injkon screen

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STREAMLINE CONTROLS PVT.LTD.INJkon __/2.0/6/ Manual

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MMMAAANNNUUUAAALLLFFFOOORRR

CCCOOONNNTTTRRROOOLLLSSSYYYSSSTTTEEEMMM

OOOFFFIIINNNJJJEEECCCTTTIIIOOONNN

MMMOOOLLLDDDIIINNNGGGMMMAAACCCHHHIIINNNEEE


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Business Mission

Streamline Controls Pvt. Ltd. (SCPL) is in the business of providing electronic& computerized automation solution for different industries so as to enhancethe quality and productivity. Our motto is to provide indigenous, reliable andproven products & hence to ensure consistent performance. Our concept ofvalue to the customers is to supply indigenous control systems designed withlatest technology, developed through extensive R & D, incorporating state ofart technology (world technology trend), manufactured under strictest qualitycontrol system and duly tested, at competitive prices, delivered in time andsupported by service teams.

We feel it to be our responsibility to ensure that our business operates at areasonable profit, as profit provides opportunity for R&D, growth and jobsecurity. Therefore we are dedicated to profitable growth - growth as acompany and growth as an individual.

For detailed inquiry and trouble shooting contact:

STREAMLINE CONTROLS PVT.LTD.401/402,meghanshcomplex, opp. Oxford tower,Gurukul road, Memnagar, Ahmedabad-380 052.Gujrat,India.

Phone. (079) 27411463(O)

E-mail [email protected]

Web - www.streamlinecontrols.com


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PREFACE

INJkon is multi functional controller incorporating micro controller, making it mostversatile and cost effective solution optimally designed to best suit the automation needs ofinjection molding machines.

For letter usage and maintenance of control system, detail study of this operatingmanual will be helpful.

We would be glad to assist your quarries.

Features & Specifications are subject to change without prior notice.


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CONTENTS

(A) SYSTEM SPECIFICATIONS

(B) INTRODUCTION

(C) FEATURES

(D) SCOPE OF SUPPLY

(E) PROGRAMMING OF THE SYSTEM

(F) OPERATING KEY BOARD DESCRIPTION

(G) MANUAL MODE OF OPERATION

(H) PRECAUTIONS

(I) SETTING PROCEDURES FOR:

(1) MOLD OPEN(2) MOLD CLOSE

(3) DIE SET(4) CARRIAGE(5) CORE(6) INJECTION(7) REFILL(8) EJECTOR(9) TEMPERATURE(10) PASSWORD(11) MEMORY/RTC

(J) DESCRIPTION OF TEST MODES:

(1) DIGITAL OUTPUT

(2) ANALOG OUTPUT

(K) FUNCTIONAL DESCRIPTION OF:

(1) MOULD SAFETY(2) FAST APPROACH(3) HEAT OFF(4) HAND(5) SEMI AUTO(6) FULLY AUTO(7) ONLINE PARAMETERS

(L) INTERLOCKS

(M) LIST OF I/P AND O/P

(N) SEQUENCE OF OPERATION

(O) WIRING DIAGRAM AND BLOCK DIAGRAM


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(A) SPECIFICATIONS:

Input

Power:Voltage -- 0-440Vac 10%Frequency -- 49-50 HzConsumption -- 30VA Max.

Control:Thermocouple -- J / K type - IsolatedProximity/ -- NPN (NO type)Limit switches 10-30 Vdc - 50 mA Max.

Output

For Solenoids -- For 230VAC 2 Amp. Max. - SSR Output

-- For 24VDC - 2 Amp. Max. MOSFET DriverOutput

For Heater -- SSR Output - 2 Amp max 230VACContactors

Environment

Temperature -- 0C to 55CHumidity -- 5 to 95% RH non-condensing

MECHANICAL DIMENSIONS (All are in MM)

Operating Box -- Depth X Width X Height95 mm 133 mm 280 mm


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(B) INTRODUCTIONINJkon is a complete proven & reliable control system for Injection Molding Machine.System consists of three units.(1) Display unit(2) Input/Output drivers(3) C.V.T. (Optional)/Transformer

(1) Operating Panel:This is small lightweight Display unit with soft touch keypad & LCD display. This unitis connected to Input/Output drivers via 25core factory assembled flexible cable.

(2) Input/Output Drivers:System provide with Junction card, Digital Input card, Digital Output card, Contactor outputcard, Analog Output with Driver card (Optional), Analog Input card (Optional) &interconnecting cables (factory assembled).

Junction card Junction card is junction between all Input/Output driver cards & Display unit. Require Power supply for driver cards and display unit provide by this junction card. Thermocouples for measuring barrel temperature are also connected to this card.

Digital Input Card (Standard for 2, available extend to 6)All the inputs to the system are connected to digital input cards. Each input cardaccepts 8nos. of digital inputs.

Digital Output Card(Standard for 2, available extend to 6)All the outputs of the system are connected to digital output cards. Each output cardis provided with 8nos. of digital output.

Heater Output Card (Standard for 1, available extend to 2)All the Heater controlling contactors are connected to heater output card. Each cardis provided with 8nos. of outputs.

