industrial lubes
TRANSCRIPT
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GENERAL CATEGORIES
AUTOMOTIVE LUBRICANTS
INDUSTRIAL LUBRICANTS
GREASES
SPECIALITY PRODUCTS
•TURBINE OILS•HYDRAULIC OILS•COMPRESSOR OILS•REFRIGERATION OILS•SPINDLE OILS•CYLINDER OILS•GEAR OILS•TEXTILE OILS etc
•CUTTING FLUIDS•METAL ROLLING OILS•RUBBER PROCESS OILS•RUST PREVENTIVES•HEAT TRANFER FLUIDS•METAL DRAWING COMPOUNDS•QUENCHING OILS etc
•ENGINE OILS•TRANSMISSION OILS
•WHEEL BEARING•CHASSIS•INDUSTRIAL
SPECIFIC APPLICATION
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FundamentalsStreibeck Curve
Coefficientof
Friction,
(Viscosity) (Velocity) Load
Hydrodynamic
Mixed
Boundary
GO2 71-13-99
ZN P
Elasto-hydrodynamic
.150
.001
10-7 - 10-6 10-6 - 10-4 10-5
,
Approximate Lubricant Film Thickness, Inches
10-7
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JOURNAL BEARING ANTIFRICTION BEARING
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What is a Lubricant?
LUBRICANT = BASE OIL + ADDITIVE
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MUMBAI REFINERY
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O N G CU R A N
J A W A H A RD W E E P
P I R P A UM A N I F O L D4 2 ”
2 4 ”
O N G CT R O M B A Y
2 4 ” 2 4 ”
C R U D E R E C E I V I N G F A C I L I T I E S A T M RC R U D E R E C E I V I N G F A C I L I T I E S A T M R
2 4 ”
H P C M U M B A I R E F I N E R Y
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Distillation is defined as a process in which a liquid or vapour mixture of two or more substances is separated into its components fractions of desired purity by application and removal of heat
This process of separating components of liquid mixture is based on their difference in boiling points.
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WATER
WATER
Thermometer
Cooler / condenser
Mixture
DistillateHeat
SIMPLE DISTILLATION
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AT
MO
SP
HE
RIC
T
OW
ER
REDUCEDCRUDEOIL TO HPLR
Lube Refinery Process
CRUDE OILINPUT AL+AH
LAN
SKO
HAN
LVGO
HVGO
LP GAS
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VA
CU
UM
T
OW
ER
NM
PE
XT
RA
CT
ION
PR
OP
AN
E D
EA
SPH
AL
TIN
G
BITUMEN
REDUCEDCRUDEOIL
150 SS500 SS
1300 SS
75 SS/ SPINDLE
RPO(AROMATICEXTRACTS)
DE
WA
XIN
GU
NIT
BRIGHT STOCK
WAX
HY
DR
OF
INE
R
150 BS
1300 N
500 N
150 N
75 SM
Lube Refinery Operation
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Integration of Hydroprocessing and Solvent Extraction
SEUSEU SDWSDW HFHF
HDTHDT Hydro ISOMHydro ISOM HDFHDF
Group IIIGroup III
Group IIGroup II
Group I
Slack Wax/Soft WaxSlack Wax/Soft WaxRaffinate Raffinate
HydroprocessingHydroprocessing can be Integrated with Solvent Extraction plants to can be Integrated with Solvent Extraction plants to improve product Quality/Yield & flexibility to make Group II/III Oilsimprove product Quality/Yield & flexibility to make Group II/III Oils
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What is a Lubricant?
LUBRICANT = BASE OIL + ADDITIVE
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Dispersants Aid in Preventing Sludge
Acceptable Unacceptable
CHEM3 52
POOR FORMULATION WITH GRP II CAN GIVE SUCH A RESULT
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BLENDING
BASE OIL ADDITIVE
TESTING FILLING
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INDUSTRIAL LUBRICATING OILSINDUSTRIAL LUBRICATING OILS
THESE ARE THE LUBRICANTS WHICH CARRY OUT LUBRICATION IN MACHINERIES EFFECTIVELY AND ECONOMICALLY IN A GIVEN OPERATING CONDITIONS.
