inkjet for functional
TRANSCRIPT
From Technologies to Markets
Inkjet for functional and additive
manufacturing in electronics report
-Sample2018
Sample
January 2018
Courtesy of Kateeva
2
Biographies & contacts
| Report | www.yole.fr | ©2017
ABOUT THE AUTHORS
Jerome Mouly, Technology and Market Analyst
Jerôme Mouly serves as a Technology & Market Analyst specialized in microtechnologies for biomedical & medical imaging applications at YoleDéveloppement, the “More than Moore” market research and strategy consulting company. Since 2000, Jérôme has participated in more than 100marketing and technological analyses for industrial groups, start-ups and institutes related to semiconductor & medical technologies industry. Jérômeholds a Master of Physics from the University of Lyon.
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Agfa, BATM Systems, BOE, Brother, Canon, Cosemi, Dow Chemical, Dupont, Fujifilm Dimatix, Funai, HP, Intrinsiq, Japan Display, JOLED, Kateeva, Kodak, Konica Minolta, Kyocera, Lexmark, LG Display, Luxexcel,
MEMJET, Merck, Meyer Burger, MGI – Ceradrop, MicroFab, Microresist Technology, M-Solv, Mutracx, Nano-Dimension, Notion Systems, Novacentrix, Océ – Canon Group, Orbotech, Panasonic, Printed
Electronics Ltd, PV Nanocell, Ricoh, Samsung, Schmid, Seiko Epson, Seiko Instruments, Semes, Sony, SRS, Sumitomo Chemical, Sun Chemical, Thinfilm, Tokyo Electron Ltd (TEL), Toshiba Tec, Trident, Xaar, Xerox,
and many more
COMPANIES CITED IN THIS REPORT
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REPORT OBJECTIVES
What is included
• This report is the first research performed on the inkjet printing technology in the field of electronics, micro-electronics andmicro-optics.
• The objectives of the report are to:
• Provide detailed information regarding the applicability of inkjet printing for functional and additive printing in the electronic field
• Major applications today and applications foreseen
• Inkjet printing roadmap by application
• Give the current status of the inkjet printing technology adoption and the various type of printhead devices available on the market
• Provide an overview of the technological trends for inkjet printheads dedicated to functional printing
• Understand what are the remaining challenges of the implementation of the inkjet technology in the field of electronics
• Provide market metrics of inkjet equipment and inkjet printhead market for functional printing applications (2017-2023)
• Equipment market in units by application
• Printhead market in units and value by printhead manufacturers
• Provide a competitive landscape, identify key players and major collaborations
• Give first level of information on functional inks, players and volume estimations
• This report does not cover:• Graphic printings (commercial and industrial graphic markets including ceramic, textile or texturization)
• Functional printing for biomedical applications (liquid dispensing, biochemical deposition)
• 3D printing applications out of electronics.
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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TABLE OF CONTENTS
Part 1/1
Executive summary 6
Introduction 28
o Inkjet printing introduction
o Functional and additive manufacturing concept
o Inkjet printing applications
o Functional and additive market applications
o Drivers for the adoption of Inkjet technology
o 3D printing concept
Printheads 50
o Major printhead types
o Printhead chips, module and printers
o Industrial Inkjet printhead players
o Major industrial printheads on the market
Market for functional and additive printing forecast 2017 – 2023 67
o Introduction
o Hypothesis
o Inkjet printer shipment market and installed base
o Inkjet printhead market – shipment, value and market share
o R&D and manufacturing shares in value 2017 and 2023
Market application 82
o Application market – OLED display / PCB & Printed electronics (2.5D and
3D) / Solar cells / Microoptics / MEMS & Sensors
o Introduction
o Major development
o Inkjet printing processes
o Players and collaboration
Global roadmap
Inkjet printing trends 152
o Printhead technology trends
o MEMS vs. conventional printheads
o Thin film PZT piezo ejection
o Single pass printing
o Ink recirculation concept
o
Functional Inks 161
o Introduction
o Market estimation
o Product formulation and cost comparison
o Players and collaboration
Conclusion 180
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WHO SHOULD BE INTERESTED BY THIS REPORT
• Equipment & Material suppliers:• Find new business opportunities and prospects
• See your products’ and technologies’ differentiated value in this market
• Ascertain technology trends, challenges, and precise requirements related to inkjet technology
• Printhead manufacturers
• Find new business opportunities and prospects
• Benchmark potential competitors and identify your value proposition
• Electronics & microelectronics companies• Understand Inkjet as a possible technology in your field of play
• Identify added value and challenges to implement such technology in your activity
• Monitor and benchmark potential competitors
• Financial & strategic investors• Recognize the key players involved in Inkjet printing manufacturing for electronics
• Grasp which applications and market opportunities have the highest growth potential, and how the players involved in these segments willbenefit
• R&D organizations• Assess the needs of the market and technical requirement to offer the right solution.