Analog Output Card (Standard for 2, available extend to 3)Analog output driver card is driver unit that gives proportional output to drive the

Proportional valve. One card is able to drive only one Proportional valve.

Analog Input Card(Standard for 2, available extend to 2)Analog Input Card is 4 Channel A/D voltage input interface card.

This package has some obvious advantages over existing conventional ElectricalSystems. This occupies lesser space then conventional system. The simplicity of wiring fromsolenoids to systems or limit switches to system and from Thermocouples to system makes iteasier and less time consuming for commissioning. This system has no moving parts, soperiodical maintenance is drastically reduced and there for reliability is definitely improved.Function like suck back ON-OFF, Heating ON-OFF and Cycle Time Interlock makes thissystem much more superior then the conventional system.


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(C) FEATURES

Inherently reliable Micro controller based technology 8051 / 20MHz CPU.

Offers up to 64 digital inputs, Up to 64 digital outputs, 8-zone time Proportional controlledTemperature Controllers, timers, Extensive feather touch membrane keypad for user interfacefor manual/Semi auto/fully auto functions of the machine.

Latest E2PROM Technology ensures security of programmed parameters.

User friendly programming through an extensive membrane keypad for easy operatorinterface (Details of manual mode operations available is appended on separate sheet)

Six digits shot counter to count Number of Pieces.

Facility for counting cycle time helpful in production analysis.

Three different programs for Ejector operations provide to suit the operational needs withvarious molds.

Thermocouple "Open" & "Reverse" conditions are self detected and are displayed as "Opn"

and "rev" respectively.

Programmable High & Low limits for all temperature zones.

Automatic cold junction compensation for Thermocouple inputs.

Mold Safety interlock provided in case of abnormal pressure rise while the mold is gettingclosed (For that pressure switch input has to be provided in case of limit switch.)

Inbuilt interlocks for Low & High temperature, Front and/or Back guards, Maximum CycleTime, Emergency stop.

Built in 50 sets of mold memory.

Operating Input/Output diagnosis.

Central lubrication control with precisely On/Off timer.

(D) SCOPE OF SUPPLYStreamline Controls To provide:1 Display Unit.2 Input & Output cards.3 Inter connecting cables.4 Operating Manual.

(E) PROGRAMMING OF THE SYSTEM

The system will be programmed to suit your application by us.


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(F) OPERATING PANEL DESCRIPTIONFront Key Board Sticker

Mold

INJkon

INTERLOCK

HEATOFF

TEST

F2 F3

DIRECT PAGE CALL

F1

MOTORON

MOTOROFF

CURSOR

PASSWORD

1 2 3 4

5 6 7 8

9 0SETCLEAR

GATEOPEN

GATECLOSE


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DIRECT PAGE CALL


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PASSWORD

INTERLOCK

HEATOFF

TEST

PASSWORD

TEST

INTERLOCK

HEATOFF


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1 2 3 4

5 6 7 8

9

9

0

0

0

SET

SET

CLEAR

CLEAR

To


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(G) MANUAL MODE OF OPERATIONS

1. Mould Close 12.Mould Open2. Unit forward 13.Unit backward3. Injection 14.Refilling4. Suck back 15.Ejector forward5. Ejector Backward 16.Air jet punch6. Core In 1 17.Air jet cavity

7. Core Out 1 18.Dieset8. Mould Height (+) 19.Mould Height (-)9. Core In 2 20.Core Out 210.Gate Open 21.Gate Close11.Motor On 22.Motor Off

(H) PRECAUTIONSTo prevent damage from human and machine, please obey thefollowing safety caution.

Equipment must be operating under correct power. (Install a voltage stabilizer or CVT whileneed)

Earth terminal must be connected to qualified terminal. All electrical elements with EARTH terminal, it is necessary for users to connect with the

EARTH terminal. The high power cables should be separated from the low power cables to avoid interferes. To prevent fire or hazard shock, do not expose the unit to rain or moistly place. Please understand the operating process before use. When system shut down, wait 10seconds for re-start. Thermocouples used for this system must be isolated (ungrounded) Fe/k type. The wiring of each zone starting from thermocouple of heater must be verified.

For ex: first zone thermocouple must be connected to first channel of the system and heaterof first zone must be connected to heater 1of the system.

The limit switch and solenoids wiring must be done as per given wiring diagram. If the proximity switches are used then use only NPN-NO type proximity switches.


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(I) SETTING PROCEDURESMOLD OPEN PAGE >

MOLD OPEN(1) Press MOLD OPEN key once in direct page call.(2) Now MOLD OPEN & PROGRAM PAGE 1 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.

(6) On pressing SET key the set value will be saved.(7) Press MOLD OPEN key once again to exit from mold open menu.

Mold open page and list of parameter is given below.

