innovation is in the air · ≥ pharmaceutical industry the rotary concentrator can be used for...

PIONEERING TECHNOLOGIESON A SMALL SCALE

INNOVATION IS IN THE AIR

PILOT UNITS

NO GOAL IS TOO HIGH

IT‘S ALL ABOUT THE AIR

CONTENTPilot Units . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

RTO-i-SCR 400 . . . . . . . . . . . . . . . . . . . . . . . .6

AutoTherm HTR 800 . . . . . . . . . . . . . . . . . . . 7

AutoTherm 200 . . . . . . . . . . . . . . . . . . . . . . . .8

AutoKAT 800 . . . . . . . . . . . . . . . . . . . . . . . . . .9

KNV 100 (CO) . . . . . . . . . . . . . . . . . . . . . . . .10

CTU 002 HP . . . . . . . . . . . . . . . . . . . . . . . . . .11

CTU 002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

RotorSorb 600 . . . . . . . . . . . . . . . . . . . . . . .13

ZEOL 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

DeepSorb 060 . . . . . . . . . . . . . . . . . . . . . . .15

Options . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Industries . . . . . . . . . . . . . . . . . . . . . . . 18-19

CONTENT

CTP-AIRPOLLUTIONCONTROL .COM

PILOT UNITS

Pilot tests are essential to establish and optimize process and design parameters for air pollution control systems . Pilot studies may also be necessary to fulfill lo-cal regulatory requirements .

CTP offers different kinds of pilot units for a large variety of contaminants in waste gas flows for a wide range of industrial applications . This allows a very flexible adaptation to specific customers‘ needs . These pilot units are used to provide an optimized and proper technical solution for the construction of large air pollution control systems .

CTP´s pilot units are available within short delivery times . Installation and start-up services for the pilot units can be provided . Technical assistance and data evaluation are available during the study . CTP has many years of experience in pilot studies and our technical staff will be personally involved during the study, enabling the customer to utilize the resources of our experience for the benefit of the project .

With its pilot units and specialized staff, CTP is in a unique position to help our customers to find the best solution for any specific requirement .

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fROM A PILOT UNIT TO A fULL SCALE PLANT


RTO-i-SCR 400

ExamplEs for applications

≥ Nitric acid production ≥ fertilizers ≥ Adipic acid production ≥ Cement clinker furnaces ≥ Catalyst production ≥ foundry ≥ Galvanisation ≥ Odor removal ≥ Pharmaceutical industry

The RTO-i-SCR 400 consists of a Regenerative Thermal Oxidation (RTO) system with an integra-ted Selective Catalytic Reduction (SCR) system . As an additional option, the system can also be equipped with an SNCR system .

Compact high temperature RTO with integrated SCR

pROCeSS paRameTeRS DimenSiOnS

flow rate max . in Nm3/h wet 400 Length in m 5 .2

Raw gas temperature max . in °C 120 Width in m 2 .5

Combustion chamber temperature max . in °C 1000 Heigth in m 4 .4

Raw gas pressure in mbar -15 to +20 Weight in kg 4300

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AutoTherm HTR 800


≥ Baking ≥ Coating ≥ Printing ≥ Painting ≥ Pharmaceutical industry ≥ Drying ≥ Odor removal ≥ food processing ≥ Distilleries ≥ Sludge drying ≥ Casting ≥ Semiconductor production

BakE-out possiBlE

The regenerative thermal oxidizer pilot unit can be adapted to a wide range of applications . As an option an SCNR can be integrated .

Compact Regenerative Thermal Oxidizer (RTO)






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AutoTherm 200


≥ Printing ≥ Coating ≥ Painting ≥ Moulding ≥ food processing ≥ Distilleries ≥ Drying ≥ Baking ≥ Pharmaceutical industry ≥ Semiconductor production ≥ Sludge drying ≥ Odor removal

no BakE-out possiBlE

This regenerative thermal oxidizer pilot unit can also be adapted to a wide range of applications with the option of an integrated SNCR .

