information magazine for the customers ... - gemu-group.comœ… · actuated globe and control...

Edition 01/2010 Information magazine for the customers, staff and friends of the GEMÜ group

GEMÜ has developed the new GEMÜ 537 manually operated globe valve.

The new valve type uses the same valve bodies as the GEMÜ 534 and 532 actuated designs. Valve bodies in nominal sizes DN 15-50 in cast stainless steel 1.4408 and SG iron GGG 40.3 (EN-GJS-400-18-LT) are

available. The maximum operating pressure for nominal sizes DN 15 - 40 is 25 bar, for DN 50 16 bar. The standard version of these valves can be used up to 180°C and the PTFE gland packing is suitable for steam. Versions for higher temperatures and with other seals are available on request. Connections available are fl anges to EN 1092/PN 16 and

PN 25 form B, length EN 558, series 1. The new manual valves can alsolater be retrofi tted with the pneumatic actuators of types 534 and 532, if required. An ATEX version of these valves is also available on request.

Thomas Schulz

GEMÜ 537

New globe valve range

Actuated Globe and Control Valve GEMÜ 520

New nominal sizes and versions The GEMÜ 520 actuated globe and control valve is now also available in smaller nominal sizes DN 32, 40 and 50.

GEMÜ 520 is particularly suitable for use as a control valve for steam, air, water and process lines on account of its membrane actuator. The existing sizes DN 65 – 150 are now extended to smaller nominal sizes DN 32 – 50 to meet customer requirements. New actuator/valvebody versions have also been developed to further increase the range of applications. In sizes DN 32 – 65 the valve can now be usedwith up to 40 bar operating pressurewith valve bodies in cast steel GP

240 H and stainless steel 1.4408. Further new options include valves which can be actuated

with a considerably reducedcontrol pressure of 1.5 – 4 bar,

depending on nominalsize and operating pressure.

The matched GEMÜ range of autoset valve

positioners provide complete throttling

control via PLC or on-board process controllers.

Thomas Schulz

Control function 1 Control function 2 Control function 3Operating pressure

Control pressure

Actuator size

Weight Operating pressure

Control pressure

Actuator size

Weight Operating pressure

Control pressure

Actuator size

Weight Kv values

DN [bar] Code [kg] [bar] Code [kg] [bar] Code [kg] [m³/h]

3230.0 3.0 - 7.0 3/1 26

40max. 3.0

5 31 40max. 2.5

7 30 1540.0 4.5 - 7.0 3/2 28

4020.0 3.0 - 7.0 3/1 27

40max. 4.0

5 33 40max. 3.5

7 32 2335.0 4.5 - 7.0 3/2 2940.0 5.5 - 7.0 3/3 30

50

12.0 3.0 - 7.0 3/1 30

40max. 5.5

5 36 40max. 5.0

7 35 3625.0 4.5 - 7.0 3/2 3230.0 5.5 - 7.0 3/3 3340.0 4.0 - 7.0 4/2 51

65

6.0 3.0 - 7.0 3/1 37

35max. 7.0

5 43 36max. 7.0

7 42 7510.0 4.5 - 7.0 3/2 3916.0 5.5 - 7.0 3/3 4040.0 5.5 - 7.0 4/3 73

80

3.0 3.0 - 7.0 3/1 4024

max. 7.0

5 46 25max. 7.0

7 45113

6.0 4.5 - 7.0 3/2 429.0 5.5 - 7.0 3/3 43

40 max. 4.5 6 63 40max. 4.0

8 6225.0 5.5 - 7.0 4/3 76

1004.0 4.5 - 7.0 3/2 53

16 max. 7.0

5 57 16 max. 7.0

7 561756.0 5.5 - 7.0 3/3 54

12.0 5.5 - 7.0 4/3 87 40 6 77 40 8 76

1253.5 5.5 - 7.0 3/3 66 10 max.

7.05 69 10 max.

7.07 68

2758.0 5.5 - 7.0 4/3 99 24 6 89 25 8 88

150 4.5 5.5 - 7.0 4/3 1186 max.

7.05 88 6.0 max.

7.07 87

40016 6 108 16.0 8 107

All pressures are given as gauge pressures, when applied upstream only. Higher pressures and temperatures on request.Kv values determined acc. to IEC 534 standard, valve body material cast iron EN-GJL-250 and fl anges EN 1092. The Kv value data refers to control function 1 (NC) and the largest actuator for each nominal size. Kv values may be different for other combinations.