MOLD OPEN : PROGRAM PAGE 1

SLO1 TIM XX.X TOT TIM XX.X BOOST X

TYPE:POSI FAST APPROACH:OFF

DECOMP TYPE OFF DECMP TIME XX.X

CYCLE DELAY XX.X CYCLE TIME XXX.X

OPEN INTENS OFF INTNS TIME XX.X

UNSCRW DELY XX.X UNSCRW TIME XX.X

END POSI PRES FLOW

DECOMPRES OFF XXX XXX

SLOW OPEN1 XXX.X XXX XXXFAST OPEN XXX.X XXX XXX

SLOW OPEN2 XXX.X XXX XXX

SLOW OPEN3 XXX.X XXX XXXOPEN INTNS XXX XXXUNSCREW XXX XXX

List of Programmable Parameter:

Parameter DescriptionNO. Message Description

Parameter Type Range

OperatingLevel

1 TYPE Select mold open Operating type Function POSI / LS OEM

2 FAST APPROACH Fast Approach function on/off Function ON / OFF User

3 CYCLE DELAY Delay between two cycles infully auto mode.

Timer 000.0 999.9Sec User

4 CYCLE TIME Cycle over time. If current cycletime is exceed then set cycletime then IL CYCLE TIMEOVER occurs & system comesin HAND mode.


Function ON/ OFF User

End Position Not Use User

Pressure 000% 100% User

5 DECOMPRES Decompression function on/off

Flow 000% 100% User

End Position 000.0 999.9mm User


6 SLOW OPEN1 Mold Open Slow 1From mold fully close position tothis position mold open

movement is in slow on SLOWOPEN1 pressure & flow.

Flow 000% 100% User



7 FAST OPEN Mold Open FastFrom mold open1 position to thisposition mold open movement isin fast on FAST OPEN pressure& flow.

Flow 000% 100% User

End Position 000.0 999.9mm User8 SLOW OPEN2 Mold Open Slow2From mold fast position to thisposition mold open movement is Pressure 000% 100% User


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in slow on SLOW OPEN2pressure & flow.

Flow 000% 100% User



9 SLOW OPEN3 Mold open slow3From mold slow2 position to thisposition mold open movement isagain in slow on SLOW OPEN3pressure & flow.

Flow 000% 100% User

MOLD CLOSE PAGE1 >MOLD CLOSE

(1) Press MOLD CLOSE key once in direct page call.(2) Now MOLD CLOSE & PROGRAM PAGE 1 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.(7) Press MOLD CLOSE key once again to exit from mold close menu.

Mold close page and list of parameter is given below.

MOLD CLOSE : PROGRAM PAGE 2

TYPE : POSI FAST APPROACH : OFFTOTAL TIME : XXX.X SAFETY TIME : XXX.X

END POSI PRES FLOW

SLOW CLOS1 XXX.X XXX % XXX %

FAST CLOSE XXX.X XXX % XXX %

SLOW CLOS2 XXX.X XXX % XXX %

SAFTY1 END XXX.X XXX % XXX %

SAFTY2 END XXX.X XXX % XXX %

LOCK TON 1 ON XXX % XXX %

LIMITS (MM): CLOS XXX.X OPEN XXX.X

List Of Programmable Parameter:



OperatingLevel

1 TYPE Select mold close Operating type Function POSI / LS OEM

2 FAST APPROACH Fast Approach function on/off Function ON / OFF User

3 TOTAL TIME Total time for mold close function.If mold close time is exceed fromtotal time then system come inhand mode & display IL..MOLDCLOSE TIMER OVER.


4 SAFETY TIME Mold Safety time. At the time of

mould closing if the delay betweenmold safety start position & moldsafety end position is more thenthe set value of mould safety timethe cycle brakes & mould getsopened and system comes intohand mode & display IL..MOLDSAFETY TIME OVER.


Function ON/ OFF User


5 SLOW CLOS1 Mold close slow 1.From mold fully open position tothis position mold close movementis in slow on SLOW CLOS1 Pressure 000% 100% User


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is in slow on SLOW CLOS1pressure & flow.

Flow 000% 100% User



6 FAST CLOSE Mold fast close.From mold slow close 1 position tothis position mold close movementis in fast on FAST CLOSEpressure & flow.

Flow 000% 100% User



7 SLOW CLOS2 Mold close slow 2.

From mold fast close position tothis position mold close movementis again in slow on SLOW CLOS2pressure & flow.

Flow 000% 100% User



8 SAFTY1 END Mold close safety 1.From mold close slow 2 position tothis position mold close movementis run in mold safety on MOLDSAFETY1 Pressure & flow.

Flow 000% 100% User



9 SAFTY2 END Mold close safety 2 end.From mold safety1 position to thisposition mold close movement isrun in mold safety on MOLD

SAFETY2 Pressure & flow.

Flow 000% 100% User

Function On / Off User


10 LOCK TON 1 Locking Tonnage 1.After completion of mold safetystage applying tonnage for die fullyclose at LOCK TON 1 pressure &flow.

Flow 000% 100% User

12 LIMITS CLOS Set mold minimum limit. I.e. moldfully close position. Calibrate linerscale at this position.

End Position 000.0 999.9mm OEM

13 LIMITS OPEN Set mold maximum limit. I.e. moldfully open position. Calibrate linerscale at this position.


MOLD CLOSE PAGE2 >DIE SET PAGEDIE SET OPERATION

(1) Press PAGE DOWN key once in mold close page.(2) Now DIESET OPERATION & PROGRAM PAGE 2 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.(7) Press MOLD CLOSE key once again to exit from die set operation menu & press PAGE UP

key once to enter in MOLD CLOSE page.Die set operation page and list of parameter is given below.

