inland pipe rehabilitation€¦ · technology to the americas in 2005. in 2011, rs blueline®...
TRANSCRIPT
August 17OAWWA
Canton, OH
Inland Pipe Rehabilitation
▪ Introduction to IPR
▪ IPR Products & Services
▪ RS Technik by HammerHead Advanced CIPP Process
▪ Spartanburg, SC project review
Presentation Agenda
Standard Services Provided: ✓ Cured-In-Place Pipe: Standard, Pressure and Potable
✓ Pipe Bursting
✓ Water Bursting
✓ Spiral Wound
✓ EcoCast Lining
✓ Inspection & Cleaning
✓ 24/7 Emergency Response
IPR Overview
Benefits of Trenchless Solutions – Cured In Place Pipe
Cured In Place Pipe (CIPP)▪ CIPP is the #1 trenchless technology
used in the US for rehabilitation of sewer pipelines
▪ Involves inserting a felt tube, saturated with a thermosetting polymer into the damaged pipe. Steam heat is used to expand and cure the tube creating a new, long-lasting liner inside the pipe.
▪ IPR installs more than 1.5 million LF annually
RS Technik by HammerHead Advanced CIPP Process:
▪ Water & Pressure Pipes▪ Repairs pipes from 6”- 36”▪ NSF/61 Approved for
drinking water▪ Olin epoxy;
environmentally safe & Styrene-free
IPR Products & Services
RS Technik by HammerHead Advanced CIPP Process:
▪ Over 20 years experience and 40 million feet installed▪ RS Lining Systems first introduced RS Technik by HammerHead®
technology to the Americas in 2005.▪ In 2011, RS BlueLine® product received NSF61 certification for
potable water and first installations took place in Canada and the USA.
▪ In 2016, HammerHead® Trenchless Equipment acquired RS Lining Systems expanding equipment, services and solution offerings for pipe repair and replacement.
IPR Products & Services
Quick Look RS Blueline:▪ Application – Potable pressure▪ Resin - MaxPox 8D/480D Epoxy
▪ Styrene-free ▪ Liner - Fiberglass reinforced needle
felt tube with polyolefin coating▪ Water or controlled air
inversion▪ Pulled in place with controlled
air inversion of calibration hose▪ Curing Processes – hot water or
steam
RS Technik by HammerHead Advanced CIPP Process
Quick Look RS CityMain:▪ Application – Non-Potable pressure▪ Resin - MaxPox 8D/480D Epoxy
▪ Styrene-free ▪ Liner - Fiberglass reinforced needle
felt tube with polyolefin coating▪ Water or controlled air
inversion▪ Pulled in place with controlled
air inversion of calibration hose▪ Curing Processes – Hot water or
steam
RS Technik by HammerHead Advanced CIPP Process
RS Technik by HammerHead Advanced CIPP Process
• Materials
– Climate controlled storage and work area
• Equipment
– Computer controlled mixing unit with static mixers and fail safe for emergency stop
– Computer controlled system to regulate resin temperatures.
– Data Logging
– Vacuum system for liner impregnation
– Integrated calibration roller
• Installation and Maintenance
– Engineered processes and procedures
Fully Compliant with ASTM F2994
RS Technik by HammerHead Advanced CIPP Process
Real Time Data Logging
• Data Logging
• Logged in short time intervals (typ. 10 secs)
• Stored on a USB flash drive and backed up on an SD Card
• Batch files are downloaded and imported into an Excel spreadsheet template for reporting
• Remote Communications
• Remote monitoring, programming and troubleshooting by factory technician or contractor’s personnel
RS Technik by HammerHead Advanced CIPP Process
CIPP Pressure Pipe Considerations• Pipe diameter and thickness
- Operating pressure
• Site access• Existing pipe condition and • alignment
- Cleaning requirements- Bends, offsets
• Project scope- Economies of scale
• Quantity and location of setups• Line depth
- Access pits
RS Technik by HammerHead Advanced CIPP Process
CIPP Pressure Pipe Considerations• Fittings
- End seals- Service connections- Bends, valves, FHs, etc
• Temporary water service- Above ground temporary pipeline
designed for the system capacity and distribution needs.