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ADDITIVE MANUFACTURING
Inkjet principle
What isinkjet
process?
Inkjet printing principle is based on the ejection of droplets through nozzles made in plate from a printhead (or seriesof printhead) module.
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Printhead nozzles
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Functional and
additiveDecorationPackaging
FUNCTIONAL AND ADDITIVE PRINTING
Context
Graphic
Communication
Graphic arts
Color inks
Paper Paper/Board/Plastic
Functional & additive
Functional inks
Functional substrates & objects
• Home & office
• Photo
• Promotional
• Transactional
• Signage
• Coding & Marking
• Labelling
• Corrugated
• Ceramic
• Glass
• Laminates
• Textiles
• Printed electronics
• Functional coating
• Organic printing
• Microoptics
• 3D printing
Adapted from source: Infotrends©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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MARKET SEGMENTATION
Overview
2.5D printing 3D printing
Organic Resist Metallic Resist Metallic
Surfacing
Etching
Patterning
Manufacturing
Micro-opticsPCB
protoyping
OLED lighting, OLED display,
Printed electronics
Flexible electronics
Solar cell
MEMS
Pack./interconnect
Format
Deposition
PCB (Solder mask,
resist etching)
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DRIVERS
Overview
Severaldrivers but not specific
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drivers
Wastereduction
Low to medium seriesrequirement
Personalization/ on-demand
Cost reduction
Specificarchitectures
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INKJET PRINTING MANUFACTURING
Benchmark of the main techniques
Throughput (m²/h)
Resolution (µm)
10 100 1,000 10,000 100,000
100
1
50
20
5
0.5
0.2
0.1
IC
MEMS
photo
lithogr
aphy
Inkjet Flexo Gravure
Screen-
printing
Continue to gain in resolution
Working on both resolution and
throughput
NIL
Laser
ablation
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MAJOR PRINTHEADS
The specific printheads used for functional printing
Resolution
Droplet volume
1,200
600
300
100
OcéTonerPearls printhead
SX3 SE3DMC 10pLDMC 1pL
KM 512 4pL KM 512 35pL KM 512 42pLKM 512 14pL
XAAR 1003
OLED display TFE
PCB etch resist
Printed electronics – Solder mask
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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PIEZO PRINTHEAD MARKET (IN VALUE)
Revenues generated by players are presented in the full report
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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ROADMAP - PRODUCTION WITH INKJET PRINTING
2015 2017 2019 2021 2023 2025
Surface
Line
Drop
placement
3D
Thin film encapsulation – OLED display
Etch resist – PCB
Selective emitters – Solar cell
RGB deposition – OLED display
Solder mask – PCB
Microoptics - microlenses
Trace printing R2R – Flexible electronics
Trace printing – OPV Trace printing – Sensors
3D prototyping - PCB
Trace repair– PCB
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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OLED DISPLAY MANUFACTURING PRINCIPLE
The role of inkjet
In OLED display manufacturing process, inkjet technology could be used in 2 major steps:
OLED display
Thin Film Encapsulation (TFE)
SubstrateOLED & electrodes
RGB OLED printing (+ encapsulation)
SubstrateOLEDOLED OLED
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PRINTED ELECTRONICS – PCB - BATTERIES
Supply chain
Printedelectronis
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Inkjet printhead PrintersPrinted
electronics
manufacturer
Ink
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FUNCTIONAL INKS
Type of functional inks
For functionalprinting
Conductive
DielectricsSemiconductive
Functional
inks
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INKJET TECHNOLOGY TRENDS
The magic triangle
In the field of Inkjet printing, the concept of magic triangle concern 3 of the main components:
Printhead
Ink
Quality
Substrate
Properties (physical
and chemical)
Viscosity, surface
tension, functionality
Resolution, ejection
frequency, droplet volume
Spatial deposition,
location accuracy
Adhesion, drying
Clogging properties,
maintenance
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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INK PLAYERS (NON EXHAUSTIVE LIST)
OLED display
PCB solder mask –
etch resist
Printed electronics –
PV – conductive inks
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample