industrial safety systems intelligent interface modules applications (ue470) simultaneous protective...

Industrial Safety Systems

Intelligent interface modules

Pro

du

ct

Info

rm

ati

on

Is it possible

for man and

machine

to co-operate

safely ?

Sure.

Competence Products Applications Complete programmeService

Increasing system productivity

Optimising cost structures

Increasing availability

Reducing time-to-market

Securing the future

Superior

quality

With the decision for a safety

solution from SICK, you are not just

selecting uncompromising state-of-

the-art technology. You acquire much

more: Quality that covers the whole

process from consultation through

commissioning to after-sales service.

Solutions that generate sustainable added value.

How is it possible to maintain one’s position in the industrial safety world after 5 decades at the top?

By means of safety solutions that support your success.

By means of innovative sensor solutions for all important sectors and applications.

By means of product development and services that address all requirements.

We give you the safety that you need every day.

Industrial safety needs more

than just technology.

Straightforward

integration

SICK stands for standardised inte-

gration in all automation environ-

ments: from the relay through safe

controls to fieldbus.

Problem-free due to uniform CDS

user interface for all programmable

SICK safety products.


Contents

Product overview 06

Series UE 10 safety relays 10

Series UE 100 safety controllers 12

Series UE 1000 safety bus modules 14

• UE 4100 PROFIsafe 16

• UE 4400 DeviceNet SafetyTM

18

• UE 4200 AS-Interface Safety at Work 20

One application — three solutions 22

Main features UE 10 to UE 48 24

Main features series UE 100 25

Main features series UE 1000 26

Industrial Safety Management 30

Industrial Safety Systems 32

Is the system safe?

Hazard potential?

Safety distances?

Access protection?

Area protection?

Hand protection?

Finger protection?

Safety category?

Complete

know-how

Knowledge of the specific require-

ments in a sector is the prerequisite

for productive solutions. By means

of our application support, you can

benefit from our wealth of experience,

without this support you would have

to build up this know-how.

Comprehensive

service

Value-added service.

We place the emphasis on more:

Services throughout the entire

life cycle of a system. Support

during planning, commissioning,

maintenance and training.

6

Intelliface connects.

From the simple machine to the complex manufacturing system:

Intelliface interface modules enable you to protect your hazardous areas.

SICK provides the connection, irrespective of the complexity of the network.

Safety relays

The series UE 10 to UE 48 safety relays enable

electromechanical and opto-electronic compo-

nents to be simply integrated into a machine or

system. From emergency stop to laser scanner —

12 product families are available.

Safety controllers

Series UE 100 — the device series

for complex applications with medium

network complexity. If you want to

connect your network more con-

veniently than with conventional relay

technology, the solution is UE 100.

Using the UE 100 series, two indepen-

dent or dependent complex safety

applications can be solved.

Safety network solutions

Series UE 1000 solutions are designed for

machines and systems with high network

complexity and programmable controls.

Series UE 1000 modules enable safety-relevant

components to be integrated and evaluated

in bus systems as well as solving complete

safety applications.

UE 100 series

UE 1000 series

UE 10 – 48 series


Press applications

(UE470)

Simultaneous protective

field evaluation

Integrated configuration

memory: Automatic

configuration download

on sensor replacement

Simple commissioning, short MTTR

due to replaceable terminals

5 operating modes

Overview of main features

Safety controllers

UE 440/UE 470

You are looking for the right

interface module for your

application?

SICK will provide the flexible

solution for different require-

ments.

With our product line, the

optimal product for almost

every application

is available to you — easy

to service, easy to use and

certified.

User modes

1

23

45

EN 954-1/

IEC 61508

Inputs

Safety outputs

Application

diagnostics output

Protection class

Configuration

possibility

Applications

Products

Up to cat. 4/–

1- or 2-channel

2 … 6 relays

1 … 4 relays

IP 20

–

Mechanical locking

(UE 44-3SL)

–

–

–

UE 10 to UE 48

Cat. 4/SIL 3

1 or 2-channel,

15 safety inputs — of which

3 are 2-channel safety inputs,

two ESPE interfaces (Cat. 4)

4 semiconductor outputs (OSSD)

4 semiconductor outputs

IP 20

Drag and Drop Software (CDS)

UE 440, UE 470

Safety sensor system that can be integrated

Interface modules

for all requirements

from a single

source.

Safety relays

UE 10 – UE 48 series

Simple machine Complex machine

Simple configuration via Drag and

Drop with uniform user software CDS

The big online product

catalogue

www.sick.de/produktfinder

Added value

in the system


Standard sensors and safety

sensors on a single network

Easy commisioning because of

simple wiring

Easy configuration with Software

ASIMON

–

Simple configuration with uniform user

software CDS local or via PROFIBUS

Diagnostics via PROFIBUS

Master class 2

Simultaneous protective field

evaluation via safety PLC

Automatic configuration

download and operating

mode switching using

PLC via PROFIBUS

Standard sensors and safety sensors

in a network

Safety bus modules

UE 4100 PROFIsafe

Safety bus modules

UE 4200 AS-i Safety at Work

Cat. 4/SIL 3

16 1-channel or 8 2-channel

and two communication interfaces

for ESPE

Via PROFIsafe

up to 16 (with current monitoring

e. g. Muting Lamp)

IP 67

Safety PLC

PROFIsafe:

UE 4120, UE 4150, UE 4155

Easy configuration using NEDSI applet,

local or via DeviceNetTM

. Additional local

port for access to complete DeviceNet/

DeviceNet SafetyTM

network

Safety controller and network master

in a single compact device

Logical and application specific

function blocks for the complete

safety automation

Safety Network Controller for local and

remote Safety Inputs and -Outputs

Cat. 4/SIL 3



4 (1 with current monitoring

e. g. Muting Lamp)

IP 20

Drag and Drop Software

DeviceNet SafetyTM:

UE 4470

Cat. 4/–

1- or 2-channel

1 or 2 2-channel relay

1 … 2 relays

IP 20(UE 4231, UE 4232)

IP 65(UE 3212), IP 67(UE 4215)


AS-Interface Safety at Work:

UE 3212, UE 4215,

UE 4231, UE 4232

Safety Network Controller

UE 4470 DeviceNet SafetyTM

Easy configuration using NEDSI applet

or EDS, local or via DeviceNetTM

.

