innovative catalyst systems in value-driven unipol pp ...byk gardner® is a trademark, registered in...
TRANSCRIPT
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Innovative Catalyst
Systems in Value-Driven
UNIPOL® PP
Technology
July 18, 2019
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2 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Outline
▪ About Grace
▪ Grace Polyolefin Technology
▪ UNIPOL® PP technology and services
▪ Catalyst and Donor Innovation Enabling Customer Success
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3 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Strong Market Positions and Financial Performance
A $2 Billion Technology Leader
#1
▪ FCC Catalysts
▪ Hydroprocessing
▪ Hydrocracking
▪ Polyolefin
catalysts
▪ Independent
polypropylene
process
technology
licensing
▪ Specialty silica
gel
Refining Technologies Specialty Catalysts Materials Technologies
2 Based on FY20173 Catalysts Technologies includes unconsolidated ART joint venture; FCC = Fluid Catalytic Cracking, SC = Specialty Catalysts, ART = Advanced Refining Technologies;
FCC and ART together constitute the Refining Technologies operating segment
Polyethylene Polypropylene
Chromium CatalystsZiegler Natta Catalysts
Single Site Catalysts
ActivCat®
Supports, Components, Activators
SYLOPOL®
MAGNAPORE®
LYNX®
SHAC®, CONSISTA®,
POLYTRAK®, HYAMPP®
LYNX®
Bulk/Gas Gas
PhaseGas
Phase
Loop CSTR
Solution
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4 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Over $1B in Strategic PP and PE Acquisitions
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
PP Catalysts
✓ Delivered on revenue and synergies of all deal models
✓ 4x increase in revenue and margin since 2006
Acquired Borealis
Ziegler-Natta tech for
PE and PP catalysts
Acquired
manufacturing
capacity for PP
catalysts and specialty
catalyst components
Acquired Single-site
and PP catalyst
production capacity
$500M
Acquired UNIPOL® PP
catalyst and licensing
business from Dow
$250M
Acquired LYNX® and
Polyolefins catalyst
business from BASF
$416M
Acquisition of
Albemarle Polyolefins
catalyst business
Ziegler-Natta
Single-site
PE
PP
PP Licensing
PP Catalysts
PE Catalysts
PP Licensing
2016 20182013201120062002
Technology LeaderStrong
Position
Developing
Position
Advancing Position
Ad
dre
ssa
ble
Ma
rke
t
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5 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
POLYOLEFINCatalysts
PROCESS
LICENSINGCHEMICAL
Catalysts
▪ Customer-focused, solutions-oriented
approach
▪ Broad, highly-differentiated portfolio
of products
▪ Ability to develop and optimize
catalyst properties to specific
applications
▪ Flexible assets for the scale-up and
production of commercial catalysts
▪ Wide range of analytical tools and
testing for product and process
improvements
Key Customers
Delivering Value
▪ Global petrochemical companies
▪ National (state-owned) petrochemical
companies
▪ Plastic resin producers
• UNIPOL® Proprietary
Gas Phase
Polypropylene
Process Technology
• Simple to build,
operate, and maintain
• Catalysts and supports
• Hydrogenation catalysts
• Technologies for
alternative and
traditional feedstock
• Polyethylene (PE) catalysts
• Polypropylene (PP)
catalysts
• Catalyst supports
• Components
Catalyst
performance
is a combination
of design,
characterization,
and manufacturing
Catalysts Technologies | Specialty Catalysts
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6 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
The UNIPOL® PP Process
▪ Above 22 million tons annual production
capacity*
▪ 58 completed lines in 20 countries
▪ 25 new lines licensed, under design and
construction
▪ More than 30 years experience
Delivers ongoing business success for licensees✓*The capacity includes plants in operation and under design and construction
SystemSimplicity
AdvancedProducts
Low CostInvestment
Low CostOperation
Easy & Robust
Operation
Inherent Safety,
Environmentally
Friendly
PP Plant DesiredFeatures
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7 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
State-of-the-Art Process Technology
with Mechanical Simplicity
▪ Same plant configuration
regardless of capacity
▪ 1 Reactor for Homopolymers and
Random Copolymers
▪ Plus 1 reactor for Impact Copolymers
▪ Same design for both reactors
▪ Maximum Capacity:
650 KTA single train
▪ 1 pelleter
▪ full homopolymer, random
and impact product mix
▪ Designed for future technology
improvement (drop in) without need
for process change
✓No additional reactors needed for larger capacities or full product mix
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8 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
UNIPOL UNIPPAC® Process Control
Advanced Process Control (APC) tailored to UNIPOL® PP process technology
▪ Optimized Plant Performance
▪ Intuitive User Interface
▪ Immediately ready for operation at start-up
▪ New plants and retrofits
Optimization Features
Product Quality
Utilities
Product Transition
Cost Reduction
Product Rate &
Maximization
Reliability
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9 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
UNIPOL® PP Process Accepted Worldwide
1
3
1
2
1
1
3
Hyosung2
Braskem-Marcus Hook
PropilcoIneos
Basell
Yanpet
FHR
Pinnacle
Braskem (Seadrift)
Phillips 66
PIC
1Polychim
BraskemWesseling
J. G.Summit
GS Caltex
PPM
CAP
1 JPC
Reliance
1
1 Ineos
Ibn Zahr
1
OPC
Stavrolen
2
2
SABICEurope
1Slovnaft
Yansab
ChinaCoal Yulin (1B)Jiutai Energy
Qinghai DameiShanxi CokingQinghai Mining
HengliDongguan Grand Resource
BaofengOriental Energy Ningbo
Sinochem II
Pertamina
1
Linde/Refineria del Pacifico
1
3
BurelIndustries
1
57 Completed PP Reactor Lines
Shenhua BaotouPetroChina Guangxi
Datang (2)FushunSichuan
SinochemChinaCoal Yulin (1A)Shandong Shenda
Oriental EnergyChinaCoal MengdaQinghai Salt Lake
Yuantianhua
1
Turkmengas QP/QAPCO
1
NAPP
Ineos
1
1
Braskem (LaPorte)
1
CKPC
1
11
2
1
Inter Pipeline
1PDH Polska1
2KIPIC
More than 22 million tons of capacity,
58 completed PP reactor lines, with 25
in design/construction
1 1 1
1 1
1
1
11
1
1
12
2
22
2
211
1
1
1
11
12
1
11
11
1
1
1
1
1
38
3
13
2
58 Completed PP Reactor Lines
25 Reactor Lines Licensed in Design/Construction Phase
1SIDPEC
HTC
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10 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Grace’s Approach to Innovation
Process
Catalyst Donor
Product
Drive innovation through
catalyst system
modification.