IT HAS TO TAKE CARE OF THE EXTREME CONDITIONS OF THE MODERN MACHINERIES LIKE
•HIGH SPEED
•HEAVY LOADS
•WIDE RANGE OF TEMPERATURE
•CONTINUOUS OPERATION
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ISO VG SYSTEMISO GRADE MID-POINTVISCOSITY VISCOSITY
@ 40 C MIN MAX2 2.2 1.98 2.423 3.2 2.88 3.525 4.6 4.14 5.067 6.8 6.12 7.4810 10 9.00 11.0015 15 13.50 16.5022 22 19.80 24.2032 32 28.80 35.2046 46 41.40 50.6068 68 61.20 74.80100 100 90.00 110.00150 150 135.00 165.00220 220 198.00 242.00320 320 288.00 352.00
VISCOSITY@ 40 C
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STANDARDS SET FOR INDUSTRIAL OILSSTANDARDS SET FOR INDUSTRIAL OILS
•INDIAN STANDARD (IS)
•BRITISH STANDARD (BS)
•U.S.STEEL STANDARD (USS)
•STEEL INDUSTRY STANDARD (IPSS)
•GERMAN STANDARD (DIN)
•AGMA STANDARD (AGMA)
•DEFENCE STANDARD (DEF STAN)
•BHEL STANDARD
•SIEMENS STANDARD (TLV)
•ABB STANDARD (HTGD)
•L & T STANDARD (INDEX E / F)
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INDUSTRIAL OILSINDUSTRIAL OILS
• TURBINE OILS - TURBINOL
• COMPRESSOR OILS - HYCOM
• HYDRAULIC OILS - ENKLO
• MACHINE TOOL WAY OILS - WAY LUBE
• GEAR OILS - PARTHAN EP
• SPINDLE OILS - SPINTEK
• MACHINERY OILS - YANTROL
• STEAM CYLINDER OILS - CYNDOL
• REFRIGERATION COMPRESSOR OILS - SEETUL
• PNEUMATIC TOOL OILS - NU-MATIC
• SUGAR MILL ROLL BEARING OILS - CRUSHWELL
• OPEN GEAR OILS - HYTAK
• SPECIAL PURPOSE HYDRAULIC OILS - POWER FLUID
LTP / TH
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EQUIVALENT GRADESEQUIVALENT GRADES
HPC GRADES IOC GRADES BPC GRADES
TURBINOL SERVOPRIME TURBOL
HYCOM SERVOPRESS COMPRESSOR OIL
ENKLO SERVOSYSTEM HYDROL
PARTHAN SERVOMESH AMOCAM
WAYLUBE SERVOWAY METAMOL
SEETUL SERVOFRIZ FREEZOL
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TURBINE OILSTURBINE OILS
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TURBINETURBINE
• A TURBINE IS AN EQ UIPMENT THAT CONVERTS FLUID
ENERGY TO MECHANICAL ENERGY.
• A TURBINE IS BASICALLY USED AS A PRIME MOVER
FOR DRIVING :
- ALTERNATORS OR GENERATORS
FOR GENERATION OF ELECTRICITY
- BLOWERS , PUMPS AND COMPRESSORS
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TYPES OF TURBINESTYPES OF TURBINES
• GAS TURBINES
• STEAM TURBINES
• HYDRAULIC TURBINES
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LUBRICATION POINTS OF A TURBINELUBRICATION POINTS OF A TURBINE
• BEARI NGS OF THE TURBINE
• GOVERNOR OF THE TURBINE
• DRIVEN UNITS OF THE TURBINE :
- GENERATOR BEARINGS
- GEAR BOX
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TURBINE OIL PERFORMANCE TURBINE OIL PERFORMANCE PARAMETERSPARAMETERS
¤ OXIDATION STABILITY
¤ ANTI RUST QUALITY
¤ GOOD AIR RELEASE CAPACITY
¤ LOW FOAMING TENDENCY
¤ THERMAL STABILITY
¤ DEMULSIBILITY FACTOR
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DIFFERENT TURBINE OIL DIFFERENT TURBINE OIL SPECIFICATIONSSPECIFICATIONS
¤ IS : 1012 - 1993
¤ DIN 51515
¤ SIEMENS TLV 9013 04
¤ BS 489/1983
¤ GEK - 27070 / 32568 A / 28143
¤ BROWN BOVERI HTGD 90117
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VARIOUS TURBINE OILSVARIOUS TURBINE OILS
TURBINOL GRADES :
- AVAILABLE IN ISO VG 32 ,46 , 57 , 68 , 77
- MEETS I S:1012 - 1993 , BS : 489 - 1983
AND SIEMENS TLV 9013 04
- USED IN GAS , STEAM & HYDRAULIC
TURBINES WITHOUT GEAR BOXES AND
EXPRESSORS / EXHAUSTORS / GOVERNORS IN
LOCOMOTIVES
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TURBINOL XT GRADES :
-AVAILABLE IN ISO VG 32 , 46 , 68
- MEETS I S : 1012 - 1993 , SIEMENS
TLV 9013 04 & BROWN BOVERI HTGD 90117
- USED IN GAS ,STEAM , HYDRAULIC TURBINES
WITH GEAR BOXES
VARIOUS TURBINE OILSVARIOUS TURBINE OILS
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HYDRAULIC OILSHYDRAULIC OILS
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HYDRAULIC SYSTEMHYDRAULIC SYSTEM
• A HYDRAULIC SYSTEM IS ONE IN WHICH A LIQUID IS USED TO TRANSMIT POWER AND FORCE AND ALSO PRODUCE ANY CHANGE IN THE DIRECTION AND MAGNITUDE OF FORCE.
