industrial dryers

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Industrial Dryers

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Industrial Dryers. Ownership. Financial Backing / Long Term Investment New Director of Sales & Operations Manager Purchase of Fixtures from Suppliers Implementation of New Computer System Development of New Products and Features New Manufacturing Facility in Pomona, California - PowerPoint PPT Presentation

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Page 1: Industrial Dryers

IndustrialDryers

Page 2: Industrial Dryers

Financial Backing / Long Term Investment• New Director of Sales & Operations Manager• Purchase of Fixtures from Suppliers • Implementation of New Computer System • Development of New Products and Features

New Manufacturing Facility in Pomona, California

Support Through Experience and Contacts• Use of Marketing Contacts for Assistance with Website Development and Advertising • Use of Banking Contacts for Leasing Program

Page 3: Industrial Dryers

Supplier to Allied Laundry Lines• Newly Formed Distributor Group• Provides Industrial Line of Products • Covers Entire U.S. and Canada• Group Synergies Provide High Quality Customer Support• Customer is Backed Locally – Not by Distant Manufacturers • Competitive Equipment Pricing

Page 4: Industrial Dryers

New Logos New Website New Literature New Advertising

Page 5: Industrial Dryers
Page 6: Industrial Dryers

Most Industrial Sizes Offered by ANY Dryer Manufacturer Industrial Strength, Throughout – Same High-end Components

and Material Thicknesses Used from the Smallest to the Largest Capacity Model

Wide Array of Features and Options Tumble Green™ Design, Improves on Efficiency, NOx & Sound

Emissions and Ease of Use Flexible Design Allows for Several Structural Variations to Meet

the Needs of Each Installation Tremendous Resources

On-Line Savings Calculator (R.O.I.) and Build-Your-Own CLM (Quote Request) Group Resources from other Allied Laundry Lines Distributors Experienced CLM Staff Providing Superior Distributor and Customer Support

The Best Industrial Dryers Made.

Page 7: Industrial Dryers

Dryer Models

105GP 250lb. Gas 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket

105TG 250lb. Gas 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket

105SP 250lb. Steam 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket

140 350lb. 140 cu ft / 65” dia. Basket

165 450lb. 165 cu ft / 70” dia. Basket

194 600lb. 194 cu ft / 80” dia. Basket

264 800lb. 264 cu ft / 80” dia. Basket

321 1200lb. 321 cu ft / 92” dia. Basket Standard Pass-Though Configuration

“GP” = Gas Pass-Through “TG” = Tumble Green “SP” = Steam Pass-Through

Six Industrial Sizes

Page 8: Industrial Dryers

LARGEBasket Volumes and Diameters

250lb. 105 cu ft / 65” dia.

350lb. 140 cu ft / 65” dia.

450lb. 165 cu ft / 70” dia.

600lb. 194 cu ft / 80” dia.

800lb. 264 cu ft / 80” dia.

1200lb. 321 cu ft / 92” dia.

For Superior

Air-to-Goods Access

Page 9: Industrial Dryers

Round Basket Perforations Help Prevent Damage to Buttons & Zippers

Page 10: Industrial Dryers

10 Gauge Periphery

CLM

Others

2.59 mm

2.05 mm

1.63 mm

1.29 mm

Page 11: Industrial Dryers

Baskets Available with Removable “Steel” or “Ceramic Coated” Panels

Page 12: Industrial Dryers

Extra Panels May be Purchased to Reduce Down Time During Panel Cleaning

Page 13: Industrial Dryers

STAINLESS STEEL MATERIAL AND SMALLER PEFORATIONS ARE

AVAILABLE

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Revolving Door SAFE, QUIET, SMOOTH… A TIME-TESTED CLM ADVANTAGE

Page 15: Industrial Dryers

Revolving Door Still unmatched in the industry, the CLM

revolving door seals directly to the rotating basket.

Eliminates product damage caused by spacing between the basket and the door.

