industrial for power generation - abb ltd · industrialit for power generation power generation...

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IndustrialIT for Power Generation

Power Generation Portal™Version 4.1

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PGP - Functional Overview

ArchitectureProduct History End

I/O Scanner

Tag Data Base Management

Historian, Trending and Archiving

Connectivity Options

Client Explorer

WEB

Ser

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Alarm

s and Security

Data Publishing

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PGP - Tag Data Base Management

Online Database ConfigurationMost Changes can be done on-line

Changes are synchronized

Changes are immediate

Can be done from any client

Offline Database ConfigurationSupports Excel, Dbase, XML and Text Files

Supports incremental and total changes

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Tag TypesUp to 512,000 tags configurable per server

256,000 Boolean256,000 Non Boolean

Tag Types Include:AnalogDigital CalculatedUser Configurable Bit Arrays TextLAB (manual entry)

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User Configurable TagsMultiple I/O connection are Combined to 1 Tag

Link between Logic Macros, Database and Display Symbols

Pump Status

Pump Alarm

Pump Starting

Pump Failed to Start

Pump Stopping

Pump Failed to Stop

PUMP1. STATUS

PUMP1.ALARM

PUMP1.STARTING

PUMP1.STARTFAIL

PUMP1.STOP

PUMP1.STOPFAIL

Pump 1 I/O Signals Tagname: PUMP1 Display Symbol

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Special TagsMonitor all network nodes (including switches)

Monitor Printers

Monitor any Window’s Parameter

Monitor remote PC’s hard drive space

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Aspect Links (Right Click)Tags can have links to other Applications

Links are customizable per tags

Links could include:P&ID drawings

Instruction Manuals

Maintenance Packages

Operator Notes

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Input ConversionsScaling and Biasing of inputs is supported

Special and custom conversions are available

Square Root

RTD

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PGP - I/O Scanner

Common InfrastructureAvailable Plug-in Drivers

Harmony/INFI (semAPI, included)Harmony/DCI (OPC)Freelance 800F (OPC)800xA AC800M (OPC)AC870P (OPC)Procontrol P13 (OPC) – January 2008OPC and ODBC ClientModbus, Modbus TCPSPABUSIEC 870-5-101/103/104DNP 3.0TextSiemens Teleperm (XU device)General Electric GSM (Mark V/VI) (GE Standard Messages, GSM)

Quick implementation of new drivers

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PGP - Client Explorer

Unicode-based Multilanguage SupportEnglish by defaultOther languages available through local ABB organizations (Italian, French, Spanish, Chinese, Hebrew, Russian)

Up to 10,000 Pages supportedGraphical pages can include:

Pictures (GIF or JPEG)Basic graphical objectsComplex objects from libraries

Object behavior and appearance linked to plant variablesClient Explorer

Up to 16 Independent WindowsExplorer Panel Supports Display Hierarchy

Client access to multiple servers

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Pop-up ControlsPop-up Faceplates to Control Process from Graphic Pages

Multiple Pop-up Faceplates on the Same Graphic Page for Simultaneous Control of Multiple Field Elements

Pop-up Pegboards

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Display BuilderState of the art display builder

Templates

Symbol Libraries

ActiveX

Pictures (GIF and JPEG)

Drag and Drop support

Support link of object classes with instances

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PGP - Data Publishing

OPC ServerDA, AE, HDA

ODBCSupport mirroring

OLE-DBPGP available as OLE-DB provider

HTTPIntegrated Web Server for pure thin client technology

APIFor application developmentAvailable for Visual Basic and Visual C++, also as a COM object

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PGP - System Management – Alarms

General Alarming8 Alarm Priorities

16 Alarm Groups16 Sub-Groups

256 total Groups

Alarm Buttons

Alarms at the Bottom of Screen

Supports Remote Alarming OPC AE Server & Client

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Tag Alarm Options8 Levels of AlarmsRate of Change AlarmsVariable Alarm LimitsAlarm Inhibit TagsAlarm CommentsVariable Alarm SoundsSelect PrinterPrint State ChangesAlarm DeadbandsBroadcast Alarm AcknowledgeTrigger programs

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Alarm Filtering On Groups and PrioritiesOn Wild CardsHistorical SearchesArchive SearchesSave to Excel

Alarms and DisplaysJump from an Alarm Summary to a DisplayShow Detailed Alarm Status on a Display Acknowledge Alarms from a Display

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PGP - System Management – Security

Security principlesIdentification of users through user ID and password (may use Windows users)

Use of Windows can be inhibited

Each user has a security profile, which defines:

Functional privileges (what the user can do)

Area privileges (where can he/she do it), based on Plant Units and Workplaces

User preferences (Menus and Toolbars, Home Page, Language)

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Diagnostics and System Management