• LIQUIDS POSSESS UNIQUE PHYSICAL PROPERTIES WHICH GIVE THEM THE ABILITY TO PERFORM THESE FUNCTIONS IN AN EXTREMELY SATISFACTORY MANNER .
• ORIGINALLY WATER WAS USED FOR THIS APPLICATION BUT DUE TO ITS CORROSIVE TENDENCIES , HIGH FREEZING POINT AND ALMOST COMPLETE LACK OF LUBRICATING PROPERTIES , IT HAS BEEN REPLACED LARGELY BY OIL.
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ADVANTAGES OF HYDRAULIC SYSTEMADVANTAGES OF HYDRAULIC SYSTEM
• PERMITS SPEED VARIATIONS
• POSITIVE AND REVERSIBLE
• GIVES PRECISE CONTROL OVER TRANSMITTED POWER
• OFFERS A HIGH WEIGHT TO POWER RATIO
• HIGHLY SUITED TO AUTOMATION/ CONTROL SYSTEM
• OFFERS FLEXIBLE INSTALLATION POSSIBILITIES
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ELEMENTS OF HYDRAULIC SYSTEMSELEMENTS OF HYDRAULIC SYSTEMS
• RESERVOIR - FOR HOLDING ADEQUATE QUANTITY OF
OIL REQUIRED.
• PUMP - FOR TAKING OIL FROM THE RESERVOIR AND
DISCHARGING UNDER PRESSURE TO A CYLINDER
OR MOTOR.
• VALVES - FOR CONTROLLING THE FLOW OF FLUID IN
THE SYSTEM
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ESSENTIAL CHARACTERISTICS ESSENTIAL CHARACTERISTICS
• PROPER VISCOSITY
• ADEQUATE FILM STRENGTH
• HIGH OXIDATION AND THERMAL STABILITY
• MAXIMUM DEMULSIBILITY
• GOOD RESISTANCE TO FOAM FORMATION
• NON - COMPRESSIBLE
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VARIOUS HYDRAULIC OILS VARIOUS HYDRAULIC OILS
• ENKLO HL GRADES
- AVAILABLE IN ISO VG 32 , 46 , 68 , 100
- MEETS IS: 3098 - 1993, DIN 51524 PART 1,
AND US STEEL NO.135
- R & O TYPE
• ENKLO GRADES
- AVAILABLE IN ISO VG 32 , 46 ,57 , 68
- MEETS IS : 10522 - 1993 AND US STEEL
NO.127
- ANTIWEAR TYPE
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• ENKLO HLP / HLP T GRADES
- AVAILABLE IN ISO VG 32 , 46 , 68 , 100
- MEETS IS:11656 - 1993 ,DIN 51524 PART 2,
AND US STEEL NO.127
- SPECIAL PURPOSE ANTIWEAR TYPE
VARIOUS HYDRAULIC OILS VARIOUS HYDRAULIC OILS
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Cleanliness – NAS / ISO
Correspondent Typical applicationscodes
NAS 1638 4µm(c) 6µm(c) 14µm(c)
14 12 9 3 High precision and laboratory servo-systems17 15 11 6 Robotic and servo-systems18 16 13 7 Very sensitive - high reliability systems20 18 14 9 Sensitive - reliable systems21 19 16 10 General equipment of limited reliability23 21 18 12 Low - pressure equipment not in continuous service
Contaminationcodes
ISO 4406
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COMPRESSOR OILSCOMPRESSOR OILS
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COMPRESSORCOMPRESSOR
A COMPRESSOR IS A MACHINE WHICH RAISES PRESSURE OF A FLUID BY COMPRESSING ITS VOLUME.