Eliminates need for face plate seals that require constant adjustment and that may necessitate a difficult and time consuming face plate removal for seal change-out.

After the cycle, the Revolving door is lifted to the top of the dryer, leaving a fully unobstructed basket opening for dryer unload and load.

Page 16: Industrial Dryers

Door Guard

Door Guard for Chain Hoist

Loading

Protects Door Edges from Chain Hoist in the Open Position

Page 17: Industrial Dryers

Entire Structure Around Burner is Hinged

Gives Full Access for Cleaning or Maintenance

Permits Cleaning of Lower Plenum

FULL ACCESS BLOWER

Standard Features Coming Soon Blower Access

Page 18: Industrial Dryers

Heat ReductionRadiant Heat Reduction

Heat Reduction Paint

Applied to Combustion Chamber

Holds Heat In / Significantly Reducing Ambient Heat

Less Ambient Heat Means Greater Efficiency

Helps to Preserve a Cool Work Environment

Page 19: Industrial Dryers

Industrial Risk Insurers (I.R.I.)

I.R.I. is an Equipment Qualification with No Formal Label or Certificate. To Meet the Specification, the Dryer Must Include the Following.

Second Gas Blocking Valve High & Low Gas Pressure Switches Vent Valve to Atmosphere

Approvals

Optional Approvals

C.S.A. Inspection & Approval (Approval Label)

C.S.A. inspects each machine during testing in our factory. Once approved, a CSA label is applied to the machine, either for the U.S. or for Canada.

Page 20: Industrial Dryers

Now Available for all CLM Dryer Models

- Load Door Rolls Up Over the Dryer Top - Improved Access for Sling or Shuttle - Decreases Shuttle Aisle Space Requirement

NEW Roll-up Door

Page 21: Industrial Dryers
Page 22: Industrial Dryers

Basket Drive

Page 23: Industrial Dryers

Basket Drive

Improved Roller Life

Allows rollers to be positioned outside of the heated drying chamber, lowering or eliminating roller flat spots

Eliminates stressful friction roller drive through direct belt drive

Optional Automatic soft-start of basket start-up and basket rotation reversing is easy on all drive components

Long roller life means less down time and reduced maintenance costs

Page 24: Industrial Dryers

Basket Drive – Simple Belt System

A Self-Adjusting Tension Device is Constantly-Variable Keeping V-Belts Properly Adjusted

Tough Main Belt has a Ten Year Warranty – with proper maintenance

Page 25: Industrial Dryers

CONTROLS

Page 26: Industrial Dryers

Our simplified control panel includes the MicroCommand III Color Touch Screen PLC and a

few push buttons for tilt position, door position & other manual

functions, along with an emergency stop button.

Page 27: Industrial Dryers

Command III Dryer Control

Sophisticated Color Touch-Screen Display

Simple Operation

Select “Choose Dryer

Program” then Select the Program #.

It couldn’t be any easier.

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Page 29: Industrial Dryers

Command III ControlHigh-end Technology…

Touch screen color display for simple operation 96 fully programmable formulas Formula control of inlet and outlet temperatures, basket reversing

and automatic door open and tilt functions. Built-in diagnostics for problem detection Text in English, Spanish or French – configurable through

supervisor menu – able to change from one language to another at any time

Available automation with shuttle conveyor system Available data management communication

Page 30: Industrial Dryers

Command III ControlBehind the magic…

Precise control of a modulating gas system is achieved through programming engineered to limit the amount of fuel usage, while maintaining accurate temperatures.

Simple algorithm setup allows the user to create and run a formula by time and temperature. When the user feels comfortable with the formula, he/she simply goes to the “Edit Dryer Formula” screen and makes that formula an “Auto Dry” formula. An algorithm then uses the formula history to determine when to terminate the heat cycle. Simple Auto Dry adjustments are included in the edit screen.

