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Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio ( [email protected] ) M.Such, A.Ramos & C.Sánchez-Rebollo (csrebollo@upcomill Pantograph Catenary Interaction Framework for Intelligent C December 8 th , 2011 Amiens, France

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Page 1: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

Influence of statics and dynamics on high performance catenary designs

A.Carnicero, J.R.Jimenez-Octavio ([email protected]) M.Such, A.Ramos & C.Sánchez-Rebollo ([email protected])

Pantograph Catenary Interaction Framework for Intelligent Control

December 8th, 2011Amiens, France

Page 2: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

2Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Outline

• Influence of static and dynamics on… the catenary-pantograph interaction

• Influence of static and dynamics on…the optimization of the catenary designs

• Influence of static and dynamics on…the wind effects on the catenary

• Influence of static and dynamics on…the track-vehicle-pantograph-catenary interaction

Page 3: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

3Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary-pantograph dynamic interaction

• Simplified lumped• FEM• Multibody dynamics• Modal analysis• PDAE’s

Difficulties & Models• Geometric

nonlinearity• Contact nonlinearity• Discretization (Ω,t)• Computational time• Accuracy

Page 4: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

4Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary simplified model

Equivalent stiffness

Equivalent mass

Page 5: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

5Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary FEM based model Space discretization

Type of elements Truss, Non-Linear truss or Co-rotational truss (only tension)Euler-Bernoulli beam, Non-Linear beam or Co-rotational beamMass-Spring-DumperConcentrate massSegment-point contact

Number of elements

Time discretization -b Newmark family HHT -a generalized

Distance (m)

Heig

ht

(m

)

Page 6: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

6Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Space discretization

Cont

act w

ire

Messenger wire

Truss Euler Beam Co-rotational

Euler Beam 4.87 h. 5.25 h. 4.68 h.

Co-rotational 6.02 h. 5.81 h. 6.04 h.

Elements between droppers

Messenger wire

3 6 9

3 2.65 h.

6 2.93 h. 4.27 h. 5.35 h.

9 6.04 h.

12 7.89 h.

15 9.90 h.

Con

tact

wir

e

Element type

Page 7: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

7Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Moving mesh FEM model

Distance (m)

Heig

ht

(m

)

Rough meshMoving mesh

Page 8: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

8Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Density analysis & EN50318 validationMessenger

wire Contact wireMoving mesh

5 10 15 20 25 30

3 3 2.16 h. 2.22 h. 2.29 h. 2.27 h. 2.29 h. 2.33 h.

3 6 3.99 h. 3.65 h. 3.63 h. 3.68 h. 3.66 h. 3.62 h.

6 9 7.69 h. 7.78 h. 7.30 h. 7.03 h. 6.86 h. 6.65 h.

EN50318:2002 “Validation of simulation of the dynamic interaction between pantograph and overhead contact line”.

The Technical Specifications for Interoperability (TSI:2008) Energy subsection requires the simulation of the catenary-pantograph dynamics with a EN50318 validated

simulation method

Page 9: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

9Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Comparison of the models - 300 km/h

Distance (m)

Conta

ct

forc

e (

N)

SimplifiedMEFMoving Mesh

Page 10: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

10Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

The close-future 3D simulation model

Page 11: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

11Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Outline

• Influence of static and dynamics on… the catenary-pantograph interaction

• Influence of static and dynamics on…the optimization of the catenary designs

• Influence of static and dynamics on…the wind effects on the catenary

• Influence of static and dynamics on…the track-vehicle-pantograph-catenary interaction

Page 12: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

12Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Optimization of the geometry – Genetic Algorithms

Distance (m)

Heig

ht

(m

)

• Sizing• Configuratio

n• Topology• Materials

• Spans• Masts• Cables• Droppers

Page 13: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

13Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Pareto front for the 1st and all of the droppers

Page 14: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

14Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Optimized design – FQ1

Page 15: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

15Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Dynamic check of the designs - 300 km/h