Compact Regenerative ThermalOxidizer with optional SCR module





Raw gas pressure in mbar -10 to 0 Weight in kg 1500

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AutoKAT 800


≥ Printing ≥ Coating ≥ Base chemicals ≥ Distilleries ≥ Pharmaceutical industry ≥ Drying ≥ Odor removal

no BakE-out possiBlE

The regenerative catalytic oxidizer pilot unit can be adapted to test the influence of particulates and potential catalyst poisons on the catalytic reaction and on the catalyst itself . The pilot unit is characterized by little energy consumption and small pressure drop .

Compact Regenerative CatalyticOxidizer (RCO) for a wide range of VOC concentrations




Catalyst temperature max . in °C 450 Heigth in m 2 .9







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KNV 100 (CO)


≥ Coating ≥ Distilleries ≥ Drying ≥ Pharmaceutical industry ≥ Printing ≥ Odor removal

The catalytic pilot unit can be adapted to all dust free applications if no catalyst poisons are pre-sent . Different catalysts (e .g . for VOC, chlorinated HC, PCDD-f, NH3, N2O) are available .

Compact Catalytic pilot Unit for the evaluation of the applicability of aCatalytic Oxidation System







CTU 002 HP


≥ Carbon dioxide purification ≥ Chemical industry ≥ food industry ≥ CO

2 polishing

≥ fertilizer production ≥ Ammonia nitric acid synthesis

The CTU 002 HP pilot unit operates at pressures from ambient up to 30 bar . This makes it perfec-tly suited for high pressure applications, such as carbon dioxide purification or other high pressure applications .

To match the customer‘s needs a wide variety ofdifferent CTP catalysts is available .

Catalytic test reactor for theevaluation of the applicability ofa Catalytic Oxidation System


flow rate max . in Nm3/h wet 1 to 2 Length in m 1 .0


Reactor temperature max . in °C 500 Heigth in m 1 .3

Raw gas pressure in bar +1 to +30 Weight in kg 135






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CTU 002


≥ Coating ≥ Drying ≥ Chemical industry ≥ Pharmaceutical industry ≥ Distilleries ≥ Odor removal

The CTU 002 operates with bulk catalysts and honeycomb catalysts and it can be adapted to many different applications, for example off-ga-ses containing dust, chlorinated hydrocarbons, ammonia or sulfur .To match with the customer‘s needs a large varie-ty of different CTP catalysts is available .

Catalytic test reactor for the evalua-tion of the applicability of a Catalytic Oxidation System

pROCeSS paRameTeRS DimenSiOnS UniT inCl. TRanS-pORT bOx

flow rate max . in Nm3/h wet 1 to 2 Length in m 1 .2 1 .5

Raw gas temperature max . in °C 200 Width in m 0 .8 1 .1

Catalyst inlet temperature max . in °C 450 Heigth in m 1 .7 2 .0

Raw gas pressure in mbar -40 to +40 Weight in kg 230 420

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RotorSorb 600


≥ TfT LCD production ≥ Semiconductor production ≥ Printing ≥ Painting ≥ Coating ≥ Cleaning ≥ Drying ≥ Distilleries ≥ Pharmaceutical industry

The rotary concentrator can be used for waste gases at ambient temperature that carry only low or moderate concentrations of contaminants . It is required that there are no or only a small amount of high boilers* present in the waste gas . for pre-separation of aerosols it can be combined with the Mist Eliminator 100 .

*(High boilers: boiling point above 200°C)

Compact Rotary Concentrator(adsorbent: zeolite or activated carbon)




Desorption temperature max . in °C 200 (160**) Heigth in m 1 .8


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**In case of an activated carbon wheel

pROCeSS paRameTeRS DimenSiOnS UniT inCl. TRanS-pORT bOx

flow rate max . in Nm3/h wet 1 to 2 Length in m 1 .2 1 .5

Raw gas temperature max . in °C 200 Width in m 0 .8 1 .1

Catalyst inlet temperature max . in °C 450 Heigth in m 1 .7 2 .0

Raw gas pressure in mbar -40 to +40 Weight in kg 230 420


ZEOL 500


≥ Solvent recovery ≥ Shoe manufacturing ≥ Cleaning ≥ Coating ≥ Painting ≥ Distilleries ≥ Drying ≥ Pharmaceutical industry

The fixed bed zeolite concentrator can be used for waste gases at ambient temperature that carry only low or moderate concentrations of contaminants .

