injection moulding protection system controller
DESCRIPTION
Machine controller systemTRANSCRIPT
7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER
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INJECTION MOULDING PROTECTION
SYSTEM CONTROLLER
YOGAVINOOTHON A/L VATHIVELLU
BEKC
B011210246
SUPERVISOR : DR. AHMAD ZAKI BIN HJ SHUKOR
PANEL 1: DR.MARIAM BINTI MD GHAZALY
PANEL 2: PN NUR MAISARAH BT MOHD SOBRAN
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MOTIVATION
P!"#$%" $" !& $'()*#!&# ++'+&# #) ,-,$" )-* $,+.
A& $&+%#$)& ')-$& '!%$&+ (*)-%+" (!"#$% %)'()&+&#".
C$+* *+')+" +!# ,*)' #+ $3-$ $% (*)-%+" $& #+
')-$& (!*#.
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PROBLEM STATEMENT
5+& #+ +!#+* $" ),, #+ )*7+*" ,)*+# #) #-*& ),, #+ %$+*
!& #$" %!-"+" #+ ++%#*$%$#8 9$ #) $&%*+!"+.
I, #+ %$+* )+"&# "-((8 %)) !#+* #) #+ '!%$&+ #+
')-$& $ 9+ !,,+%#+ !& $ $&%-* $ %)"# #) *+(!%+ $#.
5+& "8"#+' !+ (*)9+' !& "#)( #+ )*7+*" -&!9+ #)
+#+*'$&+ +#+* '!%$&+ $" )*7$& )* &)#. T$" $ %!-"+#+ !$8 (*)-%#$)& #) *+-%+.
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OBJECTIVE
T) +"$& ! "8"#+' #!# $ '!7+ #+ :
• H+!#+* "#)( +& #+ !#+* &)# %)) +&)- )* #+ !#+*
"#)(" ,)$& #) #+ '!%$&+• S+& !& +'!$ !+*# #) ')9$+ ()&+ $, #+ +!#+* "#)(
)(+*!#$&.
• C$+* #) "-# )& !,#+* 2 '$&-#+" #+ +!#+* $" ),,.
• B8(!"" "8"#+' #!# $ '!7+ ! "8"#+' #) *-& !" -"-! $,#$" &+ "8"#+' !+ (*)9+'.
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SCOPE
A(($+ !# $&+%#$)& "+%#$)& $& #+ %)'(!&8
A(($+ 9+#++& #+ %$+* !& ')-&$& '!%$&+
R+3-$*+ 1; 1 '+#+* #) 9+ ,$;+ )& #+ !
A < (!"+ "-((8 ,)* #+ %$+* !& ,)* #+ +!#+*
A "'!*#()&+ #) *+%+$+ #+ +'!$ !+*# ,*)' #+ "8"#+'
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PROJECT BACKGROUND
I&+%#$)& M)-$& P*)#+%#$)& S8"#+' C)&#*)+* $" ! "8"#+' #!#
%)&#*)" #+ +!#+* !& #+ %$+* #) (*)#+%# #+ $&+%#$)& ')-$&
'!%$&+.
I, &) !#+* ,) +#+%#+ +!#+* $ #-*&+ ),,.
I, #+ #+'(+*!#-*+ ), #+ !#+* $" )# #+ +!#+* $ #-*&+ ),,.
T$" "8"#+' %)&#*) #+ %$+* 98 "-##$& $# )& $, #+ +!#+* $"
),, ,)* ')*+ #!& #) '$&-#+".
I, #+ "8"#+' "-#" )& #+ +!#+* #+ A*-$&) "8"#+' $ "+& !&
+'!$ #) #+ +&$&++*".
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VIDEO O= THE PROJECT OVERVIE5
Playhere
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LITERATURE REVIE5
T!9+ %)'(!*$")&
), #+ )-*&!
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T!9+ %)'(!*$")&
), #+ )-*&!
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LITERATURE REVIE5
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=IRST OBJECTIVE
C+%7 '!&-!8 #+ %$+* !& +!#+* $& ))
%)&$#$)&.
T+ +!#+* !& #+ %$+* !+ #) 9+ #-*& )& 98
'!&-!8 9-# )&8 #+ %$+* $ 9+ )(+*!#+.
T+ %$+* $ )(+*!#+ ,)* )&8 2 '$&-#+" !& $&
#!# -*!#$)& #+ ,) "$#% !& #+ #+*')"#!#
$ #-*& )&.
T$" $ '!7+ #+ +!#+* #) #-*& )& !& )(+*!#+
!" &)*'!.
I, #+ ,) "$#% )+" &)# +#+%# #+ !#+* ,)
)* #+ #+*')"#!# )+" &)# "+&"+ #+ "+#
#+'(+*!#-*+ #+ +!#+* $ ),, !& $ "+&# !&
+'!$ #) #+ +&$&++*".10
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HARD5ARE =OR
=IRST OBJECTIVE
THERMOSTAT
ARDUINO AND ETHERNET SHIELD
=LO5 S5ITCH
CONTACTOR
THERMOCOUPLE
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SECOND OBJECTIVE =LO5
CHART
T$" "8"#+' $ )(+*!#+ )&8 $, #+ (*)#+%#$)&
"8"#+' !+ (*)9+'.
I, #+ "8"#+' !+ (*)9+' #+ (*)#+%#$)&
")- 9+ ),, 98 '!&-!8.
A,#+* #$" (*)%+"" #+ %$+* $
!-#)'!#$%!8 )& ,)* 2 '$&-#+" !& #$" 98(!""