DIESET OPERATION : PROGRAM PAGE 2

POSI PRES FLOW

CLOSE FAST XXX.X XXX XXX

CLOSE SLOW XXX.X XXX XXX

OPEN SLOW XXX.X XXX XXX

OPEN FAST XXX.X XXX XXX

FAST APPRO. OFF

PRES FLOW

MHGT+ SLOW XXX XXX

MHGT+ FAST XXX XXX


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MHGT- SLOW XXX XXX

MHGT- FAST XXX XXX




Operating Level

Position 000.0 999.9mm User


1 CLOSE FAST Mold close fast.From mold fully open position tothis position mold close movement

is in fast on CLOSE FASTpressure & flow.

Flow 000% 100% User



2 CLOSE SLOW Mold close slow.From close fast position to thisposition mold close movement isin slow on CLOSE SLOWpressure & flow.

Flow 000% 100% User



3 OPEN SLOW Mold open slow.From mold close position to thisposition mold open movement is inslow on OPEN SLOW pressure &flow.

Flow 000% 100% User



4 OPEN FAST Mold open fast.

From mold open slow position tothis position mold open movementis in fast on OPEN FAST pressure& flow.

Flow 000% 100% User

5 FAST APPRO. Fast approach on/off for moldheight function

Type On/Off Supervisor

Pressure 000% 100% User6 MHGT+ SLOW Mold height + slow function

Flow 000% 100% User

Pressure 000% 100% User7 MGHT+FAST Mold height + fast function

Flow 000% 100% User

Pressure 000% 100% User8 MGHTSLOW Mold height slow function

Flow 000% 100% User

Pressure 000% 100% User9 MGHTFAST Mold height fast function

Flow 000% 100% UserNote : System must be in die set mode to do all above this function.

CARRIAGE PAGE >

CARRIAGE(1) Press CARRIAGE key once in direct page call.(2) Now UNIT & PROGRAM PAGE 3 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.(7) Press CARRIAGE key once again to exit from CARRIAGE menu.

Carriage operation page and list of parameter is given below.

CARRIAGE: PROGRAM PAGE 3

TYPE TIMR BACK OPTN: OFF

CARG FWD WITH INJ. OFF

CARG BACK DELAY XX.X

TIMR PRES FLOW

CARG FORWD XXX.X XXX XXX

CARG BAKWD XXX.X XXX XXX


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LUBRICATION: ON TIME XX.X SEC

OFF TIME XXX.X MIN




OperatingLevel

1 TYPE Select carriage-operating type. Function LS / TIMR OEM

2 BACK OPTN Select carriage backwardoperating action in semi auto &fully auto.

Function OFFAFTR INJAFTR REFAFTR SUK

Supervisor

3 CARG FWD WITHINJ.

Select carriage forward operatingaction during injection time in semiauto & fully auto.

Function ON / OFF Supervisor

4 CARG BACKDELAY

Carriage backward delay time. Timer 00.0 99.9Sec User



5 CARG FORWD Carriage forward function.

Flow 000% 100% User



6 CARG BAKWD Carriage backward function.

Flow 000% 100% User

On time Timer 00.0 99.9Sec User7 LUBRICATIONOff time Timer 000.0 999.9Min User

CORE PAGE >

CORE(1) Press CORE key once in direct page call.(2) Now CORE IN/OUT & PROGRAM PAGE 4 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.(7) Press CORE key once again to exit from CORE menu.

Core operation page and list of parameter is given below.

CORE IN/OUT: PROGRAM PAGE 4

CORE IN CORE OUT

MODE MOLD OPN MOLD OPN

POSI XXX.X XXX.X

TYPE DELY TIMR PRES FLOW

COR1 IN OFF XX.X XX.X XXX XXX

COR1 OUT OFF XX.X XX.X XXX XXX

PAR1 OUT OFF XX.X XXX XXX XXX

COR2 IN OFF XX.X XXX XXX XXX

COR2 OUT OFF XX.X XXX XXX XXX

PAR2 OUT XX.X XX.X XXX XXX

CORE WITH INJECTION OFF




OperatingLevel

1 COR IN Select core in-operating mode &position. In MODE you can selectcore in function start position. At

Mode MOLD OPNMOLD CLSIN BETWN

Supervisor


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select position core in functionstart. When select in betweenposition core in start on setposition in POSI. The selection iscommon for both of core in.

Position 000.0 999.9mm Supervisor

Mode MOLD OPNMOLD CLSIN BETWN

Supervisor2 COR OUT Select core out-operating mode &position. In MODE you can selectcore out function start position. At

select position core out functionstart. When select in betweenposition core out start on setposition in POSI. The selection iscommon for both of core out.

