industrial plants material handling stockyard machines ... of alba bahrein aluminium plant. after...
TRANSCRIPT
Industrial plants
Material Handling
Stockyard machines
Ship loaders
SIDERCAD has been an Italian Engineeringand Information Technology Company active in theinternational market since 1986.
The name SIDERCAD, which comes from thecombination of “sider” (steel) and “cad” (computer-aided Design) refers to the initial mission of thecompany, established as a part of the Ilva group, toencourage the use of steel by developing automaticdesign techniques, in order to ensure reliability andspeed of design. The initial experience in the designof steel structures grew over the time and gave rise tothe private company SIDERCAD S.p.A. with a multi-disciplinary Engineering Division and to anindependent Information Technology Division.
SIDERCAD S.p.A. actually consists of two separate but synergic structures: ENGINEERINGand INFORMATION TECHNOLOGY.
The global market requires increasingly shorter production times, with constantly increasingquality standards. This process of management is based on high-level IT tools, dealing withspecialized aspects and coordination systems.
Since the beginning, SIDERCAD S.p.A. has been operating with the aim of maximizingreliability by the continuous improvement of work organization and the systematic applicationof efficient procedures, e.g. BIM techniques, combined to reduce time and costs.
Over the years, therefore, a “SIDERCAD method” has been established to reach utmostreliability in rapid timeframes and low costs.
The Company operational structure is organized through theintersection matrix of the following functions:
− Area Manager
− Project managers
− Control functions personnel
− Operating staff
In detail:
Area Managers in ENGINEERING and INFORMATION TECHNOLOGYfields perform the duties of:
• overall coordination
• coordination of service
• allocation of human and material resources
• quality control of individual activities
• management of internal information system
Project managers
They manage and carry out orders, using operationalstaff (designers, analysts and system analysts); two-thirdare engineers and one-third graduated.
Control functions personnel
They use “CIS” computer program developed in house to check theprogress of orders and cost accounting.
ORGANIZATIONAL STRUCTURE
CUSTOMERSSidercad S.p.A. ENGINEERING division currently lists among its Customers various Companies, such as:•ANAS•Ansaldo Energia Spa•Ansaldo Nucleare Spa•Bedeschi S.p.A.•Canobbio Spa•Comune di Genova•Coopsette•ERG Group•Grandi Lavori Fincosit Spa•Iren•Italferr Spa•Marina Fiera di Genova Spa•Mazzi Scarl•Motridal Spa•Mott Mc Donald (UK)•Ove Arup & Partners – (Londra UK)•Registro Italiano Navale (RINA)•SAMMI S.r.l.•Snamprogetti/SAIPEM Spa•Sorgenia Group•Sviluppo Genova•TECHINT Spa•Technip Italy Roma•Tenova TAKRAF Italia•Tirreno Power Spa
Sidercad S.p.A. INFORMATION TECHNOLOGY division currently lists among its Customers various Companies, such as:•Agip Petroli•ATM - Azienda Torinese Mobilità•Clodia•Edison Spa•EUROPAM•Ferrovie delle Stato S.p.A.•Fiat Ferroviaria•Fincantieri•Franco Tosi Meccanica Spa•Gruppo Veronesi•LLoyd Adriatico Ge•Olivetti•Pesto Sea Group•Porto Antico - Genova•R.F.I. (Italian railways network)•RAI•SALINI COSTRUTTORI SPA•Sei (gruppo Enel)•SIB Spa•SO.GE.MI.•Sorgenia Group•Tirreno Power Spa
All activities are carried out by the application of national andinternational Design Codes (e.g. UNI, BS, Euro codes, ANSI,ASME, API, AISC) and by the systematic use of InformationTechnologies (CAD techniques, use of products design and 3Dmodeling, BIM, etc.).
Design activities are strictly controlled in house.
STAGES OF OPERATION: general organization and coordinationof design, concept design, economic evaluation, cost/benefitanalysis, topographic and geotechnical surveys, preliminarydesign, final design, detail design, BOQ and technic
ENGINEERING
assistance for contracts, procurement, construction management, final inspections at site, Owner Engineering.