"8"#+' ")- 9+ )& 98 '!&-!8.
A,#+* #$" (*)%+"" #+ %$+* !& #+ +!#+* $
)(+*!#+ $#)-# #+ (*)#+%#$)& "8"#+' -&#$ #+
(*)#+%#$)& "8"#+' $" 9++& *+(!$*+.
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HARD5ARE =OR SECOND
OBJECTIVE
T$'$& R+!8C$*%-$# B*+!7+*
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MAIN CIRCUIT
T+ '!$& ()+* "-((8 $" %)&&+%#+ #)
#+ %)&#!%#)* !& #) #+ 98(!"" MCB.
C)&&+%# #+ "-((8 ,*)' #+ %)&#!%#)*!& #+ 98(!"" MCB #) #+ '!%$&+.
T+ &+-#*! (!*# $" #!7+& $*+%# ,*)' #+
'!$& &+-#*! !& %)&&+%#+ #) #+.
T+ '!$& %$*%-$# $" ,-8 %)&&+%#+.
H+!#+* M!$&
S-((8
C$+* M!$&
S-((8
H+!#+*" C$+* 14
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CONTROLLED CIRCUIT
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PRELIMINARY SIMULATION
RESULT
NORMAL O== CONDITION16
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NORMAL ON CONDITION17
PRELIMINARY SIMULATION
RESULT
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MAL=UNCTION O= =LO5 S5ITCH
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PRELIMINARY SIMULATION
RESULT
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A=TER 2 MINUTES O= =LO5 S5ITCH MAL=UNCTION
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PRELIMINARY SIMULATION
RESULT
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MAL=UNCTION O= THERMOSTAT
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PRELIMINARY SIMULATION
RESULT
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A=TER 2 MINUTES O= THERMOSTAT MAL=UNCTION
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PRELIMINARY SIMULATION
RESULT
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PRELIMINARY HARD5ARE
DRA5ING
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CONCLUSION AND
=UTURE 5ORK
• A" ! %)&%-"$)& 9)# 1"# !& 2&/ )9+%#$+ "$'-!#$)& 9++&
%!**$+ )-# $& #$" =YP 1.
• T+ !&!8"$" ,)* #+ +;(+%#+ +**)* !*+ $"%-""+.
• T+ #!"7 #!# $ 9+ %!**$+ )-# $& =YP 2 $" #) %*+!#+ ! ,-
!*!*+ "8"#+'.
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RE=ERENCES
1> O8+#-&$ ?D++)('+&# ), "'! $&+%#$)& ')-$& '!%$&+ ,)* ,)*'$& "'! (!"#$% !*#$%+" ,)* "'!@"%!+ $&-"#*$+" J)-*&! ), E&$&++*$& S%$+&%+ !& T+%&))8 2010>.
2> H$'!&"- A*)*! D$*+&*! P*!#!( S$& !& S-&$ K-'!* ?P!*!'+#*$% +,,+%# -*$& (!"#$% $&+%#$)&
')-$& (*)%+"" )& ()8(*)(8+&+ '!#+*$! I&#+*&!#$)&! J)-*&! ), S%$+&%+ T+%&))8 M!&!+'+&#
201>.
<> N$7 M$!'- M+!# S!*- K!'!*-$& !& A9- R!$' O#'!& ?M)+$& !& !&!8"$" ), $&+%#$)&
')-$& (*)%+"" (!*!'+#+*" ,)* (!"#$% +!* $&-"#*8 !(($%!#$)&.
FO&$&+.A!$!9+:##(://.$&!$.%)'/)-*&!"/$"*&/201<4> J-$ M$& L$!& !& P+$ J+& 5!&?S+,@+!*&$& %)&#*) ,)* $&+%#$)& ')-$& 9!"+ )& &+-*! &+#)*7"
)(#$'$!#$)& J)-*&! ), I&+%#$)& M)$& T+%&))8 2002>.
> R!"$ A.Y!! S.V. J)"$ N.K.K!'9+ ?R+%+&# M+#)" ,)* O(#$'$!#$)& ), P!"#$% I&+%#$)& M)$&
P*)%+"" I&#+*&!#$)&! J)-*&! ), S%$+&#$,$% !& E&$&++*$& R+"+!*% 2012>.
6> B.H M$& ?A "#-8 )& 3-!$#8 ')&$#)*$& ), $&+%#$)& ')-+ (!*#" J)-*&! ), M!#+*$!" P*)%+""$&
T+%&))8 200<>.
> 5+&@C$& C+& G)& L)-& =- P+$ H!) T!$ !& 5+$@J! D+&. P*)%+"" (!*!'+#+* )(#$'$!#$)& ,)* '$') (!"#$% $&+%#$)& ')-$& $! "),# %)'(-#$& D+(!*#'+&# ), M+%!&$%! E&$&++*$& M$&"$& U&$+*"$#8
), S%$+&%+ !& T+%&))8 2004>.
> K)& C.K. !& S'$# G.=. ?A %)'(-#!#$)&! "8"#+' ,)* (*)%+"" +"$& ), $&+%#$)& ')-$&
I&#+*&!#$)&! J)-*&! ), A!&%+ M!&-,!%#-*$& T+%&))8 1>.
> N$+9+ B.5. D*!(+* A.B !& 58"7 R.A. ?M)+*& '!&-,!%#-*$& (*)%+"" +&$&++*$& M%*!@H$ B))7
C)'(!&8 1>.
10> S$')&")& ?E&$&++*$& +!# #*!&",+* M%@G*!@H$ B))7 C)'(!&8 N+ Y)*7 1>.24