A VACCUM PUMP IS A COMPRESSOR WHICH
TAKES IN GAS AT A LOW PRESSURE AND
COMPRESSES IT TO ATMOSPHERIC PRESSURE.
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TYPES OF COMPRESSORSTYPES OF COMPRESSORS
• RECIPROCATING
• CENTRIFUGAL
• AXIAL FLOW
• ROTARY
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LUBRICATION POINTS OF COMPRESSORS LUBRICATION POINTS OF COMPRESSORS
• CYLINDERS : FORCE FEED LUBRICATION
A) HORIZONTAL
B) VERTICAL DOUBLE ACTING
SPLASH LUBRICATION FOR VERTICAL
SINGLE ACTING
• BEARINGS : FORCE FEED
CIRCULATORY LUBRICATION
PRESSURE LUBRICATION
• VALVES : FORCE FEED WHERE GREAT AMOUNT
OF MOISTURE IS PRESENT
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REQUIREMENTS OF COMPRESSOR REQUIREMENTS OF COMPRESSOR LUBRICANTSLUBRICANTS
¤ CORRECT VISCOSITY AT OPERATING TEMPERATURES.
¤ ABILITY TO WITHSTAND MOISTURE OR WATER-WASHING.
¤ OXIDATION STABILITY.
¤ ANTI-RUST PROTECTION.
¤ MINIMUM CARBON DEPOSITS.
¤ COMPATIBILITY WITH THE TYPE OF GAS COMPRESSED.
¤ HIGH AUTO-IGNITION TEMPERATURE
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VARIOUS COMPRESSOR OILSVARIOUS COMPRESSOR OILS• HYCOM C GRADES :
- AVAILABLE IN ISO VG 100 , 150 , 220 , 320
- MEETS DIN 51506
- LUBRICATION OF SINGLE AND
MULTISTAGE AIR COMPRESSORS
• HYCOM GRADES :
- AVAILABLE IN ISO VG 32 , 46 , 68 , 100 , 150
- MEETS DIN 51506 VC-L
- LUBRICATION OF RECIPROCATING
ROTARY AND SCREW COMPRESSORS
UP TO DISCHARGE TEMPERATURE OF
220 0C
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• HYCOM VDL T GRADES :
- AVAILABLE IN ISO VG 32 , 46 , 68 , 100 , 150
- MEETS DIN 51506 VD-L
- LUBRICATION OF SCREW COMPRESSORS
AND VACUUM PUMPS UP TO DISCHARGE
TEMPERATURE OF 2500C
VARIOUS COMPRESSOR OILSVARIOUS COMPRESSOR OILS
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INDUSTRIAL GEAR OILSINDUSTRIAL GEAR OILS
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GI5 25
Applications
Replacement Gearfor #4 Roughing Standof the Plate Mill atBethlehem Steel, Sparrows Point, MD
9-3-96
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WHAT IS A GEAR ?WHAT IS A GEAR ?
• A GEAR IS A MECHANICAL DEVICE THAT TRANSFERS ROTATING MOTION AND POWER FROM ONE PART OF A MACHINE TO ANOTHER PART.
• GEARS ARE USED TO CHANGE– SHAFT SPEED
– SHAFT TORQUE
– DIRECTION OF SHAFT ROTATION
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TYPES OF GEARSTYPES OF GEARS
• PARALLEL SHAFTS :
- SPUR GEARS
- HELICAL GEARS
- HERRING BONE GEARS
• INTERSECTING SHAFTS :
- BEVEL GEARS
- SPIRAL BEVEL GEARS
• CROSSING SHAFTS :
- WORM GEARS
- HYPOID GEARS
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FUNCTIONS OF THE GEAR LUBRICANTFUNCTIONS OF THE GEAR LUBRICANT
• REDUCE FRICTION
• REDUCE WEAR
• DISSIPATE HEAT
• REDUCE VIBRATION, SHOCK, AND NOISE
• REMOVE CONTAMINANTS
• PREVENT CORROSION
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VARIOUS GRADES OF GEAR OILSVARIOUS GRADES OF GEAR OILS
• PARTHAN EP GRADES:
- AVAILABLE IN ISO VG 68 , 100 , 150 , 220 ,
257 , 320 , 460 , 680, 1000
- MEETS IS : 8406 - 1993 , US STEEL NO. 224 ,
AGMA 250.04 , DIN 51517 - PART 3 AND
IPSS :1 - 09 - 003 - 82 .