Fast overview by usage of symbols

Easy navigation through a tree structure

Output of the analysis in a log file

User-friendly system and configuration management

PGP - System Management

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PGP - Connectivity Options

HMI add-ons extend the Power Generation Portal platform with all the tools for effective plant controlEach add-on includes:

Support for DCS-specific tags and function blocksSupport for import of DCS configurationPop-up faceplates for common function blocksSystem Management and Diagnostics

Available add-ons:Symphony/Harmony, INFI90, Network90ControlIT AC800F, Freelance 2000, Freelance 800FControlIT AC800MControlIT AC870PProcontrol P13 – January 2008

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PGP for Harmony

ANALOGCLIFDAANALGDADIGDADIGTLDAANGDDDEVSTATDIGITALINTANGINTDIG

MSDD

N90STA

RCM

RMCB

RMSC

STATION

TEXT

TEXTSTR

UNDEF

EXTANG

EXTDIG

ANGRPT

DIGRPT

LABANG

LABDIG

CALCANG

CALCDIG

APMSSTA

NODESTA

BITMASK

COMPOSITE

INTEGER

Supported Function Blocks

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PGP for Harmony

FaceplatesDCS: Digital Control StationsDD: Device DriverMSDD: Multi-state Device DriverPV: Analog Control StationDI: Digital InputRCM: Remote Control MemoryRMCB: Remote Motor Control BlockRMSC: Remote Manual Set ConstantTEXTSTR: Text SelectorDAANG: Data Acquisition -Analog

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PGP for Harmony

System Management and Diagnostics

Block DetailsTune BlockSystem Diagnostics

Module status and module problem reportsPoint quality inspection

Time synchronizationTime Master, synchronizes all other modulesTime Slave, receives time from other modules

Configuration data import from Composer

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PGP for Freelance 800F

Supported Function Blocks (each with faceplate)

Controller

C_CU Continuous Controller, Universal

C_CR Continuous Controller, Ratio

C_CS Continuous Standard Controller

C_SS Standard Step Controller

C_SU Step Controlled Univer-sal

C_SR Ratio Step ControlledOpen Loop Control

IDF_1 IDF for unidirectional unitsIDF_2 IDF for bi-directional unitsIDF_A IDF for actuators

ConstantCSTRE Real ConstantCSTBO Input of False or TrueCSTDI Input of double integer word with sign

Macro^Breakers controlSequence controlGroup Control

AnalogC_ANA Set Point ControllerCT_ANA Counter With Analog Input

BinaryM_BOUT Binary OutputCT_P Pulse CounterCTUD Up/Down CounterTOUCH Touch ButtonMONOF MonoflopTONOF Timer, switch-on/switch-off delayTON Timer, switch-on delayTOF Timer, switch-off delayTS Time SchedulerCTT Timer CounterCT_LT Operating Time Counter

MonitoringM_ANA Analog MonitoringM_BIN Binary MonitoringM_BAV Binary Monitoring of AntivalenceM_GEN General MonitoringEVENT Event Message

^Developed by ITTES

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System Management and Diagnostics

Support for Diagnostic Function Blocks

AC800FR

EI803FR

FI803FR

SA801FR

Support for Profibus DiagnosticsPROFI_S_DEV: Profibus Slave Object

PROFI_M_DEV: Profibus Master Object

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Support for DCS configuration import

Automatic import of controller configuration

Support for partial import after controller configuration changes

Import driven by selected OPC server

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PGP for 800xA AC800M

AlarmEventLib

BasicLib

BatchLib

COMLICommLib

CommunicationLib

ControlAdvancedLib

ControlBasicLib

ControlExtendedLib

ControlFuzzyLib

ControlSimpleLib

ControlStandardLib

ControlSupportLib

FFH1CommLib

FFHSECommLib

FireGasLib

GraphicTemplateLib

GroupStartLib

IconLib

INSUMCommLib

MB300CommLib

MMSCommLib

ModBusCommLib

ModemCommLib

ProcessObjBasicLib

ProcessObjDriveLib

ProcessObjExtLib

Supported Control Builder librariesProcessObjInsumLib

S3964CommLib

SattBusCommLib

SeqStartLib

SerialCommLib

SerialLib

SignalAllocation

SignalLib

SupervisionLib

SupportLib

System

VMTLib

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PidLoop ( ControlBasicLib library )PidLoop3P ( ControlBasicLib library )Uni ( ProcessObjExtLib library )Bi ( ProcessObjExtLib library )ValveUni ( ProcessObjExtLib library )MotorUni ( ProcessObjExtLib library )MotorBi ( ProcessObjExtLib library )SignalInReal ( SignalLib library )SignalReal ( SignalLib library )SignalInBool ( SignalLib library )SignalBool ( SignalLib library )

Supported Faceplates

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System Management and DiagnosticsOffline AC800M Management and Diagnostics through Control Builder MOnline AC800M Management and Diagnostics

