industrial drive and motion control solutions

Driving ProgressIndustrial Drive and

Motion Control Solutions

www.controltechniques.com2

Innovative Drive Solutions for the 21st Century

Consider It Solved.™

More than just a slogan, “Consider it solved” is the Emerson promise to meet or exceed customer expectations. To that end, Control Techniques strives for continual improvement in motor control technology by integrating over 30 years of field-proven experience with the very latest technologies and engineering tools to deliver cost effective solutions that increase productivity and reduce energy consumption.

Powered by ServiceControl Techniques’ commitment to customer satisfaction is evident in our global support network. In addition to dedicated service centers in Grand Island, New York and Eden Prairie, Minnesota and over 50 drive application and engineering centers worldwide, more than 800 North American distributor and system integrator locations are available to provide fast and effective local service and support regardless of the application’s location.

The Control Techniques AdvantageAny motor. Control Techniques general-purpose, high-performance and motion control drives deliver exceptional control of virtually any type of motor and feedback device.

Any network. Control Techniques drives use Ethernet, Modbus, EtherCAT, DeviceNet, EtherNet/IP, Profibus and many other popular industrial fieldbuses to interface with virtually any fieldbus network.

Any architecture. Control Techniques’ innovative modular mechanical designs allow control systems to easily grow and expand as application requirements change over time. Whether installed in distributed, centralized or hybrid control architectures, our drive-based co-processors distribute the control workload and provide multiple redundant masters to maximize uptime, eliminate the cost of small PLCs and reduce wiring and installation time.

Any programmer. From simple commissioning to advanced motion control programming, Control Techniques’ suite of FREE user-friendly, time-saving software tools guide the user through the configuration process and allow the drive to be easily customized at the point of installation.

To enhance the functionality and connectivity of Control Techniques drives, snap-in communications, I/O, feedback and motion control SM option modules provide “plug-and-play” scalability.

A History of InnovationControl Techniques, an Emerson Industrial Automation company, is a world leader in the design and manufacture of highly reliable drive and motion control products. Since launching the world’s first digital DC drive over 30 years ago, Control Techniques has consistently raised the bar for programmable motor control. It also introduced the first fully-integrated, easy-to-program servo drive, the first universal AC and Servo drive (the ground-breaking Unidrive), and was among the first to offer an AC flux vector drive.

Today, Control Techniques offers a comprehensive line of AC, DC and Servo drives that deliver reliable, energy-efficient operation, superior motor performance, unmatched system integration flexibility and scalable on-board processing power.

www.controltechniques.com 3

Innovative, Intelligent Drive TechnologyControl Techniques offers a full line of drives ranging from fractional to 2,900hp and 120 to 690 Volts. These versatile drives provide scalable communications protocols and PLC intelligence using SM option module technology, an innovative modular approach to system design and integration.

These drives deliver exceptional control and the ability to interface with virtually any fieldbus network creating high-speed drive-to-drive networks optimized for peak performance and low cost.

Drive Horsepower and Servo Continuous Torque Power Ranges

0 1 3 5 10 20 40 100 1,500 2,000 2,900

0 1 3 5 10 20 40 100 1,500 2,000 4,500

DC Drives 208-690VAC Drives 115–690V 1Ø/3Ø

Servo Drives 115–690V 1Ø/3Ø

Engineered Systems 208-690V

Soft Starters 200-690V

TORQUE (lb-in)

HORSEPOWER

Control Techniques’ simple, flexible product

lines make choosing the right drive very

easy. For more demanding solutions,

engineers in our network of Drive

and local Application Centers are

available to discuss your needs

and provide advice.


General Purpose AC/DC Motor Controls

Soft Starters

Digistart SeriesDigistart is Control Techniques’ flexible soft starter range for motor control and protection in constant speed applications. The Digistart range combines advanced control features with simple installation and commissioning.

Digistart CSCompact Motor Soft Starter 3 to 150hp 200 to 575V•Compact, economical

•Simple to install

•Easy to set up

•Built-in bypass contactor

•Built-in motor protection

Digistart ISIntelligent Motor Soft Starter 5 to 2,000hp 200 to 440V/380 to 690V•Adaptive control of acceleration

and deceleration

•Flexible power connections

•Best-in-class operator interface

AC Drives

Commander SeriesCommander SK is simple to use, compact and offers great value. With excellent open-loop vector performance, optional onboard PLC functionality and snap-in SM option modules for I/O and fieldbus communications, Commander SK allows you to do much more than you would ever expect with a general purpose drive.