Configuration of intelligent Safety sensors

supported by NEDSI applet and CDS

Simultaneously monitored protective

fields

Intelligent diagnosis via DeviceNetTM

and Standard HMI

Standard and Safety sensors and -

actuators on a single network

Cat. 4/SIL 3

6 2-channel (UE 4420, UE 4450)

+ 2 ESPE interfaces (UE 4450)

2 up to 6 2-channel (UE 4421)

2 2-channel bipolar (UE 4420, UE 4450)

up to 4 2-channel /2 Relay (UE 4421)

12 (UE 4420/4450) (2 with current

monitoring e. g. Muting Lamps)

IP 20 (UE 4421)

IP 67 (UE 4420, UE 4450)


DeviceNet SafetyTM:

UE 4420, UE 4450, UE 4421

Safety bus modules


Systemdiagnosis via

Software ASIMON

Network system Network system Network system Network system

Series UE10 to UE48

safety relays.

Emergency

stop

Switch

Safety mat*

* 4-wire technology

Product example UE 48:

Safety relay; suitable for

five sensor types

Instead of using a special relay for emergency stop,

switches, safety mats, light curtains or laser

scanners, the UE 48 can evaluate each of these

safety components up to cat. 4.

Using the series UE 10 to UE 48 safety relays, individual electromechanical

and opto-electronic safety components can be easily integrated into a machine.

12 family groups from emergency stop to laser scanners are available.

Light curtain

Laser scanner

Specially developed for SICK light curtains

and laser scanners

High safety, availability and service life

Reduced service effort due to coded plug-in

terminals

Compact, space saving design

Can be used up to cat. 4 in accordance

with EN 954-1

10

System and user advantages


Main application Input circuit Features UE device

UE 10 to UE 48 — selection made easy

two-channel

two-channel

two-channel

two-channel

two-channel

Expansion module

1) Safety switches with mechanical locking

1)

UE 43-2 MF

UE 43-3 MF

UE 43-6 MF

UE 45-3 S1 2 3

1 output

up to 3 s off-delayed

UE 45-3 S1 2 30

1 output

up to 30 s off-delayed

UE 44-3 SL 2 3

1 output

up to 3 s on-delayed

UE 44-3 SL 2 30

1 output

up to 30 s on-delayed

UE 11-4 DX

off-delayed

0.5, 1, 2 or 3 s

UE 42-2 HD

UE 10-3 OS

UE 48-2 OS

UE 48-3 OS

UE 10-4 XT

2

1

3

1

6

4

3

0

3

0

3

0

3

0

2

1

4

2

4

2

3

0

2

1

3

1

2

1

single-channel

11

Stopping

cat. 0

Stopping

cat. 0

Stopping

cat. 1

Stopping

cat. 0

Stopping

cat. 0

Stopping

cat. 0

UE 23-2 MF

Configurable safety controllers

of the UE 100 series.

UE 100 is the device series for complex machines and systems. If you want to connect your

network more conveniently than with conventional relay technology, the solution is UE 100.

Two independent or dependent

safety applications

Simple Drag-and-Drop

programming

Space saving

Simple wiring,

rapid commissioning

Intelligent communication

interface for electro-sensitive

protective equipment

Stopping cat. 0/1

Autoconfiguration using

parameter memory

Direct diagnostics

CDS interface

12

Product options UE 440/UE 470

2 ESPE interfaces of cat. 4 for intelligent sensors

like e. g. C 4000/S 3000

15 1-channel inputs, of which three can be used

as 2-channel

2 pairs of safe semiconductor outputs (Cat. 4)

with separate EDM and reset

4 wear-free semiconductor outputs

Stopping cat. 0 and 1

Easy to service and maintain due to uniform

configuration and diagnostics for device and

connected intelligent sensors, e. g. S 3000

and C 4000

Simple user-friendly logic programming via

Drag and Drop

Reduced wiring effort due to logical linking of

the safety sensors (AND, OR, NAND …)

Simple replication of the application by

uploading and downloading data sets

Secure against tampering due to different

password levels

Function expansion for intelligent SICK sensors

(simultaneous protective field monitoring S 3000)

Autoconfiguration of intelligent SICK sensors

(C 4000)

Fast reaction time (≤ 10 ms): optimisation of the

safety distances between man and machine



Realise two applications (dependent/independent)

with one UE 440 solution

The access to the press from

the rear is protected with an

M 2000 Host /Guest System,

the C 2000 Guest mounted

horizontally is used for point-

of-operation guarding.

Access and hazardous area

protection using safety controller

for presses UE 470

Universal application with UE 440

Special applications with UE 470

Application example: Press protection

The hazardous point on a press is protected using

a UE 470 safety controller with a C 4000 safety light

curtain.

All signals directly related to pressing action such as

TDC, BDC and SCC are evaluated. The press is shut

down depending on the safety sensors connected.

For the safety application, the indication of PSDI,

“Reset require”, reset, EDM and emergency stop is

configured in the UE 470.

Simultaneous hazardous area

monitoring with UE440

The hazardous areas on two robot cells are

secured using a UE 440 safety controller in

conjunction with a S 3000 safety laser scanner.