Import tool provided with PGP (AC800MBuilder) generates a set of pre-configured diagnostics objects based on the hardware configuration of the projectThese objects provide AC800M on-line diagnostic information to PGPAC800M programs available for:

Power Failures InformationMemory UsageTime ManagementRestart

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AC800M Builder provided with PGP

Main functions:Access Control Builder M projects (full or partial)

Create PGP database starting from CBM projects

Import databaseControllers

Messages

Options

ActionsBACK

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PGP for AC870P

Support for Melody Automation ClassesSingle Flag

Melody SFlagBMelody SFlagCMelody SFlagDMelody SFlagIMelody SFlagLMelody SFlagPMelody SFlagR

BinaryMelody BinaryMelody OPAMelody SEL

Calendar and TimingMelody SwClock

ControllersMelody CLCMelody CLCDMelody CLCMMelody IDF (individual control)Melody DOS (dosing circuit)Melody COA (change-over auto)

CountersMelody CountMelody TcountMelody Total

Analog MonitoringMelody AnalogMelody AnMon

Analog OutputMelody AnOut

Loop ControlMelody APID controller

Block FlagMelody BFlagBMelody BFlagCMelody BFlagDMelody BFlagIMelody BFlagLMelody BflagPMelody BflagR

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PGP for AC870P

Each Automation Class has a faceplate associated

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PGP for AC870P


AC870P Synchronizer provided with PGPMain functions:

extract configuration changesconvert changes into XMLvalidate the changes with the OPC serverstore changes in the PGP databaseactualize changes on the target servers

On line configuration changes supported

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PGP for the Internet

Different solutions are available, depending on

Required level of access to plant operations

Only supervisionSupervision and Control

Number of usersAvailable bandwidth

Low speed, less than 64 Kbit/secMedium speed, less than 10 Mbit/secHigh speed, 10 Mbit and higher

Job functions of usersTechnical personnelEngineering personnelManagers

Power Generation Web Portal

Power Generation Remote Portal

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PGP for the Internet: Web Portal (PGwP)

TechnologyBased on a web server embedded in the PGP serverWeb clients connect using http protocolWeb clients use standard Internet Explorer (thin client)

FeaturesWeb pages are automatically configured based on the PGP client frame layoutSame graphic pages are used in PGP standard client and Web client, no additional configuration required Display of pre-defined trend groups and user-defined trend pagesAccess to alarm and event displays and logsSupervision only

Application guidelinesLevel of access to plant operations: Supervision

Required bandwidth: Suitable for all bandwidths

Type of users: Suitable for all users

Number of users: May support large number of users

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PGP for the Internet: Remote Portal (PGrP)

TechnologyBased on Windows Remote DesktopRemote clients connect using TCP/IPRemote clients use standard Windows facilitiesClient CPU load is on the server

FeaturesStandard Windows technologyProvides unlimited access to PGP operating environment, limited by user security profileUser experience is equivalent to sitting locally in front of a PGP workplace

Application guidelinesLevel of access to plant operations: Supervision and ControlRequired bandwidth: at least 64 kbit/secType of users: Technical Users, familiar with PGPNumber of users: limited by load on server, usually 32 concurrent users

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PGP – Historian, Trending and Archiving

Historian Architecture - 2 Stage

PlaybackHistorianPlaybackHistorian

Real Time Data

Trend GroupsTrend Groups

Graphic and Trend Displays

Archiving

Stores all points at

high resolution

Stores selected points

according to configurable

policies

INST

AVERAGE

TOTAL

MIN/MAX

COUNT

MONITOR

RATIO

TRIP

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Historian OverviewMultiple Historians can be Synchronized

Back Filling of Data

Real Time Historian

Alarm Log Historian

Sequence of Events / Trip Historian

Operator Actions Historian

Operator Notes Historian

How to Use Historical DataTrend Displays

Excel Reports

Calculation Package

Maintenance Counters

Exports to 3rd Party Databases (OPC, ODBC, OLE-DB)

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Trend Displays – Auto-generated

Operating ParametersTrend Groups

Trend Displays – User Configured

On Operator GraphicsOn Web Pages

Trend Displays – Show AlarmsAlarms are integrated into Trends

line change show alarm condition

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Excel ReportsUser Configurable Reports

Pre–Canned Reports

Scheduled Report Printing

Trip Report Printing

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Calculation PackageAccess to Real Time and Historical Values and Qualities

Support for Advanced Functions

Also a VB and VC++ Interface

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Maintenance CountersContinuous counting of switching cycle, operation hours and quantity values

storage of temporary values in case of power failure

automatic or manual reset

manual correction of the counter value (preset)

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ArchivingCustom archives can be created

Any Window’s devices is supported ( DVD, optical etc.)