Commander SKGeneral Purpose AC Drive 0.33 to 200hp 115/208 to 230V 380 to 460V/575V/690V•Easy to set up – all parameters for typical

applications shown on front label

•V/Hz and open loop vector (speed or torque control)

•Modbus standard

•Optional PLC

Commander SXGeneral Purpose AC Drive 0.5 to 10hp 208 to 230V/380 to 460V•Easy set up and commissioning

•Open loop vector control

•Closed loop vector with PX-Encoder option

•Standard RS485 Modbus RJ45

•Robust industrial housing

DC Drives

Mentor MP SeriesMP series drives are the most advanced DC drive package available, providing optimum performance and a high degree of versatile system interfacing capability. Built-in PLC functionality and options snap-in SM option modules for I/O, fieldbus and advanced PLC and motion control.

Mentor MPDigital DC Drive 25 to 7,400A 208 to 460V/575V/690V•2 or 4 quadrant operation

•12/24 pulse to minimize harmonics

•3 universal SM option module slots

•Galvanically isolated control

Quantum MPDigital DC Drive Package 45 to 700A 208 to 460V

Additional features:•High-speed semiconductor fusing

•115Vac control interface

•DC loop contactor (with DB pole up to 400A)

•DC output fuse on all 4 quadrant regenerative models

FXMP25 (Option)External 25A field controller•Digital link for MP control

•Standalone digital control mode

•Field reversal functionality


Universal AC/Servo Drives

Unidrive SP SeriesUnidrive SP is a high-performance universal drive that allows you to control virtually any type of AC motor with total flexibility. Features include V/Hz, open-loop vector, rotor flux control, closed-loop vector, servo and regenerative modes. Powerful onboard automation and motion control functionality, communications flexibility and wide power range make Unidrive SP the ideal choice for almost any application.

Unidrive SP Panel MountHigh Performance AC Drive 0.5 to 200hp 208 to 230V/380 to 460V/575V to 690V•Universal feedback interface•Safe Torque Off•3 universal SM option module slots

for snap-in PLC, motion, I/O and communications functionality

Unidrive SP Free Standing125 to 2,450hp 380 to 460V/575V/690V

Additional features:•Pre-engineered standard enclosures

•Industry-leading power/size ratios

Unidrive SPMFlexible Power Modules 60 to 2,900hp 208 to 230V/380 to 460V/575V/690V

Additional features:•Lightweight easy to handle rectifier and

inverter modules•Use for custom high-power systems

Servo Drives

Digitax ST, Epsilon EP & MDS SeriesControl Techniques Servo drives are quick and easy to program using intuitive PowerTools Pro “drag-and-drop” software. The extensive feature set makes simple work of applications such as rotary knives and smart belts.

Digitax ST1.5 to 8A rms; (5.1 to 24lb-in Peak) 1 to 109lb-in; 6.3 to 170lb-in 230V/460V•Snap-in SM option modules for I/O and

communication expansion•Safe Torque Off input•Incremental, absolute encoder and

resolver feedback •Optional IEC61131 programming•300% peak current rated for pulse duty

applications

Epsilon EP2.2 to 16A rms (4.4 to 32A Peak) 115V/230V•Ultra compact design•Built-in DeviceNet, Profibus and Ethernet

versions available•Available in Base, Indexer and

Programmable models•High I/O count

MDS (Modular Drive System)4.0 to 34A rms (8 to 68A Peak); 187 to 528V•Compact multi axis common bus design•Configurable up to 8 axes with a common

power supply

Servo Motors

Unimotor, NT, XV, MG & MH MotorsThe Unimotor series of servo motors are available with a wide range of options. All motors are rated IP65 and UL and CE compliant. A complete range of cables are available to easily connect the motors to Control Techniques drives.