Position 000.0 999.9mm Supervisor

Type On / Off / Timer Supervisor

Delay 00.0 99.9Sec User



3 COR1 IN Select core 1 IN operating type.Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User





4 COR1 OUT Select core 1 IN operating type.Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User





5 PAR1 OUT Select core partial out 1operatingtype. Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User





6 COR2 IN Select core 2 IN operating type.Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User


Delay 00.0 99.9Sec UserTimer 00.0 99.9Sec User


7 COR2 OUT Select core 2 IN operating type.

Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User





8 PAR2 OUT Select core partial out 2operatingtype. Also select core in operatingdelay, time, pressure & flow.

Flow 000% 100% User

9 CORE WITHINJECTION

Select core in operating actionduring injection time in semi auto& fully auto.



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INJECTION PAGE >

INJECTION(1) Press INJECTION key once in direct page call.(2) Now INJECTION & PROGRAM PAGE 5 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.

(7) Press INJECTION key once again to exit from INJECTION menu.Injection operation page and list of parameter is given below.

INJECTION PROGRAM PAGE 5

TYPE POSI TOTAL STAGES X

TOTAL TIME XXX.X INJ DELAY XX.X

BOOST OPTION OFF

TIMR POSI PRES FLOW

STAGE 1 XXX.X XXX.X XXX XXX



STAGE 4 XXX.X XXX.X XXX XXXSTAGE 5 XXX.X XXX.X XXX XXX

HOLD ON XXX.X XXX XXX

LIMITS (MM): INJ XXX.X REFIL XXX.X




OperatingLevel

1 TYPE Select injection-operating type. Function POSI / TIMR OEM

2 TOTAL STAGES Select injection-operating stage. Number of stage 0 5 User

3 TOTAL TIME Total time for injection function. Ifinjection time is exceed from total

time then system come in handmode & display IL..INJECTIONTIMER OVER.

Timer 000.0 999.9 Sec User

4 INJ DELAY Delay time for injection function. Timer 00.0 99.9 Sec User

5 BOOST OPTION Boost option to select differenttype of pump.

Number 0 2 User




6 STAGE 1 Injection Stage 1Injection stage 1 Function work tillto reach the stage 1 set position orover the set time on INJECTIONSTAGE1 pressure & flow. Flow 000% 100% User




7 STAGE 2 Injection Stage 2Injection stage 2 Function work till

to reach the stage 2 set position orover the set time on INJECTIONSTAGE2 pressure & flow. Flow 000% 100% User





Timer 000.0 999.9Sec User9 STAGE 4 Injection Stage 4Injection stage 4 Function work till End Position 000.0 999.9mm User


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Pressure 000% 100% Userto reach the stage 4 set position orover the set time on INJECTIONSTAGE4 pressure & flow.

Flow 000% 100% User






End Position Not Applicable User


11 HOLD ON Injection HOLD ONInjection hold Function work till toover the set time on INJECTIONHOLD ON pressure & flow.

Flow 000% 100% User

12 LIMITSINJECTION

Set screw minimum limit.Calibrate liner scale at thisposition.


13 LIMITS REFIL Set screw maximum limit.Calibrate liner scale at thisposition.


REFILL PAGE >

REFILL(1) Press REFILL key once in direct page call.(2) Now REFILL/SUCKBACK/COOLING & PROGRAM PAGE 6 is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.(6) On pressing SET key the set value will be saved.(7) Press REFILL key once again to exit from REFILL menu.

Refill operation page and list of parameter is given below.

REFILL/SUKBAK/COOLING PROGRAM PAGE 6

RF TYP POSI SBK TYPE OFF

COOLING AFTR INJ COOLING TIME XXX.X

INTNSIFR: OFF DELY XX.X TIME XX.X

BOOST OPTION OFF PULSES/REV X

DELY TIMR POSI PRES FLOW

SUKBAK 1 XX.X XX.X XXX.X XXX XXX

REFILL 1 XX.X XXX.X XXX XXX

REFILL 2 XXX.X XXX XXX

SUKBAK 2 XX.X XX.X XXX.X XXX XXX


Parameter DescriptionNO. Message Description Parameter Type Range

OperatingLevel

1 RF TYP Select Refill-operating type. Function POSI / LS OEM

2 SBK TYPE Select Suck Back-operating type. Function OFF/POSI/LS/TIMR

Supervisor

Function AFTR INJAFTR REF

Supervisor3 COOLING Select cooling function-operatingsequence & cooling is operatingfor select time. Timer 000.0 999.9Sec User



4 INTNSIFR Enable or Disable intensifierfunction. Intensifier operating time& delay time. Timer 00.0 99.9Sec User


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5 BOOST OPTION Boost option to select differenttype of pump.

Function ON / OFF User

6 PULSES/REV To measure screw RPM enterscrews pulses in one (1)revolution

Number 0 6 OEM





7 SUKBAK 1 Suck back 1Completion of injection functionoperate suck back 1 delay time &

then suck back 1 function operatetill to reach this suck back 1 setposition or operating for the settime (Incase of LS type Selection)on Suck back 1 pressure & flow.

