ingersoll-rand r37-45 - manual de pecas

8/15/2019 Ingersoll-Rand R37-45 - Manual de Pecas

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80448095Revision B

December 2012

Save These Instructions

Contact-Cooled Rotary Screw Air Compressor

Parts Information

R37ie, R45i, R37ne, R45n


2/216

2 80448095 Rev. B

Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearestDistributor.

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and mayinvalidate all warranties.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

TABLE OF CONTENTS

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . .3

DRIVE TRAIN FIXED SPEEDASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . .4

DRIVE TRAIN VSDASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 20

SEPARATOR TANKASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 30

STARTER BOXASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 44

STARTER BOX FIXED SPEED

ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 56STARTER BOX VSDASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 63

COOLING AIR COOLEDASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 71

COOLING AIR COOLED WITH ERSASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 81

CUSTOMER CONNECTION NO DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . . 98

CUSTOMER CONNECTION W/DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 102

AIR FILTERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 109

ENCLOSUREASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 115

OUTDOOR MODIFICATIONASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 122

PREFILTER STANDARDASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 123

PREFILTER HIGH DUST NO DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 125

PREFILTER HIGH DUST W/DRYER

ASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 129CONDENSATE STANDARD NO DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 132

CONDENSATE STANDARD DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 134

CONDENSATE NO LOSS NO DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 137

CONDENSATE NO LOSS DRYERASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 139

CONDENSATE NO M/SASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 142

CONTROLS ON/OFF & MODULATIONASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 143

CONTROLS VSDASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 159

FOOD GRADE COOLANT/LUBRICANTASSEMBLY DRAWING AND PARTS LIST . . . . . . . . . . . . 175

PORO ASSEMBLY DRAWING AND PARTS LIST . . . . . . 180

PHASE MONITOR FIXED SPEEDASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 183

DECAL ASSEMBLY DRAWING AND PARTS LIST . . . . . 185DRYER SERVICEASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 196

FROST/FREEZE PROTECTIONASSEMBLY DRAWING AND PARTS LIST .. . . . . . . . . . . 203

RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 211

RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 212


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80448095 Rev. B 3

These products are designed and constructed to provide long, trouble-free

service. In time it may be necessary to order and install new parts to replace

those that have been subjected to wear.

For your convenience and future reference it is recommended that thefollowing information be recorded.

Model Number ________________________________

Serial Number _________________________________Date Purchased ________________________________

When ordering replacement parts, please specify the following:

1. Complete model number and serial number as it appears on the data(name) plate.

2. Part number(s) and part description as shown in this manual.

3. Quantity required.

NOTICE

Continuing improvement and advancement of design may

cause changes to this equipment which are not included in

this manual. Manuals are periodically revised to incorporatechanges. Always check the manual edition number on the

front cover for the latest issue.

Sections of this manual may not apply to your product.

Using other than genuine Ingersoll Rand replacement parts

may invalidate the warranty.

•

•

•

Return Goods Policy

Ingersoll Rand will not accept any returned goods for warranty or servicework unless prior arrangements have been made and written authorization

has been provided from the location where the goods were purchased.

Products which have been modified without Ingersoll Rand approval,mishandled or misused will not be repaired or replaced under warranty. A

printed copy of the warranty which applies to this product is provided insidethe back cover of this manual.

Disposal

When the life of the product has expired, it is recommended that it be

disassembled, degreased and parts separated as to materials so that they

may be recycled.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

PARTS ORDERING INFORMATION


4/216

4 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Orifice and Oil Feed Fittings and Oil Scavenge Fittings.

(Dwg. 23920978F2)

PARTS LIST

Item Part No. Description Qty.

1 SEE LIST ORIFICE, MAIN INJECTION 1

2 54416920 ASSEMBLY, AIREND (STATIONARY) 1

3 96759980 CONNECTOR, 6 mm TUBE, ORFS x 1/4-19 BSPP-ED 1

4 96765425 CONNECTOR, 1/4 “ - 6 mm TUBE,ORFS x M12x1.5 METRIC-ED 2

ALTERNATE PARTS LIST

Item Part No. Where Used

1

2366112745 kW ALL BUT 200 PSIG

37 kW ALL HIGH AMBIENT BUT 200 PSIG

24157448

37 kW ALL NON-HIGH AMBIENT

37 kW HIGH AMBIENT 200 PSIG

45 kW 200 PSIG


5/216

80448095 Rev. B 5

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LIST

Assemble Driven Gear.

(Dwg. 23920978F3)

PARTS LIST


1 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0 1

2

23689375 GEAR SET 1.039 RATIO CF90G6 1

23689391 GEAR SET 1:1RATIO 1

24170904 GEAR SET 1.213 RATIO CF90 AIREND 1

88101936 GEAR SET, 1.53658 RATIO CF90G6 1



88115647 GEAR SET 1.600 RATIO CF90G6 188115720 GEAR SET 1.476 RATIO CF90G6 1


88115753 GEAR SET, 1.419 RATIO (61/43T) CF90 1

88143821 GEAR SET 1.261 RATIO (58/46T) 1






88143821 GEAR SET 1.261 RATIO (58/46T) 1

NOTES:

1. REMOVE GEARCASE HOUSING BEFORE MOUNTING THE GEAR. GEARCASE HOUSING IS A PART OF AIREND.


6/216

6 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Motor Adapter, Shaft Seal to Motor.

(Dwg. 23920978F4)

PARTS LIST


1 SEE LIST MOTOR, DRIVE 1

2 88142427 SEAL HOUSING, MOTOR SHAFT 1

3 88142450 SEAL, SHAFT HIGH PRESSURE 1

4 93472215 ADAPTER, OF 93472215 PLATE 1

5 93481331 SLEEVE, SHAFT CF90 50 Hz 1

6 93481364 GASKET, MOTOR/ADAPTERPLATE (CF90G6) 1

7 95023107 O-RING, STANDARD -156 4.250 ID x 0.094 WIDTH 1


9 96702246 SCREW, HEX HEAD M6-1.00 x 25.0 LONG 4

10 96711882 NUT, HEX STYLE 1 COURSE THD M16-2.00 4

11 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0 2

12 96739834 SCREW, SOCKET HEAD M16 x 90.0 LONG 4

13 96764469 PIN, PARALLEL (DOWEL), HARDENDED 8.0 DIA. x 60.0 2


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80448095 Rev. B 7


(Dwg. 23920978F4)



1

23636996 MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE1)






23637093 MOTOR, DRIVE 50 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637119 MOTOR, DRIVE 50 hp 575V 60 Hz WITH SPACE HEATER, TEFC (PREMIUM EFF.)