- CONTAINS PHOSPHORUS AND SULFUR
TYPE EP - ADDITIVES .
- USED IN ALL HEAVY DUTY ENCLOSED
GEAR BOXES IN BOTH SPLASH AND
CIRCULATION LUBRICATION .
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SPINDLE & MACHINERY OILSSPINDLE & MACHINERY OILS
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SPINDLE OILSSPINDLE OILS
THIS OIL IS USED IN THE LUBRICATION OF HIGH
SPEED SPINDLE WHICH REQUIRE A VERY LOW
VISCOSITY OIL .
THIS OIL IS APPLIED IN VARIOUS METHODS OF
APPLICATIONS AS PER THE MACHINARIES AND THE
CRITICALITY OF APPLICATION .
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VARIOUS SPINDLE OILSVARIOUS SPINDLE OILS
• SPINTEK GRADES :
- AVAILABLE IN ISO VG 5 , 12 , 22, EE12
- CONTAINS OXIDATION AND RUST
INHIBITORS , ANTI WEAR AND
ANTI FOAM ADDITIVES .
- USED IN HIGH SPEED MACHINE
TOOL AND TEXTILE SPINDLES ,
TIMING GEARS , CENTRIFUGAL
SEPARATORS , BLOWERS AND IN
HYDRAULIC SYSTEM OF SOME
HIGH PRECISION MACHINES .
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TYPES OF MACHINERY OILSTYPES OF MACHINERY OILS
• MACHINE TOOLWAY OILS
• TEXTILE MACHINERY OILS
• GENERAL PURPOSE MACHINERY OILS
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MACHINE TOOLWAY OILSMACHINE TOOLWAY OILS
BASICALLY USED IN THE TOOLWAY OR SLIDEWAY OF DIFFERENT MACHINERIES LIKE :
PLANERS , GRINDERS , HORIZONTAL BORING
MACHINES , SHAPERS , JIG BORERS , ETC.
ALL THESE INVOLVES HIGH PRECISION
WORK UNDER HEAVY LOAD CONDITIONS.
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VARIOUS TOOLWAY LUBRICANTSVARIOUS TOOLWAY LUBRICANTS
• WAYLUBE GRADES:
- AVAILABLE IN ISO VG 68 , N68 , 220
- CONTAINS EP , ANTI - RUST , ANTI -
FOAM ADDITIVES AND TACKINESS
AGENT .
- USED IN THE TOOLWAY OF ALL
HEAVY MACHINERIES. N-GRADE CAN
ALSO BE USED AS A HYDRAULIC OIL .
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TEXTILE MACHINERY OILSTEXTILE MACHINERY OILS
TEXTILE MACHINERY OILS ARE SUITABLE FOR
LUBRICATION FOR LOOMS , RINGS , KNITTING
MACHINES , SEWING MACHINES AND OTHER TYPES OF
TEXTILE MACHINERIES.
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VARIOUS TEXTILE MACHINERY VARIOUS TEXTILE MACHINERY LUBRICANTSLUBRICANTS
• YANTROL TS GRADES :
- AVAILABLE IN ISO VG 32 , 68 , 100 ,
220.
- CONTAINS ANTI WEAR , ANTI RUST
AND ANTI FOAM ADDITIVES.
- USEFUL FOR LOOMS AND OTHER
TEXTILE MACHINERY.
• YANTROL C GRADES :
- AVAILABLE IN ISO VG 32.
- USEFUL FOR WICKFED TWISTER
RINGS , CIRCULAR KNITTING
MACHINES , SEWING MACHINES ,
LEATHER APRONS AND TAPE
SEWING MACHINES .
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VARIOUS TEXTILE MACHINERY VARIOUS TEXTILE MACHINERY LUBRICANTSLUBRICANTS
• STANTROL GRADES 1 & 3 :
- HIGH TEMPERATURE SYNTHETIC OILS FOR TEXTILE
STENTORS.