Page 31: Industrial Dryers

Command III Control

Behind the magic…

All programming functions are password protected, with different programmable codes for supervision, maintenance and for the operators.

A “Down Time” alarm will notify the supervisor of excessive down times. This is a programmable function that cannot be modified by the operators.

The diagnostic screens DISPLAY all active and inactive inputs and outputs and are complete with full descriptions and wire numbers.

A dryer program log is included to report the program history, including any down time alarms.

Three (3) languages are installed and available at any time. Simply use the supervisor password and select between English, Spanish or French.

Page 32: Industrial Dryers

Efficient Heating

Full Flame Spectrum Modulating Burner

Forced-Air Burner with Combustion Air for Efficient & Powerful Heat Production Command III PLC Precisely Controls Modulation and Temperature Flame Turns into Drying Chamber to Avoid Pulling Flame into Basket

Page 33: Industrial Dryers

• Don’t let the high burner ratings fool you. These efficient burners make for quick drying and cost-effective operation.

• The CLM uses a precise modulating system to control and limit the gas input. The high burner ratings allows for rapid heat cycle termination. Both functions lower gas usage.

Efficient Heating

Page 34: Industrial Dryers

Simple and Compact is how best to describe our high-end gas train.

Gas management is handled through a unique ‘Dungs’ valve arrangement feeds the modulating Maxon burner.

Factory Mutual (FM) approval is standard, while Industrial Risk Insurers (I.R.I.) approval is optional.

CLM Gas Train

Page 35: Industrial Dryers

Cross-A+is Airflow

Cross-Axis means full force airflow across the entire drying area from the top down and in an uninterrupted jet stream from the front to the back (not from just 1 or 2 places at the top).

Consolidated’s high volume blower has 15%-30% greater air volume than other models for very good air penetration into the load. Clean-off of wheel is automatic for each cycle.

The extreme basket diameter provides a superior drop area for the best hot air penetration into the tumbling load.

The result is quick and efficient water removal.

Page 36: Industrial Dryers

Some competitive dryers use an airflow design called “Axial Airflow” that brings hot air into the open ends of the basket. With only 2-points of entry, the flow of air is like a “V” shape into the bottom of the basket. Air by-pass around the load is prevalent with this design due to required gaps in the faceplate seals and the elimination of basket wiper seals. The need for seals around the four support rollers is also an added maintenance issue.

Page 37: Industrial Dryers

CLM’s Cross-Axis Airflow brings dry hot air into the basket in a continuous jet stream from front to back, moving from top to bottom, for the best air-to-goods penetration possible.

Front Back

Top

Bottom

CROSS-A+IS AIRFLOW

Page 38: Industrial Dryers

Optional Dryer Features

One Door, Two-Way Tilt Two Door (Pass Through), Two-Way Tilt Automatic Plastic Release 48” Dia. Door on 250-lb. & 350-lb. 60” Dia. Door on 600-lb. & 800-lb. I.R.I. Gas Train Low NOx Burner Sound Reduction Package Soft-Start Basket Drive Stainless Steel Lint Collector

Page 39: Industrial Dryers

ALL NEW – TUMBLE GREEN SERIES

Available Across the Product Line

105 TG 250-lb. 140 TG 350-lb. 165 TG 450-lb. 194 TG 600-lb. 264 TG 800-lb. 321 TG 1200-lb.

Page 40: Industrial Dryers

ALL NEW – TUMBLE GREEN SERIES

Low NOx Emissions and Other Beneficial Features

TG Features Include…

High Efficiency Lox NOx Burner with 35% reduction in emissions and 25% higher turn-down ratio

2-Stage Variable Speed Basket Drive with 3-Port Inspection Door Soft-Start Basket Start-up and Reversing High Angle Tilt (20 degrees) Outside Air Makeup Ducting “EnerClad” Sound and Ambient Heat Reducing Insulation Package

Page 41: Industrial Dryers

What’s In The Box?