For this purpose two safety applications are

configured in the UE 440.

The S 3000 laser scanner monitors the two

hazardous areas with 2 simultaneous protective

fields. When there is an object in one of the

protective fields, the monitored semiconductor

output for the related safety application is shut

down. The side access doors to the robot cells

are monitored by safety door switches. The

emergency stop function and the reset function

are also realised using the UE 440.

Hydraulic and eccentric presses

with UE 470

Certified safety function blocks, e.g. single PSDI,

two PSDI, protective operation

Evaluation of signals related to pressing action:

Top dead centre (TDC), bottom dead centre

(BDC), stop control contact (SCC)

13

Series UE 1000 safety bus modules.

The series UE 1000 safety bus modules enable safety-relevant components to be interfaced

to the fieldbus systems PROFIBUS DeviceNetTM

and AS-Interface.

Products

PROFIsafe

•UE 4120; UE 4150; UE 4155

Remote bus module in IP 67

DeviceNet Safety

• UE 4421 – Remote bus module in IP20

• UE 4420; UE 4450 – Remote bus module in IP67 for

sensors with contacts and ESPE and safety actuators

• UE4470 – Safety Network Controller for evaluation

of local and remote safety related signals

AS-Interface Safety at Work

•UE 3212; UE 4215

De-central bus connection in IP 65/67

For sensors fitted with contacts and ESPE

• UE 4231; UE 4232

Safety monitors for the evaluation of the

safety-related signals

Applications

For the de-central interfacing of safety-relevant

components in networked systems

14

For safety tasks up to cat. 4 (EN 954) or SIL 3

(IEC 61508)

For safety automation without control cabinet

design to IP 67 or IP 65

Open device technology for connecting different

sensor systems

Optimised connection for SICK electro-sensitive

protective equipment

Seamless configuration and diagnostics for

sensors as well as bus modules


(in preparation)


15

Easy communication in PROFIBUS Networks

Seamless solution by SICK with the example of AS-Interface

Seamless solution by SICK with the example of DeviceNetTM

Emergency

stop

Safety

switch

Light curtain

Laser scanner

etc.

Safety

sensor

Safety operating

device

Configurable PROFIsafe products

in the UE 4100 series.

PROFIsafe is an extension of the PROFIBUS DP protocol for safety technology.

In the case of PROFIsafe, the communication between the PROFIsafe slaves and

the PROFIsafe master is protected against transmission errors and changes.

UE 4100

UE 4100 PROFIsafe is not only a de-central I/O

fieldbus node of IP-67 design for the connection

of “classic” safety components to the PROFIsafe

fieldbus system, but also an intelligent de-central

communication interface to complex safety com-

ponents, e. g. C 4000 and S 3000.

16

For safety tasks up to category 4 (EN 954) or

SIL 3 (IEC 61508)

IP-67 design for safety automation without

control cabinet

Reduced wiring effort

Safety Data Link (SDL): Optimised connection

for safety devices such as C 4000 and S 3000

Uniform configuration and diagnostics for bus

nodes and sensors using CDS

Configuration and diagnostics on the components

via PROFIBUS



Application example: Two independently protected robot cells with PROFIsafe

17

Series UE 4100 PROFIsafe Bus Nodes

Common features of the UE 4120 and

UE 4150/UE 4155

8 field signal connections to connect active and

passive safety components up to safety category 4

Convenient configuration and diagnostics using the

Windows software CDS (Configuration & Diagnostic

Software)

Offline configuration of the system without fail-safe

PLC is possible

Support for PROFIsafe V1.20 10/2002

Support for PROFIBUS DP V1: Cyclic communication

with DP-Master Class 1 (central control)

Acyclic communication with DP-Master class 2

(configuration and diagnostics tool)

Additional features of the UE 4150

2 SDL connections for S 3000 and C 4000

Configuration and diagnostics on the components

connected to the SDL connection

Additional features of the UE 4155

2 SDL connections for S 3000 and C 4000

Usage of the expanded functions in the safety sensors on

the SDL, e. g. operating mode selector switch for C 4000

or protective field switching for S 3000

Configuration and diagnostics on all components connected

to the SDL connection

Expansion of the functions with function packages

for cross-routing between bus nodes and C 4000 or

S 3000 (e. g. de-central protective field switching by

means of the direct connection of a selector switch

to the bus node and cross-routing to the S 3000)

Components that can be connected:

Electro-sensitive protective equipment

Emergency stop button

Electromechanical safety switches

Safety operating devices

Control switches with lamps

Operating mode selector switch

Muting sensors

Muting lamp

Example applications:

Bodyshell manufacture and final assembly in the

car industry

• Robot cells

• Storage and conveyor systems

among others

Series UE 4400 programmable and

configurable products for DeviceNet SafetyTM

DeviceNet SafetyTM

incorporates safety-rated functionality into the DeviceNet fieldbus

architecture. SICK’s DeviceNet SafetyTM

product portfolio includes safety programmable

devices as well as remote I/O bus nodes supporting complete safety automation of

machinery and manufacturing processes.

Emergency

stop

Safety

switch

Light curtain

Laser scanner

etc.

UE 4400

The UE 4400 DeviceNet SafetyTM

product portfolio

includes all of the components needed to implement

a safe automation system. The system supports both

standard and safety capable inputs and -outputs.

Additionally, the UE 4450 series remote I/O devices

support the communication with SICK intelligent

safety devices such as C 4000 series safety light

curtains and S 3000 series laser scanners

Safety

sensor

Safety operating

device

18

For complete safety applications up to category 4

(EN 954) and SIL 3 (IEC 61508)

IP 67 bus node version for distributed safety

automation without control cabinet

Reduced wiring compared to point-to-point

hard-wired safety systems

Safety Data Link (SDL): Optimised connection

of intelligent C 4000 safety light curtain and

S 3000 safety laser scanner.

