ingenium technologies overview overview.pdf · 2019-01-03 · moved aerospace product line ingenium...

© 2016 Ingenium Technologies. All Rights Reserved.1

I N N O V A T I O N @ Work.TM

© 2016 Ingenium Technologies. All Rights Reserved.

INGENIUM TECHNOLOGIES OVERVIEW


Engineering Services• Design

• Analysis

• Test Equipment

Recruiting Services• Contract

• Contract to Hire

• Permanent Placement

Operations Consulting• Product Cost Reductions

• Operations Improvements

• Strategic Planning

San Diego Office

Rockford Office

TOP LEVEL VIEWMAIN SERVICE OFFERINGS


Jeff SchneiderPaul WildDuane Wingate

PRINCIPALS

PRINCIPALS AND KEY STAFFOUR STRENGTH IS OUR PEOPLE

KEY STAFF

Amy

WombacherJohn

Hilgers

Sekar

Chandrasekaran

Dave

Johnson

Greg

Crowley

Mike

Schneider

JoAnn

Coffey

Alvin

Adeva

Engineers and support staff covering

all technical disciplines. High experience

levels. 25 years common. Strong program

management in all areas.


All brand and product names and associated logos contained within this presentation belong to their respective owners and are protected by copyright and/or trademark.

CUSTOMERSAEROSPACE/DEFENSE


CUSTOMERSINDUSTRIAL

All brand and product names and associated logos contained within this presentation belong to their respective owners and are protected by copyright and/or trademark.


I N N O V A T I O N@ Work.TM

ENGINEERING SERVICES


• Product Design and Development

for Mechanical and Electrical Products

• Trade Studies

• Analysis» Finite Element (FEA)

» Stress, Failure and Vibration

» Thermal

» Computational Fluid Dynamics (CFD)

» Reliability / FMEA

• Test Stand Design & Build

• Systems Engineering

• Software Development

• Simulation Modeling

• Technical Writing

• Prototype Manufacturing

• Subject Matter Experts

• Market Analysis for OEM and Aftermarket

• Expert Witness

• Technical Recruiting

CONCEPT » DESIGN » ANALYSIS » PROTOTYPE » TESTING » PRODUCTION

ENGINEERING SERVICESFULL LIFE CYCLE SUPPORT


ENGINEERING SERVICESCOMPONENTS & SYSTEMS FOCUS


ENGINEERING SERVICESSOFTWARE TOOLS

DESIGN TOOLS ANALYSIS

TECHNICAL WRITING

Analysis

http://www.ansys.com/default.asp

http://www.ansys.com/default.asp


ENGINEERING SERVICESDESIGN

HORIZONTAL STABILIZERS

SPACE BASED (SS2 & WK2)

Design concepts thru detail design

AERIAL REFUELING POD

VARIOUS TRANSPORTS

System engineering & sizing strategies

Conceptual designs through full CDR packages

GENERATORS AND GEARBOXES

VARIOUS APPLICATIONS

Designed high performance generators, IDG’s,

disconnects, speed increasers and accessory

drive gearboxes

AUTO PILOT SERVO

VARIOUS BIZ JETS

Robust design of engagement system.


ENGINEERING SERVICESDESIGN

RETRACTABLE CORD REEL

TELEPHONE APPLICATION SHOWN

Design concepts completed for new electronic

charge and Cat5 network reels.

AIR INLET APU

C17 MILITARY TRANSPORT

Rotary & Linear Trim Actuator

COOLING FAN DESIGN

HELICOPTER APPLICATION

Designed an air flow system to cool a high-power

generator

TRIMMABLE HORIZONTAL STABILIZER

ACTUATOR (THSA)

AIRBUS A380


ENGINEERING SERVICESHYDRAULICS DESIGN EXPERIENCE

HYDRAULIC COMPONENTS/SYSTEMS » Extensive A/C hydraulic equipment design experience

- Hydraulic pumps & motors: EDP’s, ACMP’s, EMP’s, ADP’s, IDG’s- Ram Air Turbine pumps, fuel pumps, lube and scavenge actuation systems- Accumulators, Valve & Filter modules, hydraulic actuators

TOOLS» Hydraulic pump analysis » Computational Fluid Dynamics » MATLAB Simulink system dynamic analysis

TECHNICAL DEPTH & BREADTH» Broad experience base in related ME disciplines


ENGINEERING SERVICESFINITE ELEMENT ANALYSIS

FUEL / OIL MANIFOLD

AIRBUS A320

STRUCTURE ANALYSIS

VARIOUS RAT SYSTEMS

ELECTRIC MOTOR ASSEMBLY

BOEING 787

MOTOR CONTROLLER ELECTRONIC

BOX ASSEMBLY

VARIOUS APPLICATIONS


ENGINEERING SERVICESFAILURE ANALYSIS

HELICOPTER LIFT

CARGO USE

FEA highlighted stress concentration

EXTERNAL FUEL TANK

DEFORMATION ANSYS

Large model showed need to reinforce mounting areas

BUSINESS JET NOSE STEERING UNIT

STRESS ANALYSIS

Highlighted the need for stronger bearings & shafts

GAS TURBINE HEAT EXCHANGER

DEFLECTION ANALYSIS

Leakage solved with ridged design


ENGINEERING SERVICESTHERMAL ANALYSIS & CFD

Ingenium frequently incorporates multiple analyses

to solve your product challenges.