23637127 MOTOR, DRIVE 60 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637135 MOTOR, DRIVE 60 hp, 575V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637143 MOTOR, DRIVE 50 hp 380V 60 Hz (INMETRO)

23637168 MOTOR, DRIVE 50 hp 220/440V 60 Hz TEFC (INMETRO)

23637176 MOTOR, DRIVE 50 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)

23637184 MOTOR, DRIVE 50 hp 575V 60 Hz TEFC (PREMIUM EFF.)

23637192 MOTOR, DRIVE 60 hp 380V 60 Hz TEFC (INMETRO)


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8 80448095 Rev. B


(Dwg. 23920978F4)



1

23637218 MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (INMETRO)

23637226 MOTOR, DRIVE 60 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)


23677693 MOUNT, MOTOR R37-45 kW (FIXED SPEED)

23753288 MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 575V)



23887482 MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (IE3)

24064057 MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 400V)


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80448095 Rev. B 9

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Driver Gear to Motor Shaft.

(Dwg. 23920978F5)

PARTS LIST


1 23746134 SPACER, CLAMP PLATE MOTOR - BORE 55 1


3


23689391 GEAR SET 1:1RATIO 124170904 GEAR SET 1.213 RATIO CF90 AIREND 1

88101936 GEAR SET, 1.53658 RATIO CF90G6 1






88115753 GEAR SET, 1.419 RATIO (61/43T) CF90 1

88143821 GEAR SET 1.261 RATIO (58/46T) 1


23689383 GEAR SET 1.667 RATIO CF90G6 188101944 GEAR SET 1.3636 RATIO CF90G6 1



88143821 GEAR SET 1.261 RATIO (58/46T) 1


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10 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Motor, Airend and O-Ring Together.

(Dwg. 23920978F6)

PARTS LIST


1 95720272 O-RING, STANDARD -374, 9.250 ID x 0.188 WIDTH 1



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80448095 Rev. B 11

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Breather and Scavenge Fitting to the Gear Case.

(Dwg. 23920978F7)

PARTS LIST


1 39111893 BREATHER, FILTER 0.25 “ NPT 1

2 96760137 ELBOW, 90 - 0.25-19 BSPP SIZE 4 ORFS, 6mm TUBE END 1


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12 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Gearcase Scavenge Line and Check Valve.

(Dwg. 23920978F8

PARTS LIST


1 23795800 TUBE, 0.25 SEAL SCAVENGE AIREND SIDE 1

2 24096117 VALVE, IN-LINE CHECK (3/8 “ ORFS MALE x 1/4 “ ORFS MALE) 1

3 24096133 TUBE, 0.25 SEAL SCAVENGE MOTOR SIDE 1


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80448095 Rev. B 13

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Oil Manifold, Oil Injection Line and Rear Bearing Feed Line.

(Dwg. 23920978F9)

PARTS LIST


1 23676026 MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS 1

2 23692973 TUBE, MAIN OIL INJECTION 1

3 23692981 TUBE, REAR BEARING FEED FIXED SPEED 1


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14 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble the Discharge Elbow.

(Dwg. 23920978F10)

PARTS LIST


1 23522253 SENSOR, TEMPERATURE THERMISTOR 1

2 23968274 ELBOW, AIREND DISCHARGE (MACHINING - CF90) 1

3 95987236 O-RING, STANDARD -239, 3.625 ID x 0.125 WIDTH 1

4 96738513 SCREW, HEX HEAD M16-2.00 x 45.0 LONG 45 96757000 PLUG, HEX HEAD M12 1

6 96759295 O-RING, M12 x 1.5, 9.300 ID x 2.200 WIDTH 1


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16 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Motor Isolators, Motor Support and Drive Train To The Base.

(Dwg. 23920978F12)

PARTS LIST


1 23591787 MOUNT, ISOLATION DUROMETER 45 2

2 23677693 MOUNT, MOTOR R37-45 kW (FIXED SPEED) 1



5 96765169 WASHER, LOCK HELICAL SPRING M16 4

NOTE:

1. INSTALL HAND TIGHT2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs ISREACHED.


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80448095 Rev. B 17

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Inlet Valve, Motor Conduit, Fittings and Motor Ground Strap to Motor and the Starter Box.

(Dwg. 23920978F13)

PARTS LIST


1 SEE LIST VALVE, INLET 1

2 23877145 CABLE, EARTH GROUND 15 “ (4AWG) 1

3 54564059 CONNECTOR, 2.00 NEMA 1&4 NONMETALIC LIQUIDTIGHT 2



6 96704218 SCREW, HEX HEAD FLANGE M8 x 16.0 LONG 1


Item Part No. Description

123600398 VALVE, INLET hpKG80 MODULATION FIXED SPEED

23600406 VALVE, INLET HAKG80 ON/OFF FIXED SPEED


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18 80448095 Rev. B

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Airend Shipping Brace.

(Dwg. 23920978F14)

PARTS LIST


1 23676471 BRACE, AIREND SHIPPING 1

2 54656905 TAPTITE SCREW M10 x 1,5 x 30 LG 1



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80448095 Rev. B 19

DRIVE TRAIN FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Motor Shipping Brace

(Dwg. 23920978F15)

PARTS LIST





20/216

20 80448095 Rev. B

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Orifice, Oil Feed Fittings and Oil Scavenge Fittings.

(Dwg. 23920986D2)

PARTS LIST


1 23660111 ASSEMBLY, AIREND CF90VSD R SERIES 1

2 23661127 ORIFICE, CONNECTOR M26-1.5 x .75 ORFS (8.00 mm) 1

3 23717234 TEE, M12X1.5 METRIC IN.G IN. x .25 ORFS x .25 ORFS 1

4 96765425 CONNECTOR, 1/4 IN - 6 mm TUBE, ORFS x M12X1.5 METRIC-ED 1


21/216

80448095 Rev. B 21

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Oil Feed Fittings.

(Dwg. 23920986D3)

PARTS LIST


1 96957832 CONNECTOR .25 TUBE x .438-20 UN 3


22/216


23/216


24/216

24 80448095 Rev. B

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Motor to Airend.

(Dwg. 23920986D6)

PARTS LIST


1 22054456 WASHER, WIDE FLAT WASHER SAE HARDENED 1

2 22055560 WASHER, 1.0 BELLEVILLE SPRING 2

3 22056279 SPACER, 44 mm OD 14 22059307 BOLT, HEX HEAD M24 x 90 mm 1

5 22504575 SCREW, M16 x 75 SOCKET HEAD CAP W/ EPOXY COATED THREADS 4

6 23753593 DEFLECTOR, MOTOR EXHAUST 1

7 SEE LIST MOTOR 1


9 54672001 GASKET, VITON 1

10 96705645 WASHER, PRODUCT GRADE A M16 4


ITEM PART NO. DESCRIPTION

7

24064057 ASSEMBLY, STATOR (380 - 460V)

23753288 ASSEMBLY, STATOR (575V)

NOTE:USE FEELER GAUGE TO CHECK CLEARENCE BETWEEN ROTOR AND STATOR.


25/216

80448095 Rev. B 25

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Discharge Elbow.

(Dwg. 23920986D7)

PARTS LIST



2 23968274 ELBOW, AIREND DISCHARGE (MACHINING - CF90) 1



5 96757000 PLUG, HEX HEAD M12 1

6 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH 1


26/216

26 80448095 Rev. B

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Drive Train to Base And The Inlet Vlave to the Drive Train.