Standardised software for programming,

configuring and diagnosing controllers,

bus nodes including connected sensors

and the network.

Device programming, configuration, and

diagnostics can be communicated via the

DeviceNet SafetyTM

network


(in preparation)


UE 4420/4450 IP 67 Remote I/O Bus Node Product Family

Provision of safety capable inputs and safety capable

outputs with rugged IP 67 enclosure for field based moun-

ting without the need for control cabinets

Only one safety field bus address is required for up to

14 sensors or actuators

Easy upgrade of standard DeviceNetTM

to DeviceNet

SafetyTM

using the installed base of sensors or actuators

Easy Installation utilising standard connectors

(e. g. M12 and mini)

Easy connection of intelligent sensors, like e. g. C 4000

safety light curtains or S 3000 safety laser scanners

UE 4470 IP 20 Safety Network Controller Product family

Safety automation with full complement of third-party

certified — logical and application specific – function blocks

Decentralised evaluation and logical combination of

safety sensors and -actuators

Supports both local and remote connection to safety

sensors and -actuators

Easy Installation utilising spring clamp-style pluggable terminal

blocks

Remote Configuration of other DeviceNet SafetyTM

devices

through local port via DeviceNet SafetyTM

Network

(*)in preparation

Application example : Two independently protected robot cells with DeviceNet SafetyTM

19

Complete suite of products for safety automation

up to category 4 (EN 954) and SIL 3 (IEC 61508)

of machinery and manufacturing process

Supports the upgrade of standard DeviceNetTM

to

DeviceNet SafetyTM

Seamless and comfortable configuration and diagnosis

of both standard and safety-rated devices or the system

and the network using Windows-based software

Offline configuration of the system without the need

for a safety PLC

Decentralized evaluation of both standard and safety

sensors and actuators

Easy integration of intelligent sensors like e. g. C 4000

safety light curtain and S 3000 safety laser scanner

UE 4421 IP 20 Remote I/O Bus Node Product Family

Provision of safety capable Inputs and safety capable

outputs with IP 20 enclosure for DIN Rail, panel

mounting

Only one fieldbus address is required for up to

16 sensors or actuators

Easy upgrade of standard DeviceNetTM

to

DeviceNet SafetyTM

using the installed base

of sensors or actuators

Easy Installation utilising spring clamp-style pluggable

terminal blocks

Safety capable outputs available as solid state or

relay contacts

Modular System for DeviceNet SafetyTM (*)

Series UE 4200 safety bus modules

for AS-Interface Safety at Work.

AS-Interface products in the UE 4200 series facilitate the easy integration of protective

devices into an existing or new AS-Interface network. Existing AS-Interface applications can

therefore be extended with safety-relevant functions.

UE 4200

The modules for the UE 4200 AS-Interface Safety at

Work provide connection options for a wide range of

electro-sensitive protective equipment as well as for

electromechanical safety sensors. With the related

safety monitors, the safety-related signals are evaluated

in the AS-Interface network.

20

Standardised solution for AS-Interface and

AS-Interface Safety at Work

For safety tasks up to category 4 (EN 954)

Bus circuit in IP 65 or IP 67 for de-central safety

automation without control cabinets

Connection for different safety light curtains

and scanners to AS-Interface Safety at Work

via UE 4215

Connection for E-stop and electromechanical

safety switches to AS-Interface Safety at Work

via UE 3212

AS-Interface Safety-at-Work monitors with one

or two safe shutdown paths (UE 4231/UE 4232)


Photo

: via

sto

re s

yste

ms, G

MB

H, S

tutt

gart


Safe bus node UE 4215:

Connection for electro-sensitive protective equipment

(ESPE) with self-monitoring semiconductor outputs

Connection for the supply of the sender for an

ESPE system

For field use IP 67

A few possible applications in conjunction with various

safety components:

Hazardous point protection, e.g. with C 4000 from SICK

Access protection with and without muting, e. g. with

MSL from SICK

Hazardous point protection and access protection,

e. g. with C 2000/M 2000 from SICK

Area protection, e. g. with PLS, S 3000 from SICK

Safe bus node UE3212:

Connection for 1 or 2-channel electromechanical sensors

For field use IP 65

Some examples of components that can be connected:

Emergency stop button

Safety switches

Position switches

Safety monitors UE 4231/UE 4232:

Evaluation of the safety-relevant signals in the AS-Interface

network. It is possible to use of several safety monitors in

an AS-Interface network.

Example applications for AS-Interface Safety at Work:

Packaging machines

Foodstuff machines

Conveyor systems for individual items and bulk goods

Machine tools

Extensive machines with several control elements and

safety sensors for machining wood and metal

Safe integration of safety sensors and electromechanical safety devices

with AS-Interface Safety at Work

21

or

UE 4215 UE 3212

or

One application — three solutions.

Intelliface interface products make it possible to realise

different system solutions within one and the same

application.

Protection of the hazardous

point on the turntable on a

robot cell using the C 4000

safety light curtain

Protection of the following robot cell

with a S 3000 safety laser scanner

Monitoring of the side access door to

the front robot cell by a safety switch.

This switch shuts down the dangerous

movement when the guard is opened.

A restart interlock is configured for both

safety applications.

Two independent indicators signal that

a reset is necessary after the shut down

of one of the systems.

The system is activated again by operating

the control switch connected.

Three emergency stop buttons are connected;

these buttons shut down both safety

applications.

Every emergency stop acts independently

on both parts of the system.

