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Industrial Nuclear Company, Inc. Multi-Payload Shipping Container Model MPSC A Presentation to the US Nuclear Regulatory Commission November 17, 2015

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Page 1: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

Industrial Nuclear Company, Inc. Multi-Payload Shipping Container

Model MPSC

A Presentation to the US Nuclear Regulatory Commission

November 17, 2015

Page 2: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20152

Agenda

Introduction

Description of MPSC Package

Materials of Construction

Payload Descriptions

Certification Test Plan

Schedule

Summary

Page 3: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20153

Description of MPSC Package

Enclosed, Right Circular Cylinder 22” OD x 25” High

Stainless Steel Construction

Two PayloadsTen-Hole Source Changer (THSC)

Raw Material Shipping Container (RMSC)

Gross Weight: Approximately 680 lb w/ THSC payload

Approximately 745 lb w/ RMSC payload

Page 4: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20154

MPSC Materials of Construction

Structural:Type 304 stainless steel plate, bar, and pipe

ASTM A320 L7 or L43 Alloy Steel Closure Lid Bolts Outer Lid

Inner Lid

Body - All welded construction

Polyurethane foam for impact mitigation

Gamma ShieldingProvided by THSC and RMSC payloads

Cast depleted uranium (DU)

Page 5: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20155

Description of MPSC Package (con’t)

BODY

12" CLOSURE LID BOLTS

(8 PLACES)

CLOSURE LID

Page 6: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20156

Description of MPSC Package (con’t)THSC Payload

Page 7: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20157

Description of MPSC Package (con’t)RMSC Payload

Page 8: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20158

Description of THSC Payload

Enclosed, Right Circular Cylinder12-3/4” OD x 13-1/2” High

Welded Stainless Steel Construction

DU Gamma Shield

Titanium Source Tubes/Hub

Gross Weight: Approximately 327 lb

Page 9: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 20159

Description of THSC Payload (con’t)

HOIST RING

CLOSURE LID

BODY

Page 10: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201510

Description of THSC Payload (con’t)

TOP DU SUPPORT PIPE

LOCK BOX ASSEMBLY

COPPER SHIM, TYP

SIDE DU SUPPORT CHANNEL

PLASTIC BURN-OUT PLUGS(3 PLACES)

38" CLOSURE LID BOLTS

(8 PLACES)

UPPER DUSUPPORT RING

38" THK MOUNTING PLATE

SOURCE TUBE ASSEMBLY(TITANIUM)

DEPLETED URANIUM (DU) SHIELD

DU LOWERSUPPORT RING

POLYURETHANE FOAM

Page 11: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201511

THSC Materials of Construction

Structural:Type 304 stainless steel plate, bar, and pipe

ASTM A320 L7 or L43 Alloy Steel Closure Lid Bolts

All welded construction encasing gamma shields

Copper shims between DU and stainless steel contact points

Polyurethane foam for impact mitigation

0.50” OD x 0.056” wall titanium source tubes

Titanium hub

Gamma ShieldingCast depleted uranium (DU)

All materials have been previously used in currently NRC licensed source changers and radiation cameras

Page 12: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201512

THSC Contents

ContentsIridium 192 (Ir–192) capsules

Selenium 75 (Se–75) capsules

Licensed as Special Form

Contents limits1,500 Ci total limit

Maximum 150 Ci per capsule

Maximum of 10 capsules per package

Decay Heat Limit: 11 watts

Page 13: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201513

Description of RMSC Payload

Enclosed, Right Circular Cylinder8-5/8” OD x 11-3/8” High

Welded Stainless Steel Construction

DU Gamma Shield

Gross Weight: Approximately 367 lb

Page 14: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201514

Description of RMSC Payload (con’t)

HOIST RING

BODY

CLOSURE LID

Page 15: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201515

Description of RMSC Payload (con’t)

DU SHIELDINGPAYLOAD CAVITY(Ø1.50" X 3.2" H)