Our field proven Low NOx burner will cut emissions and lower fuel usage… and it’s standard equipment on TG models. With “Tumble Green” dryer badging, your customers will know that water conservation isn’t the only environmental issue that you’re on top of.

Optional Low NOx burner with SINGLE DIGIT emissions available.

The outside air makeup enclosure around the burner permits ducting of inlet air from outside the laundry. Using outside air permits the dryer to operate efficiently by giving it ample incoming air, so the dryer is never starved due to negative plant pressure.

CLM’s exclusive “EnerClad” insulation combines a densely woven sound deadening material with a vapor barrier that has zero permeability. The result is a high and low frequency killing barrier that also greatly reduces radiant heat levels… all with a very professional finish.

Page 42: Industrial Dryers

Two-Step Variable Speed Basket Drive

Uses Command III Control Intelligence for Proper Material Drop Through the Basket Center

Proper material drop gives the dry hot air full access to the tumbling materials.

Low NOx Emissions and Other Beneficial Features

Page 43: Industrial Dryers

Two-Step Variable Speed Drive

Step 1: Allows the basket rotation speed to

be programmed for products of varying weight.

Step 2: Provides a rotation speed change during the cycle to prevent lighter goods from clinging to the inner

basket as they become dry.

Page 44: Industrial Dryers

TUMBLE GREEN SERIES

Low NOx Emissions and Other Beneficial Features

Adjustments in basket speed requires a clear view of the material drop during operation.

Our exclusive 3-port door gives the required visual access.

Page 45: Industrial Dryers

Low NOx Emissions and Other Beneficial Features

CLM 165TG 450-lb. GAS DRYER

Page 46: Industrial Dryers

TUMBLE GREEN SERIES

Low NOx Emissions and Other Beneficial Features

Higher tilt angles help with the load & unload process.

Large door diameters further enhances ease of material handling.

Page 47: Industrial Dryers

TUMBLE GREEN SERIES

Low NOx Emissions and Other Beneficial Features

Weigh loads right in the dryer, before and after drying (in development).

Add a gas meter to better understand dryer performance and to head off operational or maintenance issues .

SPECIAL OPTIONS

Page 48: Industrial Dryers

ALL NEW FOR 2010 – 165 TG

Low NOx Emissions and Other Beneficial Features

450-lb. Gas Dryer

165 Cubic Foot Basket Rear Exhaust Duct Location Same High Strength Materials Same High End Components Fits Footprint of Challenge CPG-400 Available in Standard “GP” Version

Page 49: Industrial Dryers

TUMBLE GREEN SERIES

Low NOx Emissions and Other Beneficial Features

Front or Rear exhaust permits lint collector mounting to the side or to the rear.

Side frame with control panel, burner and blower can be relocated to the LH side to reduce cost and ease of installation.

Page 50: Industrial Dryers

Flexibility of DesignOne or Two Doors

Exhaust Front or RearSide Frame Left or Right

MicroCommand III or SoftrolVariable Lint Collector Positions

Page 51: Industrial Dryers

Stainless Steel Lint Collector

Stainless Steel Body & Screen Automatic Lint Blow-Down Air Reservoir – Dryer Mounted – Reduces Burden on Plant Compressed Air System Water Spray – Over Heat/Fire Protection Side Mount or Floor Mount Styles Interfaces Directly with MicroCommand Control – Eliminating the Need for Timers or Relays

Page 52: Industrial Dryers

Lint Collector Side Access Door

Page 53: Industrial Dryers

Automated Dryer Loading

CLM manufacturers one of the best shuttle conveyors (loose goods or cake) made for semi-automated or fully automatic dryer loading.

Built tough to last, the CLM shuttle can communicate with any washer system for effortless wash isle integration.

Just one more bit of magic.

Page 54: Industrial Dryers

Automated & Semi-Automated Operation

Page 55: Industrial Dryers

Automated & Semi-Automated Operation

Page 56: Industrial Dryers