Flow 000% 100% User


Timer Not Applicable User



8 REFILL 1 Refill 1After complete suck back1function operate refill1 till to reachthis refill1 set position or operatingtill to receive refill1 input (Incase ofLS type Selection) on Refill1pressure & flow. Flow 000% 100% User

Delay Not Applicable User

Timer Not Applicable User



9 REFILL 2 Refill 2

After complete refill1 function-operates refill2 till to reach thisrefill 2 set position or operating tillto receive refill2 input (Incase ofLS type Selection) on Refill 2pressure & flow. Flow 000% 100% User





10 SUKBAK 2 Suck back 2After complete refill2 function suckback2 operate till to reach thissuck back2 set position oroperating for the set time (Incaseof LS type Selection) on Suckback2 pressure & flow. Flow 000% 100% User


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EJECTOR PAGE >

EJECTOR(1) Press EJECTOR key once in direct page call.(2) Now EJECTOR / AIRJET & PROGRAM PAGE 7 is displayed on screen in first line.


(7) Press EJECTOR key once again to exit from EJECTOR menu.Ejector operation page and list of parameter is given below.

EJECTOR / AIRJET: PROGRAM PAGE 7

TYPE : POSI EJ PLATE : OFF

EJ PROGRAM : OFF SHOTS : X

EJ HOLD TIME : XX.X EJ DELAY : XX.X

TIMR PRES FLOW

EJCT FORWD XXX.X XXX XXX

EJCT BAKWD XXX.X XXX XXX

AIRJET:

PUNCH : DELAY XX.X TIME XX.X

CAVITY : DELAY XX.X TIME XX.X




OperatingLevel

1 TYPE Select Ejector-operating type. Function POSI / LS / TIMR OEM

2 EJ PLATE Enable or Disable Ejector Platefunction operation.


3 EJ PROGRAM Select Ejector functions operatingmode. If selection is FWRD then

Ejector Forward only after mouldgets fully open. If selection isPULS then Ejector is operateForward /Hold /Backward. Ifselection is OFF then Ejector isdisable.

Function OFFPULS

FWRD

User

4 SHOTS Select Ejector functions operatingstroke.

Number 0 5 User

5 EJ HOLD TIME Select Ejector functions operatinghold time.


6 EJ DELAY Select Ejector functions operatingdelay time.




7 EJCT FORWD Select Ejector forward operatingtime on set pressure & flow.

Flow 000% 100% User



8 EJCT BAKWD Select Ejector backward operatingtime on set pressure & flow.

Flow 000% 100% User

Delay 00.0 99.9Sec User9 PUNCH Select Air jet punch operating time


Delay 00.0 99.9Sec User10 CAVITY Select Air jet cavity operating time



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TEMPERATURE PAGE >

TEMPERATURE(1) Press TEMPERATURE key once in direct page call.(2) Now TEMPERATURE & PROGRAM PAGE 8 is displayed on screen in first line.


(7) Press TEMPERATURE key once again to exit from TEMPERATURE menu.Temperature page and list of parameter is given below.

TEMPERATURE: PROGRAM PAGE 8

%HEAT1: SET XXX % CYTIM XXX SEC

%HEAT2: SET XXX % CYTIM XXX SEC

ZON SET ACT AL AH PB TI TD CT

1 XXX XXX XXX XXX XXX XXX XXX XXX





6 XXX XXX XXX XXX XXX XXX XXX XXX7 XXX XXX XXX XXX XXX XXX XXX XXX



Zone No. Message Description Range Default Value Operating Level

SET Set Percentage 0-100 C 000 C User%HEAT1

CT Cycle time 0-999 Sec 10 Sec Engineer


SET Set Percentage 0-100 C 000 C User%HEAT2



SET Set temperature 0-500 C 200 C User

ACT Actual temperature

AL Alarm low 0-200 C 25 C User

AH Alarm High 0-999 C 25 C User

PB Proportional band 0-100 C 30 C Engineer

TI Integral time 0-999 Sec 900 Sec Engineer

TD Derivative time 0-999 Sec 000 Sec Engineer

1



SET Set temperature 0-500 C 200 C UserACT Actual temperature






2



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3










4










5



SET Set temperature 0-500 C 200 C UserACT Actual temperature






6





AL Alarm low 0-200 C 25 C UserAH Alarm High 0-999 C 25 C User




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8


PASSWORD ENTRY PAGE >

PASSWORD ENTRY PAGE(1) Press PASSWORD key once.(2) Now PASSWORD ENTRY PAGE is displayed on screen in first line.(3) Enter your current password with using 0-9 numerical keys.(5) Now pressing SET key the set value will be saved. If your password entry is correct then

Display shows ..CORRECT PASSWORD.. & display is automatically exit fromPASSWORD ENTRY PAGE. Now your password is open.

(6) If your password entry is incorrect then display shows ..WRONG PASSWORD..& Display is automatically exit from PASSWORD ENTRY PAGE. So still your password is

lock. You cannot change any password lock parameter till you unlock the password.(7) Press PASSWORD key once again to exit from PASSWORD menu.(8) To lock again password enters any incorrect password value & press SET key. Display

Shows ..WRONG PASSWORD.. & display is automatically exit fromPASSWORD ENTRY PAGE. Now your password is lock.PASSWORD page and list of parameter is given below.