Application example: Production area with two

independently protected robot cells.

22

1

2

3

1

2

3

1

2

3

3


Solution 1: UE 10 – UE 48 series

Solution 2 : UE 100 series

Solution 3 : UE 1000 series

UE 48-2 0S :

With the UE 48-2 OS safety components for the robot cells can be connec-

ted individually.

The safety relay monitors the laser scanner, the light curtain, the emergen-

cy stop buttons and the safety switch on the guard with one device type.

Restart interlock and external device monitoring can also be provided with

the UE 48-2 OS.

UE 440 :

Both safety applications can be realised with the UE 440. The safety appli-

cations are prepared conveniently using Drag and Drop with the configurati-

on software CDS.

Each part of the system shuts down the dangerous movement of the related

robot depending on the state of its inputs (C 4000, S 3000, safety switch).

The emergency stop buttons fitted to the parts of

the system act on both parts of the system independently. After an emer-

gency stop, each part of the system must be reset before the related part

can be started again.

UE 4100 PROFIsafe

One UE 4155 was used for each part of the system. All safety-

relevant signals for each robot cell are acquired via the bus circuit. The bus

nodes UE 4155 are configured for the devices connected such as the

emergency stop buttons, laser scanner, light curtain, reset, etc. using the

SICK CDS user interface.

Both bus nodes are simply integrated as slaves in the PLC with one PROFI-

BUS address each. The monitoring and functional control of

the two parts of the system is then performed via the safety PLC.

UE 4200 AS-Interface Safety at Work

To solve the application described with AS-Interface Safety at Work the

Monitor UE 4232 with two shut down paths, one for the 1st part of the

system and one for the 2nd part of the system, is used.

To interface the C 4000 light curtain and the S 3000 laser scanner, Slaves

UE 4215 are used. The safety switch and the emergency stop buttons are

integrated in the AS-Interface network using a module UE 3212.


At each part of the application, one UE 4450 bus node collects all relevant

safety and standard signals and transfers them after pre-evaluation via

DeviceNet SafetyTM

to a UE 4470 Safety Network controller. The UE 4470

solves the complete safety application, using logical and application specific

function blocks.

The resulting safety relevant output signals are transmitted via DeviceNet

SafetyTM

to the UE 4450, switching off safely the robot cells. The system

offers comfortable diagnosis information e. g. for evaluation in standard

controllers or display at HMI terminals.

(in preparation)

23

Main features UE 10 and UE 100.

1) The connected control switch and the following control as well as the wiring and laying of the wiring must comply with the control category2) As for protective device3) As for basic device4)4) 4 normally open/2 normally closed contacts off-delayed

For technical data on the individual products, see product catalogue “Safety Relays UE 10 – UE 48 Series” (8009607)

Main features series UE 10 - UE 48

Safe

ty c

ateg

ory

in c

ompl

ianc

e w

ith E

N95

4-1

Basi

c de

vice

Expa

nsio

n m

odul

e

Emer

genc

y st

op b

utto

n (E

N41

8)

Safe

ty s

witc

hes

(EN

1088

)

Two-

hand

con

trol

s (T

ype

IIIC/

EN57

4)

Safe

ty m

ats

(onl

y 4-

wire

tech

nolo

gy)

Opt

o-el

ectr

onic

pro

tect

ive

devi

ces

(Typ

e2,

3,4)

Enab

le c

urre

nt p

aths

Sign

allin

g cu

rren

t pat

hs

Enab

le c

urre

nt p

aths

on-

dela

yed

Enab

le c

urre

nt p

aths

off-

dela

yed

1-ch

anne

l ope

ratio

n

2-ch

anne

l ope

ratio

n

Cros

s ci

rcui

t det

ectio

n

Auto

mat

ic re

set

Man

ual r

eset

(mon

itore

d)

Conc

urre

nce

mon

itorin

g (0

.5s)

Sync

hron

ous

time

mon

itorin

g (0

.5s)

Hou

sing

wid

th (m

m)

UE 42-2 HD 4 x - - x x - - 2 1 - - - x - x - x - 22.5

4 1)

x - x x - - - 2 1 - - x - - x x - - 22.5

4 x - x x - - - 2 1 - - x x x x x - x 22.5

4 x - x x - - - 3 1 - - x x x x x - x 45

4 x - x x - - - 6 4 - - x x x x x - x 90

2)x - - - - - x 3 1 - - - x - - - - - 22.5

4 x - x x - x x 2 1 - - x x x x x - - 22.5

4 x - x x - x x 3 0 - - x x x x x - - 22.5

4 x - x x - - - 2 - 1 - x x x x x - x 22.5

4 x - x x - - - 2 - - 1 x x x x x - x 22.5

3)- x - - - - - 4 2 - - - - - - - - - 22.5

3)- x - - - - - - - - 4/2

4)- - - - - - - 22.5

UE 23-2 MF

UE 43-2 MF

UE 43-3 MF

UE 43-6 MF

UE 10-3 OS

UE 48-2 OS

UE 48-3 OS

UE 44-3 SL

UE 45-3 S1

UE 10-4 XT

UE 11-4 DX

General Applications Contacts Functions

Main features

UE 10 to UE 48.