Operating pressure - Control pressure (Min. control pressure dependent on operating pressure)

Actuator size 5 / Normally open (NO) Actuator size 6 / Normally open (NO)

Co

ntr

ol p

ress

ure

in b

ar

Co

ntr

ol p

ress

ure

in b

ar

Operating pressure in bar Operating pressure in bar

Max. perm. control pressure Max. perm. control pressure

New

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CleanStar® block valves


Manually and pneumatically operated High Purity diaphragm globe valvesSmall, strong, highly effi cient

The varied application possibilitiesof plastic have provided us with inspiration since the foundation ofour company in 1964. We have incorporated our experience of designing plastic valves gained overthe last 45 years in our latest generation of plastic valves - The GEMÜ block valve.

The design of the valve body and actuators has been implemented using a modular design system. This provides a wide variety of combination possibilities for the most varied of applications. Because of their small space requirement,the valves are particularly suitable for use in modern and compact manifold designs in semi-conductor production.

Due to their design the working media only comes into contact with the valve body and the seat (diaphragm). This means that the valves are particularly suited to thehandling of corrosive media andultra high purity chemicals. They exhibit very low contaminationlevels and are supplied for applications in the microelectronicsand semiconductor industries in accordance with the requirements of SEMI Doc. F57-0301. They can also be used in the pharmaceutical and biotechnology industries as they satisfy the strict demands of these industrial sectors concerning hygiene and sterility.

Your advantages:

High Kv values•

High reliability (MTBF) • (10 million* cycles tested)

Small footprint for space-saving • installation

Low contamination (on request • in accordance with SEMI Doc. F57-0301)

* Number of switching cycles under test conditions. The actual service life depends on the individual application and can deviate from this.

The valves can be used in the following industries and industrial sectors and in the machines and plants for these:

Water treatment•

Microelectronics, solar industry, • semiconductor production

Chemical industry•

Mining, mineral extraction and • processing

Textile industry•

Paper industry•

Foodstuff industry (foodstuff, • beverages and dairy products)

Pharmaceutical industry, • biotechnology industry

s

hed

he

Block valve unit in production plant for CIS cells (Stangl AG ), valve bodies PTFE

GEMÜ CleanStar ® C50pneumatically operated

GEMÜ CleanStar ® C57manually operated

(handwheel, multi turn)

GEMÜ CleanStar ® C51manually operated

(toggle, quarter turn)

Technical data

4 modular sizes•

Piston actuator•

Standard optical position indicator•

Variable connections (fl are, union ends, welded or solvent cement spigots etc.)•

Operator parts made of PVDF•

Integrated mounting lug on single valve bodies•

Stroke limiter, electrical position indicator and positioner adaptable•

Operating temperature : -10°C – +180 °C*

Operating pressure : 0 – 6 bar*

Nominal sizes: DN 4 – 25 (¼" – 1 ¼")

Body confi guration: 2/2-way valve body available in PFA Multi-port valves in the most varied designs in PVC-U, PP-H, PP natural, PVDF, TFM can be produced

Connection: Flare connections, pillar connections, union ends, threaded connections and welded and solvent cement spigots, dependent on body confi guration

Operator: Pneumatic piston actuator, Manual operators: Multi turn (handwheel), Quarter turn (toggle)

Accessories: Stroke limiter available as an option

*dependent on the design and pressure-temperature diagram

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Block designs for customer applications

The real strength of our new block valves becomes evident when we create multi-port valves. As the leading manufacturer of multi-port valves and manifold valve solutions in the pharmaceutical industry we have more than 20 years of experience in this fi eld. We utilise our expertise from over 3,000 different design variations and are able to design and manufacture blocks in different plastic materials to customer specifi c needs.

Advantages of GEMÜ block valves:

Individual customised confi guration and very fl exible design•

Clearly reduced space requirement•

Low hold-up volume, small wetted area•

Greatly reduced deadlegs•

Produced from a single block of material•

Much greater product reliability•

Faster installation and assembly by fewer connection points• (union ends and weld seams)

Fewer fi ttings, pipe sections and tubes•

Reduced TCO (Total Cost of Ownership)•

Actuators and seals in a modular system•

of our new block valves becomes evident when we cre. As the leading manufacturer of multi-port valves aolutions in the pharmaceutical industry we have moxperience in this fi eld. We utilise our expertise from o

esign variations and are able to design and manufactunt plastic materials to customer specifi c needs.