• Testing requirements- Hydrostatic testing
- ASTM F1216: 1.5 times operating pressure OR operating pressure plus 50 psi (whichever is less)
• Traffic control
Design Considerations▪ Application: potable water and sewer▪ Pipe Type: DI, CI, PCCP, AC, PVC and
more▪ Pipe Condition:
✓ Access: small pit (5’x5’) at valves, hydrants, bends
✓ Bends: up to 45 degrees✓ Up to 10° deflection✓ Installation lengths: by project,
average 300-500 feet
RS Technik by HammerHead Advanced CIPP Process
RS Technik by HammerHead Advanced CIPP Process
RS Technik by HammerHead Advanced CIPP Process
CIPP Standards and Certifications• ASTM F1216 - Rehabilitation of Existing
Pipelines and Conduits by the Inversion and Curing of a Resin-Impregnated Tube
• ASTM F2994 - Standard Practice for the Utilization of Mobile, Automated Cured-In-Place Pipe (CIPP) Impregnation Systems
• AWWA Manual of Water Supply Practices M28, “Rehabilitation of Water Mains”
• NSF/ANSI Standard 61 - Drinking Water System Components – Health Effects
RS Technik by HammerHead Design Criteria
RS Technik by HammerHead Rehab Process
• Setting temporary bypass and water supply
• Creating access points to host pipe to facilitate installation of liner, fittings and connections
• Pipe cleaning and inspection
• Verification of pipe and liner dimensions
• Liner impregnation process
• Installation of liner into host
pipe
• Post-lining inspection
• Pressure testing
• Post-lining cleaning and
disinfection
• Reconnection of services and
connections
• Surface restoration
RS Technik by HammerHead Advanced CIPP Process
Setting Up High Lines
RS Technik by HammerHead Advanced CIPP Process
Installation
RS Technik by HammerHead Advanced CIPP Process
Pipe Cleaning and Inspection
RS Technik by HammerHead Advanced CIPP Process
RS Technik by HammerHead Advanced CIPP Process
Installation Methods
Air Inversion Water Inversion
Pressure Test/Post Lining Cleaning & Disinfection
RS Technik by HammerHead Advanced CIPP Process
Robotic Service Connection Reinstatement
RS Technik by HammerHead Advanced CIPP Process
Pipe Flanges: Pre-
fabricated flange pieces are
attached and secured to the
host pipe.
Liner Installation: The
liner(s) are installed and
cured. The liner is trimmed
back inside the flange
pieces.
Finishing – End Seals: The
flanged ends are re-coupled
in-line with a new short spool
piece of pipe.
RS Technik by HammerHead Advanced CIPP Process
Objectives for Pressure Pipe Rehab
• Stop water loss / leaks
• Structurally renew existing pipeline
• Improve hydraulic characteristics
• Extend service life of existing pipeline
• Improve water quality
Equipment
Materials
Process
RS Technik by HammerHead – Spartanburg, SC
Project Details:
• Heavy traffic area downtown
Spartanburg
• Railroad crossing splits ROW from
City and DOT
• Water main breaks within 12
months made rehab time critical
• Project must be completed by June
30
• 1800’ Class IV structural liner
• 10” diameter DIP
• By-pass and temp water required
for fire service & several
businesses
RS Technik by HammerHead – Spartanburg, SC
• Completed on-time and on budget!
– Took 5 installations longest 350 ft.
– Short runs due to DOT and Railroad
• Line was inverted following ASTM F1216
• Cured utilizing ASTM F2994 (~ 6 hours)
• 6 man crew
• Passed hydrostatic test with flying colors!
– No discernible leakage at hydrostatic pressure test:
– 150psi for 1+ hour
• No businesses shut down during project
• By-pass utilized storm sewers, hardly noticeable
Bill JappyIPR WaterPressure Applications Product [email protected]
Thank You