness over the surface while application. Similarly, on full cure, ProCoat engineers do check the Dry Film Thickness with DFT gauge to have a cross check. Step - 5: Coating Integrity Check: Once ProCoat coating is fully dried, entire coated surface will be checked with an instrument called “Holiday Spark Tester”. By using this instrument, any manual or invisible micro pores over coating can be identified and marked for touch up works so that “a flawless coating can be achieved”. Fully applied and checked ProCoat coating system will act as barrier to aggressive chemicals and corrosive mediums ensuring complete isolation of metal surface so that equipment is protected for longer period without deterioration. Step - 6: Dual protection for Life enhancement: After completion of ProCoat coating system a weather resistant polyurethane coat is being applied based on necessity and request of customer to ensure resistance to UV rays so that ProCoat system will last longer for addressing corrosion problem. Note: The above is only a guideline. For example at times blasting is done multiple times if required.

Marketing Office 601-A, Al-Karim Trade Centre, Opp.Ranigunj Bus Stop, M. G. Road, Secunderabad—500 003. A.P. Phone: +91-40-66317998 Fax : +91-40-66316998

Registered Office 202, Kruti Commercial Complex, Opp. Jai Ganesh Auto Centre, Near Balaji Temple, 150 Feet Ring Road, Rajkot - 360 005 (Gujarat) India. Phone: +91 - 281 - 6540162, 6567521

Corrosion Protection System Chemical Protection System Abrasion Protection System Concrete Protection System

Ceramic Repair System Metal Repair System Floor Repair System Concrete Repair System

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Equipments Running, Plants Shining

& Executives Smiling.

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Our Commitment We are committed to provide most reliable innovative products and also advice on use and application of our products.

ProCoat Products Are Zero VOC 100% Solids

Non Hazardous To The User Non Toxic To The Environment

E-mail: info@procoat-india.com Website: www.procoat-india.com