Full system saves are also supported

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PGP - System Architecture Concepts

Multi-master Redundancy

Database DistributionSegregated architecture

Composite architecture

Hierarchical architecture

Linux-based server

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PGP - Multi-master Redundancy

Clients have a Server Access List: if communication with a server is lost, the client re-connect to the next serverEach server can acquire data in parallel, or, if parallel paths not available, from other serversOne server is the designated master for actions on the fieldBackfill of data and configuration changesOnly available if Client/Server network is at least 10 Mbit/sec

Server Access List:1) Server 12) Server 2

ParallelAcquisition

Actions

Data andConfigurationChanges

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PGP - Segregated architecture

Unit 1 Unit 2 Unit 3


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PGP - Segregated architecture

Solutions when independent servers are required for plant areas (e.g. separate groups)

Each server only acquires and maintains data from the related plant area

Clients are logically connected to one server, but graphical pages can include tags from other servers

Client 1 is logically connected to Server Unit 1

If tags are addressed by name only (e.g. TIC401), its value will be the one available in the connected server (Server Unit 1)

If tags are addressed by a fully qualified name (e.g. Server Unit 2\TIC401), its value will be fetched on Server 2 by Server 1 and made available to the client

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PGP - Composite architecture


Local Data acquisition

Network Data acquisition

Unit 3Unit 2Unit 1

Unit 3Unit 2Unit 1

Unit 3Unit 2Unit 1

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PGP - Composite architecture

Solutions when servers are required to maintain a complete databaseEach server acquires data from the related plant area through the connected controllers. Tags from other plant areas are acquired through the networkClients are logically connected to one server, and from that server they can see tags for all plant areasOnly available if Client/Server network is at least 10 Mbit/sec. For large number of tags (> 5000) 100 Mbit/sec recommended

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PGP - Hierarchical Architecture



Unit 3Unit 2Unit 1

Local Data acquisition

Network Data acquisition

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PGP - Hierarchical Architecture

Solutions when plant areas need dedicated servers and/or workstations, and there is a central control room with access towhole plantEach area server acquires data from the related plant area through the connected controllers. Central plant server acquires tags from area servers through proprietary InterServer protocolArea clients are logically connected to the corresponding area serverPlant clients are logically connected to the plant server, and have access to tags from the whole plant

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PGP Linux

Data BaseManagementData Base

Management

I/O ScannerI/O Scanner

MultiM

asterServer

MultiM

asterServer

WEB

Serv

erW

EBSe

rver

Client ExplorerClient Explorer

Data

PublishingD

ata Publishing


Client ExplorerClient Explorer Client ExplorerClient Explorer

Data BaseManagement

Data BaseManagement

MultiMasterServer

MultiMasterServer

WEB

Serv

er

WEB

Serv

er

Data Publishing

Data Publishing


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PGP Linux

PGP Linux for DCS systemsPGP Linux for DCS is structured in a 3-tier architecture

PGP Clients based on Windows to provide a common look and feel to users regardless of the server platformThe complete set of server functions is based on LinuxData access is embedded in DCS-specific communication modules, based on industrial hardware, operating in the background and requiring no human interaction

PGP Linux for SCADA systemsPGP Linux for SCADA is structured in a 2-tier architecture

PGP Clients based on Windows to provide a common look and feel to users regardless of the server platformThe complete set of server and data access functions is based on Linux for the following protocols:

Modbus, Modbus TCPSPABUSIEC 870-5-101/103/104TextSiemens Teleperm (XU device)General Electric GSM (Mark V/VI) (GE Standard Messages, GSM)

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PGP - Product History and Roadmap

Power Generation

Portal

2005

IndustrialIT for Power Generation

InformIT

Information Management

(Tenore)

2003

IndustrialIT

Tenore

1997

Symphony Performer Products

1090 APMS

1985

Network 90

Infi 90

OpenVMS Windows NT Windows 2000Windows XPWindows 2003

Esacontrol Elsag Bailey Italy ABB Italy

2006

Linux

PGP Becomes a Global ABB

Product

Windows 2003 Vista

2008

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Product History – Installed Base – 1998-2004

1179 servers, 1434 clients

534 systems

74.80%

5.26% 2.54%

15.10%

2.29%0.00%

10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Italy Europe Asia MEAAmericas

64.04%

14.42%17.98%

3.56%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Power NetworkProcess Other

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Product History – Installed Base – 2005-2007

1798 servers, 3248 clients

838 systems

38.65%

1.51%

42.23%

8.53% 9.08%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Italy Europe Asia MEAAmericas

91.06%

0.00%4.95% 3.71%

0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%

100.00%

Power NetworkProcess Other

BACK

Total Installed BaseServer 2977Clients 4682Licenses 7659Systems 1372

industrial for power generation - abb ltd · industrialit for power generation power generation...

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