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GENERAL PURPOSE MACHINERY GENERAL PURPOSE MACHINERY OILSOILS
THESE ARE MEANT FOR LUBRICATION OF ALL TYPES
OF GENERAL MACHINERIES EVEN UNDER BOUNDARY
LUBRICATION CONDITIONS . USUALLY THESE OIL
SYSTEMS ARE ONCE THROUGH SYSTEMS .
THIS RESULTS IN REDUCED POWER CONSUMPTION ,
WEAR & TEAR AND LESS MAINTENANCE COST .
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VARIOUS GENERAL PURPOSE VARIOUS GENERAL PURPOSE MACHINERY OILSMACHINERY OILS
• YANTROL / YANTROL N GRADES :
- AVAILABLE IN ISO VG 32 , 68 , 100 ,
150 , 220 , 320.
- CONTAINS ANTI WEAR , ANTI RUST ,
AND ANTI RUST ADDITIVES .
- USED IN VARIOUS MACHINE TOOLS ,
SUGAR MILLS , PAPER MILLS AND
RAILWAY MACHINARIES .
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INDUSTRIAL GREASESINDUSTRIAL GREASES
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GREASESGREASES
BASE OIL + THICKENER + ADDITIVES
MINERAL SOAP ANTI-OXIDANT
SYNTHETIC NON-SOAP ANTI-CORROSION
VEGETABLE EP/ANTI-WEAR
TACKINESS AGENT
SOLID FILLER
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GREASESGREASES
• GREASE IS DEFINED AS A SOLID OR SEMI-
FLUID PRODUCT MADE OUT OF A THICKENING
AGENT IN A LIQUID LUBRICANT . OTHER
COMPONENTS ARE ADDED TO IMPART SPECIAL
PROPERTIES.
• THE BASIC PROPERTIES OF A GREASE ARE
DEFINED BY :
- BASE OIL USED
- THICKNER TYPE
- ADDITIVES PRESENT
- MANUFACTURING PROCESS
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FUNCTIONS OF LUBRICATING FUNCTIONS OF LUBRICATING GREASESGREASES
• PREVENT WEAR
• ACT AS A SEALANT
• PROVIDE RUST AND CORROSION PROTECTION
• INHIBIT OXIDATION
• PROTECT ELASTOMER SEALS
• NOISE AND VIBRATION REDUCTION
• MINIMIZE LEAKAGE
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SALIENT FEATURES OF GREASESSALIENT FEATURES OF GREASES
• REMAINS AT APPLICATION POINT
• ADHERE TO THE SURFACE
• LESS FREQUENT APPLICATION NEEDED
• SEALS OUT CONTAMINANTS
• LESS EXPENSIVE SEALS NEEDED
• REDUCE NOISE AND VIBRATION
• MAINTENANCE COST REDUCED
• OPERATES OVER WIDE TEMPERATURE RANGE
• EASY TO HANDLE
• WATER RESISTANT
• REDUCES OIL VAPOUR PROBLEMS
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NNATIONAL ATIONAL LLUBRICATING UBRICATING GGREASE REASE IINSTITUTENSTITUTECASSIFICATION OF GREASESCASSIFICATION OF GREASES
NLGI NO. ASTM PENETRATION @ 25OC*
000 445 - 475
00 400 - 430
0 355 - 385
1 310 - 340
2 265 - 295
3 220 - 250
4 175 - 205
5 130 - 260
6 85 - 115
* AFTER WORKING 60 STROKES
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Grease Selection
DN = RPM X Bore Diamter
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TYPES OF THICKENERSTYPES OF THICKENERS
• SOAP :
SIMPLE - LITHIUM , CALCIUM , SODIUM ,
ALUMINIUM , BARIUM , TITANIUM
MIXED - CALCIUM : LITHIUM
COMPLEX - LITHIUM , CALCIUM , SODIUM
ALUMINIUM , TITANIUM
• NON - SOAP :
INORGANIC - CLAY , SILICA
ORGANIC - POLYUREA , POLYMERS
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VARIOUS INDUSTRIAL GREASESVARIOUS INDUSTRIAL GREASES
• LITHIUM SOAP GREASES :
- LITHON 2 , 3 , EP 1 , EP 2 , M 2
- LITHOPLEX 1 , 2 , 3
• CALCIUM SOAP GREASES :
- PLUTEK 1 , 2
- LIMAPLEX 0 , 1 , 2
• NON SOAP GREASES :
- TISONA 2 , M 2, M3
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INDUSTRIAL GREASESINDUSTRIAL GREASES• LITHON 2 , 3 :
- LITHIUM SOAP BASED MULTIPURPOSE
GREASE , EXCELLENT WATER RESISTANCE,
HIGH OXIDATION STABILITY , MAXM.