(Dwg. 23920986D8)

PARTS LIST


1 23591787 MOUNT, ISOLATION DUROMETER 45 3

2 23600414 VALVE, INLET HK80 VARIABLE SPEED 1




NOTES: 1. INSTALL HAND TIGHT2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 Nm / 70 Ft-lbs isREACHED.


27/216

80448095 Rev. B 27

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Motor Conduit, Fittings and Ground Strap.

(Dwg. 23920986D9)

PARTS LIST


1 23359813 STRAP, EARTH GROUND 1070 mm LONG 1

2 39132311 CONDUIT, 2.0 “ SEALTITE GREY A/R

3 95373924 ELBOW, INSULATED THROAT 2.00 NPT x 2.00 CONDUIT 2

4 96701412 WASHER, PLAIN GRADE C, 12 1


6 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 1


28/216

28 80448095 Rev. B

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Airend Shipping Bracket at Discharge Elbow, Airend Foot and Base.

(Dwg. 23920986D10)

PARTS LIST






29/216

80448095 Rev. B 29

DRIVE TRAIN VSD ASSEMBLY DRAWING AND PARTS LIST

Assemble Sound Baffle.

(Dwg. 23920986D11)

PARTS LIST


1 23986904 ASSEMBLY, VSD MOTOR BAFFLE (WITH FOAM) 1



30/216

30 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Drain Fittings, Sight Glass, Oil Fill Plug and Wet Side Pressure Elbow.

(Dwg. 23817570H2)

PARTS LIST


1 23404866 ASSEMBLY, SIGHT GLASS 1

2 SEE LIST TANK, SEPARATOR 1

3 23700370 TRANSDUCER, PRESSURE 225 PSI, 5 VDC 1

4 23700404 ELBOW, 90 DEGREE STREET (M12 x 1.5 - ISO 6149) 1

5 23980840 PLUG OIL FILL (M27X 2 - ISO 6149-3) 16 SEE LIST DECAL, OIL 1

7 24096901 VALVE, DRAIN M 22 x 1.5 1



2

23594500 TANK, SEPARATOR (ASME, CRN, NR-13)

23594534 TANK, SEPARATOR (CE)

23594518 TANK, SEPARATOR (GB-150)

23594542 TANK, SEPARATOR (ASME-PACIFIC RIM)

23594559 TANK, SEPARATOR (AS1210)

23594526 TANK, SEPARATOR (TUV )

624071755 FOOD GRADE

23540586 ULTRA COOLANT


31/216

80448095 Rev. B 31

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Safety Valve and Oil Sump Elbow.

(Dwg. 23817570H3)

PARTS LIST


1 SEE LIST VALVE, PRESSURE RELIEF 1

2 23443799 VALVE, PRESSURE RELIEF 16 BAR GB M16 1

3 23629058 ELBOW, 90 STREET M16 x 1.5 ISO 6149 1

4 96757703 ELBOW, 90 0.75 TUBE x M27 1



123443773 VALVE, PRESSURE RELIEF (ASME/CRN)

23443765 VALVE, PRESSURE RELIEF (CE)


32/216


33/216

80448095 Rev. B 33

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Scavenge Tube, Check Valve and Blowdown Fitting.

(Dwg. 23817570H5)

PARTS LIST


1 22480404 CLAMP, 0.25 “ TUBE INSULATED 1

2 23413479 ADAPTER, THERMO-COUPLE (0.25 “ BSPP x 0.25 “ TUBE) 1

3 23685043 TUBE, SCAVENGE 0.25 OD 1

4 23709942 VALVE, ORIFICE/CHECK (1.04 mm / 0.041 “) 1

5 24140808 ELBOW, PUSH CONNECT (12mm) (KIT) 1


NOTE:

1. ATTACH CLAMP TO SCAVENGE TUBE (P/N 23685043) BEFORE ASSEMBLING TUBE TO ADAPTER AND ORIFICE.


34/216

34 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Oil Filter Assembly to the Tank.

(Dwg. 23817570H6)

PARTS LIST




3 23935042 FILTER, COOLANT (M27 x 2 - DONALDSON) 1

4 23935836 CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5) 15 SEE LIST SUPPORT, OIL FILTER 1

6 96704416 NUT, HEX FLANGE LOCK SERRATED M8-1.25 2



9 96757703 ELBOW, 90 0.75 TUBE x M27 1

10 96758065 CONNECTOR 0.75 TUBE x M27 1

11 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH 1



524093767 SUPPORT, OIL FILTER (STANDARD)

23935703 SUPPORT, OIL FILTER (FOOD GRADE ONLY)


35/216


36/216

36 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Oil Filter Tube, Oil Line Hoses and Blowdown Hose.

(Dwg. 23817570H8)

PARTS LIST


1 23674112 TUBE, 0.75 HSTCV TO OIL FILTER 1

2 85574242 HOSE, 0.75 ORFS STR x ORFS 90 -12 (22 “ LONG) 1

3 85574366 HOSE, 0.75 “ - 24 “ LONG (ORFS FEMALE STR x ORFS FEMALE ELBOW) 1


37/216

80448095 Rev. B 37

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Ground Strap to Tank Leg.

(Dwg. 23817570H9)

PARTS LIST


1 SEE LIST CABLE, EARTH GROUND 50 “ LONG (10 AWG) 1



Item Part No. Description Where Used

122222863 STRAP, EARTH GROUND 1500 mm LONG VSD

23877160 CABLE, EARTH GROUND 50” LONG FIXED SPEED


38/216

38 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble Isolation Mounts to the Base And Set the Separator Tank in Place.

(Dwg. 23817570H10)

PARTS LIST


1 23388994 MOUNT, ISOLATION (M10 x 0.75 “ LONG STUDS) 3

2 23676489 SPACER, SHIPPING BRACE 3



NOTES:1. INSTALL HAND TIGHT.

2. TORQUE UNTIL ISOLATOR BEGINS TO ROTATE OR A MAXIMUM TORQUE OF 40 Nm / 30 Ft-lbs IS REACHED.

3. TORQUE TAPTITE SCREWS AFTER TIGHTENING ISOLATION MOUNTS.


39/216


40/216


41/216


42/216

42 80448095 Rev. B

SEPARATOR TANK ASSEMBLY DRAWING AND PARTS LISTAssemble the Blowdown Hose to the Inlet Valve.

(Dwg. 23817570H14)

PARTS LIST



43/216


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47/216

80448095 Rev. B 47

STARTER BOX ASSEMBLY DRAWING AND PARTS LISTAssemble User Interface Frame to the Front of the Starter Box Door.

(Dwg. 23920994B5)

PARTS LIST


1 23524879 WASHER, FLAT M6, COPPER 8

2 SEE LIST ASSEMBLY, CONTROLLER 1

3 23829344 SCREW, SELF THREADING M6 x 12 mm LONG 8

4 45657103 FRAME, USER INTERFACE 1

5 95929055 WASHER, LOCK EXTERNAL TOOTH FLAT TYPE A, .25 8

6 96727565 BOLT, HEX FLANGE M6-1 x 10.0 LONG 8



223629512 ASSEMBLY, CONTROLLER (STANDARD)

23711288 ASSEMBLY, CONTROLLER (ENHANCED)


48/216


49/216


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59/216

80448095 Rev. B 59

STARTER BOX FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Back Panel and Grounding Lug to Starter Box.