PASSWORD ENTRY PAGE

ENTER PASSWORD:




OperatingLevel

1 PASSWORD Enter your current password. Value 0000-9999 Supervisor

Note: Remember your set password otherwise you should not open this menu or change any

Password protected parameters. In case of forgotten password contact immediately toSupplier.


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MEMORY/RTC PAGE >

MEMORY/RTC(1) This is a password-protected page. So please open your password first.(1) Now Press F1 key once.(2) Now MEMORY/RTC is displayed on screen in first line.

(3) Select required parameter position using CURSOR keys.(4) Set required value using 0-9 numerical keys.(5) Use INC orDEC key to on or off any function.

(6) On pressing SET key the set value will be saved.(7) Press F1 key once again to exit from MEMORY/RTC menu.

MEMORY/RTC page and list of parameter is given below.

MEMORY/RTC:

MEMORY NO>XX LAOD DEFAULT>OFF

SET TIME>XX: XX

SET DATE>XX/XX/XX

SET PASS>XXXX




OperatingLevel

1 MEMORY NO Select operating memory no whichto be operate.

Value 00-13 Supervisor

2 LOAD DEFAULT With on of this parameter defaultvalues of all the parametersloaded. Please wait few minuteswhile system loading defaultvalues.

Function ON/OFF Supervisor

Time Hour 00-24 Supervisor3 SET TIME

Set current time in hour & minutes.HH: Shows hourMM: Shows minuteIn first two digit set hour & in nexttwo digit set minutes.

Time Minute 00-59 Supervisor

Date 01-31 Supervisor

Month 01-12 Supervisor

4 SET DATE

Set current date, month & year.DD: Shows dateMM: Shows monthYY: Shows year

In first two digits set date, in nexttwo digit set month & in next twodigit set year.

Year 01-99 Supervisor

5 SET PASS Set password to protect softwaredecided configures parameters.

Value 0000-9999 Supervisor


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(J) DESCRIPTION OF VIEW PAGE

VIEW PAGE 2

----------------- DIGITAL INPUTS -------------------

1 2 Y 3 4 5 6 7 8

9 10 11 12 13 14 15 16

17 18 19 20 Y 21 22 23 24

25 26 27 28 29 30 31 3233 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56

57 58 59 60 61 62 63 64

-----------------ANALOG INPUTS -------------------

AN1 XXXX AN2 XXXX AN3 XXXX AN4 XXXX

----------------ENCODER INPUTS -----------------

EN1 XXXX EN2 XXXX EN3 XXXX EN4 XXXX

--KEYBOARD------ HEX CODE 3F----------------

1. DIGITAL INPUTS VIEW PAGE:

This page is useful for testing of each input. (Limit switch Or proximity switch or push button) This page is enabled when SET key press in HAND, SEMI AUTO, FULL AUTO & DIE SET

mode. First line of LCD display shows VIEW PAGE 2

When Input is sensed LCD display showsY opposite input number on LCD in digital inputsblock.For Ex: When we apply first input on input card LCD display will showY opposite inputnumber on LCD in digital inputs block. Please refer list of inputs for more information.

Y indicates that input is on. Changes in the input status as per sensing of input indicates that the wiring and electronic

path of that input is functioning correctly. Press SET key once again to exit from VIEW PAGE 2 & enter in VIEW PAGE 3.

VIEW PAGE 3

----------------- DIGITAL OUTPUTS ----------------1 2 Y 3 4 5 6 7 8

9 10 11 12 13 14 15 16

17 18 19 20 Y 21 22 23 24

25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40

---------------ANALOG OUTPUTS ------------------

AO0 XXX AO1 XXX AO2 XXX AO3 XXX

(2) OUTPUT TEST MODE:

This page is useful to observe ON or OFF status of each output of the system. This page is enabled when SET key press in VIEW PAGE 2.

First line of LCD display shows VIEW PAGE 3,which is being viewed.When any output is activated,Y is shown on LCD opposite activated output number in digitaloutput block. Please refer list of outputs for more information.

Y indicates that output is on. Press SET key once again to exit from VIEW PAGE 3 & enter in VIEW PAGE 1.


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(K) DESCRIPTION OF TEST MODE

TEST MODE FOR DIGITAL OUTPUTS.

----------------- DIGITAL OUTPUTS ----------------

1 2 Y 3 4 5 6 7 8

9 10 11 12 13 14 15 16

17 18 19 20 Y 21 22 23 24

25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40

---------------ANALOG OUTPUTS ------------------

AO0 XXX AO1 XXX AO2 XXX AO3 XXX

SELECT OUTPUT 0

DIGITAL OUTPUT TEST MODE: This mode is useful for testing each output of the system. This mode is enabled when TEST key press in HAND MODE & DIE SET mode.

First line of LCD display showsTEST MODE FOR DIGITAL OUTPUTS,which is beingtested.When any output is activated with help of SET key,Y is shown on LCD opposite activatedoutput number in digital output block. Please refer list of outputs for more information.