24


Supply voltage

Voltage tolerance

Residual ripple

(within the supply voltage limits)

Maximum power consumption

Protection class

Response time

Input delay (adjustable)

Discrepancy time on the inputs (adjustable)

Enclosure rating

Dimensions (W x H x D)

Main features UE 440/UE 470

24 V DC

± 20 %1)

≤ 10 %

4.5 A

III (safety extra-low voltage)

< 10 ms

0…90 ms

0…30 s

IP 20

65 x 120 x 100 mm3

S 3000 (EFI)

Outputs

Max. 8 OSSD

Max.

number

Max. 2

Max.

number2 pairs 2 2 2 8 4

Test pulse

outputs

Reset

lamp

Bypass

lamp

Signal out-

put (HIGH-

active)

Signal out-

put (LOW-

active)

Number of communication interfaces (EFI) to SICK sensors

C 4000 (EFI)

2 2

Inputs

Main features UE 440/UE 470 UE 470

Signals related to pressing actions

Max. 15

Max.

number

Operating

modes

5 15 3 2 2 3 2 2 1 1 1 1 1

Single-

channel

input

Two-

channel

input

Emergency

stop single-

channel

Emergency

stop two-

channel

ESPE

(OSSD)Reset

External

device

monitoring

Teach-inkey-operatedswitch

Key-operatedpushbuttonfor bypass

Bottom

dead

centre

Top

dead

centre

Stop

control

contact

1) Reverse polarity protected via safety transformer in accordance with EN 60742

Main features

UE 100.

25

Enclosure rating (IEC 60529)

Safety category

Internal processing time

Field signal inputs

Input voltage1) HIGH

Input delay (configurable)

Field-signal outputs

When status is ‘switched-on’

Output voltage HIGH (without load)

Switching current

Minimum current for fault monitoring on

field-signal connections 7 and 82)

SDL connections

Power supply

Current

Internal resistance

OSSD inputs

Input voltage HIGH

PROFIBUS connection

Baud rate

Address range

Manufacturer’s code

UE 4120

UE 4150/UE 4155

Operating data

Supply voltage Uv at device3)

Power consumption through power-supply connection

IP 67

Cat. 4 (EN 954), SIL 3 (IEC 61508)

6 ms

Minimum

11 V

0 ms

Uv

0 mA

7 mA

13 V

9.6 kBit/s

3

070F hex

071A hex

19.2 V

Typical

24 V

20 mA

24 V

24 V

Maximum

28.8 V

90 ms

700 mA

40 mA

1.4 A

0.3 Ω

28.8 V

12 MBit/s

125

28.8 V

9 A

Main features series UE 41xx

1) In compliance with IEC61131-2, Type 2

2) Only when the connec-tion is configured as an output for a mutinglamp

3) The external voltagesupply must be capableof buffering brief mainsvoltage failures of 20 ms as specified inEN 60204-1

Main features

UE 4100 PROFIsafe.

Main features UE 1000.


Supply voltage Uv1)

Total power consumption

Safety data

Safety category (EN 954)

Response time

Safe inputs

Input circuit

Current loading2)

Short-circuit detection

Short-circuit protected

Switching level HIGH signal

Input current HIGH/LOW

External supply

External voltage supply3)

Current load per module

Interface for AS-Interface

AS-Interface profile

AS-Interface specification

Product standard/EMC

Enclosure rating in

compliance with EN 60529

Ambient temperature

DC 26.5 ... 31.6 V

60 mA

PNP

PNP/NPN

200 mA

> 10 V

> 5 mA/< 1.5 mA

DC 24 V via ribbon cable

1.2 A

Reverse polarisation protection

S-7.B.O

S-0.B.E

2.1

EN 50295

IP 65

Operation: –25 ... +70 °C

Operation: –25 ... +65 °C

x

x

-

3

6

x

-

x

-

x

x

-

-

-

-

x

x

-

x

x

x

-

x

x

x

-

4

22

x

x

-

x

x

x

x

x

x

x

x

-

x

x

x

-

IP 67 - x

x

-

Display LED yellow Input signals x x

LED green AS-i voltage indication x x

LED red Fault x x

Addressing Via IR interface x x

Housing material PBTP (Pocan) x x

Weight 85 g - x

100 g x -

Connection to AS-Interface Via contact pins4) x x

Safety sensors that can be

connected

Electromechanical safety

sensorsx -

Electro-sensitive protective

equipment (ESPE) with

self-monitoring semicon-

ductor outputs (OSSD)

- x

Main features UE 3212 4215

1) In compliance with AS-Interface specification2) For all inputs in total3) In accordance with PELV via AS-Interface ribbon cable4) On FK or FKE base or FK-A or FKE-A base

For accessories, see technical description “SENSICK AS-i components” (8009362)

Configuration interface

Supply voltage Uv1)

Power consumption

Switch on delay

Safety data

Safety category (EN 954)

Response time

AS-Interface data

AS-Interface profile

Voltage range

Power consumption

Safety switching outputs

Enable circuits

Max. contact load

Continuous current

Housing

Enclosure rating in compliance

with EN 60529

Weight

Operating temp.

RS 232

DC 24 V +/–15 %

150 mA

200 mA

< 10 s

4

< 40 ms

Monitor 7.F

18.5 ... 31.6 V

< 45 mA

Floating normally opened

contacts

1 output pair

2 output pairs

1 A DC13 at DC 24 V

3 A AC15 at DC 230 V

3 A per output circuit

Housing IP 20

350 g

450 g

–20 ... +60 °C

x

x

x

-

x

x

x

x

x

x

x

x

-

x

x

x

x

x

-

x

x

x

-

x

x

x

x

x

x

x

x

-

x

x

x

x

x

Fastening

Snap-in fastening

for mounting rail as

per EN 50022

x x

-

x

x

Main features UE 4231 4232

Main features

UE 4200 AS-Interface Safety at Work.

27

Main features UE 1000.

Main features UE 4470Safety Network Controller

Main features UE 4470Safety Network Controller

Protection class

Category

IP 20

Cat. 4 (EN 954)SIL 3 (IEC 61508)

Supply voltage UL1, UL2, US 20.4 … 26.4 V DC

Supply voltage DeviceNet 11 … 25 V DC

Operating Temperature –10 … +55 °C

Response time 15 ms

Safety Capable Inputs

ON voltage 11 V DC min.