(Dwg. 23921083B5)

PARTS LIST


1 23468762 LUG, GROUND 1




60/216

60 80448095 Rev. B

STARTER BOX FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Cable Glands to Starter Box.

(Dwg. 23921083B6)

PARTS LIST


1 22501720 GLAND, CABLE M25 x 1.5 2

2 23547763 GLAND, WIRE WITH LOCKING NUT 7



61/216

80448095 Rev. B 61

STARTER BOX FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Cover Panel.

(Dwg. 23921083B7)

PARTS LIST


1 23409139 PANEL, CLEAR STARTER BOX 1

2 23523491 RETAINER, 6mm SCREW 6



62/216

62 80448095 Rev. B

STARTER BOX FIXED SPEED ASSEMBLY DRAWING AND PARTS LISTAssemble Door and Emergency Stop Switch.

(Dwg. 23921083B8)

PARTS LIST


1 22222855 STRAP, GROUND 250mm LONG 1

2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 6

3 23262405 PLATE, EMERGENCY STOP SWITCH 14 23652282 DOOR, STARTER BOX 1

5 23990716 STOP, EMERGENCY 1

6 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS ) 1

7 39186093 PLUG, 6 POSITION 2



10 39242375 PLUG, 10 POSITION 1

11 54719182 CONNECTOR, 2 WAY 1


13 54729520 CONNECTOR, 12 WAY 2

14 93580140 HINGE, PIN 4

15 96703756 NUT, HEX STYLE 1 COARSE THD M4-0.7 4



63/216


64/216


65/216


66/216

66 80448095 Rev. B

STARTER BOX VSD ASSEMBLY DRAWING AND PARTS LISTList, Back Panel Assemblies.

(Dwg. 23921091B5)

PARTS LIST




23701386 ASSEMBLY, BACKPANEL 37-45 kW VSD, 380-480V


67/216

80448095 Rev. B 67

STARTER BOX VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Back Panel to Starter Box.

(Dwg. 23921091B6)

PARTS LIST


1 23468762 LUG, GROUND 1




68/216

68 80448095 Rev. B

STARTER BOX VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Gland Wire and Cable Service Comm.

(Dwg. 23921091B7)

PARTS LIST


1 22501720 GLAND, CABLE M25 x 1.5 2



NOTE: 1. TORQUE FOR WIRE GLANDS IS 2.5NM.


69/216

80448095 Rev. B 69

STARTER BOX VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Cover Panel, Drive, and Line Reactor.

(Dwg. 23921091B8)

PARTS LIST



2 23536964 COVER, ANGLED 1

3 23655335 SHIELD, CLEAR STARTER BOX RIGHT 1

4 23655343 PANEL, DRIVE 1

5 23799034 COVER, LINE REACTOR 1





70/216

70 80448095 Rev. B

STARTER BOX VSD ASSEMBLY DRAWING AND PARTS LISTAssemble Door and Emergency Switch.

(Dwg. 23921091B9)

PARTS LIST


1 22222855 STRAP, GROUND 250mm LONG 1

2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET) 1

3 23262405 PLATE, EMERGENCY STOP SWITCH 64 23517931 SWITCH, EMERGENCY STOP (LATCHING 4N/C) 1

5 23652282 DOOR, STARTER BOX 1

6 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS ) 1




10 39242375 PLUG, 10 POSITION 1



13 54729520 CONNECTOR, 12 WAY 2

14 93580140 HINGE, PIN 4

15 96703756 NUT, HEX STYLE 1 COARSE THD M4-.7 4



71/216

80448095 Rev. B 71

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LISTAssemble Cooling Module Support Legs and Channel.

.

(Dwg. 23816234C2)

PARTS LIST


1 23657281 LEG, COOLER / BLOWER SUPPORT 1

2 23787666 CHANNEL, REAR COOLING MODULE 1

3 23787682 CHANNEL, FRONT (SHORT) COOLING MODULE 1

4 23928146 PLATE, WATER CONNECTION COVER 1




8 96738372 SCREW, HEX HEAD M16-2.00X 25.0 LONG 6



72/216

72 80448095 Rev. B

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LISTAssemble Plenum to the Blower Housing.

(Dwg. 23816234C3)

PARTS LIST


1 23623184 PLENUM, COOLER (AIR COOLED) 1

2 SEE LIST HOUSING, BLOWER 1




223787096 HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104 HOUSING, BLOWER (60 Hz - FIXED SPEED)


73/216


74/216

74 80448095 Rev. B

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LIST

Assemble Blower Motor and Top Motor Cover.

(Dwg. 23816234C4)



3

23688583 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3

23688609 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM

23688617 MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO23688625 MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM

23688633 MOTOR, FAN 1.5 kW 575V/3-PH/60 Hz 4 POLE NEMA PREM

23775356 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23775364 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3

23775372 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO

23889272 MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE


75/216

80448095 Rev. B 75


Assemble Blower Cone to the Housing

(Dwg. 23816234C5)

PARTS LIST


1 23728215 CONE, INLET 500 mm BLOWER 1


3 96745559 WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6 6


76/216


77/216

80448095 Rev. B 77

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LISTAssemble Aftercooler and Cooler Access Covers

(Dwg. 23816234C7)

PARTS LIST


1 23394190 GASKET, SELF GRIPPING A/R


3 23546211 COVER, COOLER ACCESS 2

4 24052789 COOLER, AIR 1





NOTES:

1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED

TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.


78/216

78 80448095 Rev. B

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LISTAssemble Plugs/Sensers to Aftercooler

(Dwg. 23816234C8)

PARTS LIST


1 23522246 SENSOR, TEMPERATURE THERMISTOR (With dryer option only) 1

2 96757000 PLUG, HEX HEAD M12 (no dryer option only) 1

3 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (With dryer option only) 1

4 96759550 ELBOW, PUSH IN G1/4 x 6 mm TUBE (With dryer option only) 1

5 96761432 PLUG, HEX HEAD .25 BSPP (no dryer option only) 1


79/216

80448095 Rev. B 79


Assemble Blower Housing to the Support Rails

(Dwg. 23816234C9)

PARTS LIST


1 96718663 SCREW, HEX HEAD FLANGEM10 x 30.0 LONG 4


80/216

80 80448095 Rev. B

COOLING AIR COOLED ASSEMBLY DRAWING AND PARTS LISTAssemble MPCV, Cooler Hoses and Fan Motor Cable to Separator Tank

(Dwg. 23816234C10)

PARTS LIST


1 23388135 VALVE, MIN. PRESS. CHECK DN38 OUTLET & DN 51 INLET 1

2 85574242 HOSE, 0.75 “ - 22 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW) 1

3 85574309 HOSE, 0.75 “ - 32 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW) 1

4 85576643 HOSE, 1.5 x ISO 6162 STR x ISO6162 90 -24 (34 “ LONG) 1

5 95973434 FLANGE CLAMP, SPLITHALF 2.00 NOMINAL 2

6 95987970 O-RING, STANDARD -225 1.875ID x 0.125 WIDTH 2

7 95987988 O-RING, STANDARD -228 2.250ID x 0.125 WIDTH 1




11 96955166 FLANGE CLAMP, SPLIT HALF 1.50 NOMINAL 4


81/216

80448095 Rev. B 81

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Cooling Module Support Legs

(Dwg. 23717192D2)