EMÜ block valves:

omised confi guration and very fl exible design

space requirement

lume, small wetted area

deadlegs

a single block of material

roduct reliability

on and assembly by fewer connection pointsd weld seams)

ipe sections and tubes

Total Cost of Ownership)

eals in a modular systemem

Protective caps for sealing bolts on actuator - valve body

Control air connector for control function normally open (NO), vent hole for control function normally closed (NC)

Leak detection port

Valve body connection

One-piece PTFE diaphragm poppet, for hermetic separation of the actuator from the working medium and valve seat

Actuator spring for control function 1 normally closed (NC)

Optical position indicator

One-piece actuator piston with gasket

Pre-tension spring for permanent external sealing (between actuator and valve body) in particular for frequent temperature changes

One-piece valve spindle

Variable mounting lug

GEMÜ CleanStar® C50

Optional mounting positionStroke limiter available as an option

Preferred fl ow direction under the valve seat

Permanent marking of fl ow direction

eateand ore

over ure


GEMÜ 507, 514, 550, 554 – GEMÜ SmartLine HPS – GEMÜ CleanStar®

The GEMÜ range of manual and pneumatic angle seat globe valves are now available with fl anged connections to EN 1092 and ANSI.

The manually operated type 507 and the pneumatically operated types 514 with aluminium piston actuator, 550 with stainless steelpiston actuator and 554 with plastic piston actuator are now availablewith fl anged connections in nominal sizes DN 15 – 50. The new fl anged valve bodies are made of cast stainless steel 1.4435 (AISI 316L). Flanges are to EN 1092/PN25/formB and ANSI class 125/150 RF. In

order to be able to fl exibly react to customer requirements in the mostvaried regions, the fl anges are welded on the basic cast bodies. This ensures good availability and short delivery times. Flanges aremainly used in industrial plant construction as they can be installed and removed more easily comparedto butt weld and threaded connections. The valves are mainly used for control and regulation ofsteam, water as well as slightly corrosive liquid media and gases.

Thomas Schulz

Angle Seat Globe Valves GEMÜ 507, 514, 550 and 554

New Flanged Connections

Pressure to reduce production costs in the solar industry, whichproduces solar panels and components, has heavily increased in the last two years and for this reason more and more PP (poly-propylene) pipe systems and valves are being used in wet productionprocesses. GEMÜ has now developed a new low cost valve range with PP bodies called the CleanStar® SmartLine HPS valve.

The basis of these new valves is the metal-free GEMÜ CleanStar®

HP range which is predominantly used for the control of ultra high purity chemicals in semi-

conductor and micro-electronics production. In these applications PFA-HP valve bodiesare mainly used which are in

accordance with strict standards toensure product purity and clean-liness. Based on the GEMÜ Clean-Star® valve, the SmartLine can be supplied with valve bodies in PP grey or PP natural. The standard version with PP valve bodies is not manufactured in a cleanroom so the manufacturing costs of the SmartLine HPS range are less than those for the PFA-HP version. The new valve bodies are available innominal sizes ½" – 1 ½". Connections available are metricspigots for IR butt welding and Flare connections. The operators and shut off diaphragms are from the same modular system as the existing HP versions. For further information on CleanStar® C60 HPS and C67 HPS valves please contact GEMÜ.

Thomas Schulz

GEMÜ SmartLine HPS

New valve range for the solar industry

The GEMÜ CleanStar® valves with PFA-HP valve bodies are primarily used for very corrosive and ultrapure media in semiconductor production. The external actuator parts are usually made of PVDF, which is also the case with the central union nut connecting the valve body and the actuator. Thiscentral union transmits the actuating and sealing forces from the actuator to the valve body and also ensures an external seal. For the majority of applications thechemical resistance of PVDF is suffi cient for the non medium wetted areas of the actuator. In occasional applications, however,there may be a high con-centration of chemicals in the ambient air caused by leaking

fi lters or fi ttings so that the external actuator parts get in contact withthe working medium. The chemical resistance of PVDF is insuffi cientfor chemicals such as TMAH (Tetramethylammonium hydroxide) and KOH (potassium hydroxide) and the strength of the union nut will be impaired. In order to ensurehigh operational safety for these applications a special CleanStar version with a central ECTFE union nut was developed.

Thomas Schulz

GEMÜ CleanStar®

Resistant ECTFE union nuts

For further information please refer to our "CleanStar® SmartLine" brochure .

ECTFE union nut

CleanStar® SmartLineMetal-free, PP valves

Prod

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verv

iew

and

tech

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VALVES, MEASUREMENTAND CONTROL SYSTEMS

New!

New!

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GEMÜ 654 – GEMÜ 660 – GEMÜ 602

The GEMÜ 654 stainless steel diaphragm valve has been extended to the small size MG8 (DN 4 – 15).