Page 16: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

16Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Outline

• Influence of static and dynamics on… the catenary-pantograph interaction

• Influence of static and dynamics on…the optimization of the catenary designs

• Influence of static and dynamics on…the wind effects on the catenary

• Influence of static and dynamics on…the track-vehicle-pantograph-catenary interaction

Page 17: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

17Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Wind effects on the catenary

Wind effects Statics Dynamics

Page 18: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

18Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Static effects on the catenary

Position [m]

Late

ral d

isp

lace

men

t [m

]Vert

ical d

isp

lace

men

t [m

]

Page 19: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

19Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Buckling effects on the catenary

Page 20: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

20Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Contact force variation

Position [m]

Con

tact

Forc

e V

ari

ati

on

[%

]

Distance [m]

Heig

ht

[m

]

Position [m]

Con

tact

Forc

e V

ari

ati

on

[%

]

Page 21: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

21Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Outline

• Influence of static and dynamics on… the catenary-pantograph interaction

• Influence of static and dynamics on…the optimization of the catenary designs

• Influence of static and dynamics on…the wind effects on the catenary

• Influence of static and dynamics on…the track-vehicle-pantograph-catenary interaction

Page 22: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

22Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary-Pantograph-Vehicle-Track

Rail Clip

Sleeper

Rail

Ballast

Page 23: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

23Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Random irregularities on the track

Page 24: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

24Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Effects of random irregularities on the track

Differences around 3% in the contact forces and around 8% in displacements

Page 25: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

25Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Pass over long viaducts

Differences over 10%, depending on the kind of large

viaduct

Page 26: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

26Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Pass over short viaducts

Differences up to 10%, depending on the kind of short viaduct

Page 27: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

27Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

• A moving FEM mesh proposal has been compared to a simplified method based on statics and a classic FEM.

• The moving FEM mesh dynamic simulation is validated by EN50318, saves 30% CPU time over classic FEM mesh and has been used into the certification of the catenary Madrid-Barcelona line.

• Static parameters and criteria are not enough to tackle the geometric optimization of high performance catenary designs.

• Lateral wind can result in huge displacements and even the buckling of certain registration arms. The variability of the contact forces grows up besides the dynamic displacements may reach critical values.

• The simulation of the Catenary-Pantograph-Vehicle-Track with accurate static characteristics allows to obtain more realistic values of the Catenary-Pantograph dynamic interaction.

Final remarks

Page 28: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

Instituto de Investigación TecnológicaSanta Cruz de Marcenado, 2628015 MadridTel +34 91 542 28 00Fax + 34 91 542 31 [email protected]

www.upcomillas.es

Thanks for your attention

A.Carnicero, J.R.Jimenez-Octavio ([email protected]) M.Such, A.Ramos & C.Sánchez-Rebollo ([email protected])

Page 29: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

29Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Initial equilibrium problem• The initial geometry of the catenary is unknown because is

coupled with the wires tension• The lenght of the droppers must be computed as a first step

Page 30: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

30Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Simplified models

Equivalent stiffness (droppers slackening)

Page 31: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

31Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Simplified models

Distance (m)

Conta

ct

forc

e (

N)

Page 32: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

32Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

FEM models

Distance (m)

Conta

ct

forc

e (

N)

Page 33: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

33Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Moving mesh FEM model

Distance (m)

Dis

pla

cem

ent

(N)

Page 34: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

34Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Geometry optimization

Page 35: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

35Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary-Pantograph-Vehicle-Track• Rail random irregularities

Page 36: Influence of statics and dynamics on high performance catenary designs A.Carnicero, J.R.Jimenez-Octavio (jesus.jimenez@upcomillas.es)jesus.jimenez@upcomillas.es

36Instituto de Investigación TecnológicaEscuela Técnica Superior de Ingeniería ICAI

Amiens, FranceDecember 8th, 2011

Catenary-Pantograph-Vehicle-Track• Rail random irregularities