STRUCTURAL STABILITY AND SUPERIOR
ANTI RUST & ANTI CORROSION PROPERTIES
- DROP POINT 180°C
- USEFUL FOR APPLICATION IN ALL PLAIN
AND ANTI - FRICTION BEARINGS
- MEETS IS: 7623 - 1985 & IPSS : 1-09-006
• LITHON EP 0,1 , 2, LITHON RR3T :
- HAVE ADDITIONAL PROPER TIES LIKE
HIGH LOAD CARRYING CAPACITY AND
GOOD SHEAR STABILITY.
- MEETS IS: 7623 - 1985 & IPSS : 1-09-005
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INDUSTRIAL GREASESINDUSTRIAL GREASES
• LITHON M 2 :
- THIS IS LITHIUM BASED GREASE WITH
MOLYBDENUM DISULPHIDE
- SUITABLE FOR APPLICATION IN SPLINED
SHAFTS
• LITHOPLEX 1 , 2 , 3 :
- LITHIUM BASE COMPLEX GREASES ,
WITH OUTSTANDING OXIDATION AND
MECHANICAL STABILITY , RESISTANCE
TO WATER WASHOUT AND RUST .
- SUITABLE FOR HIGH TEMPERATURE
APPLICATIONS AS HIGH AS 190°C AS THE
DROP POINT IS OVER 260°C
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INDUSTRIAL GREASESINDUSTRIAL GREASES• PLUTEK 1 , 2 :
- CALCIUM SOAP BASED GREASE WITH
EP ADDITIVES
- DESIGNED FOR HEAVILY LOADED
BEARINGS , BOTH OF PLAIN AND ANTI -
FRICTION TYPE , LIKE ANTI - FRICTION
WORK ROLL AND BACK UP ROLL
BEARINGS IN ROLLING MILLS .
• LIMAPLEX 0 , 1 , 2 :
- CALCIUM COMPLEX GREASES WITH
ANTI - WEAR , ANTI - FRETTING , AND
LUBRICITY PROPERTIES .
- SUITABLE FOR BOTH DRY AND WET
CONDITIONS .HAVE DROP POINT OF
260 °C .
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INDUSTRIAL GREASESINDUSTRIAL GREASES
• TISONA 2 :
- CLAY THICKENED GREASE HAVING GOOD
OXI DATION RESISTANCE AND THERMAL
STABILITY .
- LUBRICATES SATISFACTORILY UP TO 230°C
• TISONA M 2 / M3 :
- CLAY THICKENED GREASE WITH
MOLYBDENUM DISULPHIDE.
- SUITABLE FOR USE UP TO TEMPERATURE
AS HIGH AS 250°C.
- MEETS IS : 12790 - 1989 & IPSS : 1 - 09 - 008
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OTHER INDUSTRIAL GRADES
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REFRIGERATION COMPRESSOR OILSREFRIGERATION COMPRESSOR OILS
•CONTAIN SELECTED LUBE BASE STOCKS TO PROVIDE LOW POUR POINT , LOW FLOC POINT , DRYNESS , GOOD CHEMICAL STABILITY AND READY SOLUBILITY IN LIQUIFIED REFRIGERANTS
•RECOMMENDED FOR WIDE RANGE OF REFRIGERATION COMPRESSORS , BOTH RECIPROCATING AND ROTARY TYPE, USING ALL CONVENTIONAL REFRIGERANTS EXCEPT SULFUR DIOXIDE
• VARIOUS HPC GRADES ARE SEETUL & SEETUL N GRADES . SEETUL N GRADES ARE RECOMMENDED FOR THE LUBRICATION OF THE HERMATICALLY SEALED COMPRESSORS
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STEAM CYLINDER OILSSTEAM CYLINDER OILS
•CONTAIN HIGH VI & HIGH VISCOSITY BASE STOCKSWITH GOOD LUBRICATING PROPERTIES AND THERMAL STABILITY . CONTAIN GOOD FILM STRENGTH, RESISTANCE TO WASH OUT AND GOOD LOAD CARRYING ABILITY.