An additional size has been added tothe GEMÜ 654 valve range

extending these to diaphragm size 8 (MG8) in nominal sizes DN 4 – 15. The bonnet is available with a seal adjuster but also with a stroke limiter as options. The seal adjuster insmall valves in particular serves to protect the diaphragm against over-

compression by the user and thus increases the service life

of the diaphragm. The stroke limiter is used to manually set the required fl ow rate on fully opening the valve.

The Kv values of the small valvesare between 0.5 – 2.2 m³/h, depending on the nominal size and connection. The stainless steel valve bodies are from the proven GEMÜ modular system and are there-fore fully compatible with existingequipment. Connections available are butt weld spigots, clamps and threaded connections to DIN, ASME BPE, BS and JIS. Valves with an EPDM diaphragm are suitable foruse up to 10 bar and with PTFE

diaphragm up to 6 bar operating pressure. The stainless steel hand-wheel and the bonnet are designed to be easily cleanable. The valves are CIP/SIP capable and autoclavable.

With this extended size the GEMÜ 654 range is now available from DN 4 to DN 100.

Thomas Schulz

GEMÜ 654 Stainless Steel Diaphragm Valve

Aseptic diaphragm valve range extended to small nominal sizes

Aseptic fi lling valve GEMÜ 660

Aseptic fi lling valve range extended to small nominal sizesThe aseptic GEMÜ 660 fi lling valve has been extended to the small size MG8 (DN 4 – 15).

The GEMÜ 660 diaphragm fi lling valve wassuccessfully introduced in the beverage industry in 2007. Its main application is the aseptic fi lling of non-carbonated beverages such as still mineral water. Now this valve range has been extended to include the small actuator size for valves with diaphragm size8 which enables fast and safe fi lling of smaller quantities. In addition to standard valve bodies, customer and machine specifi c special versions can be supplied. The control air connectors are positioned in-line with the fl ow direction as standard but can also be supplied at 90° to the fl ow direction.

The Kv values of the small valves are between 0.5 – 2.2 m³/h, depending on the nominal size and connection. The stainless steel valve bodies are from the proven GEMÜ modularsystem and are therefore fully compatible with existing equipment. Connections available are butt weld spigots, clamps and

threaded connections to DIN, ASME BPE, BS and JIS. The valves with EPDM and PTFEdiaphragms are suitable for use up to max. 5 bar operating pressure. The required control pressure is 2 - 6 bar dependent on the design. The valves are easily cleanable and CIP/SIP capable. The maximum fi llingtemperature for beverages is 85°C and sterilisation with steam can be carried out up to 150°C.

Thomas Schulz

GEMÜ 602 Stainless Steel Diaphragm Valve

Now available with seal adjusterThe GEMÜ 602 stainless steel diaphragm valve with stainless steel handwheel is now also available with a manually operated seal adjuster.

Seal adjusters are used to prevent over-closure of manual diaphragm valves. Particularly when elastomer diaphragms (EPDM, FPM etc.) are used, excessive closingforce leads to over-compression of the diaphragm and thus gives a reduced service life. Manual diaphragm valvesin small nominal sizes are particularly affected by over-zealous closure by operators as the forces from just hand use can be more than needed to effect valve sealing. Dependent on the force applied by the user, the diaphragm is compressed in differing degrees. In order to avoid over-compression a seal adjuster can be setso that optimum closure of the valve is ensured while excessive over-compression of the diaphragm is prevented. When the user closes the valve by turning the hand-wheel it only moves to a limit stop which protects the diaphragm. The design also enables setting a minimum fl ow, if required,by keeping the valve from closing completelyin particular applications.

GEMÜ 602 is available in diaphragm size 8 (MG8) and nominal sizes DN 4 – 15. The Kv values of the small valves are between 0.5 – 2.2 m³/h, depending on the nominal size

and connection. The stainless steel valve bodies are from the proven GEMÜ modular system and are therefore fully compatiblewith existing equipment. Connections available are butt weld spigots, clamps and threaded connections to DIN, ASME BPE, BS and JIS. Valves with an EPDM diaphragm are suitable for use up to 10 bar and withPTFE diaphragm up to 6 bar operating pressure. The stainless steel handwheel andthe bonnet are designed to be easily cleanable and the valves are CIP/SIP capable and autoclavable.

Thomas Schulz


Training – Exhibition dates 2010

ImprintPublisher:

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KGFritz-Müller-Straße 6–874653 Ingelfi ngen-CriesbachPhone +49 (0) 79 40/1 23-0Fax +49 (0) 79 40/1 [email protected]

Editors:Marketing Team

The authors of the articles are responsible for their contents.

Semicon, Seoul 03.02.-05.02.