OFF voltage 5 V DC max.

OFF current 1 mA max.

Input current 6 mA typ.

8 Dual channel

Test/Signal Outputs 4 (one with current monitor)

Output type Current sourcing

Rated output current 700 mA max.

Over current detection Yes

Current type Current sourcing (PNP)



Safety Capable Outputs (Solid State) 4 Dual channel

Function blocks per application 128 max.

Function block inputs 8 max. (function block dependent)

Function block outputs 8 max. (function block dependent)

Logical Function Blocks AND

OR

NOT

Exclusive OR (EXOR)

Exclusive NOR (EXNOR)

Reset/Restart

Application Specific Function Blocks E-Stop Monitoring

ON-Delay Timer

OFF-Delay Timer

Signal Routing

EDM (External Device Monitoring)

Selector Switch

Safety Gate Monitoring

OSSD Monitoring

Two Hand Control Monitoring

Logic Engine Specifications

DeviceNet Safety I/O Communication

Originator connections 16 max.

Target connections (Safety) 4 max.

Slave connections (Standard) 2 max.

16 bytes max.I/O per connection

Single-cast I/O support Yes

YesMulti-cast I/O support


Slave connections (Standard) 2 max. to same MACID

Standard DeviceNet I/O Communication

Input Bytes (max.)/Output Bytes (max.)

MaximumNo. Svcs.

Poll Connection I/O size 16/16 1

Bitstrobe I/O size 8/0 1

COS Connection I/O size 16/16 1

Cyclic Connection I/O size 16/16 1

Main features UE 4470

DeviceNet SafetyTM

.(in preparation)

Note: Output bytes refer to the output data that is transmitted from a master

to a slave. Input bytes refer to the input data that is transmitted from

a slave to a master.


Main features

UE 4420/UE 4450

DeviceNet SafetyTM

.

Main features

UE 4421.

(in preparation)

Main features UE 4420/UE 4450

Protection class

Category

IP 67

Internal response time 15 ms

Power supply (In/Out, 7/8"Connector) Minimum Typical Maximum

19.2V DC 24 V DC 28.8V DC

19.2V DC 24 V DC 28.8V DC

11 V DC 24 V DC 25 V DC

Cat. 4 (EN 954)SIL 3 (IEC 61508)

Main features UE 4421- UE 4421- UE 4421-22EE900 22EE490 22EE330

Protection class

Category

IP 20

Supply voltage UL 20.4 … 26.4 V DC

Supply voltage DeviceNet 11 … 25 V DC

Cat. 4 (EN 954)SIL 3 (IEC 61508)

Logic supply voltageUL

Switchable supply voltage US

Supply voltage DeviceNet

Safety Capable Inputs(6 Dual Channel, M12 Connector)

Input voltage HIGH 11 V 24 V 30 V

–30 V 0 V 5 V

0 ms 120 ms

0 ms 30 s

Input voltage LOW

Input delay time

Discrepancy time

Test/Signal Outputs(12, M12- Connector)

In activated state

Output voltage HIGH UL –0.25 V UL –0.1 V UL

5 mA 500 mA 700 mASwitching current

5 mA 12 mA 25 mACurrent threshold for failure monitoringat field signal connections 1 and 2

Switching voltage high-side ACTIVE US –1.5 V US

0 V 1.5 V

0 mA 2 A

Switching voltage low-side ACTIVE

Switching current

Safety capable Outputs (2 Dual Channel, M12 Connector)

SDL Connections (UE 4450)(2, M23 Connector)

Supply 1.3 A

11 V 24 V 30 V

–30 V 0 V 5 V

6 max.

OSSD Inputs

Input voltage HIGH

Input voltage LOW

DeviceNet Safety I/O Communication(In/Out, 5 Pin Mini sealed)

Target connections

YesSingle-cast I/O support

YesMulti-cast I/O support

YesPoll Connection I/O support


YesBitstrobe I/O support

YesCOS Connection I/O support

YesCyclic Connection I/O support

1 µ F

1 H

Load capacitive

Load Inductive (Switching sequence 1/sec)

Operating Temperature –10 … +55 °C

Response time (Internal to Bus Node) 15 ms

Safety Capable Inputs

ON voltage 11 V DC min.

OFF voltage 5 V DC max.

OFF current 1 mA max.

Input current 6 mA typ., 20 mA max.

6 DualChannel

4 DualChannel

2 DualChannel

Test/Signal Outputs 4

Output type Current sourcing



Current type Currentsourcing

Minimum load 1 mA at 5 V DC

Maximum AC load 2 A at240 V AC

Maximum DC Load 2 A at 30 V DC

Service life, mechanical cycles min. 5.000.000

Service life, electrical cycles min. 100.000

500 mAmax.Rated output current


Safety Outputs (Solid State) – 4 DualChannel

–

Safety Outputs (Relay) 2 DualChannel


Target connections 4 max.

Single-cast I/O support Yes

Multi-cast I/O support Yes


Poll Connection I/O size 5 bytes/1 byte

4 bytes/1 byte

3bytes/1byte

29

SICK — value-added services

Reducing time-to-market

Increasing machine availability

Increasing system productivity

Securing technical lead

Minimising costs and financial

risks


30

31

Safety Consulting

Application consulting

Technical advice on site

Project support

Preparation of safety concepts

Access to a wide range of application and

sector know-how provides comprehensive

problem solutions and shortens planning

times.

Training & Education

Product training

Seminars

User training

Specialist training modules

Flexible seminar and training programmes

generate knowledge that can be utilised

directly and secure quality.