• VARIOUS TYPES OF HPC STEAM CYLINDER OILS ARE CYNDOL AND CYNDOL TC GRADES . CYNDOL TC GRADES ARE USED FOR THE LUBRICATION OF STEAM ENGINES IN WET SATURATED CONDITIONS. CYNDOL GRADES ARE USED FOR THE LUBRICATION OF CYLINDERS OF STEAM ENGINES USING HIGHLY SUPER HEATED STEAM.
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PNEUMATIC TOOL OILS PNEUMATIC TOOL OILS
• CONTAIN EXTREME PRESSURE, TACKINESS, ANTI RUST ADDITIVES ALONG WITH THE BASE OILS.
• HAS LOAD BEARING ABILITY, GOOD ADHESIVE CHARACTERISTICS, DEMULSIBILITY PROPERTY AND EFFECTIVE PROTECTION TO METALLIC SURFACES AGAINST ACIDIC CORROSION .
• RECOMMENDED FOR THE LUBRICATION OF PNEUMATIC EQUIPMENTS LIKE ROCK DRILLS, WAGON DRILLS, JACK HAMMERS, CHIPPERS, ETC.
•THE HPC GRADES USED FOR THIS PURPOSE ARE THE
NU-MATIC
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• HYTAK GRADES :
– RECOMMENDED FOR THE LUBRICATION OF CONVENTIONAL OPEN GEARS, CABLES AND WIRE ROPES .
– CONTAIN HEAVY VISCOUS PETROLEUM PRODUCTS WITH SPECIAL TACKINESS AGENTS .
• CRUSHWELL GRADES :
– MEET THE IDEAL LUBRICATION OF HEAVILY LOADED MILL ROLL BEARINS IN SUGAR MILLS.
– CONTAIN HIGH VISCOSITY LUBRICATING BASE STOCKS WITH NON-TOXIC EP AND SPECIAL COMPOUNDING AGENTS.
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NEW INDUSTRIAL GRADESNEW INDUSTRIAL GRADES
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• MORGAN BEARING OILS :
THIS IS MEANT FOR THE LUBRICATION OF OIL FILM BEARINGS IN ROLL - NECK BEARINGS OF STEEL PLANTS & THE BEARINGS IN THE FINISHING ROLLER STANDS OF NO - TWIST ROD MILLS .
HP STEEL GRADES : IT HAS BEEN DEVELOPED & LAUNCHED FOR USE IN THE OIL FILM BEARINGS IN NO-TWIST ROD MILLS WHERE IT SHOULD HAVE HIGH LOAD CARRYING CAPACITY IN ADITION TO GOOD DEMULSIBILITY PROPERTIES .
• AMMONIA COMPRESSOR OILS :
THIS OIL IS MEANT FOR USE IN THE AMMONIA & SYNTHETIC GAS COMPRESSORS.
HYCOM NH GRADES : THIS GRADE MEETS THE REQUIREMENTS OF AMMONIA OXIDATION AND AIR BLOW TEST MAKING IT SUITABLE FOR THE ABOVE USE .
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• FIRE RESISTANT HYDRAULIC FLUIDS :
THESE ARE HYDRAULIC FLUIDS WHICH
- RESIST IGNITION
- DO NOT PROPAGATE FLAME OR SUPPORT
COMBUSTION WHEN A SOURCE OF IGNITION
IS PRESENT
- SHOULD SELF - EXTINGUISH WHEN THE
SOURCE OF IGNITION IS REMOVED
ENKLO FRDE / FRIE / FRWG / FRPS / FRPL/FRDU GRADES :
THESE HAVE BEEN DEVELOPED AND ARE TO BE LAUNCHED SHORTLY . THESE ARE APPROVED FROM DGMS , DHANBAD .
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STORAGE & HANDLING
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Fluid Storage, Handling, and Dispensing
DAY TIME HO
T A
IR O
UT
CO
LD
AIR
IN
NIGHT TIME
CONCEPT OF BREATHING IN BARRELS
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Fluid Storage, Handling, and Dispensing
CORRECT STORAGE OF BARRELS - 3 – 9 POSITION
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Fluid Storage, Handling, and Dispensing
Handling of Barrels• Manual
– Free droppings– Unprotected rolling
• Mechanized – preferred
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THANK YOU