PARTS LIST



2 23787666 CHANNEL, REAR COOLING MODULE 1

3 23787682 CHANNEL, FRONT (SHORT) COOLING MODULE 1






82/216

82 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LIST

Assemble Plenum to the Blower Housing

(Dwg. 23717192D3)

PARTS LIST


1 23623184 PLENUM, COOLER (AIR COOLED) 1

2 SEE LIST HOUSING, BLOWER 1




223787096 HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104 HOUSING, BLOWER (60 Hz - FIXED SPEED)


83/216

80448095 Rev. B 83

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Blower Motor and Top Motor Cover

(Dwg. 23717192D4)

PARTS LIST


1 22501720 GLAND, CABLE M25 X1.5 1

2 23532039 CABLE, ASSEMBLY 14 AWG x 1700mm FAN MOTOR 1

3 SEE BOM MOTOR, FAN 1.5 kW 400V/3-PH/50Hz TEFC 4 POLE IE3 1

4 SEE LIST BLOWER 1

5 SEE LIST COVER, BLOWER HOUSING 1






423762107 BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)

23762099 BLOWER, 500 x 120 (60 Hz - FIXED SPEED)

523787435 COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)

23791726 COVER, BLOWER HOUSING (60 Hz - FS)


84/216


85/216

80448095 Rev. B 85

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Blower Cone to the Housing

(Dwg. 23717192D5)

PARTS LIST


1 23728215 CONE, INLET 500 mm BLOWER 1




86/216

86 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Oil Cooler to the Blower Housing / Plenum Assembly

(Dwg. 23717192D6)

PARTS LIST




3 96704309 FILTER, COOLANT (M27 x 2 - DONALDSON) 4

4 96704812 CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5) 8

5 96714399 SUPPORT, OIL FILTER 4




NOTES:1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE

LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.3. SENSOR P/N 23522238 & ORING P/N 96759295 ARE USED ON VSD UNITS ONLY.


87/216

80448095 Rev. B 87

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Aftercooler and Cooler Access Covers

(Dwg. 23717192D7)

PARTS LIST


1 23394190 GASKET, SELF GRIPPING A/R


3 23546211 COVER, COOLER ACCESS 2

4 24052789 COOLER, AIR (CRN/PED) 1





NOTES:1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE

BLOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.2. ASSEMBLE COVERS P/N 23546211 AFTER THE COOLERS HAVE BEEN SECURED.


88/216

88 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Plugs/Sensers to Aftercooler

(Dwg. 23717192D8)

PARTS LIST


1 23522246 SENSOR, TEMPERATURE THERMISTOR (FS AND VSD DRYER OPTION ONLY) 1

2 96757000 PLUG, HEX HEAD M12 (FS AND VSD NO DRYER OPTION ONLY) 1

3 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (FS AND VSD DRYER OPTION ONLY) 1

4 96759550 ELBOW, PUSH ING 1/4 x 6 mm TUBE (FS AND VSD DRYER OPTION ONLY) 1

5 96761432 PLUG, HEX HEAD 0.25 BSPP (FS AND VSD NO DRYER OPTION ONLY) 1


89/216

80448095 Rev. B 89

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Blower Housing to the Support Rails

(Dwg.23717192D9)

PARTS LIST



NOTE: 1. HAND TIGHTEN THE FIRST NUT AS MUCH AS POSSIBLE. THEN TIGHTEN SECOND NUT WITH A WRENCH.


90/216

90 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Fittings to the ERS Cooler

(Dwg. 23717192D10)

PARTS LIST


1 23690779 COOLER, OIL WATER-COOLED 1

2 95953337 ELBOW, 1.00 TUBE x 1.00 NPT 2

3 96757000 PLUG, HEX HEAD M12 1



91/216

80448095 Rev. B 91

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble ERS Cooler and Water Inlet / Outlet Plate to the Base

(Dwg. 23717192D11)

PARTS LIST


1 23690787 BRACKET, OIL COOLER MOUNTING WATER-COOLED 1

2 23694623 TUBE, WATER IN (ERS) 1

3 23698491 PLATE, COUPLING ST. STL. ERS 1

4 23901531 TUBE, WATER OUT (ERS) 1

5 39183314 ADAPTER, 1.00 NPT MALE TO 1.00 JIS/BSPT FEMALE 2


7 95924940 ELBOW, 1.00 TUBE x 1.0 TUBE 2

8 95973046 CONNECTOR, 1.00 TUBE x 1.00 NPT 2



11 96742689 BOLT, HEX FLANGE M6-1.00 x 16.0 LONG 4

NOTE:1. ADAPTERS ARE ONLY USED FOR BSPT CUSTOMER CONNECTION OPTION.


92/216

92 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Water Inlet and Outlet Hoses

(Dwg. 23717192D12)

PARTS LIST


1 23694813 CLAMP, 1.0 “ TUBE 2

2 23901549 TUBE, WATER-IN, OIL COOLER 1

3 85561025 HOSE, HYD (-16) STR JIC x STR JIC (26 “ LONG) 1





93/216

80448095 Rev. B 93

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble ERS Thermal Valve to the Oil Cooler

(Dwg. 23717192D13)

PARTS LIST


1 23615090 VALVE, TEMPERATURE CONTROL 135F, M33 x 2 PORTS PER ISO 6149-1 1

2 23690811 TUBE, COMMON WATER PIPING 1

3 96757703 ELBOW, 90 .75 TUBE x M27 2

4 96758073 CONNECTOR .75 TUBE x M33 1

5 96758412 TEE, 0.75 0.75 x M27 x 0.75 1

6 96763909 REDUCER/EXPANDER, M33 x 2 x M27 x 2 2


94/216

94 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble ERS Piping to the ERS Coolers

(Dwg. 23717192D14)

PARTS LIST


1 23886310 TUBE, TCV TO COOLER 1

2 85574309 HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (32 “ LONG) 1


95/216

80448095 Rev. B 95

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Hose Runs to the HSTCV and the Fan Motor Cable to the Starter Box

(Dwg. 23717192D15)

PARTS LIST





96/216

96 80448095 Rev. B

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssmble MPCV to the Separator Tank

(Dwg. 23717192D16)

PARTS LIST


1 23388135 VALVE, MIN. PRESS. CHECK DN 38 OUTLET & DN 51 INLET 1





97/216

80448095 Rev. B 97

COOLING AIR COOLED WITH ERS ASSEMBLY DRAWING AND PARTS LISTAssemble Hose from the MPCV to the Aftercooler

(Dwg.23717192D17)

PARTS LIST


1 85576643 DRIVE, HPM 1

2 95987970 STARTER BOX 2




98/216

98 80448095 Rev. B

CUSTOMER CONNECTION NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Tube to Moisture Separator and Customer Connection

(Dwg. 23811847B2)