DESIGN DOCUMENTS: structural analysis in static and dynamic fields, FEM models, drawings of steel, r.c. andp.r.c. structural elements, workshop drawings including assembly and erection drawings, base and material lists, constructiondetails, 3-D models.
The activities of the Engineering Area are supported by a research work, performed in collaboration with several universities andboth Italian and European research institutes.
The high level reached allows SIDERCAD S.p.A. to cover a market made up of large, medium and small companies, alsooffering them a support service.
SIDERCAD S.p.A. is certified according to Quality Standards ISO 9001: it ensures an excellent quality level to the proposedsolutions, and enables the development of operational synergies fully consistent with Users already holding this certification.
The best reference to SIDERCAD's background of experience is provided by the projects carried out for its customers in thevarious areas where it is competent.
SIDERCAD’s offer in IT field is focused mainly in the area of client-servertechnology systems based on Relational Database engines; in particular,significant projects have been developed in the fields of electronicDocument Management, Real Estate Management and Groupware(collaborative applications).Available products and services include: design and development ofcustomized software applications, supply of “turnkey” systems andconsultancy and provision of services for uploading multimedia databases.A particular feature of SIDERCAD offer is the proposal of customizedsolutions based on standard hardware and software components thatintegrate easily with existing company systems.For the provision of IT and system integration solutions, in addition to theexpertise of its qualified technical staff, SIDERCAD takes advantage on aseries of ‘middle tier’ software modules, which have been internallydeveloped and optimized over the course of its decades-long activity.
The high level of modularity and flexibility of its products allows SIDERCAD to apply both to midrange and high level customers, towhich it guarantees optimal and seamless entry into existing IT structures, as well as to small-size companies, which can benefitfrom complete, highly specialized and adequately dimensioned solutions able to follow business dynamics.Know-how and company structure enable SIDERCAD to support the customer, by ensuring in the course of time full operational useof the purchased technological applications. This is done through a complete set of qualified services, ranging from directassistance in the application start-up phases, to training, hot-line support, and on-site technical assistance. The experience gainedin digital archive uploading services is of particular significance, including the provision of either on-site or on-center documentacquisition services, with the further possibility of complete outsourcing of activities.SIDERCAD has gained ISO 9001 certification: in addition to ensuring the intrinsic quality level of the proposed solutions, this alsoallows the development of operational synergies that are fully coherent with users already hold this certification, and also createsthe premises for business investments being made to be compatible with such certification in the future.The best reference to SIDERCAD background of experience is provided by the projects carried out for its customers in the variousareas in which it is competent: custom software, systems management, services activities.
INFORMATION TECHNOLOGY
SIDERCAD operates for its Customers mainly in the following areas:
•Civil & Commercial Buildings
•Industrial Plants
•Energy Production Plants / Oil & Gas
•Material Handling
•Industrial Machines
•Road & Rail Infrastructures
•Geotechnical & Hydraulic
•Marine works
•Technological Networks
•Special Constructions
ENGINEERING: AREAS
Design of structures for industrial plants, material handling,industrial machines for stockyards.
In particular:• warehouses and shelters• hoppers, tanks and silos• belt/pipe conveyors, transfer towers, bents• ship loader/unloader• pipe-racks for hot and cold fluids• chimneys and gas ducts• water and air purifiers
AREA
Industrial plants
Material handling
Industrial machines
Sidercad takes full responsibility of its design, is the front-end to the Customer and carries out coordination activity.In some cases Sidercad operates in joint venture with other companies and/or collaborates with consultants andcompanies specialized in specific fields.
This is the case of material handling and industrial machine design, where in the years strong relationships have beenconsolidated with:- R.M. Consulting s.a.s. (Mr. Nicola Sciandro)- Tecnocad Engineering SRL (Mr. Giuseppe Marinelli)
In the following pages a short presentation of the above Consultants has been included and several projects developedby Sidercad and/or its Consultant Companies in the field of material handling have been collected for reference.
