industry 4.0 @ rtp2 - semi.org · trigger peak of inflated expectations trough of disillusionment...
TRANSCRIPT
INDUSTRY 4.0 @ RTP2
Source slide: G3/PJ-CI4
Automotive Electronics | RtP2/OFE-PT | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3
RtP2 Plant Presentation | Bosch Markets & Figures*
Americas
Asia Pacific
Bosch Group
overall
Europe 53 % Share of Sales
237 000 Associates
162 Manufacturing Sites
73,1 billion EUR Sales
390 000 Associates
276 Manufacturing Sites
19 % Share of Sales
43 000 Associates
39 Manufacturing Sites
28 % Share of Sales
110 000 Associates
75 Manufacturing Sites
* Status 12.16
Research & Development
59.000 Researchers & Developers
22 Patents / Day
30 billion EUR in the past 6 years
Automotive Electronics | RtP2/OFE-PT | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4
RtP2 Plant Presentation | Bosch Business Sectors
Bosch Group
Industrial
Technology
(BBI) Mobile
applications
Factory automation &
machineryRenewable energy
Mobility
Solutions
(BBM)Powertrain systems Safety systems Comfort systems
Energy and
Building
Technology
(BBE) Security & safety Communications
Consumer
Goods
(BBG) Power tools, measuring tools
Garden toolsHouseholdappliances
Sensors &smart home
Decentralized energy
management
Heating, ventilation,
climate control
Packaging technology
40%
Share of
Sales
60%
Share of
Sales
RtP2 Plant Presentation | Strategy
Automotive Electronics | RtP2/OFE-PT | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5
[UAES]
[CljP]
[RtP2]
[AdP]
[JuP]
[RBHH]
[RBAC]
We are a ramp-up plant for
complex products with a high
degree of innovation driven by
the global megatrends
Ramp-up
We shape the innovation and
industrializiation of optic-, power
electronic-, radar-, mold- and
ceramic- products
Collaboration Predevelopement
We achieve competitive
advantages for our customers
through innovative solutions
Simultaneous Engineering
We are specialists in the field
of test engineering and offer
our services to internal and
external customers
Testing
We are an international lead
plant that offers competitive
localization concepts and leads
the international value streams
Lead Plant and IPN
We are the preferred partner in
the multimarket field and for
start-up units
Multimarket
Rapid development of the connection of people and things
Source slide: G3/PJ-CI4
Industry 4.0 @ Bosch
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.7
Important changes in recent years
CPU is
available cheap
and unlimited
Low
priced
sensorsavailable
Data mining:
Analyse big
data close to
real-time
Increase in
soft-/hardware
usability
Worldwide
GPS localization
is possible
Performance
advantages by
decentralized
networking
Internetis available
worldwide
Storageis available
cheap and
unlimited
Source slide: G3/PJ-CI4
Internet of things
Source slide: G3/PJ-CI4
Fusion of the physical world of production with the virtual world of information technology and the internet.
Humans, machines, objects and systems are connected via ICT and the internet and communicate in a dynamic, real time optimised and self-organisedway.
In these intelligent production systems, all instancesof the added value chain from the supplier over logistics to the customer are connected across the company.
The industrial production can implement individualized customer requests on the well-known high-quality level, while reaching higher flexibility and robustness as well as optimal resource allocation.
Industry 4.0 @ Bosch
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.9
Industry 4.0 – definition
ICT = Information and communication technology
Source slide: G3/PJ-CI4
Industry 4.0: the next industrial revolution
Source slide: G3/PJ-CI4
Features of Industry 4.0
Source slide: G3/PJ-CI4
Ind
ustr
y 4
.0 I
nn
ova
tio
n le
ve
l
2013 2014 2015 2016 2017 2018 2019 2020
1) Pilot projects
2) Value streams
3) IPNs
Implementation roadmap
IPN = International Production Network
Source slide: G3/PJ-CI4
Industry 4.0 @ Bosch
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.13
Industry 4.0 – more than a hype?