Computational Fluid Dynamics (CFD)

» Windmill design performance predicted

prior to the expensive building process.

» Bearing oil flow analyzed and design

optimized to address failing bearing problem.

Thermal Analysis Modeling

SERVICES:

» Steady state & transient analysis

» Determine cooling strategies

» Direct coupling with follow on structural analysis


ENGINEERING SERVICESRELIABILITY ANALYSIS

Ingenium’s staff will identify potential or actual failures within the

design and determine the resulting risk/impact to your product.

» Mechanical & Electrical/Electronic Products

» Electromechanical Systems

» Relex software often used

» Customers have used our services to:

• Validate & Design

• Assist in Certification

• Failure Modes Effect and Criticality

Assessment

• Reliability Study

• Hazards Analysis


ENGINEERING SERVICESGREYBEARD REVIEWS

IDENTIFYING SOLUTIONS THROUGH

EXPERIENCE

Product / Project Risk Assessments

• Reconnaissance Pod

• Subsea Electronic Controller

Red-Team Design Reviews

• Aircraft Environmental Control System

• Actuation system design

• We prepare you for the questions your customers

will ask

New Technology Insertion Assessments

• Hydraulic vs. more-electric architecture trade

• Optical commutation vs. electrical commutation

• Mechanical vs. Electric Refueling pod architecture trade

Cost Reduction Project Facilitator

• DfMA

• Value Stream Mapping


ENGINEERING SERVICESTEST EQUIPMENT DESIGN & BUILD

FROM CONCEPT TO INSTALLATION

Test stand designs for

R&D and production

areas.

Test table for aerial

cameras & RAT

spin fixture. Jack test stand for

storage tank lift

system.

INDUSTRIALSLAT / FLAP & DOOR

EMA TEST STANDSELECTRONIC TEST

SYSTEMS

Stands used to

develop and certify

electronics controller

software. ATS and

burn in controller

stands.

TEST FIXTURES


ENGINEERING SERVICESDEVELOPMENT TESTING

Low Pressure Hydraulic / Pneumatic Test Bench

• Component and System Testing

• Hydraulic and Pneumatic flow and pressure measurements

• Low Pressure (high altitude) simulation

• 7.5 horsepower prime mover for test articles

High Altitude Air/Oil Management Test Stand for Aerospace Accessory Gearbox

Qual test risk

mitigation of

complex, pressurized

2-phase system


ENGINEERING SERVICESENGINEERING PROCESS DEVELOPMENT

Ingenium has been engaged by major OEMs to:

• Review and critique engineering development process.

• Create new process from scratch.

• Ensure alignment between documents

and development activity by addressing gaps.


ENGINEERING SERVICESSYSTEMS ENGINEERING

Advantages…

» Define system concepts of operations » Ensure feedback control will be stable with acceptable margins

» Quantify system performance measures » Troubleshoot existing designs

OVERALL SYSTEM MODELING & SIMULATION

• MATLAB Simulink

• Dynamic spreadsheets

SYSTEM ARCHITECTURE DEVELOPMENT

• Power Systems

• Thermal Systems

• Electrical Systems

Model & Bode

Plots for Electro-

Mechanical System


ENGINEERING SERVICESSOFTWARE DEVELOPMENT

Ingenium’s expert staff of software engineers is uniquely familiar with the requirements

of software for both safety critical aerospace & industrial applications.

COMMERCIAL

APPLICATIONS

MILITARY

APPLICATIONS DO-

178B

Airbus A400M

JSF

Boeing 737 (AEW&C)

Embraer E-170

Boeing 787

Raytheon Hawker 4000

PDM ADMINISTRATION

& CONFIGURATION


ENGINEERING SERVICESELECTRIC ENGINEERING

Pipeline Sensor Hardware Testing

• Pig used to check pipe integrity

• Investigation to determine faulty signaling cause

• Design change recommendations

Motor Controller Development

• 787 Motor Controllers

- NGS / CAC / EMP / EPGSS / SCU

- High Lift Actuator Motor Controllers

• USAF - Fly By Light Motor Controller

Power Distribution

Units

Power Electronics

• Thermal management strategies

• Packaging design

• FEA (thermal, radiation, CFD)