Automation, Istanbul 25.02.-28.02.

MSR-Spezialmesse Rhein-Main, Frankfurt-Höchst, 03.03.

Pharma-Kongress, Düsseldorf, 09.03.-10.03.

Wetex, Dubai, 09.03.-11.03.

CFIA, Rennes, 09.03.-11.03.

HygieniCon, Karlsruhe, 16.03.-18.03.

Semicon, Shanghai, 16.03.-18.03.

Romcontrola, Bukarest, 23.03.-26.03.

PCS-Wasserseminar, Heidelberg, 24.03.-25.03.

FillingTechnology, Moskau, 15.04.-17.04.

HMI, Hannover, 19.04.-23.04.

Interphex, New York, 20.04.-22.04.

IranOilShow, Teheran, 22.04.-26.04.

TechnoPharm, Nuremberg , 27.04.-29.04.

Bias, Milano, 04.05.-07.05.

NMW, Sydney, 11.05.-14.05.

Pharmintec, Bologna, 12.05.-14.05.

MSV Nitra, Nitra, 18.05-21.05.

KoreaPack, Seoul, 01.06.-04.06.

Interphex Asia, Singapore,07.06.-10.06.

Fooma, Tokio, 08.06.-11.06.

MSR-Spezialmesse Rheinland, Leverkusen, 09.06.

Semicon, Moscow, 14.06.-16.06.

Interphex Japan, Tokio, 30.06.-02.07.

Intersolar/Semicon, San Francisco, 13.07.-15.07.

IHE, Tokio, 21.07.-23.07.

BioKorea, Seoul, 01.09.-03.09.

Photovoltaic, Valencia, 06.09.-10.09.

Automatik, Brondby, 07.09.-09.09.

Semicon, Taipei, 08.09.-10.09.

IFAT, Munich, 13.09.-17.09.

MSV Brno, Brno,13.09.-17.09.

MSR-Spezialmesse Südwest, Frankenthal, 15.09.

Ilmac, Basel, 21.09.-24.09.

SIPEC, Orleans, 28.09.-30.09.

ElectraMining, Johannesburg, 04.10.-08.10.

Tekniika, Jyväskylä, 05.10.-07.10.

Industrial processing, Utrecht, 05.10.-08.10.

Agroprodmash, Moscow, 11.10.-15.10.

Pumps&Valves, Antwerp,13.10.-15.10.

Semicon, Dresden, 09.10.-21.10.

PCV, Moscow, 26.10.-29.10.

FoodPharmatech, Herning, 02.11.-04.11.

MSR-Spezialmesse Rhein-Ruhr, Duisburg, 03.11.

Brau, Nuremberg, 10.11.-12.11.

Poleko, Posen, 16.11.-19.11.

ProcessTeknik, Gothenburg, 17.11.-19.11.

SPS, Nuremberg, 23.11.-25.11.

Ajour, Odense, 25.11.-26.11.

Pollutec, Lyon, 30.11.-03.12.

Exhibition dates 2010

With 14 new apprentices and 2 students at the Dual University (DU) Mosbach, GEMÜ, the valve manufacturer in Criesbach, has started the new training year.

In spite of the economic crisis the intake of apprentices has continuedat a high level as we continue to place great emphasis on our owntraining regime as the most important factor in gaining new employees.

In this year, and for this reason, anew training profession, Expert Information Technician with

specialisation in system integration,and the dual study programme Mechanical Engineering in collaboration with the Dual University have been introduced in the range of training offered.

We are looking forward to the next2 ½ to 3 ½ years with our "new-comers" and wish them and all the trainers great fun and success!

Ilka Roelke

Vocational training 2009/2010

Consistently high training numbers at GEMÜ

From left to right:Alois Walter (electronics training), Nicole Backhaus (commercial personnel training), Bruno Scharpfenecker (expert information technician training), Wolfgang Wick (metal training), Armin Lutz; Bettina Kelp, Jochen Schneider, Marco Schmitt (technical drawing training), Marcel Bissinger, Fabian Beck, Stefan Frank, Daniel Zuber, Ömer Dursun, Fabian Deuser, Alexander Haar, Natalie Polte, Andre Keppler, Michael Mütsch, Markus Walter, Yvonne Keppler

GEMÜ offers the following training courses:

Electronics Expert ▶for equipment and systemsExpert Information Technician ▶system integrationStores Logistics Specialist ▶Industrial Electrician ▶Industrial Management Assistant ▶Machine and Plant Operator ▶Design Draughtsperson ▶for machines and plantProcess Mechanic ▶for plastic and rubber technologyTool mechanic ▶

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