industry 4.0 at bosch - engineersonline.nl peters.pdf · industry 4.0 at bosch leading manufacturer...

\nBosch Connected Industry (G6/PJ-BCI) | 27/09/2017

\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.1

Industry 4.0 at Bosch Engineering in Food & Beverage event 2017

Industry 4.0 at Bosch

Leading

manufacturer

of security

technology


Leading in

drive and

control

technology


Bosch Group

Energy

and Building

Technology

Global

market leader

energy-efficient

heating

products

Industrial

Technology

60 %

Share of

salesMobility

Solutions

Consumer

Goods

One of

worlds largest

automotive

suppliers Leading in

packaging and

process

technology

Leading

supplier of

power tools &

accessories

Leading

supplier of

household

appliances

Bosch

Group73,1 billion €

in sales

390.000

associates




Important changes in recent years

CPU is

available cheap

and unlimited

Low

priced

sensorsavailable

Data mining:

Analyse big

data close to

real-time

Increase in

soft-/hardware

usability

Worldwide

GPS localization

is possible

Performance

advantages by

decentralized

networking

Internetis available

worldwide

Storageis available

cheap and

unlimited


Industry 4.0The next industrial revolution


Industry 4.0Features at Bosch




Our journey and achievements

2013 2014 2015 2016

Pro

ject Bosch Dual

Strategy

i4.0Project

i4.0@Bosch

Innovation

Cluster

Connected

Industry05.13

11.13

01.15

Exte

rnal

China

USA

Germany

04.13

03.14

10.1503.16

HomburgRexrothHomburg

Feuerbach

04.13

09.13

11.14 Blaichach

07.15

02.16

Vénissieux

01.16

Aw

ard

s

Germany

05.16




Connected Industry: our dual strategy

270+ Bosch Plants

Worldwide

Leading

Provider

Leading

User

Services

Sensors

70+ Solutions

Software &

Data Analytics

Drive & Controls

Logistics

Machinery

& Robotics




Our portfolio for your future

Software solutionsThe element that links all modules and subsystems along

the value stream with people and third-party systems.

Logistics and manufacturingSolutions that connect machines and whole manufacturing

lines to value-creation networks.

Field level equipmentComponents, modules and systems that enable the

integration of equipment into networked i4.0 environments.

Services and consultingA broad range of services and consulting including

collaborative projects to test new business models.


Bosch portfolio for thewhole value stream


Indoor

Location

Tracking

Maintenance

Support

System

Smart

Replenishment

Service

Collision

Prevention

Predictive

Maintenance

APAS

assistants

Indoor Location

Tracking

Cloud & Data

AnalyticsEnergy

ManagementProduction

Performance

Manager

Bosch portfolio for industry 4.0

Connected Automation Portfolio for Packaging Machines

\nG3/PJ-CI4 | 27/09/2017


Trends in Packaging Machines

Branch Know-How

Leading automation suppliers with more than

30 years of experience in the packaging area

Industry 4.0 solution competence

Our Know-How is based on the extensive

experience with our own worldwide production

network and a proven, high-performance

solution portfolio for all requirements of

factory automation in diverse production

scenarios.

Connected Automation Portfolio

System kit on seamlessly integrable hard-

and software components

Connected Automation Portfolio for Packaging Machines

Johan Peeters DC-AE/SMP 4 | 27/09/2017

© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.12

Connected (Benifit 1)

IoT Gateway

Links existing legacy machines with the

infrastructure of IT + IIoT world without

programming in one device

Fast and flexible connection of machines

to Industry 4.0

Plug-and-Run in three steps

Modular concept for individual adaption

Scalable and robust control hardware

Future-proof through open software architecture

Higher plant availability, higher process quality,

future-proof.



Connected Automation Portfolio for Packaging Machines Cabinet-free (Benifit 2) IndraDrive Mi

Decentralized, intelligent drive concepts like

IndraDrive Mi enable modular packaging machines

of the latest generation. Maximum flexibility in the

smallest space.

Reduce wiring around 90% and optimize power

balance

Forget up to 100% of the control cabinet

Save 100% of external cooling

Less installation space, less wiring, less

cooling, full modularity.



Connected Automation Portfolio for Packaging Machines Adaptive (Benifit 3)

Intelligent Motion Control

Increase productivity in no time by using the

drive as a sensor or with an external multi-

functional sensor system.

The intelligent synchronous servo motor MS2N

can be used as a reliable and precise sensor as

well as a data source.

Generate prototypes in IoT projects quickly with

the wireless All-in-One platform XDK.

Analyze and control movements directly in the

drive with the Productivity Agent, enabling

condition monitoring.

Higher output, higher intelligence, improved

productivity.



Connected Automation Portfolio for Packaging Machines Simple(Benifit 4)

Active Cockpit

processes and visualizes live machine and

process data

for workers and decision makers on shopfloor

Customer-oriented configuration and facilitation

of decision making based on real-time key

figures

Communication and information tool for

employees at all levels

simple vertical integration

and failure prevention

Simple and fast line integration, interactive

communication.




Simple: Active Assist

Worker

Guidance

Nutrunner

Positioning

Interactive

Instructions

Hand

Tracking

Product

identification

freely

configurable

and

adaptable

Interactive

guiding of

assembly

steps

Ergonomic

Reduced

failure costs

Assembly

data

documen-

tation



Connected Automation Portfolio for Packaging Machines Efficient (Benifit 5)

Virtual Commissioning

Assembly and engineering at the same time

Usage of simulation capabilities within

commissioning

Cost-saving experiments

Adjustable environment influence

Fail-safe test

Reduction of time-to-market

Simultaneous product development and

assembly

More freedom, more efficiency, shorter

time-to-market.




Efficent

Improved

resource

efficiency with

condition-based

maintenance

Reduction of

energy consumption

1.65Mio. EUR

p.a. in Homburg

plant

40%cost reduction for

compressed air

in Blaichach

plant




Connected Industry: orchestrated involvement of all actors

Let’s connect and cooperate for new exciting business models!

Customer

Users &

Operators

Service

Suppliers

Research &

Science

System-

integrators



Future Production with Industry 4.0https://www.youtube.com/watch?v=ISk64bJ35yM&feature=youtu.be

Industry 4.0: solutions at Bosch https://www.youtube.com/watch?v=RN3Ud2O5xxA&feature=youtu.be

Movies

Industry 4.0: Our experience is

your benefit

As a pioneer of Industry 4.0

solutions, we are exploring the

capabilities of connected

production systems in our own

plants and with those of the Bosch

Group in numerous pilot smart

manufacturing projects, where

current Bosch Rexroth drive and

control technologies are used.

https://www.youtube.com/watch?v=ISk64bJ35yM&feature=youtu.be

https://www.youtube.com/watch?v=RN3Ud2O5xxA&feature=youtu.be

© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.


Thank you

Contact: Conno Quist (Business Development Food & Packaging)

[email protected] +31(6)15041135

mailto:[email protected]

industry 4.0 at bosch - engineersonline.nl peters.pdf · industry 4.0 at bosch leading manufacturer...

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