TECNOCAD Engineering S.R.L. is an engineering company that has significant experience in designing systems in ecology, petrochemical, metallurgical and handling, matured for leading contracting company. The responsible is Mr. Giuseppe Marinelli.TECNOCAD offers its partnership for the design, both basic and detail, including calculation.TECNOCAD, which has a staff of nine people, including engineers and designers and making use of the contribution of qualified consultants, is able to develop projects in the following fields:
- Material handling (belt conveyors, pipe conveyors, headings, related mechanics and devices, etc.)- Incineration of municipal and industrial waste- Sludge drying, combustion and pyrolysis of industrial waste - Desulfurization for power plants- Design of piping systems, general arrangement, piping layout- P & ID development, piping sketch for thermal, cogeneration, refrigerator, petrochemical and gas treatment.
TECNOCAD is also able to design installations for the production of glass in the cold area (storage, weighing, mixing and transport in the oven) and in the hot zone.
The Company is equipped with seven stations for CAD design fitted with the following design programs:- Microstation (Intergraph – USA)- AUTOCAD
R.M. CONSULTING SASdi SCIANDRO NICOLINO e C.
R.M. CONSULTING SAS by Mr. Nicolino Sciandro e C. is a consulting company with significant experience in thedesign of material handling plants, ship-loaders and machines for stockyards.Before establishing R.M. Consulting SAS, Mr. Nicolino Sciandro has been operating since 1969 to 1972 as adesigner of material handling plants at Mammut S.p.A., company based in Savona (Italy) and working in beltconveyors design and construction. Since 1972 to 1996 he has been working in Italimpianti Genoa, operating in theconceptual, functional and detail design (e.g. energy balance, power requested, engines, mechanics, conveyordesign, acceleration/deceleration, etc.) of plants located in Brazil, Russia, Iran and Algeria, where also looked afterthe starting phase of the plants.Since 1996 he has been operating as a technical consultant for some Clients, including the companies establishedafter the splitting of Italimpianti.Since 1997 to 2000 has been operating as a technical consultant of Motridal S.p.A. during the design andconstruction of Alba Bahrein Aluminium plant. After the experience matured together with Sidercad in the AlbaBahrein project, R.M. Consulting continued the relationships with the same Sidercad and with Tecnocad Engineeringin several projects in the field of material handling, mechanical design, preliminary studies for industrial plants andmachines.
Honeywell shiploader in Hopewell – Virginia – USA
500 t/h ammonium sulfate shiploader composed of shuttle, boom, gantry, trailer and tripper;design of steel structures and belt conveyors; it is located along a pier next to James River inHopewell – VA- USA – Partnership Sidercad-R.M. Consulting-Tecnocad
BEDESCHI 2014-2015
Ship-unloader Design of steel structures, belt conveyors, mechanical components, electric plants andinstrumentation – Partnership R.M. Consultant-Tecnocad
SAMMI for COE&CLERICI2011
Ruwais ship loaders - Abu Dhabi
Design of main structures: shuttle and boom suspended by ropes; surging operated by dedicatedwinch - The bridge is supported at sea-side by a system of bogies with balancing beams and on theback is linked to a rotating beam by a pivot. Partnership Sidercad-R.M. Consulting-Tecnocad
Tenova TAKRAF Italy2011 - 2012
Stacker installed in the Mineral Park located at Ponta da Madeira Terminal (Brazil)
The stacker consists of the following parts: boom, conveyors, gantry, mast, tripper/trailer - Design of steel structures – Partnership Sidercad-R.M. Consulting
Tenova TAKRAF Italia2010 - 2011
Stacker installed in the Mineral Park located at Vitoria (Brazil)
The stacker consists of the following parts: boom, conveyors, gantry, mast, tripper/trailer - Design of steel structures – Partnership Sidercad-R.M. Consulting
Tenova TAKRAF Italia2008
Stacker reclaimer for coal fields in Can Power Plant (Turkey)
Final design of a stacker reclaimer for coal fields in Can Power Plant (Turkey) TECHINT Italimpianti spa1998 - 1999
Material handlingIndustrial stockyard machines / Ship loaders
HONEYWELL SHIPLOADER IN HOPEWELL – Virginia - USA
Design of main and secondary structures:– Shuttle, boom, gantry and mast– Pivoted bridge
2014 - 2015
Industrial machines / ship loader
R.M. CONSULTING
SHIPLOADER BELT CONVEYOR (Client COE&CLERICI)Front and lateral views in various functional configurations
2011
R.M. CONSULTING
SHIPLOADERS IN RUWAIS HARBOUR – ABU DHABI
Design of main and secondary structures:– Shuttle, boom, gantry and mast– Pivoted bridge– 3D model produced by Tekla Structure SW
2011 - 2012
Industrial machines / ship loader
STACKER INSTALLED IN THE MINERAL PARK LOCATED AT VITORIA (BRAZIL)
The design was produced entirely by using TEKLASW, which also allowed the production of theworkshop and assembly drawings by Tenova.