The output can be made ON orOFF using SET key. Y indicates that output is on.

Select required output position using CURSOR keys. If the O/P goes ON and OFF as per the status show on the display, we can say that the wiring

& electronic path of the system for that O/P is correct. During this mode all other functions are disabled. Press TEST key once again to exit from TEST MODE menu. During this test mode all other functions are disabled.

(K) FUNCTIONAL DESCRIPTIONS

(1) Mold Safety:At the time of mould closing if the delay between mold safety1 position & mold safety2position (In case of LS type selection mold safety start switch & mold safety end switch) ismore then the set value of mould safety timer the cycle brakes here mould gets opened andmachine comes into hand mode.

(2) Heat off function:

Heating off function can be enabled or disabled using HEAT OFF key. When heating off isactive HOFF indicate in second line of display. And all output of heater goes OFF. Whenheating is ON indicate in second line of display. And all heater outputs operate as per controlaction of temp. Controller.

(4) HAND:

System (after power on) starts in HAND MODE. In this mode all the functions (like mould

open, mould close, unit forward etc) can be done using different function keys.For ex. : Mould can be opened using mould open key. When any interlock appears duringcycle the machine transferred in to hand mode.

(5) SEMI AUTO:

On pressing SEMI AUTO key cycle starts.Cycle stops after completion of one cycle. Here cycle can be restarted by opening and closingof front guard.

(6) AUTO:

On pressing AUTO key the auto cycle starts.Here after completion of one cycle, cycle delay timer starts after completion ofcycle delaycycle restarts.


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(L) INTERLOCKSIt is a one type of alarm system which activate when cycle or any other function does notoperate properly because of those abnormal condition it indicate INTERLOCK

Following are the different interlock messages.

Type Of Mode

Sr.No. Operation

Interlocks Messages

On Screen Description Of MessagesHand Semi AutoFully Auto

IL..MOLD OPEN END. Mold fully open end Y Y Y1 Mold Open

IL..MOLD IS NOT OPEN FULLY Mold is not fully open Y Y

IL..MOLD IS NOT FULLY CLOSED Mold fully Close end Y Y

IL..MOLD SAFETY TIME OVER Mold Safety time over Y Y Y

IL..MOLD CLOSE TIMER OVER Mold open close limits on Y Y Y

IL..LOCKING OVER Mold is fully close Y Y Y

2 Mold Close

IL..MOLD CLOSE TIMER OVER Mold close total time over Y Y Y

3 Unit Forward IL..UNIT FORWARD END REACHED Carriage Forward End Y Y y

4 Unit Backward IL..UNIT BACKWARD END REACHED Carriage Backward End Y Y y

IL..TEMPERATURE IS LOW Temperature is low Y y y5 Injection

IL..TEMPERATURE IS HIGH Temperature is Highy y yIL..REFILL END. Refill End y y y

IL..TEMPERATURE IS LOW Temperature is low y y y

IL..TEMPERATURE IS HIGH Temperature is High y y y6 Refill

IL RPM too Low. Screw RPM is low y y y

IL..TEMPERATURE IS LOW Temperature is low y y y

IL..TEMPERATURE IS HIGH Temperature is High y y y7 Suck Back

IL..SUKBAK END. Suck back End y y y

8 Ejector Forward IL..EJECTOR FORWARD END. Ejector Forward end y y y

IL..EJECTOR BAKWARD END. Ejector Backward end y y y

IL..EJECTOR IS NOT BAKWARD. Ejector not back y y y9EjectorBackward IL..EJECTOR PLATE BACK IS NOT

PRESSED.Ejector plate is not back

10 Core 1 In IL..CORE 1 IN END. Core 1 in End y y yIL..CORE 1 OUT END. Core 1 out End y y y

11 Core 1 OutIL..CORE 1 PARTIAL OUT END. Core 1 not out y y y

12 Core 2 In IL..CORE 2 IN END. Core 2 in End y y y

IL..CORE 2 OUT END. Core 2 out End y y y13 Core 2 Out

IL..CORE 2 PARTIAL OUT END. Core 2 not out y y y

IL..MOLD HEIGHT MINIMUM END. Mold Height minimum End y y y14 Mold Height Min.

IL Mold Height Min. Mold Height minimum y y y

IL..MOLD HEIGHT MAXIMUM END. Mold Height maximum End y y y15

Mold HeightMax. IL Mold Height Max. Mold Height maximum y y y

IL..TEMPERATURE IS LOW. Temperature is low y y y

IL..TEMPERATURE IS HIGH. Temperature is High y y y16 Temperature

IL..OIL TEMPERATURE IS HIGH. Oil temperature is high y y yIL..FRONT GUARD OPEN. Front door open y y y

IL..BACK GUARD OPEN. Rear door open y y y

IL..TOTAL CYCLE TIME OVER. Cycle time over y y yIL..EMERGENCY / MOTOR NOT ATDELTA.

Emergency press y y y

17 Common

IL..HYDRAULIC MOTOR NOT ATDELTA.

Hydraulic motor not on Delta y y y


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