Assured success

with safety.

Industrial Safety

Management.

Product Service

Technical information line

Support during commissioning

Repair and exchange service

Broad support for your SICK sensor solution

ensures reliable and productive system

operation.

Safety Inspection

Initial commissioning inspection

Periodic inspections

Stoptime measurements

Service contracts

Safety inspections ensure maximum system

availability and very high quality system safety

as well as documented and traceable results.

Field bus level

SDL (Safety Data Link) SDL

SDL

Safety photo-

electric switches

Linking safety-relevant

signals with Intelliface

series interface modules

Safety light curtains and multi-beam

photoelectric safety switches

Uniform

configuration

and diagnostics

software

Photoelectric switches

Safety controllers

Safety laser

scanners

Safety laser

scanners

Safety

switches

Safety bus

modules

Safety light curtains and

multi-beam photoelectric

safety switches

Safety muting

systems

Safety switches

Safety relays

Safety

sensors

Emergency stop

SICK safety systems — the right decision

for today and tomorrow

Safety engineering on

machines and systems:

Safe design, risk assessment

and documentation

Safety photo-

electric switch

systems

2-hand module

Safety

Network

Controller


32

SICK Industrial

Safety Systems

SICK Industrial Safety Systems

www.sick.de/safetysystems

Safety switches, sensors

and operating devices

Safety light curtains

• UE 4120, UE 4150, UE 4155

• UE 3212, UE 4215, UE 4231,

UE 4232

• UE 4420, UE 4421, UE 4450,

UE 4470

• UE 440

• UE 470

• UE 10 to UE 48

• C 4000 Micro

• C 4000 Basic

• C 4000 Standard/Advanced

• C 4000 Entry/Exit

• C 4000 Palletizer in preparation

• C 2000

• LGT

Multiple light beam

safety devices

Safety photoelectric switches

Safety bus modules and

Safety network controller

UE 1000 series

Safety controllers

UE 100 series

Safety relays

UE 10 series

• Safexpert

Safety software

• M 4000 in preparation

• MSL

• MSL/MSM

• M 2000

• Safety position switches

• Safety switches

with separate actuator

• Safety locking devices

• Safety sensors

• Safety operating devices

• L 4000 system

• WSU/WEU 26/2

• WS/WE 12-2 with LE 20




• VS/VE 18-2 with LE 20

Safety laser scanners and

Safety camera system

• S 3000

• PLS

• PLS short range

• RLS

• V 4000 Press Brake

eCatalog

Product finder

Applications

and much more

(in preparation)

33

SICK AG · Industrial Safety Systems · Waldkirch · Germany · www.sick.com

Industrial Safety Systems Auto IdentIndustrial Sensors Analyzers and Process Instrumentation

Comprehensive safeguarding of both

personnel and machinery! As specialists

in Sensor Technology, SICK develops and

manufactures pioneering products for

providing protection in hazardous zones,

dangerous locations and for safeguarding

access points. By providing services,

which encompass all aspects of machine

safety and security, SICK is setting new

standards in Safety Technology.

System control, maintaining setpoints,

optimising process control and

monitoring the flow of materials – the

instruments and services for Analysis

and Process Measurement, supplied

by SICK-MAIHAK, are setting the

standards for these applications in

terms of Technology and Quality.

Whether the tasks involve identification,

handling, classification or volume

measurement, innovative Auto Ident

systems and laser measuring systems

function extremely reliably, even under

rapid cycle times. They conform to the

latest Standards and can be simply

and speedily integrated in all industrial

environments and external applications.

80

10

73

7/1

1-0

4 .

MR

H/

FD

.Printe

d in G

erm

any (

11

-04

) .

Sub

ject

to c

hange

witho

ut

no

tice

.0

2 W

B int1

7

Our complete range of sensors pro-

vides answers to suit any application

in the field of automation. Even under

rugged ambient conditions objects

are reliably detected, counted and

positioned in respect of their form,

location and surface finish, as well

as their distances established with

pin-point accuracy.

S I C KSensor In te l l i gence .

Contact:

A u s t r a l i a

Phone +61 3 9497 4100

1800 33 48 02 – tollfree

E-Mail [email protected]

B e l g i u m / L u x e m b o u r g

Phone +32 (0)2 466 55 66


B r a s i l

Phone +55 11 5091- 4900


C e s k á R e p u b l i k a

Phone +420 2 57 91 18 50


C h i n a

Phone +852-2763 6966


D a n m a r k

Phone +45 45 82 64 00


D e u t s c h l a n d

Phone +49 (0)2 11 53 01- 260


E s p a ñ a

Phone +34 93 480 31 00


F r a n c e

Phone +33 1 64 62 35 00


G r e a t B r i t a i n

Phone +44 (0)1727 831121


I t a l i a

Phone +39 02 27 40 93 19


J a p a n

Phone +81 (0)3 3358 1341


K o r e a

Phone +82-2 786 6321/4


N e d e r l a n d s

Phone +31 (0)30 229 25 44


N o r g e

Phone +47 67 81 50 00


Ö s t e r r e i c h

Phone +43 (0)22 36 62 28 8- 0


P o l s k a

Phone +48 22 837 40 50


S c h w e i z

Phone +41 41 619 29 39


S i n g a p o r e

Phone +65 6744 3732


S u o m i

Phone +358 - 9 -25 15 800


S v e r i g e

Phone +46 8 680 64 50


T a i w a n

Phone +886 2 2365 - 6292


T ü r k i y e

Phone +90 216 388 95 90 pbx


U S A / C a n a d a / M é x i c o

Phone +1(952) 941- 6780

1800 -325 -7425 – tollfree


More representatives and

agencies in all major industrial

nations at www.sick.com

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