Compact Fixed bed Zeolite Concentrator

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Desorption temperature max . in °C 400 Heigth in m 2 .7



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DeepSorb 060

The DeepSorb 060 is designed to be explosion pressure resistant up to 10 bar and is suitable for use with Ex zone 2 gases .The adsorber for desulphurization can as well be used for CO2 polishing .



Raw gas temperature max . in °C 20 - 120 Width in m 1 .3

Adsorbent max . in kg 65 Heigth in m 2 .6

Raw gas pressure in bar 10 Weight in kg 350


≥ Graphitizing ≥ Syngas ≥ fuel desulphurization

adsorber for explosive mixtures


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miST eliminaTOR 1000Compact oil mist eliminator with optional HEPA stage

The oil mist eliminator pilot unit can be adapted for a wide range of applications .


≥ TfT LCD production ≥ Semiconductor production ≥ Coating ≥ Printing ≥ food processing ≥ foundries ≥ Painting

pROCeSS paRameTeRS/DimenSiOnS

flow rate max . in Nm3/h wet 1000

Raw gas temperature max . in °C 80

rH max . in % ≤ 98

Raw gas pressure in mbar -2 to 0

Dimensions l/w/h in m 1 .2 x 0 .7 x 0 .8

Weight in kg 150

pOliCe FilTeRThe police filter can be used to separate dust particles .


≥ Coating ≥ Distilleries ≥ Drying ≥ Pharmaceutical industry ≥ Printing ≥ Odor removal

OPTIONS


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TeST UniT FOR HigH bOileR SampleR 005This equipment is used to check the applicability of honey-comb-type and bulk-type adsorbents .

pReHeaTingThe preheating process can be combined with pilot units in order to avoid condensation .

SCRUbbeRDepending on the raw gas composition it may be neces-sary to add to the regenerative combustion treatment a prior or post treatment, e .g . a scrubber for the removal of HCl and Cl2 which is formed from the combustion of halo-genated organic compounds .


≥ Pharmaceutical industry ≥ fertilizers ≥ Carbon and graphite industry ≥ Polyurethan and polyethylene production ≥ PfTE production ≥ Waste industry


flow rate max . in Nm3/h wet 1200


Packing volume approx . 0 .2 m3


flow rate max . in Nm3/h wet 0 .5


Weight in kg 12

Raw gas pressure in mbar -40 to +40 mbar


CemenT inDUSTRy ≥ Cement clinker kiln

- with calcinator - without calcinator

≥ limestone furnaces - shaft furnace kiln

CaSTing inDUSTRy ≥ aluminium foundries

- melter - core making - sand reclamation - pouring - workshop ventilation

≥ iron & steel foundries - core making - sand reclamation - pouring - cooling

≥ Other foundries - non iron metal foundries

gRapHiTe inDUSTRy ≥ electrode baking

- closed furnace ≥ impregnation

- closed furnace - process gas

≥ graphitizing ≥ paste plant

- mixer - cooler - vibrocompactor

baSe maTeRial inDUSTRy ≥ Formaldehyde production

- VOC removal ≥ Cobalt manufacturing

- dioxin removal from roasting CoCl2 ≥ Copper recycling

- VOC and dioxin removal from melter exhaust

pRinTing, painTing &COaTing inDUSTRy ≥ painting

- workshop ventilation - heat recovery

≥ printing - drying furnace exhaust

≥ Coating - lamination exhaust

CHemiCal inDUSTRy ≥ pesticides ≥ nitric acid ≥ Fertilizer ≥ Caprolactam

FOOD inDUSTRy ≥ Coffee roasting

- roaster exhaust ≥ bread baking

- tunnel furnace exhaust ≥ Cocoa processing

- roaster exhaust

INDUSTRIES

CTP PILOT UNITS HAVE BEEN INSTALLED IN MANy INDUSTRIES

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WE ARE HERE fOR yOU .

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ctp chemisch thermische prozesstechnik GmbHSchmiedlstrasse 10, 8042 Graz, AustriaPhone: +43 316 4101-0, fax: +43 316 4101-80office@ctp .at, www .ctp-airpollutioncontrol .com V 1.1

ctp air © moodley brand identity

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I RA

fOR THE CLEAN

THAT WE BREATHE

innovation is in the air · ≥ pharmaceutical industry the rotary concentrator can be used for...

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