Focus on capital
avoidance.
Provide catalyst
technology with
excellent operational
performance.
Advance product
capability.
Innovation Strategy
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11 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
UNIPOL® PP Innovation Building Blocks
Demonstrated track record of developing breakthrough
technology that enables customer success
Ex
pe
rtis
e • Catalyst technology
• Material science
• Process technology
• Process automation
• PP Formulation
• Analytical science
Ca
pa
bil
itie
s • State of the art catalyst labs
• Advanced batch reactors
• Pilot plant• PP formulation• Advanced
analytical labs• Prototyping
Ma
rke
t / C
us
tom
er
Fo
cu
s • Use of mega trends as guiding principles
• Customer intimacy
• Focus on customer value
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12 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
CONSISTA® Catalyst Systems for Gas Phase PP Process
▪Grace is the only licensor to offer proprietary catalyst and donors
▪Non-phthalate based chemistry
▪Advantaged product properties across all product types
▪Outstanding productivity
▪Outstanding operating reliability
▪Superior product breadth
▪Drop-in technology, No process modifications necessary – same operating discipline
▪ New and existing users can continue to access current technology
6th generation Z-N catalyst offers superior
process and product performance
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13 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
CONSISTA® Catalysts – Non-Phthalate Based Chemistry
Solution:
CONSISTA® Catalysts are based on non-phthalate chemistry, bringing
benefits to the value chain without compromising product application range.
✓ To the PP producer: peace of mind because of less regulatory
complexity and fewer future regulations.
✓ To the consumer: the PP-based products they purchase do not contain
phthalates.
Issue:
• Use of phthalates and phthalate-
containing plastics in the European
Union may be restricted.
• Use of phthalates continues to be
scrutinized for certain applications.
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14 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Demonstrated Product Advantages:
Grace 6th Generation Catalyst Enhancing Recyclability
• Less volatiles
• Lower extractable
• Improved
taste/odor
• Less metal residue
• Non-phthalate
chemistry
Lighter Faster
Cleaner Clearer
▪ Improved HPP stiffness
▪ Less polymer per article
▪ Packaging efficiency
▪ For higher melt flows
▪ Increased fabrication speed
▪ Clearer, stiffer thermoformed package without
losing process ability
▪ Reduced haze
UNIPOL® PP Product capability - Summary
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15 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Why should you choose Grace UNIPOL® PP Technology?
▪ Leading independent process licensor
▪ Proven technology
▪ Confidence in a long-term and
solid technology licensor
▪ Strong name brand recognition worldwide
▪ Long-term commitment to R&D and
catalyst innovation
▪ Continuous access to ongoing
technology advances
▪ Higher Return On Investment
Confidence – Value – Future
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16 © 2019 W. R. Grace & Co. | ConfidentialInnovative Catalyst Systems in Value-Driven UNIPOL(R) PP Technology
Thank you.
For more information, please contact:
Girish Kale | [email protected]
GRACE®, POLYTRAK®, HYAMPP® MAGNAPORE®, SHAC®, LYNX® and CONSISTA® are trademarks, registered in the
United States and/or other countries, of W. R. Grace & Co.-Conn. TALENT | TECHNOLOGY | TRUST™ is a trademark
of W. R. Grace & Co.-Conn. UNIPOL® ® is a trademark of The Dow Chemical Company or an affiliated company of Dow.
W. R. Grace & Co.-Conn. and/or its affiliates are licensed to use the UNIPOL® trademark in the area of polypropylene.
MILLAD® and HYPERFORM® are trademarks, registered in the United States and/or other countries, of Milliken & Company.
BYK GARDNER® is a trademark, registered in the United States and/or other countries, of BYK Gardner USA.
This trademark list has been compiled using available published information as of the publication date of this brochure and
may not accurately reflect current trademark ownership or status. GRACE CATALYSTS TECHNOLOGIES is a business
segment of W. R. Grace & Co.-Conn., which now include all product lines formerly sold under the GRACE DAVISON brand.
© Copyright 2015 W. R. Grace & Co.-Conn. All rights reserved.
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