industrial welding & engineering pre-audit overview system introduction by brian hoheisel &...
TRANSCRIPT
Industrial Welding & Engineering
Pre-Audit Overview
System Introduction
By Brian Hoheisel & Tony CasillasDecember 30, 2011
MTC Engineering
AGENDA Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
MTC Engineering
Industrial Welding & Engineering
AGENDA Introduction
Tony Business Strategy & Operating Philosophy
Brian/Tony General Quality System Overview
Tony Contract Award Sequencing (On-line Integration)
Tony• Accounting & Master Job Log
Brian• On-line Contract Review & Job Data/Planning
Deb• Project Management Assignment/Master Job Folder
Deb• CAD/CNC Program Development
Mike• Calibration System
Tony• Supplier Control/ASL
Tony
MTC Engineering
Industrial Welding & Engineering
QUALITY?ISO 9001 - Quality management systems - Requirements
Number of countries / economiesTop 10 countries for ISO 9001 certificates - 2010 Top 10 countries for ISO 9001 growth - 2010
1 China 297037 1 China39961
2 Italy 138892 2 Russian Federation9113
3 Russian Federation 62265 3 Italy8826
4 Spain 59854 4 Brazil4009
5 Japan 59287 5 United Kingdom3656
6 Germany 50583 6 Germany3427
7 United Kingdom 44849 7 Czech Republic2211
8 India 33250 8 Malaysia2151
9 United States of America 25101 9 Korea, Republic of1378
10 Korea, Republic of 24778 10 Indonesia1048
CCR/ORCA DATA:2010 Registered CCR Members (approximately) 790,000 & currently 625,000
QUALITY?ISO 9001 - Quality management systems - Requirements
Number of countries / economiesTop 10 countries for ISO 9001 certificates - 2010 Top 10 countries for ISO 9001 growth - 2010
1 China 297037 1 China39961
2 Italy 138892 2 Russian Federation9113
3 Russian Federation 62265 3 Italy8826
4 Spain 59854 4 Brazil4009
5 Japan 59287 5 United Kingdom3656
6 Germany 50583 6 Germany3427
7 United Kingdom 44849 7 Czech Republic2211
8 India 33250 8 Malaysia2151
9 United States of America 25101 9 Korea, Republic of1378
10 Korea, Republic of 24778 10 Indonesia1048
CCR/ORCA DATA:2010 Registered CCR Members (approximately) 790,000 & currently 625,000
MTC Engineering
Industrial Welding & Engineering
QUALITYThe Latin Word Qualitas: (has many meanings,) but mainly: quality, property.
Noun: 1. an essential and distinguishing attribute of something or someone;2. a degree or grade of excellence or worth; Synonyms: caliber, calibre 3. a characteristic property that defines the apparent individual nature of something;
Synonyms: timbre, tone, timber 4. high social status;
Synonyms: choice, prize, select, prime 5. of high social status;
Adjective:6. of superior grade;
World Class Quality in a Highly Competitive 21st Century
Max Value@
Min Cost
AGENDA Introduction
Tony Business Strategy & Operating Philosophy
Tony/Brian General Quality System Overview
Tony Contract Award Sequencing (On-line Integration)
Tony• Accounting & Master Job Log
Brian• On-line Contract Review & Job Data/Planning
Deb• Project Management Assignment/Master Job Folder
Deb• CAD/CNC Program Development
Mike• Calibration System
Tony• Supplier Control/ASL
Tony
MTC Engineering
Industrial Welding & Engineering
Industrial Welding & Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
MTC Engineering
World Class Quality in a Highly Competitive 21st Century
Understanding the Basics Holistic approach to business
basics (Employee Ownership) World Class Manufacturing is a
journey, not a destination Only high value (low cost/high
quality) firms will survive in the 21st century market economy
Diversification – Mixed industry Niche focused
World Class Quality in a Highly Competitive 21st Century
Business Strategy for a World Class Status Anchored to Strategic Planning Incremental-Continuous Improvement
• Know your Baseline• Benchmark for progress and resetting direction
Breakthrough Improvement• Technological shift of the industry• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a Highly Competitive 21st Century
Business Strategy for World Class (con’t)
Employee involvement and ownership• Open Doors, Open Books, Open Minds• Investing in people and their development• = Tools for success
Customer Loyalty• Treat every customer as though they are #1 priority• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a Highly Competitive 21st Century
Benchmarking Strategy Ownership and Responsibility Strategy of Continuous Improvement & a goal of on-
time deliveries Safety Performance – Safety is everyone’s business Employee Education and Training Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking Employee involvement with the Cost of Quality
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
Stage Detail
Fabricate – Assemble - Final
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
TEAM MEMBERS:• Management & Engineering Expertise
• Responsibilities and Authority
• Contract Sequencing (On-line Integration)
• Accounting & Master Job Log
• On-line Contract Review & Job Data/Planning
• Project Management Assignment/Master Job Folder
• CAD/CNC Program Development
• Calibration System
• Supplier Control/ASL
MTC Engineering
Industrial Welding & Engineering
AGENDA Business Strategy & Operating Philosophy
Brian Introduction
Tony General Quality System Overview
Tony Contract Award Sequencing
Tony• Accounting & Master Job Log
Brian• On-line Contract Review & Job Data/Planning
Deb• Project Management Assignment/Master Job Folder
Deb• CAD/CNC Program Development
Mike
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
QA System Model
MTC Engineering
Industrial Welding & Engineering
QAM Strategy
(Tailored) ISO9001:2008
MTC Engineering
Industrial Welding & Engineering
QAM StructureWho, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
MTC Engineering
Industrial Welding & Engineering System
Integration
PA
DCTaguchiDOE
SPC
TQM
FMEA
MTC Engineering
Industrial Welding & Engineering
SystemIntegration
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Accounting & Master Job Log
Brian• On-line Contract Review & Job Data/Planning
Brian/Deb• Project Management Assignment/Master Job Folder
Brian/Deb• CAD/CNC Program Development
Mike/Shane• Job Staging/Inspection Process/Final
Tony• Contract Close-out & Master Job Log
Tony• Packaging & Shipping Instructions
Tony• Supplier Control/ASL
Tony• Calibration System (On-line)
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Accounting & Master Job Log
Brian
Data Flow
between system controls
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Accounting & Master Job Log
Brian/Deb
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Accounting & Master Job Log
Brian/Deb
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• On-line Contract Review & Job Data/Planning
Deb
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• On-line Contract Review & Job Data/Planning
Deb
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Project Management Assignment/Master Job Folder
Deb
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• CAD/CNC Program Development
Mike/Shane
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Job Staging/Inspection Process/Final
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Contract Close-out & Master Job Log
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Packaging & Shipping Instructions
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Supplier Control/ASL
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Supplier Control/ASL
Tony
MTC Engineering
Industrial Welding & Engineering
ON-LINE QUALITY SYSTEMQA System Functionality & Integration (On-line)
Contract Award Sequencing• Calibration System (On-line)
Tony