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Industry 4.0 the future of textile manufacturing Yves-Simon Gloy

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Page 1: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Industry 4.0 – the future of textile manufacturing Yves-Simon Gloy

Page 2: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

• Institut für Textiltechnik der

RWTH Aachen University

• Industry 4.0

• Successful examples

• Perspectives and opportunities

Control of a weaving machine via tablet;

Reference: ITA

Content

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Page 3: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

• Institut für Textiltechnik der

RWTH Aachen University

• Industry 4.0

• Successful examples

• Perspectives and opportunities

Control of a weaving machine via tablet;

Reference: ITA

Content

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Page 4: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Ap

plicati

on

field

s

Mobility

Building &

living

Health

Energy

Comprehensive textile

process chains

Technology and

competence fields

Raw

mate

rials

:

natu

ralfi

bers

, p

oly

mers

,...

Sem

i-fi

nis

hed

texti

les &

pro

du

cts

ICT

The unique position of ITA

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Page 5: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Budget: around. 14,3 Mio. €

Staff:

• 95 Scientists

• 55 Service personnel

• 190 Graduate research assistants

• 50 Students majoring in textile

technology each year

Research and development

• Publicity and third party

funded research

• Academic and industrial education

Development and transfer

• Direct industrial research

• Further education

Partially public P

ublic

Str

ictly c

onfidential Fundamental

Research

ca. 30%

Industrial

Funding

ca. 31%

Industry-Related

Public Funding

ca. 35%

Education

ca. 4%

ITA – Facts and Figures

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Page 6: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Content

• Institut für Textiltechnik der

RWTH Aachen University

• Industry 4.0

• Successful examples

• Perspectives and opportunities

Control of a weaving machine via tablet;

Reference: ITA

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Page 7: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Industry 4.0

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4. industrial revolution Based on Cyber-Physical

Systems

3. industrial revolution uses electronics and IT to

achieve further automation

of manufacturing

2. industrial revolutionfollows introduction of

electrically-powered mass

production based on the

division of labor

1. industrial revolutionfollows introduction of

water- and steam powered

mechanical manufacturing

facilities

co

mp

lex

ity

end of 19th century start of 20th Century start of 1970s today time

1784: First mechanical

loom

1870: First production line

1969: First programmable

logic controller

(PLC)

Page 8: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Content

• Institut für Textiltechnik der

RWTH Aachen University

• Industry 4.0

• Successful examples

• Perspectives and opportunities

Control of a weaving machine via tablet;

Reference: ITA

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Page 9: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Successful examples

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Successful examples

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Page 11: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Successful examples

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Page 12: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Successful examples

Winding machine Spinning Yarn

Production

Fabric

Production

Knitting machine Knitted Goods

Fabric

production Loom

SpuleIntelligente

Spule

Konzept

Winding machine Loom

Information Information

Smart Spool

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Page 13: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Successful examples

RFID-

Transponder

Spool

RFID -

Antenna

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Page 14: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Successful examples

• Future of Manufacturing - Autonomik 4.0

• Aim:

Production of highly individualized products

Highly flexible production infrastructure

• Consideration of

Basic cognitive technologies

Interfaces between process steps

Human-machine interaction

3-D in industrial applications

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Successful examples

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Successful examples

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Successful examples

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Page 18: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

PLC

Mobile

HMI

Warp knitting machine Robot Cutter Automatic guided vehicle

Ethernet fieldbus

Internet

of things

and

services

PLC

Composites manufacturing

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Page 19: Industry 4.0 the future of textile manufacturing textile process chains ... Industry 4.0 8 von 35 4 ... end of 19th century start of 20th Century start of 1970s today time 1784: First

Content

• Institut für Textiltechnik der

RWTH Aachen University

• Industry 4.0

• Successful examples

• Perspectives and opportunities

Control of a weaving machine via tablet;

Reference: ITA

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Perspectives and opportunities

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Perspectives and opportunities

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Thank you for your kind attention

Adjunct Prof. Dr.-Ing. Yves-Simon Gloy

Institut für Textiltechnik (ITA) der RWTH Aachen University

Otto-Blumenthal-Str. 1, 52074 Aachen, Germany

Fon +49 (0)241 80 234 70

[email protected]

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