2008
Total Weight of steel 1900 t
Industrial machines
STACKER-RECLAIMER IN CAN POWER PLANT (TURKEY)
3D Model used for final drawings and detailing (Xsteel SW)
Industrial machines
2001-2002
Total Weight of steel
300 t
Lotos Asfalt EFRA Project for green coke handling and Truck Loading (Poland)
Final and detailing design of belt conveyor galleries, bridges, bents, Transfer Tower, Truck Loading Station with n. 2 circular conical bins (Poland)
SAMMI Srl (Final client KT – Rome)2015-2016
Harbor of Savona-Vado Ligure – ItalyNew viaducts and coal pipe conveyor bridge
Final and detail design of a series of viaducts and bridges for the new infrastructural network between the Multi Purpose Terminal in the Vado Ligure Harbour and the city. The project includes the new pipe conveyor supporting bridge. Partnership Sidercad-Technital-GLF
Harbour Authority of Savona Vado - Italy2014-2015
Transfer towers in Chile Final design of the supporting steel structures for material handling: two towers (h=15 m), threebelt-conveyors and three ducts for copper mineral – Partnership Sidercad-R.M. Consulting-Tecnocad
TECNOCAD for Tenova Takraf Italy2012
Preliminary layout studies for coal storage of Tirreno Power Plant in Vado Ligure (Savona – Italy)
The preliminary study compares various technical solutions for covering the coal stockyards of theTirreno Power Plant of Vado Ligure, in order to reduce pollution due to coal dust: three solutionsincluding shelters, domes and silos have been considered, together with material handling process.Partnership Sidercad - R.M. Consulting
Tirreno Power S.p.A. 2006
ALBA-Bahrein-Coke calcination and jetty facilityALESA Jetty
Structural design and detailing of the conveyors, belts, transfer towers, walkways, stair towers; structural design of the Green Coke Storage building - span about 70 m, Length about 220 m (Bahrain Island) - (approx. steel weight 2200 tons)
Motridal S.p.A.1999 - 2000
ALBA-Bahrein-Coke calcination and jetty facility 750 m pipe conveyor to shiploader
Structural design and detailing of the about 750 m long pipe conveyor towards jetty and shiploader; structural design of the jetty loading building along the pier (ALESA)
Motridal S.p.A. –ALESA SA1999 - 2000
ILVA Taranto Plant – pipe conveyors – nut coke for AFO4 and AFO5
Structural and mechanical design of a 153 m long pipe conveyor for nut coke AFO5 and a 335 m long pipe conveyor of nut coke for AFO4 in ILVA Plant – Taranto – ItalyPartnership: Tecnocad
CEMIT – 1997 - 2000
Chiyoda – JapanPipe conveyors for Sulphur and green coke export
Structural and mechanical design of 250 t/h 1400 m long diam. 250 cm pipe conveyor for Sulphur export – belt speed 2.5 m/s and of a 350 t/h 2400 m long diam. 300 cm pipe conveyor for greencoke export – belt speed 2.5 m/sPartnership R.M. Consulting-Tecnocad
NOVA SPA 1996
Industrial plantsMaterial handlingBelt conveyors / Pipe conveyors
Belt conveyors for Sulcis Power Plant
Structural design of belt conveyors, bents, galleries and towers for wood transport in Sulcis Enel Bio-mass Power Plant Partnership Sidercad - R.M. Consulting-Tecnocad
CEMIT S.p.A for ENELPower 2005
Industrial plantsMaterial handlingBelt conveyors / Pipe conveyors
LOTOS ASFALT PLANT (POLAND) – Petcoke Handling
Material handling plants 2015-2016
TT1 Tower
T4 Belt
T1 Belt
General Layout
LOTOS ASFALT PLANT (POLAND) – Petcoke Handling
Material handling plants 2015-2016
T5 Belt
General Layout
Truck Loading station