Unimotor HD6.4 to 141lb-in 230V/460V•Low inertia, high dynamic motor•Pulse duty, high peak torque capacity•Oversized shaft for increased rigidity•Resolver and absolute feedback options

Unimotor FM6.6 to 647lb-in 230V/460V•Medium inertia•Wide torque range•Resolver and absolute feedback options

NT Motors 7.5 to 56 lb-in 230V•NEMA or Metric flange•Absolute feedback option•White epoxy food-grade finish available

XV Motors0.95 to 101lb-in 230V•Economical metric motors

•Incremental encoder feedback

MG Motors / MH Motors5.3 to 123lb-in (MG) / 16 to 748lb-in (MH)230V (MG) / 460V (MH)•Classic NEMA frame servo motors

High Performance Drives and Motion Control


After-Sale Support

Control Techniques’ specializes in uptime with our full range of product support services. Should you experience a problem, help is at hand from our technical support, certified repair and service centers.

Technical Support:[email protected]

Field Service:[email protected]

Repair Service:[email protected]

Extended warranty options are available providing longer-term support for your equipment. Built to meet rigorous international standards for quality, safety and interoperability, Control Techniques drives carry one or more of the following approval ratings:

APPROVAL

ISO

9

001: 2000

FREE Software!Control Techniques provides a comprehensive suite of easy-to-use software tools to assist you in all stages of the application life cycle—from initial drive selection to para meter configuration, commissioning, programming and system tuning.

Fully integrated systems can include:•Coordinated drive/servo systems

•Four-quadrant regenerative systems

•Common bus solutions

•12-, 18- and 24-pulse drives

•PLC and PC-based control systems

•Distributed control systems

•Power distribution

•Switch gear (e.g. automatic transfer switches)

•Electrical control and instrumentation

•Operator interfaces (HMI)

•Custom enclosures

•Climate-controlled E-houses

Typical engineered systems include:•Initial applications review

•Proposal and review

•Order and project scheduling

•Hardware design and review

•Software design and review

•System training

•Field startup assistance

Engineered Systems

When your application demands more than panel mount or free-standing drives, Control Techniques’ Engineered Systems group stands ready to deliver a comprehensive and cost-effective design, build and start-up solution. With over 40 years experience build-ing electronic-based drive systems, our engineering centers are staffed by seasoned engineering, field installation and service professionals.

Innovative Drive Solutions for the 21st Century

Machine Section #1 Machine Section #1Machine Section #2 Machine Section #2

HMI HMI HMI HMI

PLC

I/O

Your Fieldbus

Centralized / Hybrid Control Systems Decentralized Control Systems using drive coprocessors

Remote Monitoring via Ethernet PC with Internet access

AC Drives DC DrivesAC/Servo DrivesServo and AC Drives

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Multiple Networks Eliminate the Need for External Gateways

For the ultimate in flexibility, our innovative modular designs allow the control system to easily grow and expand as application requirements change over time. Whether installed in distributed, centralized or hybrid control architectures, our drive-based coprocessors distribute the control workload, reduce the need for external PLCs and minimizes wiring and installation time.

From simple commissioning to advanced motion control programming, our suite of FREE user-friendly, time-saving software tools guide the user through the configuration process and allow the drive to be customized at the point of installation.


Typical Applications — Pumps, conveyors, compressors, extruders, industrial fans & blowers, irrigation, industrial mixers, automated assembly, crane & hoist, specialty machines, winders and more.

Industries Applying Control Techniques Solutions...

•Automotive – Chassis marriage systems, wheel alignment systems, headlight aiming, riveters, sub-assembly machines, tire mounting, wind tunnels, test rigs

•Materials Handling – Augers, conveyors, container cranes, gantry systems, grab buckets, lift systems, palletizers, pick-and-place, smart belts, sorters, stackers

•Packaging – Form/fill/seal machines, labelers, case packers, carton and case erectors, baggers, bundlers, shrink wrappers, smart belts, indexing tables, decorating

•Paper, Film & Foil Winding – Film blowers/casters, coaters, laminators, metallizes, vinylizers, embossers, calendarers, dryers, slitters

•Metals – Galvanizing lines, tinning machines, torch machines, pushers, pilers, tilt vessels, bar and rod mills, casters, run-out tables, pinch rolls, skip hoists, transfer cars

•Mining & Aggregates – Centrifuges, conveyors, crushers/hammer mills, excavators, loaders, pumps

•Plastics and Rubber – Extruders, compounders, mixers, pullers, core pullers, slitters, dual-turret winders, feeders, heat sealers/perforators, re-spoolers, rotary knife

•More Industries Served — Aerospace, agriculture, asphalt & cement, converting, energy generation, fiber & wire, food & beverage, heavy moveable structures, lumber & timber, semiconductor, textiles, water/wastewater

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© Control Techniques 2011. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques has an ongoing process of development and reserves the right to change the specification of its products without notice. Printed in the USA.