PARTS LIST



2 23900657 SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 “ NPT) 1

3 SEE LIST CONNECTION, CUSTOMER 1

4 23989320 TUBE, AFTER-COOLER TO M/S 1

5 85566313 CLAMP, FILTER - SIZE L4-M1 2

6 96759634 CONNECTOR, PUSH IN G1/4 x 6 mm TUBE 1



3

23987977 CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985 CONNECTION, CUSTOMER DN38 x 1.5 BSPT23987993 CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)


99/216

80448095 Rev. B 99

CUSTOMER CONNECTION NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Tube to Customer Connection (No Moisture Separator Option)

(Dwg. 23811847B3)

PARTS LIST



2 SEE LIST CONNECTION, CUSTOMER 1

3 23989338 TUBE, AFTER-COOLER TO PACKAGE AIR DISCHARGE MANIFOLD 1

4 85566313 CLAMP, FILTER - SIZE L4-M1 1

5 96759634 CONNECTOR, PUSHING 1/4 x 6 mm TUBE 1



2

23987977 CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985 CONNECTION, CUSTOMER DN38 x 1.5 BSPT

23987993 CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)


100/216

100 80448095 Rev. B

CUSTOMER CONNECTION NO DRYER ASSEMBLY DRAWING AND PARTS LIST

Assemble to Enclosure Right Vertical Support And Cooler

(Dwg. 23811847B4)

PARTS LIST


1 23798499 SUPPORT, CUSTOMER CONNECTION 1







101/216

80448095 Rev. B 101

CUSTOMER CONNECTION NO DRYER ASSEMBLY DRAWING AND PARTS LIST

Assemble Package Discharge Relief Valve. (GB - Air Cooled & ERS)

(Dwg. 23811847B5)

PARTS LIST


1 SEE LIST VALVE, PRESSURE RELIEF 1



1

23443807 VALVE, PRESSURE RELIEF 8.5 BAR GB M16


23443823 VALVE, PRESSURE RELIEF 11 BAR GB M16



102/216


103/216

80448095 Rev. B 103

CUSTOMER CONNECTION W/DRYER ASSEMBLY DRAWING AND PARTS LIST

Assemble Dryer and Foam.

Dwg. 23811524B3)

PARTS LIST


1 SEE LIST DRYER, INTEGRATED 1

2 23878416 FOAM, DRYER (BOTTOM) 1

3 23878424 FOAM, DRYER (LEFT / RIGHT SIDE) 2

4 23992654 BRACKET, DRYER SUPPORT 2





123836208 DRYER, INTEGRATED R404a 460/3/60

23876824 DRYER, INTEGRATED R404a 400/3/50


104/216


105/216

80448095 Rev. B 105

CUSTOMER CONNECTION W/DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble the Customer Connection Tube Assembly to Dryer

(Dwg. 23811524B5)

PARTS LIST


1 23798499 SUPPORT, CUSTOMER CONNECTION 1



4 96761069 ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END 1


106/216


107/216

80448095 Rev. B 107

CUSTOMER CONNECTION W/DRYER ASSEMBLY DRAWING AND PARTS LIST

Assemble to Dryer and Cooler

(Dwg. 23811524B7)

PARTS LIST


1 95987970 O-RING, STANDARD -225 1.875 ID x .125 WIDTH 1


3 96761069 ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END 1



108/216

108 80448095 Rev. B

CUSTOMER CONNECTION W/DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Package Discharge Relief Valve. (GB Air Cooled & ERS)

(Dwg. 23811524B8)

PARTS LIST


1 SEE LIST PACKAGE DISCHARGE RELIEF VALVE 1



1



23443823 VALVE, PRESSURE RELIEF 11 BAR GB M16



109/216

80448095 Rev. B 109

AIR FILTER ASSEMBLY DRAWING AND PARTS LISTAssemble Fiter Support.(Fixed Speed)

(Dwg. 23809403E2)

PARTS LIST


1 23975857 BRACKET, AIR FILTER (STANDARD) 1



110/216

110 80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LISTAssemble Air Filter. (Fixed Speed)

(Dwg. 23809403E3)

PARTS LIST


1 23676448 FILTER, AIR STANDARD (MANN+HUMMEL) 1



111/216

80448095 Rev. B 111

AIR FILTER ASSEMBLY DRAWING AND PARTS LISTAssemble Hose Filter from Air Filter to Inlet Valve. (Fixed Speed)

(Dwg. 23809403E4)

PARTS LIST


1 23976772 HOSE, AIR FILTER TO INLET VALVE (STANDARD) 1

2 39110556 CLAMP, WORM SCREW 4.25 “ - 6.00 “ 1

3 39123013 CLAMP, WORM 1


112/216

112 80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LISTAssemble Air Filter Support. (High Dust & Standard VSD)

(Dwg. 23809403E5)

PARTS LIST


1 23975808 BRACKET, AIR FILTER (HIGH DUST) 1



113/216

80448095 Rev. B 113

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST

Assemble Air Filter. (High Dust & Standard VSD)

(Dwg. 23809403E6)

PARTS LIST


1 SEE LIST FILTER, AIR (MANN+HUMMEL ) 1




123676463 FILTER, HI-DUST

23676448 FILTER, STANDARD


114/216

114 80448095 Rev. B

AIR FILTER ASSEMBLY DRAWING AND PARTS LIST

Assemble Air Filter Support. (High Dust & Standard VSD)

. 23809403E7)

PARTS LIST


1 23970965 HOSE, AIR FILTER TO INLET VALVE (HIGH DUST) 1

2 39110556 CLAMP, WORM SCREW 4.25 “ - 6.00 “ 1

3 39123013 CLAMP, WORM 1


115/216

80448095 Rev. B 115

ENCLOSURE ASSEMBLY DRAWING AND PARTS LISTAssemble Base.

(Dwg. 23921000B2)

PARTS LIST


1 23510894 PLUG, 0.50 “ BSPT 3

2 SEE LIST BASE, 37-45 kW 1

3 39480470 COVER, FORKLIFT COVER 4




223975303 BASE, 37-45 kW (STANDARD)

23975311 BASE, 37-45 kW (CONTAINMENT)


116/216

116 80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LIST

Assemble Vertical Support and Corner Panels.

(Dwg. 23921000B3)

PARTS LIST


1 23788649 ASSEMBLY, RIGHT FRONT CORNER (WITH FOAM) 1

2 23788748 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 1

3 23788763 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) 1

4 23788797 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) 1



117/216

80448095 Rev. B 117

ENCLOSURE ASSEMBLY DRAWING AND PARTS LISTAssemble Top Supports.

(Dwg. 23921000B4)

PARTS LIST


1 23789431 ANGLE, FRONT ENCLOSURE FRAME 1

2 23789449 ANGLE, REAR ENCLOSURE FRAME 1



118/216

118 80448095 Rev. B

ENCLOSURE ASSEMBLY DRAWING AND PARTS LISTAssemble Top Panels.