LOTOS ASFALT PLANT (POLAND) – Petcoke Handling
Material handling plants 2015-2016
T5 Belt
General Layout
Truck Loading station
Petcoke bins3d modelStructural model
• General layout of viaducts and of pipe conveyor bridge for the coal import to the Power Plant
• Transversal section and detail of the pipe conveyor bridge• 3D Models elaborated by Tekla Structures
New viaducts for infrastructural network and pipe conveyor bridge Harbor of Savona – Vado Ligure (ITALY)
Pipe conveyor for coal transport
2014-2015
Industrial plants / Material handling
TRANSFER TOWERS IN ATACAMA DESERT MINING AREA - CHILE3D views of the transfer towers and of the belt conveyor headers
2012
Industrial plants / Material handling
PRELIMINARY DESIGN – SHELTERS FOR COAL STOCKYARDS AT VADO LIGURE PLANTDomes solution
Typical domes section
Domes layout
2006
Industrial plants / Material handling
PRELIMINARY DESIGN – SHELTERS FOR COAL STOCKYARDS AT VADO LIGURE PLANTShelter solution
Plan: layout with n. 2 shelters
Shelter solution - typical section
2006
Industrial plants / Material handling
ALBA BAHRAIN PROJECTSteel structures for towers and conveyor bridges
(3D models produced by Xsteel SW for detailing phase)
1999-2001
Total steel weight
5000 t
Industrial plants
Material handling
ALBA BAHRAIN PROJECTTruck loading steel structure
(3D models produced by Xsteel SW)
Industrial plants
Material handling
ALBA BAHRAIN PROJECTTruck loading station, warehouse (span 60 m) and other structures during construction of the plant
Industrial plants
ALBA BAHRAIN PROJECTPlant input drawings of QT611 towers
Industrial plants
ALBA BAHRAIN PROJECTPipe conveyor 750 m long from Tower xx to Jetty
(3D models produced by Xsteel SW)
Industrial plants
Material handling
Pipe conveyor
ALBA BAHRAIN PROJECTGreen coke warehouse (span approx 60 m)
Industrial plants
ALBA BAHRAIN PROJECT3D model of QT611 towers
(Perspective view and rendering produced by Xsteel SW)
Industrial plants
ALBA BAHREIN PIPE CONVEYOR FROM TOWER QT-631 TO TOWER QM-637 LENGTH 453 m – Internal Diameter 420 mm
Material Handling / Pipe conveyor
1999-2000
Tail head detail Pipe conveyor - Transversal section
Drive head tension unit
ALBA BAHREIN PIPE CONVEYOR FROM TOWER QM-637 TO JETTY LENGTH 237 m – Internal Diameter 420 mm
Material handling / Pipe conveyor
1999-2000
Drive head with tension detail Jetty side
Pipe conveyor - Transversal section
Drive head tension unit – Plan view
ALBA BAHREIN PIPE CONVEYORS FROM TOWER QT-631 TO JETTY
Material handling / Pipe conveyor
1999-2000
Pipe conveyor – Structural design and details – Bridge L = 20 m
ILVA PLANT – TARANTO - PIPE CONVEYOR FOR NUT COKE FEED AFO4: 335 m long - Internal diameter 250 mmAFO5: 153 m long - Internal diameter 220 mm
Material Handling / Pipe conveyors
1997 - 2000
Pipe conveyors AFO4 and AFO5 – Plan – Longitudinal profiles – Transversal sections
CHIYODA JAPAN Refinery Plant – Pipe conveyors – General Layout
1996
Industrial plants / Material handling
Pipe conveyors
Layout, altimetry profile, transversal section, special bridge and shiploader
CHIYODA JAPAN Refinery Plant – Pipe conveyors
1996
Industrial plants
Material handling
Pipe conveyors
3D Model produced byTekla Structures - view of aconveyor gallery and atransfer Tower with details
WOOD TRANSPORT IN SULCIS BIO-MASS POWER PLANTBelt conveyor gallery
2005
Material Handling
Belt conveyors
DUST CONTROL IN TRANSFER POINTSUse of dedicated software to improve flow design and reduce pollution
in transfer points and chutes