Innovation
Trigger
Peak of
Inflated
Expectations
Trough of
Disillusionment
Slope of
Enlightenment
Plateau of
Productivity
Exp
ecta
tio
ns
Time
I4.0
worldwide
IoT / I4.0 in Germany
Source: Gartner's 2014 Hype Cycle for Emerging Technologies, August 2014
Source slide: G3/PJ-CI4
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.14
Features @ RtP2
logistics
machine
manuf. control
maintenance
human
RFID transport kanban
VS: power electronicseKanban
VS: steering (with RBHH)
mobile particle counting unit
VS: all
sensor applications
VS: various
maintenance support system
VS: radar/video
local positioning system
VS: power electronics
statistical process management
VS: radar/video
RFID WT-tracking
VS: power electronics
project „TANGO“
VS: only project status
RFID production kanban
VS: power electronics
big data projects
VS: radar & molden
AutoBod
VS: power electronics
VS: value stream
live supermarket visualization
VS: power electronics
automatic production assistant (APAS)
VS: radar/video
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.15
Features @ RtP2
logistics
machine
manuf. control
maintenance
human
RFID transport kanban
VS: power electronics
project „TANGO“
VS: only project status
RFID production kanban
VS: power electronics
VS: value stream
AutoBod
VS: power electronics live supermarket visualization
VS: power electronics
RFID solutions
• RFID transport Kanban
plant internal replenishment based on
SAP transport Kanban cycle
• eKanban
plant2plant or plant2supplier
replenishment based on Kanban principle
• RFID production Kanban
SAP accounting 10-digit via RFID
live supermarket visualization
• visualization of supermarket stock
including min/max values
AutoBod
• automated production supply of lines with
trollies
• PoC in 2017, starting in February
project “TANGO”
• combination of indoor navigation with
RFID generated replenishment
eKanban
VS: steering (with RBHH)
overview
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.16
Features @ RtP2
logistics
machine
manuf. control
maintenance
human
mobile production assistant (APAS)
• automated replenishment by robotics
>> movie
sensor applications
• loose screw detection by checking the
vibration monitoring within the vibration testing
• OOE (objective optical endtest) time savings
by checking the threshold of the fixing vibration
to get images for the optical inspection
>> detail slide
• monitoring screwing station by checking if the
screwdriver pressure is to hard
monitoring low temperature cube by checking
the temperature and the humidity
simultaneously to prevent ice building within
the cooling down process to -40°C
predictive maintenance before defrosting the
machine
mobile particle counting unit
• monitoring of material due to technical
cleanliness
VS: value stream
mobile particle counting unit
VS: all
sensor applications
VS: various
automatic production assistant (APAS)
VS: radar/video
overview
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.17
Features @ RtP2
logistics
machine
manuf. control
maintenance
human RFID WT-tracking
VS: power electronics
statistical process management (SPM) + connected value stream (CVS)
• CVS: central, connected and standardized data location for analysis (big data cloud)
• SPM today: predictive warning system (monitoring master devices to get information when a process or machine is
getting worse) + root cause analysis of the FOR (fall out rate) >> detail slide
• SPM tomorrow: predictive warning system for series production
RFID WT-tracking / MCDS (mobile connected diagnostic system)
• identifying line bottlenecks by using RFID technology on workpiece carrier
big data projects
• data correlation to reduce internal defect costs
statistical process management
VS: radar/video
big data projects
VS: radar & molden
VS: value stream
overview
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.18
Features @ RtP2
logistics
machine
manuf. control
maintenance
human
maintenance support system (MSS)
• IT system to support the operator and the
maintenance engineer
• interface to MES and SAP
• key features:
• maintenance processing: with/without
SAP planned/unplanned
• maintenance guidance: situational
• spare part management: mobile
• remote Function: internal/ external
• documents system: paperless
• pictures & videos: recording and
replay
• autonomous maintenance
>> movie (explanation)
maintenance support system
VS: radar/video
VS: value stream
overview
no MSS
MSS
Industry 4.0 @ RtP2
Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.19
Features @ RtP2
logistics
machine
manuf. control
maintenance
human
local positioning system
VS: power electronics
local positioning system (LPS)
• interactive paperless operator guidance
based on progress of operator
• qualification system for new operators
• linkage of human and tools to machine
• tool positioning control
• simplified process description:
a) ultrasonic detectors detect sensors
at the gloves or the machine
b) if correct position, next step will be
showed by a monitor
VS: value stream
overview
Industry 4.0 @ RtP2
Automotive Electronics | G3/PJ-CI4 | 08.12.2016
© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.20
The internet of things (IoT) and I4.0
will play a key role in industry
The connection of machines,
sensors, software and services
enable new business models in
industry
traceable supply chain across
corporate boundaries
cross-functional data mining
automation of monotonous jobs
simplified visualizations
etc.
Invented for Life
The IoT together with Industry 4.0
will make life easier
Conclusion / Wrap-up