(Dwg. 23921000B5)

PARTS LIST


1 23789217 ASSEMBLY, TOP RIGHT (PANEL W/ FOAM) 1

2 SEE LIST ASSEMBLY, TOP LEFT EXHAUST PANEL 1


4 54699368 SCREW, HEX HEAD M6 x 35 ZINC W/PL WASHER 15



223827330 ASSEMBLY, TOP LEFT EXHAUST PANEL (WITH DRYER)

23789316 ASSEMBLY, TOP LEFT EXHAUST PANEL (NO DRYER)


119/216

80448095 Rev. B 119

ENCLOSURE ASSEMBLY DRAWING AND PARTS LISTAssemble Front Door.

(Dwg. 23921000B6)

PARTS LIST


1 22159842 HINGE, PIN HALF 2


3 23788938 ASSEMBLY, FRONT DOOR (WITH FOAM) 1

4 93580140 HINGE, PIN 2



120/216


121/216

80448095 Rev. B 121

ENCLOSURE ASSEMBLY DRAWING AND PARTS LISTAssemble Right Side Door.

(Dwg. 23921000B8

PARTS LIST


1 22159842 HINGE, PIN HALF 2


3 23788615 ASSEMBLY, COMMON DOOR (WITH FOAM) 1

4 93580140 HINGE, PIN 2



122/216

122 80448095 Rev. B

OUTDOOR MODIFICATION ASSEMBLY DRAWING AND PARTS LISTAssemble Odm Exhaust Hood Chute..

(Dwg. 23921018A2)

PARTS LIST


1 23907447 CHUTE, ODM EXHAUST HOOD 1

2 35140409 SEAL, RUBBER STRIP 1/4 THK x 3/4 W A/R



123/216

80448095 Rev. B 123

PREFILTER STANDARD ASSEMBLY DRAWING AND PARTS LISTAssemble Package Intake Door. (No Dryer)

(Dwg. 23814692C2)

PARTS LIST


1 22159842 HINGE, DOOR PIN BOLT ON 2


3 23799182 PAD, PRE-FILTER (10 x 490 x 494) 1

4 23799208 GRILL, INTAKE 1

5 24130353 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD) 1

6 93580140 PIN, HINGE 2






324130353 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)

24130429 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (ODM)


124/216


125/216


126/216

126 80448095 Rev. B

PREFILTER HIGH DUST NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Air Filters.

(Dwg. 23814718B3)

PARTS LIST


1 23517519 TAB, FILTER PANEL 8

2 23909211 ANGLE, PRE-FILTER 1

3 23909229 FILTER, PANEL AIR 2


5 96742689 BOLT, HEX FLANGE M6-1.00 x 16.0 LONG 8


127/216


128/216

128 80448095 Rev. B

PREFILTER HIGH DUST NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Left End Panel.

(Dwg. 23814718B5)

PARTS LIST


1 23909278 ASSEMBLY, LEFT END PANEL (WITH FOAM) 1



129/216

80448095 Rev. B 129

PREFILTER HIGH DUST W/DRYERASSEMBLY DRAWING AND PARTS LISTAssemble Pre-filter Panels And Air Block Panel.

(Dwg. 23921026A2)

PARTS LIST


1 23909179 ASSEMBLY, BOTTOM PANEL (WITH FOAM) 1

2 23909203 ASSEMBLY, TOP PANEL (WITH FOAM) 1

3 23923097 ASSEMBLY, SIDE PANEL (WITH FOAM) 2

4 23923956 ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER) 1

5 23924145 PANEL, AIR BLOCK 1



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132 80448095 Rev. B

CONDENSATE STANDARD NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Condensate Plate and Connectors.

(Dwg. 23813769B2)

PARTS LIST


1 22219026 CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD 1

2 23587082 PLATE, CONDENSATE STANDARD (NO DRYER) 1


4 95916011 NIPPLE, 0.375 NPTF x 0.25 NPTF 1


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80448095 Rev. B 133

CONDENSATE STANDARD NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Solenoid Valve, Cable Assembly and Nylon Tube.

(Dwg. 23813769B3)

PARTS LIST


1 23452287 COUPLING, 0.50 BSPP 1

2 23452311 TUBE, NYLON 10mm OD BLUE A/R

3 23532104 CABLE ASSEMBLY, 9SV 1

4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP “, 0.25 NPT OUT 1

5 96766001 CONNECTOR, PUSH IN G1/2 x 10 MM TUBE 2


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134 80448095 Rev. B

CONDENSATE STANDARD DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Condensate Plate and Connectors.

(Dwg. 23814700B2)

PARTS LIST


1 22219026 CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD 3

2 23452287 COUPLING, 0.50 BSPP 1

3 23587090 PLATE, CONDENSATE STANDARD (WITH DRYER) 1

4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT 1


6 95916011 NIPPLE, 0.375 NPTF x 0.25 NPTF 1

7 96762125 CONNECTOR, PUSH IN R3/8 x 10 mm TUBE 2

8 96766001 CONNECTOR, PUSH IN G1/2 x 10 mm TUBE 1


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136 80448095 Rev. B

CONDENSATE STANDARD DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Solenoid Valve, Cable Assembly and Nylon Tube to Filter and Moisture Separator.

(Dwg. 23814700B4)

PARTS LIST


1 23452311 TUBE, CONDENSATE 10 mm OD BLUE A/R

2 23452311 TUBE, CONDENSATE 10 mm OD BLUE A/R

3 23532104 CABLE ASSEMBLY, 9SV 2

4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT 2

5 96761952 CONNECTOR, PUSH IN R1/4 x 10 mm TUBE 2


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138 80448095 Rev. B

CONDENSATE NO LOSS NO DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble No-loss Drain Valve and Nylon Tube.

(Dwg. 23921034C3)

PARTS LIST


1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE 1

2 23434848 VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP 1

3 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R

4 95220844 CLAMP, HOSE WORM DRIVE STAINLESS STEEL 2

5 95952990 COUPLING, STANDARD 0.25 NPT x 1.13 LONG 1

6 96760939 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16 mm TUBE END 1

7 96766654 CONNECTOR, 0.62 ORFS SW x .50 BSPPED SS 1


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80448095 Rev. B 139

CONDENSATE NO LOSS DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble Condensate Plate and Connectors.

(Dwg. 23921042B2)

PARTS LIST


1 22219026 CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD 3

2 23587090 PLATE, CONDENSATE STANDARD (WITH DRYER) 1

3 39311329 FITTING, BARBED 1/2” HOSE x 3/8” NPT 3



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140 80448095 Rev. B

CONDENSATE NO LOSS DRYER ASSEMBLY DRAWING AND PARTS LIST

Assemble No-loss Drain Valve to Dryer.

(Dwg. 23921042B3)

PARTS LIST


1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE 1


3 23696537 TUBE, 0.75 SS CONDENSATE MOIST SEP TO VALVE 1

4 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R



7 96760962 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 12 ORFS, 18, 20 mm TUBE END 1

8 96761697 CONNECTOR, 18, 19, 20 mm TUBE ORFS x 1/2-14 BSPP-ED 1


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80448095 Rev. B 141

CONDENSATE NO LOSS DRYER ASSEMBLY DRAWING AND PARTS LISTAssemble No-loss Drain Valve to Moisture Separator and Filter.