*Operated by sister company, Leroy Somer®

AMERICASToll-free: 1-800-893-2321 [email protected]

Minneapolis Drive Center Headquarters T: 952 995 8000

Calgary Drive Center T: 403 253 8738

Charlotte Application Center T: 704 424 9811

Cleveland Drive Center T: 216 901 2400

Grand Island Americas Service Center T: 716 774 1193

Los Angeles Application Center T: 562 943 0300

Portland Drive Center T: 503 266 2094

Providence Application Center T: 401 392 4256

Toronto Application Center T: 905 948 3402

Salt Lake City Application Center T: 801 566 5521

LATIN AMERICAN & CARIBBEAN REGIONMiami Sales Office T: 305 818 8897

For current authorized distributors or resellers, please check the Control Techniques web site. www.controltechniques.com

BRAZILSão Paulo Application Center T: +55 11 3618 6688 [email protected]

AUSTRALIAMelbourne Application Center T: +613 973 81777 [email protected]

Sydney Drive Center T: +61 2 9838 7222 [email protected]

AUSTRIALinz Drive Center T: +43 7229 789480 [email protected]

BELGIUMBrussels Drive Center T: +32 1574 0700 [email protected]

CHINAShanghai Drive Center T: +86 21 5426 0668 [email protected]

Beijing Application Center T: +86 10 856 31122 ext 820 [email protected]

CZECH REPUBLICBrno Drive Center T: +420 511 180111 [email protected]

DENMARKCopenhagen Drive Center T: +45 4369 6100 [email protected]

FRANCE*Angoulême Drive Center T: +33 5 4564 5454 [email protected]

GERMANYBonn Drive Center T: +49 2242 8770 [email protected]

Chemnitz Drive Center T: +49 3722 52030 [email protected]

Darmstadt Drive Center T: +49 6251 17700 [email protected]

GREECE*Athens Application Center T: +0030 210 57 86086/088 [email protected]

HOLLANDRotterdam Drive Center T: +31 184 420555 [email protected]

HONG KONGHong Kong Application Center T: +852 2979 5271 [email protected]

INDIAChennai Drive Center T: +91 44 2496 1123/ 2496 1130/2496 1083 [email protected]

Pune Application Center T: +91 20 2612 7956/2612 8415 [email protected]

New Delhi Application Center T: +91 112 2581 3166 [email protected]

IRELANDNewbridge Drive Center T: +353 45 448200 [email protected]

ITALYMilan Drive Center T: +39 02575 751 [email protected]

Reggio Emilia Application Center T: +39 02575 751 [email protected]

Vicenza Drive Center T: +39 0444 933400 [email protected]

SOUTH KOREASeoul Application Center T: +82 2 3483 1605 [email protected]

MALAYSIAKuala Lumpur Drive Center T: +603 5634 9776 [email protected]

REPUBLIC OF SOUTH AFRICAJohannesburg Drive Center T: +27 11 462 1740 [email protected]

Cape Town Application Center T: +27 21 556 0245 [email protected]

RUSSIAMoscow Application Center T: +7 495 981 9811 [email protected]

SINGAPORESingapore Drive Center T: +65 6891 7600 [email protected]

SLOVAKIAEmerson A.S T: +421 32 7700 369 [email protected]

SPAINBarcelona Drive Center T: +34 93 680 1661 [email protected]

Bilbao Application Center T: +34 94 620 3646 [email protected]

Valencia Drive Center T: +34 96 154 2900 [email protected]

SWEDEN*Stockholm Application Center T: +468 554 241 00 [email protected]

SWITZERLANDLausanne Application Center T: +41 21 637 7070 [email protected]

Zurich Drive Center T: +41 56 201 4242 [email protected]

TAIWANTaipei Application Center T: +886 2 8161 7695 [email protected]

THAILANDBangkok Drive Center T: +66 2962 2092 99 [email protected]

TURKEYIstanbul Drive Center T: +90 216 4182420 [email protected]

UAE*Emerson FZE T: +971 4 8118100 [email protected]

UNITED KINGDOMTelford Drive Center T: +44 1952 213700 [email protected]

www.controltechniques.com

industrial drive and motion control solutions

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