38" CLOSURE

LID BOLTS(6 PLACES)

Page 16: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201516

Structural:Type 304 stainless steel plate, bar, and pipe

ASTM A320 L7 or L43 Alloy Steel Closure Lid Bolts

All welded construction encasing gamma shields

Copper shims between DU and stainless steel

Polyurethane foam for impact mitigation

Gamma ShieldingCast DU

RMSC Materials of Construction

Page 17: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201517

RMSC Contents

ContentsIridium 192 (Ir–192) capsules

Selenium 75 (Se–75) capsules

Licensed as Special Form

Radioactive Contents Limit: 12,000 Ci Decay Heat Limit: 85 watts

Page 18: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201518

MPSC Certification Test Plan

ObjectivesTo demonstrate that, after a worst–case sequence of free

and puncture drops, no degradation in shielding capability of payload packages occurs

To demonstrate retention of special form capsules within the gamma shields

Page 19: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201519

MPSC Certification Test Plan (con’t)

Full–scale, prototypic CTUs

Demonstration basis: radiation dose rates comply with 10 CFR 71 radiation limits after full series of free and puncture drops

No shielding credit for outer MPSC package

Use of actual radioactive source capsules in THSC and RMSC payloads

Post–test readings versus pre–test readings

Normal speed filming of free drops planned

Tests

Free Drops

Puncture Drops

Page 20: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201520

MPSC Certification Test Plan (con’t)

Structural evaluations:NCT free drops, and HAC free & puncture drops, by test

Total of two NCT free drops

Total of five HAC free and four puncture drops

All other NCT and HAC load cases by analysis

Thermal NCT & HAC evaluations by analysis

Page 21: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201521

MPSC Certification Test Plan (con’t)

Initial conditionsFor high-impact free drops, temperature will be cold (-20 °F):

Top down orientation

For maximum deformation free drops, temperature will be NCT hot condition:

CG–over–corner

Side

Puncture tests will be performed at ambient temperature

Page 22: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201522

MPSC Certification Test Plan (con’t)

Two NCT, 4–ft free drops

Four HAC 30–ft free dropsTwo focused on impact

Two focused on deformation

Four puncture dropsTentatively the same free drop orientations

Final orientations to be determined based on observed free drop damage

Thermal Evaluation of Most Damaged CTU(s)

Page 23: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201523

MPSC Certification Test Plan (con’t)Free Drop Test Purpose

Vertical, Top Down (cold);

NCT & HACTHSC & RMSC Payloads

Max impact to dislodge gamma shields, source

capsules

Side (hot)RMSC Payload

Impact to damage gamma shields,

enclosure

Top Down,

CG–over–Corner (hot)THSC & RMSC Payloads

Max deformation to attempt to damage lock

block assemblies, damage gamma shields

Page 24: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201524

MPSC Certification Test Plan (con’t)

Data collectionTemperature of polyurethane foam

Normal speed film

Measurements (pre– and post–test)Crush distance, puncture damage

Radiation Dose Rates

Photographs

Page 25: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201525

MPSC Certification Test Plan (con’t)

Acceptance CriteriaRadiation dose rates comply with 10 CFR §71.51(a)(2):

THSC payload

RMSC payload

No dislodgement of source capsules in THSC payload

No loss of gamma shielding in RMSC payload

Discussion

Page 26: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201526

Schedule

CTU fabrication completion – 1st Quarter 2016

Certification testing – 2nd Quarter 2016

Submittal of application to NRC for Type B(U)–96 certification – 3rd Quarter 2016

Planning on approximately 5 months to first round RAIs

Page 27: Industrial Nuclear Company, Inc. Multi-Payload Shipping ... · MPSC Materials of Construction Structural: Type 304 stainless steel plate, bar, and pipe ASTM A320 L7 or L43 Alloy Steel

> NRC Meeting , November 17, 201527

MPSC Package

Summary