(Dwg. 23921042B4)

PARTS LIST


1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x .50 HOSE 1


3 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R

4 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R

5 39311311 FITTING, BARBED 1/4” NPT x 1/2” HOSE 1



8 96760939 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16mm TUBE END 2

9 96766654 CONNECTOR, 0.62 ORFS SW x 0.50 BSPPED SS 2


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142 80448095 Rev. B

CONDENSATE NO M/S ASSEMBLY DRAWING AND PARTS LISTAssemble Condensate Plate Cover.

(Dwg. 23924376B2)

PARTS LIST


1 23724602 PLATE, CONDENSATE COVER (NO M/S) 1



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144 80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT ON/OFF Only)

(Dwg. 23921059C3)

PARTS LIST


1 23452303 TUBE, NYLON 6 mm OD BLUE A/R

2 23702954 PLUG, 6 mm (PUSH TO CONNECT) 1

NOTES:

ROUTE THE NYLON TUBE UNDER THE BASE AND DOWN THE SEPARATOR TANK AS SHOWN.DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.


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80448095 Rev. B 145

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT Modulation Only)

(Dwg. 23921059C4)

PARTS LIST



2 23828882 VALVE, CHECK 0.25” BSPP FEMALE x 6MM TUBE 1

3 23868276 ORIFICE FITTING, DIA. 0.33 mm x 1/4” BSPP MALE 1

4 96759766 TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE 1


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150 80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)

(Dwg. 23921059C9)

PARTS LIST


NOTES:ROUTE THE CABLES AS SHOWN.DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.


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80448095 Rev. B 151

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).

(Dwg. 23921059C10)

PARTS LIST


NOTES:

ROUTE THE CABLES AS SHOWN.DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.


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152 80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Pressure Sensor Differential Tubing Before the M/S & Filter (7APT - Dryer)

(Dwg. 23921059C11)

PARTS LIST



NOTES:

ROUTE THE NYLON TUBE AS SHOWN.DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.


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154/216

154 80448095 Rev. B

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Condensate Valve Cable to the Starter Box (9SV - No Dryer Standard Shown)

(Dwg. 23921059C13)

PARTS LIST


1 SEE LIST CABLE ASSEMBLY, 9SV 1



123532104 CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753 CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES:

1. ROUTE THE CABLE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.3. FOR NO MOISTURE SEPARATOR OPTION PLUG GLAND WITH PLUG P/N 39155353.


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80448095 Rev. B 155

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LISTRoute Condensate Valve Cables to the Starter Box (9SV, 10SV & 11SV - Dryer Option Standard Shown)

(Dwg. 23921059C14)

PARTS LIST


1 SEE LIST CABLE ASSEMBLY, 9SV 1



123532104 CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753 CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES:

1. ROUTE THE CABLES, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEENROUTED.

2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.


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80448095 Rev. B 157

CONTROLS ON/OFF & MODULATION ASSEMBLY DRAWING AND PARTS LIST

Route Cables from the Dryer to the Starter Box (Dryer Packages Only)

(Dwg. 23921059C16)

PARTS LIST



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80448095 Rev. B 165

CONTROLS VSD ASSEMBLY DRAWING AND PARTS LIST

Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).

(Dwg. 23921067B8)

PARTS LIST


NOTES:

ROUTE THE CABLES AS SHOWN.DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.


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182 80448095 Rev. B

PORO ASSEMBLY DRAWING AND PARTS LIST

Assemble Poro Decal to the Bezel on Starter Box.

(Dwg. 24118580A4)

PARTS LIST


1 23550171 DECAL, PORO 1


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186 80448095 Rev. B

DECAL ASSEMBLY DRAWING AND PARTS LIST

Assemble Decals on the Inside of the Fixed Speed Starter Box. (Fixed Speed)

(Dwg. 24119836C3)

PARTS LIST


1 SEE LIST DECAL, WARNING HAZARDOUS VOLTAGE 2



132343568 LANGUAGE DECAL

92930593 ISO DECAL


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190 80448095 Rev. B


Assemble Decals to the Airend, Blower Housing, Blower Motor & Cooler.

(Dwg. 24119836C7)

PARTS LIST


1 SEE LIST DECAL, WARNING EXPOSED FAN 1

2 SEE LIST DECAL, WARNING HOT SURFACE 2

3 93165983 DECAL, ROTATION 1




93165959 ISO DECAL


92867530 ISO DECAL


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80448095 Rev. B 193


Assemble Motor Rotation Decal and Shipping Tag to Motor (Fixed Speed)

(Dwg. 24119836C10)

PARTS LIST


1 23551559 TAG, SHIPPING BRACE 1

2 93165983 DECAL, ROTATION 1


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80448095 Rev. B 195


Assemble Decal to VSD Motor Conduit Pad & Shipping Tag. (VSD)

(Dwg. 24119836C12)

PARTS LIST


1 23551559 TAG, SHIPPING BRACE 1

2 SEE LIST DECAL, WARNING HAZARDOUS VOLTAGE 1




92930593 ISO DECAL


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80448095 Rev. B 197

DRYER SERVICE ASSEMBLY DRAWING AND PARTS LIST

Assemble Pressure Switchs and Capillary Tube.

(Dwg. 24137200A3)

PARTS LIST


1 SEE LIST SWITCH, FAN CONTROL 1

2 SEE LIST SWITCH, HIGH PRESSURE 1


Item Part No. Description Where Used

1 18301622 SWITCH, PRESSURE FAN460/3/60, 400/3/50

380/3/60, 230/3/60

2 18301630 SWITCH, PRESSURE460/3/60, 400/3/50

380/3/60, 230/3/60

3

23670805 TUBE, CAPILLARY ID 2.0 x 2100 LG. 460/3/60

24153405 CAPILLARY TUBE, Di 2 x 3... 380/3/60, 230/3/60

23682008 TUBE, CAPILLARY ID 1.8 x 1950 LG. 400/3/50


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80448095 Rev. B 205

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST

Assemble 230V 60 Hz Freeze Protection Specific Components Inside of the Starter Box

(Dwg. 24133829A4)

PARTS LIST


1 23580004 BLOCK, FUSE 30A, 600V, 3-POLE 1

2 23833643 FUSE, TIME DELAY, CLASS CC 20A, 600V, 200KAIC 3

3 95986097 TERMINAL, RING TONGUE 16-14 WIRE - NO. 10 12


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210 80448095 Rev. B

FROST/FREEZE PROTECTION ASSEMBLY DRAWING AND PARTS LIST

Assemble 230 Volt Transformer (230 Volt 60 Hertz only)

(Dwg. 24133829A9)

PARTS LIST


1 23831597 CHANNEL, DRYER SUPPORT 1

2 23847239 TRANSFORMER, 6 KVA 230V/3PH/60HZ 1

3 24096000 SUPPORT, TRANSFORMER 575V 1

4 39132279 CONDUIT, 0.75 “ UL SEALTITE 300


6 95318457 ELBOW, INSULATED THROAT 0.75 NPT X0.75 CONDUIT 1

7 95359295 CONNECTOR, INSULATED THROAT 0.75 NPT x 0.75 CONDUIT 1




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ingersoll-rand r37-45 - manual de pecas

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