ENGINEERING SERVICESTECHNOLOGY DEVELOPMENT

Leveraging Ingenium experience to transition technologies to the field

DoD Solar Power Systems

• Packaged systems for battle

theater deployment

• Subcontractor to Infinia

• SBIR win

Navy Underwater Power Systems

• Novel power system

• Manned and unmanned vehicles

• Systems engineering content

• Partnered with AlumiFuel

• STTR win

Navy Actuator Program

• Ruggedize actuator

for harsh environment

• Applying novel

& tolerant controls

• SBIR win


ENGINEERING SERVICESRESEARCH & DEVELOPMENT

Smart Casting

NIU/DARPA project to build on past

work done by others. Ingenium work

scope:

• Determine certification issues

• Establish baseline design

• FEA (vibration) to aircraft standards

• Add active and feedback features

• Evaluate technical challenges to

overcome

Voice to Text Language Translation

(VTLT)

System and method for unambiguous

communication between pilots and Air

Traffic Controllers in high density

environments

• Joint venture with Duel Ltd. (Israel)

• SBIR win

Automotive Market

Parallel Path Drive (PPD)

• Automotive component

• Patent issued

• TACOM Funding

PPD Test Stand Design



TECHNICAL RECRUITING


Amy Wombacher

Technical Recruiter

The outcome is ideal matching.

RECRUITING TEAM

27

Julie Schneider

Recruiting Assistant

Duane Wingate

Principal

Alvin Adeva

Account Manager

Sarah Borg

Recruiting Assistant

Dave Johnson

Technical Recruiter

TECHNICAL RECRUITINGCONTRACT, CONTRACT-TO-HIRE, DIRECT HIRE & EXECUTIVE SEARCH


TECHNICAL RECRUITINGCOMPETITIVE ADVANTAGE

PERFORMANCE

• Over 15 years of engineering services support

• Strong nationwide network of highly qualified candidates

• Known for ability to place candidates in highly niche positions

PRECISION

• Candidates that meet or exceed requirements

• Recruiters leverage in-house engineering experts

PROFESSIONALISM

• Experienced recruiting team members

• Streamlined and disciplined recruiting process

• A trusted advisor to our customer contacts

Excellence in assessing talent!

Our technical in-house staff comes

from the top levels of organizations

and know how to evaluate

talent quickly.


TECHNICAL RECRUITINGSKILLS & EXPERIENCE

CURRENTLY PROVIDING

• Project/Program Engineers

• Mechanical Engineers

• Electrical Engineers

• Systems Engineers

• Embedded Software Engineers

• Analytical Engineers (FEA)

• Reliability Engineers (FMEA)

• Quality Engineers

• Manufacturing Engineers

• Test Engineers

• Designers - 2D/3D

• Buyers/Planners

• Technical Writers

CLIENTS INCLUDE:



OPERATIONS CONSULTING


OPERATIONS CONSULTINGCOMPANY STARTUP

• Leading US EMC Lab

• EMC Consulting formerly

BEFORE AFTER


OPERATIONS CONSULTINGPROCESS RE-ENGINEERING

Projected Rolled Throughput Yield from 40% to 78%

Output Capacity from 8/wk to 8/day

Analyze

Design

Implement


Project Management

• Setup and Managed Collaborative Project Management Site• Used SharePoint 2013, MSProject, MSAccess, and MSExcel to manage all project data,

schedules, budgets, documents and communications.• Implemented Earned Value Management methods for project control.• Implemented Document Approval Workflow for electronic Capital Spending

authorizations.

Project Scope: 400,000 sq ft aerospace manufacturing (machining, assembly & test)$100M Capital Budget (Internal Manufacturing and Office Equipment Only)(5) Autonomous Product Lines(70) Project participants

Component OEM

Operational assessment and planning to increase output by 40% in the existing floor space

OPERATIONS CONSULTINGFACILITY STARTUP & OPTIMIZATION


Streamlined Assembly higher profits

Out-source

Facility 2 Facility 3Facility 1

Facility 2Offshore

Facility

Before

After

Out-source

Moved Aerospace Product LineINGENIUM SERVICES • Moved product from San Jose, CA to

Rockford, IL in 9 months• Cross-functional team of 18

employees (during peak period)Program ManagementEngineeringSoftware DevelopmentTechnicians

Electronics Assembly Facilities Required Consolidation.

INGENIUM SERVICES• Consolidated facilities: 3 to 2• Plan/Execute move

Equipment Processes Material

• Cross functional 9 person teamProgram managementOperation SpecialistsProcurementAdministrative Support

OPERATIONS CONSULTINGPRODUCTION LINE MOVES


HOW CAN WE ADD VALUE TO YOUR COMPANY?

INNOVATION@ Work.TM

Engineering Services

• Design

• Analysis

• Test Equipment

Recruiting Services

• Contract

• Contract to Hire

• Permanent Placement

Operations Consulting

• Product Cost Reductions

• Operations Improvements

• Strategic Planning

ingenium technologies overview overview.pdf · 2019-01-03 · moved aerospace product line ingenium...

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